Zhejiang Dingli Machinery JCPT0607A Operator

MOBILE SCISSOR LIFTS

OPERATOR’S MANUAL

with Maintenance Information and Parts List

( For JCPT0607A )

THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE

DO NO T OP ER ATE THI S MACH INE UN TIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

Part Number: SM0209111

Zhejiang Dingli Machinery Co., Ltd.

WARN ING

Seventh Edition, July 2016 Printing

Version of the Record

Version Number Create Date

SM0209111_Rev1.0 …………………………………………………………………………… 2009-07

SM0209111_Rev2.0 …………………………………………………………………………… 2012-12

OPERATOR’S MANUAL with Maintenance Information

Version of the Record

SM0209111_Rev3.0 …………………………………………………………………………… 2013-08

SM0209111_Rev4.0 …………………………………………………………………………… 2014-03

SM0209111_Rev5.0 …………………………………………………………………………… 2014-10

SM0209111_Rev6.0 …………………………………………………………………………… 2015-04

SM0209111_Rev7.0 …………………………………………………………………………… 2016-07

i

OPERATOR’S MANUAL with Maintenance Information

Important

Read, understand and obey these safety rules
and operating instructions before operating
this machine.

Only trained and authorized personnel shall be
permitted to operate this machine. This
manual should be considered a permanent
part of your machine and should remain with
the machine at all times. If you have any
questions, please call DINGLI Machinery.

Contents

Safety Rules 1

Page

Owners, Users and operators:

We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:

1 Comply with employer, job site and

governmental rules.

2 Read, understand and follow the

instructions in this and other manuals
supplied with this machine.

3 Use good safe work practices in a

commonsense way.

4 Only have trained / certified operators,

directed by informed and knowledgeable
supervision, running the machine.

If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.

Legend 6

Decals 7

Specifications 11

Control panel 12

Pre-Operating Instructions 14

Workplace Inspection 16

Function Tests 17

Operating Instructions 20

Transport and Lifting Instructions 24

Maintenance 25

Schematic 44

Parts List 46

Contact us:

Zhejiang Dingli Machinery Co., Ltd.

1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang

China

Tel: [phone]

Fax: [phone]

Web: www.cndingli.com

Inspection and Repair Log 64

E-mail:[e-mail]

i

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.

Do Not Operate Unless:

√ You learn and practice the principles of

safe machine operation contained in this
operator's manual.

1 Avoid hazardous situations.
Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation

inspection.

3 Inspect the workplace.

Decal Legend

DINGLI product decals use symbols, color
coding and signal words to identify the
following:

Safety alert symbol—used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.

Red—used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.

Orange—used to indicate the
presence of a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.

4 Always perform function tests prior to

use.

5 Only use the machine as it was

intended.

√ You read, understand and obey the

manufacturer's instructions and safety
rules— safety and operator's manuals and
machine decals.

√ You read, understand and obey employer's

safety rules and worksite regulations.

√ You read, understand and obey all

applicable governmental regulations.

√ You are properly trained to safely operate

the machine.

Yellow with safety alert
symbol- used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may cause minor or moderate injury.

Blue without safety alert
symbol—used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

1

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Intended Use

This machine is intended to be used only to lift
personnel, along with their tools and materials
to an aerial work site.

This machine is intended for use

INDOORS ONLY, and must not be used

outdoors as wind forces may make it unstable.

Safety Sign Maintenance

Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use
mild soap and water to clean safety signs. Do
not use solvent-based cleaners because they
may damage the safety sign material.

Electrocution Hazard

This machine is not
electrically insulated
and will not provide
protection from
contact with or
proximity to electrical
current.

Maintain safe distances from electrical power
lines and apparatus in accordance with
applicable governmental regulations and the
following chart.

Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
operate the machine until energized power
lines are shut off.

Do not use the machine as a ground for
welding.

Tip-over Hazard

This machine is intended for use INDOORS
ONLY, and must not be used outdoors as wind

forces may make it unstable.

Occupants, equipment and materials must not
exceed the maximum platform capacity.

Maximum capacity – JCPT0607A

Maximum occupants (Indoor use ONLY) 1

Platform allowable maximum load 240 kg

Work Area Safety

Do not raise the platform unless the machine
is on a firm, level surface.

Do not raise the machine if the bubble spirit
level is outside the marked limits.

Voltage
Phase to Phase

0 to 300V Avoid Contact

300V to 50kV 3.05

50kV to 200kV 4.60

200kV to 350kV 6.10

350kV to 500kV 7.62

500kV to 750kV 10.67

750kV to 1000kV 13.72

Minimum Safe

Approach Distance

Meters

Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
caution to lower the platform.

2

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Do not use the machine as a crane.

Do not place or attach fixed or overhanging
loads to any part of this machine.

Do not push the machine or other objects with
the platform.

Do not operate the machine with the chassis
trays open.

Do not contact adjacent structures with the
platform.

Do not alter or disable the limit switches.

Do not push off or pull toward any object
outside of the platform.

Be sure all tires are in good condition

Do not use battery that weighs less than the
original equipment. The battery is used as
counterweight and are critical to machine
stability. The battery must weigh 25 kg.

Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for
holding tools or other materials onto the
platform, toe-boards or guard rail system can
increase the weight in the platform.

Crushing Hazard

Keep hands and limbs out of scissors.

Use common sense and planning when
operating the machine with the controller from
the ground.

Fall Hazard

Maximum allowable manual force 200 N

Do not tie the platform to adjacent structures.

Do not place loads outside the platform
perimeter.

Do not alter or disable machine components
that in any way affect safety and stability.

Do not replace items critical to machine
stability with items of different weight or
specification.

Do not use the machine on a moving or mobile
surface or vehicle.

Do not place ladders or scaffolds in the
platform or against any part of this machine.

The guard rail system provides fall protection.
During operation, occupant in the platform
must wear a full body harness with a lanyard
attached to an authorized lanyard anchorage
point. Attach only one (1) lanyard per lanyard
anchorage point.

Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.

Do not climb down from the platform when
raised.

Keep the platform floor clear of debris.

Close the entry gate before operating.

Do not enter or exit the platform unless the
machine is in the stowed position.

3