Zeus Appollo Z10I1K, Z10I1K5, Z10I3K, Z10I2K, Z10I2K5 User Manual

User Manual V1.1
User Manual
-Installation
-Operation
Z10I1K Z10I1K5 Z10I2K Z10I2K5 Z10I3K
Zeus Appollo Solar
Contents
1. Notes on this manual ......................................................................................................................................................... 2
1.1 Scope of Validation ...................................................................................................................................................... 2
1.2 Symbols Used ............................................................................................................................................................. 2
1.3 Target Group ............................................................................................................................................................... 3
2. Preparation ........................................................................................................................................................................ 4
2.1 Safety Instructions ....................................................................................................................................................... 4
2.2 Explanations of Symbols on Inverter ........................................................................................................................... 6
3. Product Information ............................................................................................................................................................ 7
3.1 Overview ...................................................................................................................................................................... 7
3.2 Major Characteristics ................................................................................................................................................... 8
3.3 Datasheet .................................................................................................................................................................... 9
4. Packing checklist ............................................................................................................................................................. 13
4.1 Assembly parts .......................................................................................................................................................... 13
4.2 Product Appearance .................................................................................................................................................. 14
4.3 Product Identification ................................................................................................................................................. 15
4.4 Further Information .................................................................................................................................................... 15
5. Installation ........................................................................................................................................................................ 16
5.1 Safety ........................................................................................................................................................................ 16
5.2 Mounting Instructions................................................................................................................................................. 17
5.3 Safety Clearance ....................................................................................................................................................... 18
5.4 Mounting Procedure .................................................................................................................................................. 19
5.5 Safety lock ................................................................................................................................................................. 22
6. Electrical Connection ..................................................................................................................................................... 233
6.1 Safety ...................................................................................................................................................................... 233
6.2 AC Side Connection ................................................................................................................................................ 233
6.3 DC Side Connection .................................................................................................................................................. 26
6.4 Communication and Monitoring Device ..................................................................................................................... 32
7. Display and Operation ..................................................................................................................................................... 32
7.1 LCD Panel ................................................................................................................................................................. 32
7.2 Commissioning ........................................................................................................................................................ 344
7.3 Operation ................................................................................................................................................................. 344
7.4 State Information ..................................................................................................................................................... 466
8. Troubleshooting ............................................................................................................................................................ 477
9. Abbreviation ..................................................................................................................................................................... 49
10. Contact............................................................................................................................................................................. 50
2
1. Notes on this manual
1.1 Scope of Validation
The main purpose of this User Manual is to provide instructions and detailed procedures for installing, operating, maintaining, and troubleshooting the following five types of Z10 series inverters:
Z10I1K
Z10I1K5
Z10I2K
Z10I2K5
Z10I3K
Please keep this user manual available at all times in case of emergency.
1.2 Symbols Used
CAUTION
CAUTION indicates a hazardous condition which, if not avoided, can result in minor or moderate injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, can result in death or serious injury or moderate
injury.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
3
1.3 Target Group
Chapter1, 2, 3, 4, 7, 8, 9, 10 and chapter 11 are provided for anyone who is intending to use a Z10 Series Grid-tied Solar Inverter. Before any further action is taken, the operators must first read all safety regulations and be aware of the potential danger when operating high-voltage devices. Operators must also have a complete understanding of this device’s features and functions.
Chapter 5 and chapter 6 are only for qualified personnel who are intending to install or uninstall the Z10 Series Grid-tied Solar Inverter.
NOTICE
Qualified personnel means he/she has a valid license from the local authority in:
Installing electrical equipment and PV power systems (up to 1000 V).
Applying all relevant installation codes.
Analyzing and reducing the hazards involved in performing
electrical work.
Selecting and using Personal Protective Equipment (PPE).
WARNING
Do not use this product unless it has been successfully installed by qualified personnel in accordance with the instructions in Chapter 5. “Installation”
NOTICE
NOTICE indicates a situation that can result in property damage, if not avoided.
4
2. Preparation
2.1 Safety Instructions
WARNING
The installation, recycling and disposal of the inverters must be performed by qualified personnel who must comply with national and local standards and regulations. Please contact your dealer to obtain details about an authorized repair facility if the inverter requires maintenance or repair. Any unauthorized activities including the modification of product functionality of any kind will affect the extent of the warranty; such actions may result in Zeus Appollo Solar not accepting any responsibility for that warranty.
DANGER
DANGER due to electrical shock and high voltage
DO NOT touch the operating component of the inverter, it
might result in burning or death. TO prevent risk of electric shock during installation and maintenance, please make sure that all AC and DC terminals are unplugged. DO NOT remain close to the equipment while there are severe weather conditions including storms, lightning etc.
5
CAUTION
The PV inverter will become hot during operation; please do not touch the heat sink or adjacent surfaces during or shortly after operation. Risk of damage due to modifications. Never modify or manipulate the inverter or other components of the system.
NOTICE
Public utility only
The PV inverter is designed to feed AC power directly into the public utility power grid; do not connect the AC output of the device to any private AC equipment.
6
2.2 Explanations of Symbols on Inverter
Symbol
Description
Dangerous electrical voltage
This device is directly connected to public grid, consequently all work on the inverter shall only be carried out by qualified personnel.
DANGER to life due to high electrical voltage!
There might be residual currents present within the inverter because of large capacitors. Wait
10 MINUTES
before you remove the front lid.
NOTICE, danger!
This device directly connected with electricity generators and the public grid.
Danger of hot surface
The components inside the inverter will generate heat during operation,
DO NOT
touch aluminum housing during operation.
An error has occurred
Please go to Part 9 “Trouble Shooting” to remedy the error.
This device SHALL NOT be disposed of in residential waste
Please go to Part 8 “Recycling and Disposal” for proper treatments.
Without Transformer
This inverter does not use a transformer for the isolation function.
Standards Association of Australian
The inverter complies with the requirement of the AS4777.
CE Mark
Equipment with the CE mark fulfils the basic requirements of the Guideline Governing Low-Voltage and Electromagnetic Compatibility.
No unauthorized perforations or modifications
Any unauthorized perforations or modifications are strictly forbidden, if any defect or damage (device/person) occurs, Zeus Appollo Solar will not be held responsible.
7
3. Product Information
3.1 Overview
Industrial Layout
Excellent Heat Elimination
Effective Shield For DC/AC/Communication Connections
8
3.2 Major Characteristics
The Z10 series inverter has the following characteristics which ensures that it delivers on the promise of “high efficiency, high reliability, and having a high cost effective ratio”
An extensive DC input voltage and current range which enables more PV panels to
be connected.
A wide MPP voltage range will ensure a high yield under various weather conditions.
A high MPP tracking accuracy ensures minimum power losses during conversion.
The following protection methods are integrated into the Z10 series inverter:
Internal overvoltage
DC insulation monitoring
Ground fault protection
Grid monitoring
Ground fault current monitoring
DC current monitoring
Integrated DC switch (Optional)
9
3.3 Datasheet
Type Z10I1K Z10I1K5 Z10I2K
Input (DC)
Max. PV Power 1300W 1750W 2300W Max DC Voltage 500V 500V 500V Nominal DC Voltage 360V 360V 360V
Operating MPPT Voltage Range
80-360V 120-450V 120-450V
MPPT Voltage Range at Nominal Power
150-360V 150-450V 150-450V
Start up DC Voltage 90V 150V 150V Turn off DC Voltage 80V 120V 120V Max. DC Current 16A 18A 18A
Max. Short Circuit Current for each MPPT
20A 20A 20A
Number of MPP trackers 1 1 1
Number of DC Connection
for each MPPT
1 1 1
DC Connection Type MC4 Connector MC4 Connector MC4 Connector
Output (AC)
Max. AC Apparent Power
1100VA 1650VA 2200VA
Nominal AC Power (cos phi = 1)
1000W 1500W 2000W
Nominal Grid Voltage 220V/230V/240V 220V/230V/240V 220V/230V/240V Nominal Grid Frequency 50Hz/60Hz 50Hz/60Hz 50Hz/60Hz Max. AC Current 5.8A 9.0A 12.0A Grid Voltage Range* 185-276V 185-276V 185-276V Grid Frequency Range* 45-55Hz/55-65Hz 45-55Hz/55-65Hz 45-55Hz/55-65Hz
Power Factor
0.95 capacitive…0.95 inductive
0.95 capacitive…0.95 inductive
0.9 capacitive…0.9 inductive
Total Harmonic Distortion (THD)
<2% <2% <2%
Feed in Starting Power 30W 30W 30W Night time Power
Consumption
<1W <1W <1W
Standby Consumption 6W 6W 6W AC Connection Type Plug-in connector Plug-in connector Plug-in connector
Efficiency
Max. Efficiency (at 360Vdc)
97.7% 97.7% 97.7%
Euro Efficiency (at 360Vdc)
96.7% 96.8% 96.9%
MPPT Efficiency 99.9% 99.9% 99.9%
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Type
Z10I1K
Z10I1K5
Z10I2K
Safety and Protection
DC Insulation Monitoring Yes DC Switch Optional Residual Current
Monitoring Unit (RCMU)
Integrated
Grid Monitoring with Anti­islanding
Yes
Protection Class I (According to IEC 62103) Overvoltage Category PV II / Mains III (According to IEC 62109-1)
Reference Standard
Safety Standard EN 62109, AS/NZS 3100
EMC Standard
EN 61000-6-1, EN 61000-6-3, EN 61000-6-2, EN 61000-6-4, EN61000-3-2,
EN61000-3-3, EN61000-3-11, EN61000-3-12
Grid Standard AS4777
Physical Structure
Dimensions (WxHxD) 343x281x130mm Weight 11kg Environmental Protection
Rating
IP 65 (According to IEC 60529)
Cooling Concept Natural convection Mounting Information Wall bracket
General Data
Operating Temperature Range
-20°C to +60°C(derating above 45)
Relative Humidity 0% to 98%, no condensation Max. Altitude (above sea
level)
2000m
Noise Level < 40dB Isolation Type Transformerless Display 3 LED, Backlight, 4 x 20 Character LCD Data Communication
Interfaces
RS485(Wi-Fi, GPRS integrated)
Computer Communication
USB
Standard Warranty 5 Years (10 years optional)
*The AC voltage and frequency range may vary depending on the specific country grid
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Type Z10I2K5 Z10I3K
Input (DC)
Max. PV Power 2800W 3250W
Max DC Voltage 500V 500V
Nominal DC Voltage 360V 360V
Operating MPPT Voltage Range 120-450V 120-450V MPPT Voltage Range at Nominal
Power
150-450V 150-450V
Start up DC Voltage 150V 150V
Turn off DC Voltage 120V 120V
Max. DC Current 18A 18A Max. Short Circuit Current for each
MPPT
20A 20A
Number of MPP trackers 1 1 Number of DC Connection for each
MPPT
1 1
DC Connection Type MC4 Connector MC4 Connector
Output (AC)
Max. AC Apparent Power 2750VA 3000VA
Nominal AC Power(cos phi = 1) 2500W 3000W
Nominal Grid Voltage 220V/230V/240V 220V/230V/240V
Nominal Grid Frequency 50Hz/60Hz 50Hz/60Hz
Max. AC Current 12.5A 14.0A
Grid Voltage Range* 185-276V 185-276V
Grid Frequency Range* 45-55Hz/55-65Hz 45-55Hz/55-65Hz
Power Factor 0.9 capacitive…0.9 inductive 0.9 capacitive…0.9 inductive
Total Harmonic Distortion (THD) <2% <2%
Feed in Starting Power 30W 30W
Night time Power Consumption <1W <1W
Standby Consumption 6W 6W
AC Connection Type Plug-in connector Plug-in connector
Efficiency
Max. Efficiency (at 360Vdc) 97.7% 97.7%
Euro Efficiency (at 360Vdc) 96.9% 97.0%
MPPT Efficiency 99.9% 99.9%
12
Type Z10I2K5 Z10I3K
Safety and Protection
DC Insulation Monitoring Yes DC Switch Optional
Residual Current Monitoring Unit (RCMU)
Integrated
Grid Monitoring with Anti-islanding Yes Protection Class I (According to IEC 62103) Overvoltage Category PV II / Mains III (According to IEC 62109-1)
Reference Standard
Safety Standard EN 62109, AS/NZS 3100
EMC Standard
EN 61000-6-1, EN 61000-6-3, EN 61000-6-2, EN 61000-6-4, EN61000-3-2,
EN61000-3-3,
EN61000-3-11, EN61000-3-12
Grid Standard AS4777
Physical Structure
Dimensions (WxHxD) 343x281x150mm Weight 9.9kg Environmental Protection Rating IP 65 (According to IEC 60529) Cooling Concept Natural convection Mounting Information Wall bracket
General Data
Operating Temperature Range
-20°C to +60°C(derating above 45) Relative Humidity 0% to 98%, no condensation Max. Altitude (above sea level) 2000m Noise Level < 40dB Isolation Type Transformerless Display 3 LED, Backlight, 4 x 20 Character LCD Data Communication Interfaces RS485(Wi-Fi, GPRS integrated) Computer Communication USB Standard Warranty 5 Years (10 years optional)
*The AC voltage and frequency range may vary depending on specific country grid
13
4. Packing checklist
4.1 Assembly parts
After you receive the Z10 series inverter, please check to see if there is any damage to the carton, and then examine the inverter and accessories for any visible external damage. Contact your dealer if anything is damaged or missing.
Object Quantity Description
A 1
Z10 series inverter
B 2 pairs
DC connectors
C 1
AC connector
D 1
Wall mounting bracket
E 4
Screws (ST6×50)
F 4
Expansion tubes
G 1
Installation and operating instructions
A B C D
E F G
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4.2 Product Appearance
Front
Object
Description
A Removable front shield
B LED light (3 pcs)
C Function keys for displays and setting(4 pcs)
D Monitoring LCD with backlighting
Bottom
A
B
C
D
D
B
C
15
Object
Description
A DC switch (optional)
B Plug connectors for DC input
C Terminal for grid connection (AC output)
D Communication interface(RS485/GPRS/Wi-Fi/USB)
4.3 Product Identification
You can identify the inverter by the side name plate. Information such as the type of inverter, as well as the inverter specifications are contained on the side name plate. The name plate is located on the middle part of the right hand side of the inverter housing. The following figure is an example of the side name plate on the
Z10I2K5
.
4.4 Further Information
If you have any further questions regarding the type of accessories or installation, please check our website www.zeusappollo.com or contact our service hotline.
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5. Installation
5.1 Safety
NOTICE
NOTICE A n in a dequa te or i nc orre c t i nst al lat ion m ay impact o n the publ ish e d li fes pan of the inv e r ter .
Do
NOT
expose to
direct sunlight
to avoid power reduction due to an increase in the internal temperature of the inverter. Do
NOT
expose to
rain and snow cover
to enhance inverter life time. The installation site
MUST
have good ventilation condition.
DANGER
DANGER to life due to potential fire or electricity shock.
DO NOT
install the inverter near any flammable or explosive items. This inverter will be directly connected with a
HIGH VOLTAGE
power generation device; the installation must be performed by qualified personnel only in compliance with national and local standards and regulations.
17
5.2 Mounting Instructions
Z10 series inverter is designed for both indoor and outdoor installations. Zeus
Appollo Solar recommends installing the inverter in a basement or garage where there is no direct exposure to sunlight or rain.
Do not install in rooms where people live or where the prolonged presence of people
or animals is expected due to the level of noise that the inverter may make during operation.
Please mount the inverter in the direction as illustrated above.
Installing the inverter in the vertical direction is recommended, with a max.15
degrees backwards tilt.
For the convenience of checking the LCD display and possible maintenance
activities, please install the inverter at eye level.
Ensure that the wall selected for installation is strong enough for the mounting
screws and can bear the weight of the inverter.
Ensure the inverter is properly fixed to the wall.
It is not recommended that the inverter be exposed to strong sunshine. The excess
heat may lead to power reductions.
The ambient temperature of the installation sites should be between -20 °C and
+60 °C (between -4 °F and 140 °F).
Ensure the installation location is well ventilated. Insufficient ventilation may reduce
the performance of the electronic components inside the inverter and shorten the lifespan of the inverter.
18
5.3 Safety Clearance
Observe the following minimum clearances to walls, other devices or objects to guarantee sufficient heat dissipation and enough space for pulling the electronic solar switch handle.
Direction Minimum clearance
Above 30 cm
Below 40 cm
Sides 10 cm
19
5.4 Mounting Procedure
1. Mark the four (4) positions of the drill holes on the wall corresponding with the wall mounting bracket in the carton.
150
228
Depth 50mm
20
2. Where the wall is marked, drill 4 holes and then insert the four expansion tubes into the holes using a rubber hammer. Next insert the 4 screws through the mounting holes in the bracket and then tighten the screws into the expansion tubes. The bracket is now installed.
21
3. Check the 4 holes at the rear of the inverter and lift the inverter carefully, aligning the 4 holes in the inverter into the 4 hooks on the bracket. Once align, attach the inverter gently onto the bracket.
22
5.5 Safety lock
After the inverter is hanging up on the bracket, lock up the device and the bracket together at the Lower Left Corner of the inverter (as per the picture below).
Recommended padlock dimension:
AShackle Diameter
5~7 mm
BVertical Clearance
8~15 mm
CHorizontal Clearance
12~20 mm
Stainless, solid hanger and secured lock cylinder
NOTICE
For further maintenance and possible repair, please keep the key of the padlock in a safe place.
Padlock
C
B
A φ
23
6. Electrical Connection
6.1 Safety
6.2 AC Side Connection
1. Integrated RCD and RCM
DANGER
DANGER to life due to potential fire or electricity shock.
NEVER
connect or disconnect the connectors under load.
NOTICE
Electr i cal connec t io ns mu st b e car r ied out i n accorda nce with t he a ppli cabl e reg u l at ions, suc h as conduct or s ecti ons, f uses , and PE c onn e c t io ns.
DANGER
DANGER
to life due to potential fire or electricity shock.
When the inverter is powered up, comply with all applicable national regulations and legislation concerning accident prevention. This inverter will be directly connected to a
HIGH VOLTAGE
power generation device; the installation must be performed by qualified personnel only in compliance with national and local standards, regulations and legislation.
24
The Z10 series inverter is equipped with an integrated RCD (Residual Current Protective Device) and RCM (Residual Current Operated Monitor). The current sensor will detect the volume of the leakage current and compare it with the pre-set value, if the leakage current exceeds the permitted range, the RCD will disconnect the inverter from the AC load.
2. Assembly Instructions
1) Remove length y of
N, L
conductor 35mm (1.38’’)/PE conductor 40mm (1.57’’) sheath of AC cable terminal, length x about 14mm (0.55’’) of the inner wrapper, then dress the conductor terminals with ferrules or tin soldering.
Check that all parts of the AC connector are present then slide the hex nut onto the cable and insert the cable end through the clamp ring.
NOTICE
Use
16-
12AWG
(1.5-4mm
2
)
copper wire for al l AC
wi rin g co nnect ions to t he Z10 series inve rter. U se onl y
solid wi re o r str and ed wir e.
25
1) Insert the
stripped N, L and PE conductor terminals
into the appropriate holes,
using a cross screwdriver to tighten it, applying a tightening torque of 1Nm.
2) Insert the connector into the clamp ring, it should click twice and then tighten the hex nut with a tightening torque of 4Nm.
.
26
3) Finally push the straight plug to the AC terminal on the inverterthen rotate the locker according to the direction instructed by the marks on the locker.
4) If you need to separate the connectors, please use a screwdriver to press the lock tongue, rotate the locker according to the direction instructed by the marks on the locker, and then pull down the plug.
27
6.3 DC Side Connection
NOTICE
The DC Switch (
Optional
) may be integrated or external to
Inverter, and it can be used to connect or disconnect the
DC
source from the
Inverter
.
DANGER
DANGER to life due to potential fire or electricity shock.
NEVER
connect or disconnect the connectors under load.
28
For Z10I1K, Z10I1K5, Z10I2K, Z10I2K5 and Z10I3K, there is one MPP Tracker, and the DC characteristics of them are illustrated as the following table.
Inverter Type
MPP
Tracker
Max. DC
Power
Max. DC
Voltage
Max. DC
Current
Z10I1K
1
1300W
500V
16A
Z10I1K5
1750W 18A
Z10I2K
2300W 18A
Z10I2K5
2800W 18A
Z10I3K
3250w 18A
MC4 Assembly instructions
If, during self assembly, parts and tools other than those stated by MC are used or if the preparation and assembly instructions described here are disregarded then neither safety nor compliance with the technical data can be guaranteed.
For protection against electric shock, PV-connectors must be isolated from the power supply while being assembled or disassembled.
The end product must provide protection from electric shock.
The use of PVC cables is not recommended.
Unplugging under load: PV plug connections must not be unplugged while under load. They can be placed in a no load state by switching off the DC/AC converter or breaking the DC circuit interrupter. Plugging and unplugging while under voltage is permitted.
It is inadvisable to use non-tinned cables of type H07RN-F, since with oxidized copper wires the contact resistances of the crimp connection may exceed the permitted limits.
Disconnected connectors should be protected from dirt and water with sealing caps.
Plugged parts are watertight IP67. They cannot be used permanently under water. Do not lay the MC-PV connectors on the roof surface.
See the MC catalogue 2 solar lines for technical data and assembled parts.
PV-Female cable coupler PV-Male cable coupler Optional
29
PV-KBT4 PV-KST4 PV-SSH4
Touch
protection,
mated/unmated
IP67/IP2X
Rated
current
17A(1,5mm2/16AWG) 22A(2,5mm2/14AWG) 30A(4mm2,6mm2/10AWG)
Ambient
temperature
range
-40° to 90°C (IEC/CEI)
-40° to 75°C(UL)
-40° ...70°C (UL:14AWG)
Rated
voltage
1000V (IEC/CEI) 600V (UL)
Upper limiting
temperature
105°C (IEC/CEI)
Safety class
II
Note: The DC connector is MC4 type; you can order the specified tools at MC website: http://www.multi-contact.com.
Tools required
(ill. 1) Stripping pliers PV-AZM... incl. built-in blade as well as hexagonal screwdriver A/F 2,5mm.
Cable cross section: 1,5 / 2,5 / 4 / 6 mm² Type: PV-AZM-1.5/6 Order No. 32.6029-156
(ill. 2) Crimping pliers PV-CZM... incl. locator and built-in crimping insert.
Crimping range: 2,5 / 4 / 6 mm² (12 / 10 AWG) Type: PV-CZM-19100 Order No. 32.6020-19100
(ill. 3) Open-end spanner PV-MS, 1 Set = 2 pieces
Order No.: 32.6024
(ill. 4) PV-WZ-AD/GWD socket wrench insert to tighten
Order No. 32.6006
(ill. 5) PV-SSE-AD4 socket wrench insert to secure
Order No. 32.6026
(ill. 6) Test plug PV-PST
Order No. 32.6028
30
(ill. 7) Open-end spanner A/F 15 mm
(ill. 8) Torque screwdriver A/F 12 mm
Cable preparation
(ill. 9) Use 14-10AWG (2.5-6mm2) conductor as DC cable. Dimension A3-6mm, b2.5-6mm2
(ill. 10) Strip the cable end L with 6 mm to 7.5 mm of insulation.
(ill. 11) Open the clamp (K) and hold. Place the contact in the appropriate cross section range. Turn the crimp lugs upwards. Release the clamp (K). The contact is fixed.
(ill. 12) Press the pliers gently together until the crimp lugs are properly located within the crimping die.
31
(ill. 13) Insert the stripped cable end until the insulation comes up against the crimp insert. Completely close the crimping pliers.
(ill. 14) Visually check the crimp.
(ill. 15) Insert the crimped-on contact into the insulator of the male or female coupler until it clicks into place. Pull gently on the lead to check that the metal part is correctly engaged.
(ill. 16) Insert the appropriate end of the test pin into the male or female coupler as far as it will go. If the contact is correctly located, the white mark on the test pin must still be visible.
(ill. 17) Screw up the cable gland hand-tight with the tools PV-MS or tighten the cable gland with the tools PV-WZ-AD/GWD and PV-SSE-AD4. In both cases: The tightening torque must be appropriate for the solar cables used. Typical values are between 2,5 Nm and 3 Nm.
(ill. 18) Plug the parts of the cable coupler together until they click in place. Check that they have engaged properly by pulling on the cable coupler.
32
6.4 Communication and Monitoring Device
There are 2 RJ45 ports on the bottom side of the Z10 series inverter as shown in the following figure:
The 2x RJ45 ports are used for multipoint communications. Up to 50 Z10 series inverters can be connected via these 2 ports. The upper computer can communicate with these inverters via a single signal cable at the same time with support for a maximum cable length of 1000m. Data and inverter configuration parameters are set through the ports.
7. Display and Operation
7.1 LCD Panel
D
A
B C
F
E
G
33
Object Description
A LED light(Yellow) – COM
B LED light(Green) – RUN
C LED light(Red) – FAULT
D
UP
key
E
DOWN
key
F
ESC
key
G
ENTER
key
The LCD panel is integrated in the front lid of the inverter for easier user access to check, collate and set data. In addition, the user can press the function key to illuminate the LCD screen.
NOTICE
Z10 series invert er is not an al ign ed me asuri ng instrume nt f or c u rre nt , v ol ta ge or po w er consumpti on. A slight devi ati o n of a f ew per c ent poi nts is inhere nt to the s ystem ; th e res u lts fro m the inv e rter ca n n ot be used f or grid bala nce c alcu lati ons. An al ign e d meter wi l l be re q uired t o m ake calc ul at i ons for t he utility c omp a ny.
34
7.2 Commissioning
A minimum available voltage of 150Vdc and a DC power of >10Wdc is required before the inverter starts feeding power to the grid.
AC side:
Turn on the AC circuit breaker and the display module will turn on.
DC side:
Turn on the DC switch. When the inverter is started for the first time, a menu is displayed to choose the language and the country where the inverter installed. English, Dutch and German are available for display.
7.3 Operation
7.3.1 System operation interface
System operation interface 1:
NOTICE
You need to ensure that you have selected the correct country so that local safety compliance is maintained.
NOTICE
The power supply of the display module is accessed through the AC grid, so the screen will not be available until the AC is connected.
35
In this interface, the displayed “
Waiting 0
” part will switch along with the system
operation status.
The system will have the following status:
1. Waiting status: Display as Waiting XXX, XXX refers to the countdown time, will display 1~3 numbers.
2. Flash status: Display as Flash
3. Fault status: Display as Fault XX, XX refers to error code, will display 1~2 numbers.
Power
and
EToday
in this interface will change along with the change of number after
system operation.
System operation interface 2:
Power
and
ETotal
in this interface will change along with the change of number after
system operation.
System operation interface 3:
This interface displays the input voltage and current of the 2 input PV panel.
System operation interface 4:
36
This interface displays the voltage and frequency of grid and the current which inverter outputs to the grid.
System operation interface 5:
This interface displays the Wi-Fi information of the inverter, including Wi-Fi SN and IP address.
7.3.2 Interface introduction
Safety Interface: When choose
“Safety”
by pressing compound key (
ESC+ENTER
) in
system operation interface 1 for 3 seconds
Safety
“Italy”
in the screen flickers. After confirm to enter, password dialog box appears.
The default password is
“654321”
.
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After entering the password, system will get to the safety selection interface.
Safety selection interface:
The selected safety information flickers. The selectable safety information is as follows:
Italy VDE-4105 VDE-0126 Spain GREMAIN
Portugal Belgium Italy_S EnglG83 EnglG59
Austral China GerBDEW Danmark GreIsla
Czech Slovak Holland Sweden Bulgari
France Brazil EngG592 Holl16A SAfrica
This safety information will be arranged in 4 lines, i.e. there will be 4 safety information displayed in the same interface.
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Info Interface:
You can choose
“Info”
by UP and
DOWN
key in system operation interface 1
While
“Info”
flickers. Confirm to enter Info mode. There will be 7 interfaces in the Info
mode.
1. PV panel information:
2. AC grid information:
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3. Inverter’s model information:
4. Inverter’s SN information:
5. Inverter’s master CPU information:
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6. Inverter’s slave CPU information:
7. Inverter’s display module version information:
Error record display interface:
You can choose
“Error”
by UP and
DOWN
key in system operation interface 1
While
“Error”
flickers, confirm to enter the Error record mode.
Interface number of the Error record mode is unfixed; it ranges from 0 to 9 interfaces.
41
No error record interface:
Recent error record interface:
Earliest error record interface:
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Set mode:
You can choose
“Set”
by UP and
DOWN
key in system operation interface 1
While
“Set”
flickers, confirm to enter the Set mode. The Set mode is operated with 2 levels of menu. There are five items in the sub-menu, Time, Data, Password, Language and Wi-Fi. The items are shown as following picture.
Choose the item which needs adjustment by UP and
DOWN
key in the sub-menu. The
flickering one is the selected item.
Setting Language:
In the Set mode, choose Language by Up and Down key (as shown in the picture)
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While
“Language”
flickers, confirm to enter the language option list.
Choose the target language, the corresponding language flickers. English, Dutch and German are available for displaying. Click
ENTER
to save data and back to prior menu.
Changing Password:
In the Set mode, choose “
Password
” by UP and
DOWN
key as shown in the picture.
While
“Password”
flickers, confirm to enter the password modified interface.
Input 6 figure passwords, check correctness and enter the modified mode
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Save password after the end of input
Back to two-level menu mode after saving the password
Setting Time:
In the Set mode, choose
“Time”
by UP and
DOWN
key as shown in the picture.
While
“Time”
flickers, confirm to enter the inverter time setting mode.
There are hour, minute and second displayed in the time setting mode. Use ENTER key to choose the one you want to modify and
UP/DOWN
key to change the value.
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Setting Date:
In the Set mode, choose
“Date”
by UP and
DOWN
key as shown in the picture.
While
“Date”
field flickers, confirm to enter the inverter Date Setting mode
There are day, month and year displayed in the date setting mode, set date by
Up/Down
key. Confirm to enter the next setting data, the sequence is day/month/year.
After setting year, return to the two-level menu mode.
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7.4 State Information
State
Display State information
Wait
Waiting Initialization & waiting
Reconnects Reconnect
Checking’s Checking
Normal
Normal Normal state
Fault
Current Fault GFCI failure oversized leakage current
Master Grid Freq Fault Grid frequency failure
Master Grid Freq Fault Grid voltage failure
PV Voltage Fault Input voltage too high
Over Temp Fault Temperature abnormal
Isolation Fault Isolation failure
Relay1 Fault
Relay2 Fault
Output relay failure
Current DC Offset Output DC injection too high
Eeprom Fault EEPROM problem
SCI Lose Serial communication interface failure
Hole Sense Device Fault Output AC sensor abnormal
GFCI Failure GFCI testing device abnormal
Flash
F/W Updating Update
About the further information for each fault, please reference to chapter
“8.Troubleshooting”
.
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8. Troubleshooting
LCD display Possible actions
Correctable Fault
Isolation Fault
1. Check the impedance between PV (+) & PV (-) and the inverter is earthed. The impedance must be greater than 2MΩ.
2. Check whether the AC-side has contacts with earth.
Current Fault
1. The ground current is too high.
2. After cut off the AC side connection, unplug the inputs from the PV generator and check the peripheral AC system.
3. After the cause is cleared, re-plug the PV panel and AC connection, and check PV-Inverter status.
Master Grid Freq Fault
Master Grid Volt Fault
1. Wait for a moment, if the grid returns to normal, PV­Inverter automatically restarts.
2. Make sure grid voltage and frequency meet the specifications.
No Utility
1. Grid is not connected.
2. Check grid connection cables.
3. Check grid usability.
4. If grid is ok, and the problem persists, maybe the fuse in the inverter is open, please call service.
Over Temp Fault
1. The internal temperature is higher than specified normal value.
2. Find a way to reduce the ambient temperature.
3. Or move the inverter to a cooler environment.
PV Voltage Fault
1. Check the open PV voltage; see if it is greater than or too close to 500VDC (for Z10I1K, Z10I1K5, Z10I2K, Z10I2K5 or Z10I3K).
2. If PV voltage is less than 500VDC, and the problem still occurs, please call local service.
Permanent Fault
ENS Grid Voltage Fault
ENS Grid Freq Fault
Disconnect PV (+) or PV (-) from the input, restart the
inverter.
Relay1 Fault Relay2 Fault
1. Disconnect ALL PV (+) or PV (-).
2. Wait for a few seconds.
3. After the LCD switches off, reconnect and check again.
4. If the problems remain please call local service.
Current DC Offset
Eeprom Fault
SCI Lose
Hole Sense Device Fault
GFCI Device Fault
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Error code list
ERROR CODE Description
0 GFCI Device Fault 1 Hole Sense Device Fault 2 Reference Device Fault 3 DCI ENS Fault 4 GFCI ENS Fault 5 Less Bus Low Voltage Fault 6 Over Bus High Voltage Fault 7 Master Device Fault 8 Master Delta Grid Z Fault
9 No Utility 10 Current Fault 11 Bus Voltage Fault 12 B12 13 Over Temp Fault 14 Auto Test fail 15 PV Voltage Fault 16 Fan Fault 17 Master Grid Volt Fault 18 Isolation Fault 19 Current DC Offset 20 ENS Grid VFZ Fault 21 ENS Grid Z Fault 22 ENS Grid Freq Fault 23 ENS Grid Voltage Fault 24 Relay2 Fault 25 Relay1 Fault 26 Slave Grid Z Fault 27 Master Grid Z Fault 28 Slave Grid Freq Fault 29 Master Grid Freq Fault 30 Eeprom Fault 31 SCI Lose
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9. Abbreviation
LCD Liquid Crystal Display
LED Light Emitting Diode
MPPT Maximum Power Point Tracking
PV Photovoltaic
Vdc Voltage at the DC side
Vac Voltage at the AC side
Vmpp Voltage at the Maximum Power Point
Impp Amperage at Maximum Power Point
AC Alternating Current ( Form of electricity supplied by
Utility Company )
DC Direct Current ( Form of electricity generated by PV
modules )
DC Switch Switch in the DC Circuit. Disconnects DC source from
Inverter. May be integrated or external to Inverter
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10. Contact
Beijing Hua Xin Liu He Investment (Australia) Pty Ltd.
Website: www.zeusappollo.com
Perth Office
1/87 President Street Welshpool, WA 6106
Phone: (08) 6555 6518
Fax: (08) 9470 4103
Email: sales@zeusappollosolar.com.au
Brisbane Office
32 Crockford Street Banyo, QLD 4014
Phone: (07) 3123 6148
Fax: (07) 3266 4758
Email: bris@zeusappollosolar.com.au
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