Zetor PROXIMA PLUS 8541, PROXIMA PLUS 10541, PROXIMA PLUS 9541 Operator's Manual

3
ZETOR
This Operator’s Manual will help you to become familiar with the operation and maintenance of your new tractor. In spite of the fact that many of you have reach experiences with operation of various tractors, please, read carefully all safety rules, operating instructions and the other information in this Operator’s Manual. You will find a lot of new information and receive a perfect overview how to use the tractor with the highest efficiency at various operations. Your new tractor will be your reliable and long-time friend if observing the mentioned safety rules, tractor maintenance and safe operation. The manufacturer of your tractor wishes you thousands of satisfactorily worked hours
ZETOR
Brno
4
Information about technical specifications, design, equipment, material, and external appearance is valid at the time of printing this Operator’s Manual. The manufacturer reserves the right to make changes.
5
CONTENTS
The “Operator’s Manual” contains descriptions, operation and maintenance of standard and optional tractor equipment, which are allowed to be installed on a tractor. The option that is not a part of standard tractor equipment installed by the manufacturer cannot be a subject of a claim. The tractor “Service Coupon Booklet” is not a part of the Operator’s Manual. This is a separate booklet that is passed to you when you purchase a new tractor.
Page
Location of serial numbers .......................................................................................... 7
Safety precautions for users........................................................................................ 9
Preventive daily maintenance ...................................................................................13
Acquaintance with tractor.......................................................................................... 21
Tractor operation....................................................................................................... 51
Tractor running-inn.................................................................................................... 69
Transportation use .................................................................................................... 75
PTO drive of agriculture machines ............................................................................ 85
Hydraulic system....................................................................................................... 93
Hitches .................................................................................................................... 107
Wheel tread change ................................................................................................ 117
Ballast weights ........................................................................................................ 125
Electrical system ..................................................................................................... 133
Tractor maintenance ...............................................................................................145
Maintenance instructions ........................................................................................ 165
Adjustment .............................................................................................................. 185
Main specifications.................................................................................................. 199
Index .......................................................................................................................217
6
TRACTORS Z 8541 - Z 10541
TRACTORS WITH FRONT DRIVING AXLE (4 X 4):
Tractor type Engine output
(kW)
Z 8541 60 Z 9541 66
Z 10541 74
E1
7
LOCATION OF SERIAL NUMBERS
E2
Tractor type plate Engine serial No
Tractor serial No
Cab serial No
8
LOCATION OF SERIAL NUMBERS
When ordering the spare parts and when being in contact, no matter if written or oral, remember to use the data on your tractor, which you can put down into the frames below.
Tractor model Zetor 8541 Zetor 9541 Zetor 10541
The “left“, “right“, “front“ and “rear“ side of the tractor hold so in the driving direction. The manufacturer reserves the right to make changes in design and equipment leading to improvements of tractor features.
Tractor serial number
Engine serial number
E3
9
SAFETY PRECAUTIONS FOR USERS
Pay particular attention to articles in Operator’s Manual that are marked with these symbols.
You will find this symbol at all important warnings regarding safety of tractor operation.
Heed these warnings and be very careful in these cases!
Inform your co-operators and other users about these warnings.
Study carefully chapters marked with this symbol before starting operation, service or adjustment of the tractor.
You will find this symbol whenever important information on operation, adjustment and re­pairs of starter motor appears.
Heed these warnings and be very careful in these cases!
This symbol refers to chapters in Operator’s Manual dealing with environmental protection.
GENERAL SAFETY REGULATIONS
1. Only a trained operator having a valid
driving license and being properly acquainted with operating and safety rules can operate the tractor.
2. Except for safety warnings mentioned in this Operator’s Manual you must respect all general safety and traffic regulations of the country, in which the tractor is in operation.
PROPER CLOTHING
3. Do not wear loose clothing and tie
long hair back behind your head.
4. Use suitable (prescribed) personal
protection means (working shoes, gloves, etc.) at work.
STARTING THE ENGINE
5. It is not allowed to start the engine
when driving downhill.
6. Starting the tractor by means of towing using another tractor or vehicle is allowed only when the pull bar is used.
7. Start the tractor from the driver’s seat
only with the gearshift lever in neutral and with the clutch pedal depressed. Life hazard when starting by means of the starter connector short circuit.
8. The ignition key must be in position "I".
9. When preheating engine by electrical
heater, plug the heater first and connect the cable into electricity after.
On termination of preheating, disconnect the cable from electricity first.
OPERATION
10. Hoses of hydrostatic steering, brakes
and fuel system must be checked and replaced in case of any damage indication. The signs of damage may be for example: cracks on hose surface, loosening of hose fittings (it is possible to verify it easy by pulling the hose from fitting) and mechanical damage to hose. It is necessary to replace the hoses with marked service life immediately after expiration of the marked service life.
11. Brake pedals must be latched with trailers and implements when driving on the road.
12. Brakes and steering must be
permanently in perfect condition.
13. Driving downhill without gear shifted
is forbidden!
14. Pay special attention when driving in hilly, muddy, sandy, icy and uneven terrain.
15. Do not exceed the maximum specified angle of inclination, that should be 12° as a maximum
10
SAFETY PRECAUTIONS FOR USERS
16. Do not exceed the maximum
combination weight mentioned on the tractor type plate or on the rear fender.
17. Do not use the differential lock when driving in a curve.
18. It is forbidden to get in / out when the
tractor is moving.
19. Reduce the travelling speed to 15 km.h
-1
when driving with agricultural implements hitched in the front three-point hitch.
20. The front axle load must not fall below 18 to 20 % of the instantaneous combination weight when agricultural implements hitched in rear hitches are used.
TRANSPORTATION OF PERSONS, OPERATION
21. Number of persons transported by
tractor must not exceed the number mentioned in the tractor registration document.
22. Persons, that are not authorized to
work with the attached implement, must not stand between tractor and hitched implement (machine).
23. Make sure neither any person nor
any obstacle allows driving before starting tractor move.
24. Maximum allowed travelling speed of the tractor and trailer (or semi-trailer) combination equipped with air brakes
is 30 km.h-1. Only tractor models equipped with braked front driving axle can move with the maximum allowed speed (tractor and trailer or semi-trailer) of 40 km.h
-1
.
TRACTOR RESCUE, TOWING
25. To recover the bogged-down tractor,
use the tow bar or cable.
Never use chains! Danger of life in case of the chain rupture!
26. It is life dangerous to stand near the tow rope when recovering the tractor.
27. Front hook assembled on front
tractor frame serves for pulling of the tractor alone only, i.e. without trailer or another implement.
28. Never use free wooden blocks or bars being put between tractor and pushed subject when pushing other vehicles (trailers, implements etc.).
LEAVING THE TRACTOR
29. Do not park the tractor with attached
implement in lifted position.
30. Do not forget to set the tractor parking brake (shift the gear and move the reversing lever to forward drive position), remove the ignition key and lock the cab before leaving the tractor.
31. Usually use the left-hand side tractor door when leaving the tractor. Look
round whether any vehicle is coming, that could jeopardize your safety when getting out of the tractor.
32. Use steps and handles when leaving the tractor. Pay attention to a space of the gearshift lever and hand fuel delivery throttle control lever.
33. Set the tractor parking brake before
leaving the tractor with running engine.
WITH THE STOPPED ENGINE ONLY
34. All activities connected with refuel-
ling, cleaning, lubricating and adjusting the tractor or attached implement can be done with the engine at standstill and stopped moving tractor parts only, except for brake, hydraulics and charging function check.
35. It is always necessary to shut the
engine off before removal of hood. The engine can run in an enclosed building or room only when sufficient ventilation is secured. Exhaust gases are harmful to your health.
PRINCIPLES OF FIRE PREVENTION
36. Refuel the tractor with the engine off.
37. Do not refuel the fuel tank up to the
top in summer season. Wipe the fuel immediately when spilled.
38. Do not refuel the tractor nearby open
flame and do not smoke.
11
SAFETY PRECAUTIONS FOR USERS
39. Do not smoke and do not use open
flame when checking the battery electrolyte level. Keep properly the fire prevention regulations in areas with increased fire hazard (hay-lofts, straw-stocks etc.).
40. If the tractor is equipped with a fire extinguisher, keep it always ready for use.
HEALTH AND ENVIRONMENTAL PROTECTION
41. Tractors are not furnished with
special filters of air that is sucked to the cab. Therefore the tractors are not intended for work with aerosols and other substances harmful to health. Kerosene, diesel fuel, mineral oils and other products from crude oil used for operation and maintenance of tractor may cause an injury in case of direct contact with skin and it can irritate mucous membranes, eyes, digestive or respiratory organs. Some of them can cause poisoning when swallowed.
42. The operators who come in contact
with oil products are obliged to heed strictly safety and hygienic instructions, make use of appropriate protecting means, and work in well­ventilated areas.
CRUDE OIL PRODUCTS HANDLING
43. On termination of work or prior to
start eating, wash yourself with a non-irritant agent and treat your hands with a suitable skin ointment or cream.
44. When connecting and disconnecting the quick couplings of hydraulic circuit, remove – with a piece of any cloth – the residual oil, which remains in the coupling socket or possibly on the plug.
WASTE DISPOSAL
45. When disposing of the tractor or
some of its parts (including the service liquids), as soon as their service life is over, everybody is obliged to proceed in accordance with the provisions of the relevant acts and regulations being in force in a country, in which the tractor is operated. The last tractor seller is obliged – under the Waste Disposal Act – to inform the consumer – when selling the tractor – on the ways of taking back some of the consumed parts of the tractor. In question are the oils and other service liquids, storage batteries, and tires. These
components must be accepted back from the consumer free of charge.
PREVENTIVE DAILY MAINTENANCE
46. Carry it out daily or after 8 to 10
working hours at latest.
SAFETY CAB
47. If corrosion, crash or other accident
cause damage to the protective frame of safety cab, it is necessary to replace the cab.
AIR-CONDITIONING
48. In any case it is not allowed to
disassemble, turn or otherwise manipulate the screw joints of the air­conditioning system, because sudden leak of the coolant and quick local cooling may occur. Contact or freezing of components in your hands may result in serious injury of some tissues.
49. The air-conditioning system is equipped with quick couplings, which allow separation of the cab from the tractor body if necessary, without any leak of the coolant. Entrust the interventions into the air conditioning system to the service specialists.
12
SAFETY PRECAUTIONS FOR USERS
ELECTRICAL INSTALLATION
50. No additional interventions
into the tractor electrical equipment (connection of other electrical appliances) are allowed because of its possible overloading!
51. The values of electrical installation are:
Nominal voltage 12 V = Earthed pole ( - ) pole
Using of starting trucks or starting aid
devices with different voltage or polarity may cause serious failures to tractor.
52. It is necessary to be careful when handling the battery and to avoid short circuits. Tractors are equipped with a battery cut-off switch; remember to turn it off when handling the battery.
53. Tractors must not be run with the disconnected battery because serious failure of tractor could occur.
13
PREVENTIVE DAILY MAINTENANCE
Carry it out daily or after every 8 - 10 engine working hours at the latest
E4
14
PREVENTIVE DAILY MAINTENANCE
E5 E6 E7
FUEL SYSTEM LEAKAGE
Check the fuel system for leakage including the drain plug of the fuel tank. Repair any leaks immediately.
ENGINE OIL LEVEL
The oil dipstick is situated on the right­hand side of the engine. Having unscrewed and removed the oil dipstick check the engine oil level and check connections of engine lubrication system for leaks. Maintain the oil level between the dipstick marks.
COOLING SYSTEM
Check connections of engine cooling system for leaks and coolant level in the expansion tank. The expansion tank is accessible after removing the right-hand side part of the hood. Add the missing coolant up to the upper MAX mark. The minimum permissible coolant level is marked with MIN mark.
Loosen the overpressure filler cap only after cooling down of coolant. Danger of scalding!
15
PREVENTIVE DAILY MAINTENANCE
E8 E9 E10
FLUID BRAKES
Check fluid brakes and clutch fluid control for leaks and check the brake fluid level in the expansion tank. The expansion tank is accessible after removal of the left-hand side part of the hood. Keep the brake fluid level within 3/4 volume of the vessel (maximum level) up to 1/2 vessel volume (minimum level).
Keep absolute cleanness when handling the brake fluid. Check the brake fluid level daily before the tractor operation.
TRAILER AIR BRAKES
Check the air brake system for leaks and check the air brakes of tractor and trailer for efficiency.
TRAILER HYDRAULIC BRAKES
Check the hydraulic brake system for leaks and check the hydraulic brakes of tractor and trailer for efficiency.
HYDROSTATIC STEERING
Check the oil level in the hydrostatic steering oil tank with dipstick. The hydrostatic steering oil tank is accessible after removing the left-hand side part of the hood. In case of need add the oil up to the mark on the dipstick, which determines a correct oil level. Check all hoses of hydrostatic steering circuit for damage and oil leaks. Check bolts and nuts of steering rods and arms whether they are tightened properly.
16
PREVENTIVE DAILY MAINTENANCE
E11 E12 E13
TIRES AND WHEELS
Check the inflation air pressures of front and rear tires. Inflate them up to the recommended pressures according to operating conditions. Check, eventually retighten bolts of front and rear wheels (connections rim / disc and disc / wheel shaft).
Never drive the tractor with loosened wheel bolts!
AIR CLEANER
After signalling of the clogging indicator it is necessary to perform maintenance of the cleaner. The indicator is accessible after removing of the left-hand side part of the tractor hood. It is situated near the suction pipe elbow. Clogging is mechanically indicated by the red field that appears after clogging of the filtration elements directly on the clogging indicator.
A
cleaner is not clogged
B
cleaner is clogged, perform maintenance see chapter Maintenance instructions
CAB FILTRATION
Check and eventually clean cab filters located under the roof in front part. Filter replacement interval depends upon dustiness of working condition. The partial regeneration of filters can be done by shaking-out or blowing by the pressurized air. Cleaning or replacement of filter elements can be performed after removal of grills located in front of the cab roof.
17
PREVENTIVE DAILY MAINTENANCE
E14 E15 E16
HITCHES
Check the hitches and attachments including the trailer if they are in a good condition.
AFTER USE OF FRONT IMPLEMENTS
After operation with front implements:
– Check connections of outer hydraulic
control circuit of the front three-point hitch for leaks.
Clogging of coolers:
1. remove the side part of hood
2. loosen and move the air-conditioning condenser to the left-hand tractor side
3. clean the front part of the engine radiator (air-conditioning condenser) by means of pressurized air (blow air in direction from the engine)
4. remove the rest of impurities from the space under the bonnet (to avoid their repeated suction)
SHORT FUNCTIONAL TEST
Check if warning lights of hydrostatic steering malfunction, engine lubrication and battery charging have gone off after starting the engine. Check hydraulic steering circuits for a correct function and leaks.
18
NOTES
19
NOTES
20
NOTES
21
ACQUAINTANCE WITH TRACTOR
Page
The tractor user must be properly acquainted with recommended operating and safety rules for the safe tractor operation in advance. It is too late to do it during opera­tion!
Safety cab ...........................................................................................................................23
Door opening from outside.................................................................................................. 23
Door opening from inside....................................................................................................23
Rear window .......................................................................................................................24
Side window........................................................................................................................24
Tilting roof hatch................................................................................................................ 24
Passenger’s seat............................................................................................................... 25
Toolbox ...............................................................................................................................25
Opening for implementation purposes, rear right panel .....................................................25
Rear-view mirrors................................................................................................................ 25
Washer nozzle ....................................................................................................................26
Windshield washer tank ...................................................................................................... 26
Windshield washer control .................................................................................................. 26
Driver’s seat Mars Svratka..................................................................................................27
Adjustment related to driver’s weight.................................................................................. 27
Longitudinal adjustment......................................................................................................27
Vertical adjustment..............................................................................................................27
Driver´s seat GRAMMER MAXIMO ....................................................................................28
Driver´s seat GRAMMER S ................................................................................................28
Heating control panel, air-conditioning, radio.................................................................. 29
Heating valve control (A)..................................................................................................... 29
Fan control (B) ....................................................................................................................29
Air-conditioning switch (C) ................................................................................................29
Cab air circulation control (D)................................................................................................30
Correct function of heating and air-conditioning.....................................................................30
Quick cab interior heating .....................................................................................................30
C
oolin
g the cab interior quickly ........................................................................................... 31
Heating or air-conditioning operation during tractor operation ...........................................31
Immediately after the cab cooling ....................................................................................... 31
Heating and air-conditioning outlets,radio speakers......................................................... 32
Defrosting the windshield....................................................................................................32
Control panel on the right cab pillar .......................................................................................... 32
Tilting steering wheel ..........................................................................................................33
Angular adjustment ............................................................................................................. 33
22
ACQUAINTANCE WITH TRACTOR
Page
Height adjustment ............................................................................................................ 33
Dashboard........................................................................................................................ 35
Digital dashboard ............................................................................................................. 37
Switches ........................................................................................................................... 38
Rocker light switch (a)...................................................................................................... 39
Switch of grill and cab headlight (b)................................................................................. 39
Emergency flasher switch (e)........................................................................................... 39
Front wheel drive switch (f) .............................................................................................. 40
Rear differential lock (j) push-button ................................................................................ 40
Turn signals, low / high beam and horn toggle switch (k)................................................ 40
Ignition lock ...................................................................................................................... 41
Key in "0" position ............................................................................................................ 41
Key in "I" position .............................................................................................................41
Key in “II” position ............................................................................................................42
Hand fuel delivery throttle control lever............................................................................ 42
Engine stopping device .................................................................................................... 42
Pedals .............................................................................................................................. 43
Gearshift lever.................................................................................................................. 43
Shift schema..................................................................................................................... 43
Reversing gearshift lever ................................................................................................. 44
Gearshift lever of road and reduced speeds.................................................................... 44
Torque multiplier .............................................................................................................. 44
PTO shaft drive engagement ........................................................................................... 45
Rear PTO shaft gearshift lever 540 and 1000 rpm (or 540E).......................................... 45
Rear PTO shaft drive control lever................................................................................... 45
Hand brake lever and hitch lever for the one-axle trailer................................................. 46
Hydraulic system control panel........................................................................................ 46
A
ddit
ional hydraulic distributor control................................................................................. 46
Batteries cut-off switch ..................................................................................................... 46
Tractors with travelling speed of 40 km.h
-1
...................................................................... 47
Fuel tank........................................................................................................................... 47
Fuel tank drain plug.......................................................................................................... 47
Average fuel consumption in litres per operating hour for Zetor tractors..................................... 47
23
ACQUAINTANCE WITH TRACTOR
E101 E102 E103
SAFETY CAB
Generally use the left side of the tractor to enter and to leave the cab. Use steps and handles to go on/ out of the cab. Pay extreme care in the space of the gearshift lever and hand throttle control lever of the fuel delivery.
DOOR OPENING FROM OUTSIDE
Cab doors can be locked from outside. After unlocking depress the lock button and pull the handle to open the door.
DOOR OPENING FROM INSIDE
1. Lever to open the door from inside
2. Lever to unlock the door from inside The door is kept in fully opened position with a gas strut.
It is not allowed to drive the trac­tor with the open door because of its possible damage.
24
ACQUAINTANCE WITH TRACTOR
E104 E105 E106
REAR WINDOW
The rear window is equipped with handle and is kept in the open position by gas struts.
We recommend locking the win­dow in closed position when driv­ing on uneven terrain - danger of window glass cracking. Before starting work with machines im­plemented in the rear three-point hitch, be sure that a collision be­tween the hitched implement and opened rear window at the maxi­mum lift of the rear three-point hitch is avoided. In case that colli­sion could occur, we recommend working with closed window.
SIDE WINDOW
A plastic latch locks the side window in the half-opened position.
TILTING ROOF HATCH
The tilting roof hatch can be opened by turning the arresting lever and by half­opening.
Tractor total height is increased when the hatch is open. There­fore always close the hatch when passing through low clear height or when parking there.
25
ACQUAINTANCE WITH TRACTOR
E107 E108 E109
PASSENGER’S SEAT
The passenger’s seat (1) is tilting and is situated on the left cab fender. To make the driver’s seat better accessi­ble, it is possible to tilt the passenger’s seat upwards.
TOOLBOX
The toolbox (2) is situated on the left side of the driver’s seat.
OPENING FOR IMPLEMENTATION PURPOSES, REAR RIGHT PANEL
The bottom window is rigid and is equipped with opening for connection of attached implements controllers. The storage compartment for the PET bottle (2), socket 12V (3) and cigarette lighter (4) is situated on the rear right panel.
REAR-VIEW MIRRORS
Adjust rear-view mirrors before driving or starting the work to be able to see the entire road or the working field.
26
ACQUAINTANCE WITH TRACTOR
E110 E111 E112
WASHER NOZZLE
The washer nozzle is situated in the up­per part of the hood and is adjustable by needle or steel wire of maximum diame­ter 0,8 mm.
WINDSHIELD WASHER TANK
The washer tank is located on the cab rear wall from outside. The washer tank capacity is 2.5 litres. Antifreeze mixture for washers must be used in winter season to fill the washer tank.
WINDSHIELD WASHER CONTROL
The windshield washer is put in opera­tion after pressing the switch of front two­speed wiper, which is located on the right cab pillar. The maximum time of un­interrupted operation of washer pump is 20 s.
27
ACQUAINTANCE WITH TRACTOR
E113 E114 E115
DRIVER’S SEAT MARS SVRATKA ADJUSTMENT RELATED TO
DRIVER’S WEIGHT
The seat suspension may be adjusted to the driver’s weight ranging from 50 up to 120 kg. Turn the square knob to do it. The weight indicator is located in the re­cess of the rear seat cover. The spring stroke is 120 mm.
Do not adjust the seat when driv­ing! Danger of accident!
LONGITUDINAL ADJUSTMENT
The seat can be adjusted longitudinally within the range of ± 75 mm (11 posi­tions) after unlocking by the left hand side lever.
VERTICAL ADJUSTMENT
The vertical seat adjustment is done by the right-hand side lever from the middle position to two marginal positions within the range of ± 30 mm.
28
ACQUAINTANCE WITH TRACTOR
E116
DRIVER´ S SEAT GRAMMER MAXIMO
1. Driver´s seat suspension control according to driver´s weight
2. Lever to adjust the seat longitudinally (situated on the right-hand side of the seat)
3. Seat turning control (the seat may be turned by 20° to both sides)
4. Seat vibrations absorption control (tilt it forwards to set the seat floating position)
5. Seat backrest inclination control
6. Seat backrest shape control
7. Height-adjustable backrest (push or pull it in the arrow direction to adjust it within
the range of 170 mm)
8. Tilting armrest
9. Armrest control (turn it to adjust the required armrest height)
DRIVER´ S SEAT GRAMMER S
Only positions 1, 2 and 5 are applicable.
29
ACQUAINTANCE WITH TRACTOR
E117 E118 E119
HEATING CONTROL PANEL, AIR­CONDITIONING, RADIO
A - heating valve control B - fan control C - air-conditioning switch D - control of air circulation in cab E - space for additional radio installation
HEATING VALVE CONTROL (A)
a - heating valve shut b - heating valve open
FAN CONTROL (B)
0. fan OFF
1. fan low speed
2. fan middle speed
3. fan maximum speed
AIR-CONDITIONING SWITCH (C)
Use the switch marked with symbol of flake (C) to turn the air-conditioning on and off. Depress the switch to put the air­conditioning into operation (symbol of flake lights). Depress the switch repeatedly to turn the air-conditioning off (symbol of flake does not light).
30
ACQUAINTANCE WITH TRACTOR
E120 E121 E122
CAB AIR CIRCULATION CONTROL (D)
a - surrounding (ambient) air is sucked
through filters into the cab - air suction from the cab is closed.
b - air is sucked from the cab interior and
again drawn into the cab (inner air re­circulation for the fast temperature adaptation in cab)
In this position the air inlet from outside of the cab is fully closed and in the cab no overpressure, which prevents penetration of non-filtered air into the cab, is created! Use this position of the control for urgently necessary time only!
CORRECT FUNCTION OF HEATING AND AIR-CONDITIONING
It is necessary to create overpressure in the cab for a proper function of heating or air-conditioning. Therefore we rec­ommend shutting all windows, doors and cab roof cover.
QUICK CAB INTERIOR HEATING
Proceed as follows:
1. Turn the heating valve control (A) to the right-hand position (heating valve fully open).
2. Set the air circulation control in the cab (D) to the position of inner re­circulation.
3. Choose the desired fan speed (posi­tions 1, 2, 3) by the fan switch (B).
4. Set outlets to desired angle to avoid direct blowing to persons in the cab.
Loading...
+ 193 hidden pages