This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
The technical specifications and information about the design, equipment, material and app earance are valid at the time
of print. The manufacturer reserves the right to implement changes.
The instructions for use are a part of the machine.
Brno
2
Location of serial numbers .................................................................................................... .......................... 9
General safety regulations ........................................................................................................................... 11
Starting the engine ..................................................................................................................................... 12
Risk of the tractor overturning ..................................................................................................................... 13
Transportation of persons, operation .......................................................................................................... 13
Fire prevention principles ............................................................................................................................ 14
Fuel system leaks ........................................................................................................................................ 21
Cooling system ............................................................................................................................................ 21
After work with front implements and in case of cooler clogging ............................................................... 22
Tyres and wheels ........................................................................................................................................ 23
Short functional test .................................................................................................................................... 23
Acquaintance with the tractor ....................................................................................................................... 25
Side window ................................................................................................................................................ 26
Panel of switches on cab´s roof .................................................................................................................. 28
Switches and controls on the dashboard .................................................................................................... 28
Direction indicator switch ............................................................................................................................. 28
Front windshield wiper and washer ............................................................................................................. 29
Switch of warning lights ............................................................................................................................... 29
Switch box key in the position (0) ................................................................................................................ 30
Switch box key in the position (I) ................................................................................................................. 30
Switch box key in the position (II) ................................................................................................................ 30
Cab air condition .......................................................................................................................................... 31
Information display - basic view .................................................................................................................. 33
Information display - fault notifications ........................................................................................................ 33
Information display - warning indication of the hand brake ......................................................................... 33
Information display - indication of activation of PTO shafts ........................................................................ 34
Information display - warning indication of PTO shafts ............................................................................... 34
Manual fuel control lever ............................................................................................................................. 34
Hydraulic control .......................................................................................................................................... 35
Auxiliary hydraulic switchboard control ....................................................................................................... 35
Reversing lever ............................................................................................................................................ 36
Gear shifting lever ....................................................................................................................................... 36
Road and reduced speeds shifting lever ..................................................................................................... 36
Manual brake and PTO shaft disengagement lever .................................................................................... 36
PTO shaft drive engagement lever .............................................................................................................. 37
PTO shaft revolutions 540 and 1000 rpm shifting lever .............................................................................. 37
Fuel tank ...................................................................................................................................................... 38
Minimum fuel amount in the fuel tank .......................................................................................................... 38
Before you start the engine ......................................................................................................................... 39
Starting the engine ...................................................................................................................................... 40
If engine does not start ................................................................................................................................ 40
Manipulation with starter .............................................................................................................................. 41
Immediately after start ................................................................................................................................. 41
Selecting driving direction - reversing lever ................................................................................................. 45
Gear shifting from lower to higher gears ..................................................................................................... 46
Gear shifting from higher to lower gears ..................................................................................................... 46
Travelling up the slope ................................................................................................................................ 47
Travelling down the slope ............................................................................................................................ 47
Front drive axle control ................................................................................................................................ 48
Driving with front drive axle engaged .......................................................................................................... 48
Connection of the ABS system of the trailer or semi-trailer ........................................................................ 49
The button for temporary deac
Trailer and semi-trailer air brakes ................................................................................................................ 50
Notification signalization of air pressure drop .............................................................................................. 50
One-hose and two-hose brakes .................................................................................................................. 50
Hydraulic brakes of trailers .......................................................................................................................... 52
Connecting and disconnecting quick couplings of trailer hydraulic brakes ................................................. 52
Stopping the tractor - manual brake ............................................................................................................ 52
Stopping the engine ..................................................................................................................................... 52
Leaving the tractor ....................................................................................................................................... 53
Important notification ................................................................................................................................... 53
Running in the tractor .................................................................................................................................... 55
General principles of new tractor run-in in first 100 hours of operation ...................................................... 55
In first 10 hours of operation ........................................................................................................................ 55
From 100 hours of operation ....................................................................................................................... 55
Front hook.................................................................................................................................................... 57
Aggregation with trailer and semitrailer ....................................................................................................... 59
Maximum permitted vertical static suspensions load for trailers and semitrailers ...................................... 59
Drive of agricultural machinery ..................................................................................................................... 61
Working with PTO shaft ............................................................................................................................... 61
of trailers and semi-trailers .............................................................................................................. 49
tivation of brakes of the trailer or semi-trailer ............................................. 49
Front PTO shaft ........................................................................................................................................... 66
Activation of the front PTO shaft - common working mode ......................................................................... 66
Activation of the front PTO shaft - stationary working mode ....................................................................... 67
Maximum transmitted output ....................................................................................................................... 68
Drive of machines with greater inertia masses ............................................................................................ 68
Hydraulic system ............................................................................................................................................ 69
Hydraulic control panel ................................................................................................................................ 69
Means of internal hydraulic circuit regulation .............................................................................................. 69
Internal hydraulic circuit control elements ................................................................................................... 70
Free (floating) position ................................................................................................................................. 70
Speed of three-point linkage lowering control ............................................................................................. 70
Hydraulic sensitivity system control ............................................................................................................. 71
Position regulation of rear three-point linkage heave .................................................................................. 71
Power regulation of three-point linkage heave ............................................................................................ 71
Mixed regulation of three-point linkage heave ............................................................................................. 72
Extrernal hydraulic circuit control elements ................................................................................................. 72
Two-section switchboard external hydraulic
One-section switchboard external hydraulic circuit controlling levers function ........................................... 74
Quick-couplers engagement and disengagement ....................................................................................... 74
Connecting machines and tools
Control of the front 3-point hitch .................................................................................................................. 75
Front outlets of the external hydraulic circuit ............................................................................................... 76
Control of the external hydraulic circuit front outlets ................................................................................... 76
Upper draw bar ............................................................................................................................................ 78
Selection of holes in bracket........................................................................................................................ 79
*Lower draw bar with slipping out end pieces ............................................................................................. 79
*Lower draw bar with CBM hooks ............................................................................................................... 79
Securing lower draw bars with CBM hooks ................................................................................................. 80
Change of front wheels track with front drive axle....................................................................................... 83
Setting wheel stops with front drive axle ..................................................................................................... 84
Front wheels toe-in ...................................................................................................................................... 84
Adjustment of toe-in of the wheels of the front driving axle ......................................................................... 84
circuit controlling levers function ........................................... 73
Weights of the front three-point hitch .......................................................................................................... 87
CONTENTS
6
Weights of rear wheels ................................................................................................................................ 87
Valve for filling tires with liquid..................................................................................................................... 88
Making front wheels stable .......................................................................................................................... 88
Filling tires with liquid procedure ................................................................................................................. 88
Draining liquid from tires procedure ............................................................................................................ 89
Anti-freezing solution for filling tires ............................................................................................................. 89
Electric installation ......................................................................................................................................... 91
Basic service information ............................................................................................................................. 91
Placement of fuses in fuse box ................................................................................................................... 94
Lights adjustment in tractor´s grill check ..................................................................................................... 95
Lights adjustment in tractor´s grill ................................................................................................................ 95
Lights adjustment in cab roof check ............................................................................................................ 95
List of lamps ................................................................................................................................................ 96
Service inspections ...................................................................................................................................... 97
Before starting the engine ........................................................................................................................... 97
After starting the engine .............................................................................................................................. 97
Steps taken after every 100 hours of operation .......................................................................................... 97
Steps taken after every 500 hours of operation .......................................................................................... 97
Steps taken beyond 500 Mth interval .......................................................................................................... 97
Replacing fillings and filters ......................................................................................................................... 98
Used operation liquids and fillings - amount ................................................................................................ 99
Zetor service fillings ..................................................................................................................................... 99
Motor oils ..................................................................................................................................................... 99
Specification of oil for the front driving axle ................................................................................................. 99
Other recommended service fillings tested on Zetor tractors .................................................................... 100
Oil to gear systems of tractors ................................................................................................................... 100
Oil for the front driving axle ........................................................................................................................ 100
Front PTO oil ............................................................................................................................................. 101
tic lubricant for the tractor ................................................................................................................... 101
Plas
Liquid for the cooling system of the tractors .............................................................................................. 101
Tractor greasing plan ................................................................................................................................. 102
Safety instructions for lubrication of the tractor ......................................................................................... 102
Three-point linkage and rear semi-axes bearings ..................................................................................... 102
Front three-point hitch ............................................................................................................................... 102
Front bonnet opening ................................................................................................................................ 103
Checking oil levels in engine ..................................................................................................................... 103
Draining oil from engine ............................................................................................................................. 103
Replacing full-continuous motor oil filter .................................................................................................... 104
Pouring oil to engine .................................................................................................................................. 104
Raw fuel filter clearing ............................................................................................................................... 105
Cartridge replacement in the raw fuel filter ................................................................................................ 105
Cartridge replacement in the fine fuel filter ................................................................................................ 106
Fuel system venting ................................................................................................................................... 106
Air filter maintenance ................................................................................................................................. 107
Recovery of the mainair cleaner element ................................................................................................. 107
Replacing the safety element of the air cleaner ....................................................................................... 107
Reassembly of the air cleaner elements .................................................................................................. 108
Bleeding the heating system ..................................................................................................................... 108
Replacement of filter element of hydrostatic control ................................................................................. 111
CONTENTS
7
Venting hydraulic circuit of hydrostatic steering ........................................................................................ 112
Replacing the hoses of hydrostatic steering .............................................................................................. 112
Gear system drain plug ............................................................................................................................. 112
Oil replacement in gear system ................................................................................................................. 113
Filling, controlling and draining hole of oil of front drive axle ..................................................................... 113
Filling, controlling and draining hole of oil of front wheels reducers .......................................................... 113
Front PTO ................................................................................................................................................. 113
Air system tightness inspection ................................................................................................................. 114
Heating filtration element ........................................................................................................................... 114
Air-condition filtration elements ................................................................................................................. 114
Filtration elements cleaning ....................................................................................................................... 115
Draining the condensate from air collector ................................................................................................ 115
Air condition maintenance ......................................................................................................................... 115
Maintenance of the oil cooler of the front PTO .......................................................................................... 116
Maintenance and treatment of tires ........................................................................................................... 116
Tractor shutdown and recommended points for tractor lifting ................................................................... 116
Main technical parameters .......................................................................................................................... 121
Technical data of engines .......................................................................................................................... 122
Permitted maximum load of front axle (kg) ................................................................................................ 123
Permitted maximum load of rear axle (kg) ................................................................................................ 123
Permitted maximum weight of set 'tractor + mounted machine' (kg) ........................................................ 123
Front tires steerability ................................................................................................................................ 123
Bearing capacity of rear tires ..................................................................................................................... 123
Hydraulic system ....................................................................................................................................... 124
Tractor´s speed in km/h with engine nominal revolutions ......................................................................... 124
Performance on rear PTO shaft ................................................................................................................ 124
Dependent PTO shaft revolutions with nominal engine revolutions .......................................................... 125
Front PTO shaft ......................................................................................................................................... 125
Clearance-circle and turning circle diameter ............................................................................................. 125
Calculation of tractor load limit .................................................................................................................. 126
Index ............................................................................................................................................................... 129
e adjustment .............................................................................................................................. 119
The engine serial number is impressed on a label located at the top of the engine.
When ordering spare parts and within all written and oral communication always specify the data of your
tractor that should be written in the frames below.
Tractor type
Tractor serial number
ine serial numbe
En
The 'right', 'left', 'front' and 'back' indications refer to
LOCATION OF SERIAL NUMBERS
10
the driving direction of the tractor.
NM13N082
Pay increased attention to the parts in the instructions for use and maintenance indicated with this
.
p
USER´S SAFETY INSTRUCTIONS
11
symbol.
The symbol can be found next to all important warnings related to the operational safety. Follow these
warnings and be particularly careful in these situations! Inform your colleagues and other users about these
warnings
The chapters indicated with this symbol should be carefully studied prior to operation, maintenance
and tractor adjustment.
One of these symbols can be found next to all important warnings related to the
operation, adjustment and repairs of the starter. Follow these warnings and be particularly careful in these
situations!
This symbol is used to indicate the parts of the instructions for use related to the environmental
protection. Or the parts describing handling of hazardous wastes.
This symbol is used to indicate accessories for the tractor mounted in the production site on the
customer's request.
This symbol is used to indicate the parts of the instructions for use related only to the models
equipped with the diesel particulate filter DPF.
This symbol is used to indicate hot surfaces. Increased care should be taken when working in
their vicinity; risk of injury.
Accessories which are not mounted as a standard or * on the customer's request in the
roduction site (from the manufacturer) cannot be subject to a complaint!
General safety regulations
z The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
z Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
z Do not wear loose clothing and free flying long hair.
z During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
(
).
USER´S SAFETY INSTRUCTIONS
12
z Only start the engine from the driver´s seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
z The key in the switch box must be in the 'I' position.
z When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
z Driving down a slope with the aim of starting the engine is not permitted.
z It is forbidden to put the tractor in motion using another tractor or vehicle with the aim of starting the
engine.
Driving operation
z Hoses of the hydrostatic steering, brakes and fuel system must be checked and replaced immediately
if any signs of damage are found. These are some examples of hose damage signs: - cracks on the
hose surface, releasing of pretensioning of hose connection (which can be verified by easy removal of
the hose from the connection) and mechanical damage of the hose. Hoses with indicated service life
must be replaced immediately after the expiration of the service period.
z The brakes and steering must be in the perfect condition all the time.
z During driving on roads with trailers and tools the brake pedals must be connected with a latch.
z Driving downhill without an engaged gear is forbidden.
z Pay special attention when driving on a slope and muddy, sandy, icy or uneven ground.
z Observe the maximum set angle of slope availability 12° with tractors with front drive axle.
z During aggregations of the tractor with machines pay attention to possible worsening of stability of the
aggregated unit which may be influenced by the connected machine.
z Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mudguard.
z Do not use the differential lock when driving into a bend.
z It is forbidden to get into and out of a moving tractor.
z When driving with machines attached to the rear hitches the load of the steered axle must not drop
below 18 % of the current weight of the set.
z When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 20 km/h.
z During aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for
the work with these machines
risk of shaft twist-off
Risk of the tractor overturnin
g
USER´S SAFETY INSTRUCTIONS
13
The risk of the tractor overturning is increased especially when the following is used:
z a narrow wheel gauge
z inappropriate tractor travelling speed
z travel on the slope along a contour line or turning on the slope
z driving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving
on edges of water courses and water areas
z driving up the steep slope, risk of overturning the tractor back
z driving with the trailer, semi-trailer or machine with the three-point hitch connection that lifts the centre
of gravity of the tractor or combination of vehicles
z tilting of trailers and semi-trailers
Not all the cases that can cause overturning of the tractor are listed. Pay attention to driving
of the tractor and be prepared to resolve situations which can threaten stability of the machine.
Transportation of persons, operation
z The number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
z Persons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
z Before putting the tractor in motion make sure there is no person or obstacle in the driving direction.
Recovery, pushing
z To recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook
Never use chains! Rupture of the chain represents a danger of death!
z During recovery it is dangerous to stand near the towing rope.
z It is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor.
z The front hook should be only use to recover the entire tractor, i.e. without any trailer or another
attached implement.
z Never recover the tractor with reduced gears engaged.
z When pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden
blocks or bars between the tractor and the pushed vehicle.
z In case of use of the tractor for wrecking or towing purposes, use only the rear hitch.
z When towing the tractor, the reduction gear shift lever must be in the neutral position.
Leaving the tractor
g
USER´S SAFETY INSTRUCTIONS
14
z Park the tractor only on an even land and where not possible, support with a shim assy.
z Do not park the tractor with an attached implement in the lifted position.
z Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is
coming, that could jeopardize your safety when leaving the tractor.
z Use steps and handles when leaving the tractor. When leaving the tractor by the right-hand side door
pay attention being in space of shifting lever and hand throttle control.
z Brake the tractor with parking brake before leaving tractor with running engine.
z When leaving the tractor with tools connected in the front or rear three-point hitch, the three-point
hitch with these tools must be lowered to the lower position.
The tractor must not be leaved with the tools in the upper position in three-point
hitches.
z Do not forget to brake the tractor with parking brake (shift the gear), remove the key from key switch
and lock the cab before leaving the tractor.
z At tractor equipped with reversor gear, shift the reversor lever into forward drive position.
With stopped engine only
z All work connected with refuelling, cleaning, lubricating and adjusting the tractor or attached
implements may only be performed with the engine and moving parts of the tractor stopped except
functional checks of the brakes, hydraulic system and charging.
z Before removing the side plates of the hood it is always necessary to stop the engine. The tractor
engine can only run in a closed building or room if sufficient ventilation is ensured. Exhaust gases are
harmful for health.
Fire prevention principles
z Refuel the tractor best after the end of work and with the engine stopped.
z Do not refill fuel up to the top of the fuel tank in summer. Wipe spilt fuel immediately.
z Do not refuel the tractor near open flame and do not smoke.
z Do not smoke and do not use open flame when inspecting the battery electrolyte level.
z Make sure that fire safety instructions are strictly observed in environments with an increased danger
of fire (hay-lofts, straw-stacks, etc.).
z The tractors are not equipped with a fire extin
uisher from the production plant.
Health and environment protection
USER´S SAFETY INSTRUCTIONS
15
z The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not
designed for work with aerosols and other harmful substances.
z Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the
operation and maintenance of the tractor may cause various skin disorders in case of direct contact
with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory
ways. Some of them may even cause systemic poisoning when swallowed.
z Persons that handle oil products are obliged to strictly observe safety and hygienic regulations, use
suitable means of protection and work in well ventilated rooms.
Working with oil products
z After the end of work or before a meal you should wash yourself with a mild agent and treat your
hands with a suitable ointment or cream.
z When connecting and disconnection quick-couplers of the hydraulic circuits use any piece of cloth to
remove residual oil remaining in the socket or on the plug of the quick-coupler.
Waste disposal
z When disposing of the tractor or its parts (incl. operation liquids) after the end of their service life you
must observe relevant provisions of valid acts and implementation directives of these acts of the
country where the tractor is used. The last seller of the tractor is obliged in accordance with the Waste
Act to inform the consumer - during the sale of the tractor - about the way of collection of some used
parts of the tractor. This is the case of oil and other operation liquids, batteries and tyres. These used
products must be received from the consumer without any obligation of the consumer to pay for this
service.
Preventive daily maintenance
z Perform daily or at least after each 8 - 10 hours of operation.
Safety cab
z If the protective frame of the safety cab is damaged by corrosion, an accident or otherwise, the safety
cab must be replaced.
Air-conditioning
z Disassembling, turning or otherwise handling the screw union of the air-conditioning system is not
allowed in any case. Sudden leak of the coolant may occur, causing quick local cooling. Contact or
freezing of components in hands may cause serious damage of some tissues.
z The air-conditioning system is equipped with quick-couplers that make it possible to separate the cab
from the tractor body if necessary without any coolant leak. Entrust interventions into the airconditioning system to a specialized repair shop.
Electric installatio
n
h
USER´S SAFETY INSTRUCTIONS
16
No additional interventions into the electric installation (connection of other electric
appliances) are permissible due to its possible overloading!
z The values of the electric installation are:
Nominal voltage 12 V =
Grounded minus pole ( - ) pole
z Using starting trucks or auxiliary power supplies with a different voltage or polarity may cause serious
failures of the tractor.
z When handling the battery you must pay increased attention and avoid short-circuits. In tractors
equipped with a battery disconnector switch the disconnector off when handling the battery.
z Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of
the tractor.
Work in a chemically aggressive environment
z If the tractor is operating in a chemically aggressive environment (e.g. working with chemical sprays,
fertilizers, in environments with high concentrations of salt, etc.), it is always necessary to clean the
tractor thoroughly from chemically aggressive substances and neutralize them after the termination of
the work according to the manufacturer's instructions.
Driver's seat
If the driver's seat is equipped with a safety belt, this retaining system must be used during
operation of the tractor.
Protection of cab against aerosols
The cab of Zetor tractors in standard design is not
designed for work with aerosols and other health
hazardous substances.
The level of cab protection in standard design complies
EN 15695-1:2009 standard - level 2 (only dust proof
wit
cab).
FH13N003
The level of external noise of tractor
The exposition to the effects of high levels of noise for a longer period of time may lead to
plugs etc.
USER´S SAFETY INSTRUCTIONS
17
hear
ing disorders or deafness. Protect your hearing with protective means, e.g. headphones, ear
The resulting noise levels when measuring the noise for the hearing of a person near the tractor according to
the
Commission Delegated Regulation (EU) 2015/96, Annex III.
ModelMajor 60Major 80
Travel speed30 km/h
Tractor noise levels when travelling
(dB)
Tractor noise levels when standing
(dB)
78,0 79,0
78,078,5
The level of internal sound of tractor
The
exposition to the higher sound levels for longer periods of time may lead to hearing
disorders or deafness. Protect your hearing with protective measures, e.g. headphones, ear plugs
etc.
The resulting noise levels when measuring the noise for the hearing of a driver according to the
Commission Delegated Regulation (EU) 1322/2014, Annex XIII.
ModelMajor 60Major 80
Travel speed30 km/h
Noise levels - closed windows (dB)84,085,0
The level of vibrations on driver´s seat
ZETO
R tractors are classified in the category A and the class I/II. The category A includes all tractors with
specified levels of vibration due to similar specifications of the construction.
The following table presents the results of the measurement on the test bench according to the Commission
Delegated Regulation (EU) No. 1322/2014, Annex XIV. The value a*wS is a modified value of the effective
acceleration balanced according to vibration movement.
Class I/II
Brand of seat ModelSpringing
a*
(m
wS
/s²)
(1)
a*
(m/
COBOSC80/M200mechanical 1,281,25
(1) Values corresponding to driver´s weight of 50 kg.
(2) Values corresponding to driver´s weight of 120 kg.
wS
(2)
s²)
Aggregation tractor - machine/traile
r
A
USER´S SAFETY INSTRUCTIONS
18
While working with machines, trailers or semi-trailers, all instructions from the manufacturers
of these aggregations must be adhered to!
Tractors equipped with front end loader
Zetor Tractors in standard design are designed for utilization in agriculture and are not designed for special
purposes.
Tractors designed for operation within the European Union must be equipped, in case of using front end
loader, with a protective structure (FOPS - Falling Object Protective Structure) protecting drivers from
potential falling objects.
It is necessary to observe applicable local valid regulations in countries which are not part of the European
Union.
Two types of cab roofs are mounted to Zetor tractors.
1. Standard cab roof
2. Cab roof designed for tractors equipped with front end loader meeting the OECD code 10 (FOPS)
conditions.
Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according
to point 2.
From safety reasons, series ZETOR tractors supplied without front end loader with standard roof pursuant to
point 1 must not be equipped or used with front end loader.
In case of additional front end loader assembly, it is necessary to equip tractor with cab roof pursuant to point
2.
Only front end loaders approved by ZETOR TRACTORS may be mounted to ZETOR tractor.
dditional assembly of front end loader approved by ZETOR TRACTORS can be done only by
authorized ZETOR service.
It is forbidden to use front end loaders unapproved of by ZETOR TRACTORS.
Not observing this instruction may cause serious accidents.
Carefully observe instructions for use supplied by the manufacturer of front end loader.
Principles for operating tractors equipped with front end loade
r
USER´S SAFETY INSTRUCTIONS
19
Carefully study operation manual supplied by the manufacturer of front end loader.
In case of discord of Principles for operating tractors equipped with front end loader and operation
manual for front end loader, which was supplied by the manufacturer of front end loader, the wording
listed in operation manual supplied by the manufacturer of front end loader shall apply.
z The use of front end loader for transporting material at places accessible to the public is forbidden.
z The use of front end loader for transporting material in places inaccessible to the public is possible
only in a limited way. In such case, instructions in user's manual supplied by the loader manufacturer
must be observed.
z Observe local valid regulations at all times.
z A strict ban on transportation and lifting of people by means of loader is in effect.
z No matter whether the front end loader is loaded or empty, no-one may stand in front of the loader if it
is in lifted position. When driving with a lifted loader, there is a risk of load transported by front end
loader falling (there is a risk of disrupting the balance of the tractor).
z Never leave the tractor standing with the loader in lifted position.
z If it is necessary to open the bonnet of the engine at intervention, disconnect the front end loader first
or secure hydraulic rollers of front end loader by metallic props designed for this purpose.
z Hydraulic circuit of the front end loader is designed in such a way to endure the maximum operation
pressure of 20 MPa (200 bar). Do not do any changes on couplers of hydraulic circuit hoses.
z Any front end loader ZETOR mounting without observing the recommendation of ZETOR TRACTORS
valid to the day of pur-chase revokes the validity of guarantee for the whole of supply.
z The loader may be used, maintained and repaired only by people who perfectly know the machine
and who are informed about potential risks.
z When driving on roads do not transport any material on the front end loader.
z It is necessary to observe special instructions related to accidents prevention and general rules
related to technical safety, la-bour medicine, labour hygiene and regulation defining operation on
roads.
z The manufacturer does not bear any responsibility for any potential damage incurred as a result of
changes conducted on the loader without their consent.
z Do not ever adjust the front end loader by yourselves and do not use the adjusted front end loader
without prior ZETOR´s ap-proval. The loader may become dangerous as a result of not observing
these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury.
z Use front end loader without additional weights on the tractor (danger of mutual contact). The load of
front and rear drive axle must not exceed the maximum permitted load listed in the manual. The use
of front end loader requires mounting of counter weight in the rear part of the tractor.
z Each working tool was reconstructed for the purpose of specific usage and has its own tolerance of
resistance and tightness.
z It is forbidden to use front end loader for cultivating soil and stubbing. Such work needs to be done
with a special tool, front end loader is not designed for doing this.
z Using controls which would set the loader into motion without driver holding the gear shifting lever is
strictly forbidden and re-sults in installation not meeting the prescribed standard.
z To penetrate the loaded material, better use the kinetic energy of the tractor rather than pressing force
which causes higher strain of both the loader and the tractor.
z Do not overload hydraulic parts if the load is too heavy or pistons are in end positions.
z Control the loader exclusively from driver's seat, if you are sitting on driver's seat.
z Do not leave the seat if you have not blocked any movement of controls.
z No people can be present in the working zone of the loader.
z When working with a lifted loader, mind electric and external cables etc.
z Loader/tractor set needs to be parked on a horizontal and solid base, the arms of the lifting device
must be set in the lower position
You will find more information in user's manual to front end loader.
Important notification: Work always safely and with consideration.
Zetor tractors used for work in the woods
o
USER´S SAFETY INSTRUCTIONS
20
Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example,
protection against a fal-ling tree or branch on a cab or penetration of objects to a cab.
If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected
against these risks.
It is necessary to observe applicable local valid regulations in countries which are not part of the European
Union.
To ensure this protection, it is advisable to conduct assembly of a specific protective structure, like for
example FOPS / OPS (Fal-ling Object Protective Structure / Operator Protective Structure), tested according
to standards for forest machines.
Only forest superstructures approved by ZETOR TRACTORS can be mounted to ZETOR
tractors.
In case of additional assembly of further tractor equipment for working in the woods, full responsibility is
borne by the supplier and manufacturer of the protective structure that all the safety regulations (e.g: OPS /
FOPS), all the conditions of homologation (e.g. the area of driver's view, lighting, parameters, permissible
weight etc.) are met, same as for the provision of due assembly of pr
-tective equipment. The
supplier/manufacturer of protective construction is also obliged to conduct all the necessary validation
(approval) steps required by the legislature of the country in which the tractor is operated.
Safety labels
z Important parts of the machine are equipped with safety labels warning against possible danger.
Restore damaged or illegible labels and replenish missing ones.
z New components installed during the repair should be provided with up-to-date safety symbols. The
safety symbols must be clearly visible!
Preventive daily maintenance
PREVENTIVE DAILY MAINTENANCE
21
Perform daily or at least after each 8 - 10 hours of
operation.
Fuel system leaks
Check the fuel system for leaks, including the fuel tank.
Repair any leaks immediately. The hole for draining dirt
from the fuel tank is found in its bottom.
NM13N083
Engine oil level
Perform the check daily before starting the operation when
the tractor is standing horizontally and the engine is not
running. The engine oil dipstick (1) is located on the right
side of the engine.
Take out the dipstick (1), wipe it with a clean cloth without
fibres and insert it back till the end.
When the dipstick is taken out again check the oil level.
The oil level must always be in the range from MIN and
MAX.
Add the oil as necessary.
Cooling system
Check the connections of the engine cooling system for
leaks and the coolant quantity in the expansion tank.
Replenish the missing quantity up to the upper mark
indicated MAX. The minimum acceptable cooling liquid
level is indicated by the MIN mark.
Only release the overpressure plug when the
coolant has cooled down! There is a danger of
scalding!
NM14D027
NM15D65
NM15D028
Hydrostatic steerin
g
A
:
PREVENTIVE DAILY MAINTENANCE
22
z check tightness of screws and nuts of the control rods and levers
z check state of all hoses of hydraulic control circuits whether they are not damaged and oil is not leaking
Trailer brakes
Air brakes of the trailer
Check tightness of the air-brake system and braking
efficiency of the tractor with the trailer.
If the minimum air-pressure indicator on the
dashboard is off it means that air pressure in the
system of air-pressure brakes is sufficient.
Hydraulic brakes of the trailer
Check tightness of hygraulic-brake circuits in the trailer
and braking efficiency of the tractor with the trailer.
NM13N085
Hitches
Check the condition of the hitching and attachment
systems of the tractor and trailer.
After work with front implements and in case of cooler clogging
fter work with front implements
- Check the connections of the external hydraulic circuit of
the control of the front three-point hitch for leaks
Clogging of the coolers:
- Release and slide the cooler to the left side of the tractor.
- Clean the front walls of the engine (gearbox, airconditioning condenser) cooler with compressed air (blow
air in the direction from the engine).
- Remove residual dirt from the space under the hood so
that it should not be suctioned again.
- release the screw (1) from the right side of the tractor
and tilt the oil cooler of the front PTO shaft
- clean the walls of the cooler with pressure air
NM13N063
C113
Tyres and wheels
PREVENTIVE DAILY MAINTENANCE
23
Check the air pressure in the front and rear tyres.
Depending on the character of work adjust the pressure to
the recommended value. Check and if necessary retighten
the bolts of the front and rear wheels.
Never drive with loose wheel bolts!
Short functional test
After starting the engine check whether the hydrostatic
steering failure, engine lubrication and charging indicators
have gone off.
Verify the function of the hydraulic steering circuits and
check them for leaks.
NM13N086
NM14D050
NOTES
24
Tractor user must be properly acquainted with recommended operating and safety rules for
ACQUAINTANCE WITH THE TRACTOR
25
safe tractor operation in advance. It is too late to do it within operation!
Safety cab
Use the left side of the tractor for getting in and
off the cab.
Use climbing spurs for getting on and off the cab and
hold onto a handle.
Take greater care in the area of gears lever.
Opening doors from the outside
Left cabin door is lockable from the outside. Right door of
the cabin are equipped only with a button from the
outside. After unlocking and pressing the button of the
lock the door opens by pulling the handle.
NM13N088
Opening doors from the inside
By pressing the button (1), doors of the cab can be
opened from the inside. Lever (2) on right door serves for
locking the lock of right door. The door lock is locked by
shifting the lever (2) in the direction of an arrow. Unlocking
is done by shifting the lever (2) against the direction of an
arrow. With total opening, the door is held by a gas prop.
We do not recommend driving with open doors
from the reason of their possible damage.
NM13N025
NM13N026
Rear window
.
ACQUAINTANCE WITH THE TRACTOR
26
Is equipped with a handle and in open position it is locked
by gas props.
By pushing the lever (1) downwards a flap of rear window
is released and by pressure on handle of rear window we
open the window.
When closing the rear window after pulling the window by
handle, the flap of the window snaps automatically.
When travelling on an uneven surface we
recommend to lock the window in a locked position there is a danger of window cracking.
When starting work with machines mounted in rear
three-point linkage of the tractor make sure that there
is no risk of collision between mounted tools with
maximum heave of rear three-point linkage and open
rear window. If there is collision we recommend
working with a closed window.
Bottom rear window
For opening the bottom rear window, it is necessary to
push the lever (1) in the direction of an arrow. Close the
window in reverse procedure, window flap will close
automatically.
NM13N027
Side window
For opening the side window it is necessary to shift the
lever (1) to the back and then in the direction of window in
direction of an arrow. Close the side window in opposite
way
NM13N028
NM13N029
Hinged li
d
ACQUAINTANCE WITH THE TRACTOR
27
It is opened by turning the locking lever of the lid (1) in the
direction of an arrow and by pushing the locking lever in
the upward direction.
Close the hinged lid in a reverse procedure.
By opening the hinged lid, the overall height of
tractor increases. Therefore close the lid always when
you pass through or park at places with limited light. .
Emergency exits
In case of overturning of the tractor or blocking the exit
from the tractor use the left or the right door, the rear
opening window or the roof opening window as
emergency exits.
NM13N030
Driver´s seat
1. The controller of the backrest tilt adjustment (by turning
the controller the backrest tilt is adjusted).
2. The lever of the longitudinal adjustment of the seat
(press the lever from the seat, perform longitudinal
adjustment of the seat and release the lever).
3. The controller of the seat suspension adjustment
according to the driver's weight (performed by turning the
controller). By turning to the left, the adjusted weight is
decreased; by turning to the right, the adjusted weight is
increased.
4. The controller of the seat height adjustment (performed
by turning the controller). By turning to the left, the seat
height is increased; by turning to the right, the seat height
is decreased.
Tilting steering wheel
Release the lever (1) by turning in the direction of an
arrow, set the tilting of the steering wheel and lever (1) to
be tightened by turning against the direction of an arrow.
After pressing the button (2) the lever (1) can be relocated
to a suitable position.
NM15D65
C126
NM13N031
Panel of switches on cab´s roof
h
ACQUAINTANCE WITH THE TRACTOR
28
1. Air conditioning switc
2. Air conditioning fan switch
3. Beacon switch
4. Rear wiper switch
5. Switch of the rear work lights in the cabin roof
6. Switch of the front work lights in the cabin roof
Note: The air conditioning can be operated only when the
air conditioning fan is on.
Switches and controls on the dashboard
1. Switch of direction lights
2. Change-over switch of main lights
3. Switch of warning lights
4. Switch of main lights
5. Front drive switch. More information in chapter
DRIVING.
6. Switch of the fog lamp (off - on). The function of the fog
lamp is indicated with the activated symbol on the switch
7. Heating switch
8. Valve heating controller
9. Switch box
10. The button for temporary deactivation of brakes of the
trailer. More information in chapter DRIVING.
11. The clutch switch of the front PTO shaft. More
information in chapter POWER OF AGRICULTURAL
MACHINES
12. Switch of the front wiper and windshield washer
MCL18N003
MCL18N001
Direction indicator switch
Direction lights are turned off by the movement of a switch
(1) to position (a) or (b)
a - direction lights to the right
b - direction lights to the left
Headlights switch
The main lights are switched by a switch (2) after
switching on the main lights in the grill of the bonnets by
a switch (4).
a - side lights
b - dipped lights
c - headlights
After pulling the switch lever (2) to the steering wheel,
acoustic horn is engaged.
NM14D031
NM14D032
Front windshield wiper and washer
ACQUAINTANCE WITH THE TRACTOR
29
Windshield wiper and washer are switched by the switch
(12).
a - switched off
b - cycler of the windshield wiper
c - windshield wiper activated
The cycler of the windshield wiper is adjusted by moving
the switch (12) from the position (a) for a short time to the
position (b) and back. After expiry of the period after which
the wiper should be switched again, move the switch from
the position (a) to the position (b). Leave the switch in this
position and the cycler of the windshield wiper is adjusted.
The windshield washer is switched by pulling the lever
(12) towards the steering wheel.
Switch of warning lights
When the switch (3) is switched, the direction lights on the
left and right sides start flashing simultaneously. Activation
of the switch (3) is indicated by flashing of both signal
lamp of direction lights on the instrument panel and
flashing of the symbol on the switch (3).
MCL18N011
MCL18N012
Switch box key in the position (0)
k
ACQUAINTANCE WITH THE TRACTOR
30
The voltage of all the equipment controlled via the key is
disconnected. The key can be removed.
Switch box key in the position (I)
The voltage is connected to all the equipment excluding
starter. The key is in this position with the engine running.
S43
Switch box key in the position (II)
Starter and supply of all equipment is connected in this
position apart from wipers, washer, cab ventilator and air
condition. After starting, the key automatically returns bac
to 'I' position.
S44
S45
Cab heatin
g
ACQUAINTANCE WITH THE TRACTOR
31
The heating is located in the panel of the instrument
panel. The heating is switched by the switch (7). There are
four positions of the switch (7):
0 - switched off
I - lowest power of the heating fan
II - medium power of the heating fan
III - highest power of the heating fan
The temperature of the resulting air is adjusted with the
controller of the heating valve (8).
When the controller (8) is turned in the direction of the
arrow, the temperature of the resulting air is increased, in
the direction against the arrow it is decreased.
Cab heating registers
Heating registers are placed in the upper (A) and face
(B) part of the dashboard panel.
The lower registers (B) are opened by shifting the levers
(1) in the direction of arrows. By shifting the levers against
the direction of arrows, registers close.
MCL18N002
Cab air condition
The air conditioning cabin is switched by the switch (1);
the switch (2) is used for adjustment of the air conditioning
fan power. The switches are positioned on the ceiling of
the cabin (A).
The air conditioning vents (3) are located in the roof of the
cab (B).
If the air conditioning is in operation, adjust the
vents (2) to the required angle so that no direct
blowing of people in the cabin occur (risk of diseases
because of intensive cooling of body parts).
The air conditioning can be operated only when
both switches (1) and (2) are on!
NM15D089
MCL18N004
Dashboar
d
g
).
ACQUAINTANCE WITH THE TRACTOR
32
MCL18N005
1. Signal lamp of direction lights on the right side of the tractor (green)
2. Signal lamp of direction lights on the left side of the tractor (green)
3. Fuel gauge
4. Signal lamp of the fuel reserve (yellow). It is on with the remaining 1/6 - 1/10 of the tank volume.
5. Engine failure signal lamp (dark red). It is on in case of engine failure.
6. Charging signal lamp (dark red). With engine run, lights up with charging failure.
7. Engine lubrication signal lamp (dark red). With engine run, lights up with engine lubrication system failure.
8. Engine ignition signal lamp (yellow). Indicates the activity of the device for facilitation of engine start.
9. Signal lamp of full engine air filter (dark red). If the signal lamp is activated when the engine is running,
maintenance of the engine air filter must be performed. More information in chapter MAINTENENCE
GUIDELINES.
10. Hand brake signal lamp (dark red). It is lit with engaged hand brake.
11. Minimum air pressure in brake system signal lamp (dark red). It is activated with the air pressure drop for
air brakes of trailer below the critical limit.
12. Signal lamp (dark red) of a failure in the hydrostatic control system. It lights with engine operation in
hydrostatic control system failure.
13. Signal lamp of direction lights of 1st trailer (green)
14. Signal lamp of direction lights of 2nd trailer (green)
15. Signal lamp of deactivation of PTO shaft (orange)
16. Signal lamp of market lights (green). It is on when position lights are on.
17. Distance lights signal lamp (blue). Lights up with distance lights on.
18. Thermometer
19. Signal lamp of cooling liquid overheating. It is on when the temperature of the cooling liquid exceeds
110oC.
20. Information display
21. Not connected.
22. Fault signal lamp of the trailer brakes (dark red).
23. Engine failure signal lamp (orange). It is on in case of engine failure.
24. Brake failure si
nal lamp (dark red
Information display - basic view
ACQUAINTANCE WITH THE TRACTOR
33
The following values are displayed on the main display:
1. Engine revolutions (number of revolutions per minute)
2. Voltage of the tractor electrical network
tal number of operating hours
3. To
Information display - fault notifications
If a less serious defect of the system occurs, the DTC
defect code is displayed on the display.
Simultaneously the orange engine failure signal lamp is
activated.
If there are more defects, the displayed DTC codes of
individual defects change each two seconds. The DTC
code is displayed until the defect is fixed..
If this situation occurs, stop the tractor and
contact the service centre.
MCL18N006
Information display -
The hand brake symbol is displayed on the display of the
instrument panel in case that the tractor must be stopped
by braked the hand brake. Indication of the hand brake
symbol is accompanied by an acoustic signal.
More information in chapter DRIVING.
MCL18N007
MCL18N009
Information display - indication of activation of PTO shafts
ACQUAINTANCE WITH THE TRACTOR
34
MCL18N008
The activation of PTO shafts is indicated by the symbol on the display of the instrument panel.
A - activated rear PTO shaft
B - activated front PTO shaft
C - activated front and rear PTO shaft
Information display - warning indication of PTO shafts
The PTO shaft symbol is displayed on the display of the
instrument panel in case that the engine will be switched
off afterwards due to wrong PTO shaft handling. Indication
of the PTO shaft symbol is accompanied by an acoustic
signal.
More information in chapter POWER OF AGRICULTURAL
MACHINES.
Manual fuel control lever
a - idle run
b - maximum supply
The lever enables to set engine revolutions in the whole
range (a) to (b).
MCL18N010
NM14D036
Hydraulic control
ACQUAINTANCE WITH THE TRACTOR
35
Hydraulic control panel with levers (A) is placed in the
area of right fender. Hydraulic controls (B) are placed in
front of driver's seat.
Auxiliary hydraulic switchboard control
Auxiliary hydraulic switchboard control is placed on the
upper part of right fender.
NM13N040
Pedals
1. travel clutch pedal
2. foot brake pedals connected with a flap
3. foot fuel supply control pedal
Differential lock
Differential lockis controlled by a pedal placed on the right
side of driver's seat.
Engaging differential lock is done by depressing a pedal,
for the time of pedal depression the lock is engaged, after
releasing the lock pedal, the pedal returns to its original
positional and the differential lock is disengaged.
NM13N042
NM15N087
When going through a bend, do not use
differential lock. Engage differential lock with low
engine revolutions.
NM13N043
Reversing leve
r
A
p
ACQUAINTANCE WITH THE TRACTOR
36
Reversing lever (1) serves for the change of tractor
travelling direction.
F - Travelling forward; lever in the front
N - Neutral
R - Reversing; lever at the back
Gear shifting is done with a tractor at standstill and clutch
pedal depressed.
Gear shifting lever
Gear shifting lever serves for change of gear box gear.
Gear shifting is done with clutch pedal depressed.
NM13N044
Road and reduced speeds shifting lever
Road and reduced speeds shifting lever serves for shifting
gear groups.
HRoad speeds
M
verage speeds
NNeutral
LReduced s
eeds
Gear shifting is done with the tractor at standstill and
depressed clutch pedal.
Manual brake and PTO shaft disengagement lever
Manual brake and PTO clutch disengagement levers are
located on the left side of driver's seat.
1. manual PTO clutch disengagement level
2. manual brake lever
NM13N045
NM13N046
NM13N047
PTO shaft drive engagement leve
r
p
.
ACQUAINTANCE WITH THE TRACTOR
37
Rear PTO shaft is engaged by a lever (1) placed on the
left side of drive's seat.
a - Dependent revolutions of PTO shaft drive through gear
box - revolutions are dependent on the engaged gear
n - neutral position
b - Independent revolutions of PTO shaft drive -
revolutions are dependent on engine revolutions
Gear shifting is done with a tractor at standstill and
engaged manual clutch lever.
PTO shaft revolutions 540 and 1000 rpm shifting lever
Shifting 540 or 1 000 revolutions of rear PTO shaft is done
with the lever (1) placed from the outside of the tractor
above the rear PTO shaft.
a - 540 rpm
b - 1 000 rpm
Gear shifting is done with the lever of PTO shaft drive
engagement in (n) position.
NM13N004
PTO shaft revolutions and the type of endpoint
need to be selected dependent on the prescribed
revolutions of the aggregated machine.
NM13N005
Battery disconnector
Battery disconnector (1) is placed on the right side of the
tractor in front of the cab.
a - Battery is connected
b - Battery is disconnected
With longterm dead parking, repairs, a failure,
or accident, disconnect the battery immediately by
battery disconnector.
NM13N049
Attention! When the engine is switched off, the engine control unit remains active for about
1 minute because of storage of operation data. During this time the supply of current from the
accumulator must not be interru
ted.Do not disconnect the accumulator before this time expires
Fuel tank
ACQUAINTANCE WITH THE TRACTOR
38
Fuel tank is located on the left side of the tractor. A plastic
tank with a volume of 80 litres is mounted as a standard.
Do not step on the tank!
Minimum fuel amount in the fuel tank
When working on slope if the tractor inclination is near the
value of maximum slope availability (i.e. 12°), the fuel
amount in the fuel tank must be at least 20% of the fuel
tank volume.
NM13N089
NM14D055
Before a drive with the new tractor get to know how to shift gears and try individual positions
p
.
A
p
.
DRIVING OPERATION
39
of the shifting lever when the engine is stopped.
During normal operation and before you set up, make sure that the technical condition ensures safe
operation of the tractor.
Before you start the engine
MCL18N014
Before starting the engine, make sure that:
1. the main gear shift of gears is in the neutral position
2. the tractor is properly braked
3. the lever for activation of the rear PTO shaft drive is in the neutral position
4. the reversing lever is in the neutral position
5. the switch of the front PTO shaft on the instrument panel is deactivated
The switching of the front or rear PTO shaft after moving the key in the switch box from the
osition 0 to the position I is indicated by the symbol on the instrument panel
- Both PTO shafts are activated; move the lever for activation of the rear PTO shaft drive to the
neutral position and deactivate the switch of the front PTO shaft on the instrument panel.
B - The rear PTO shafts is activated; move the lever for activation of the rear PTO shaft drive to the
neutral position.
C - The front PTO shafts is activated; deactivate the switch of the front PTO shaft on the instrument
anel
Starting the engine
DRIVING OPERATION
40
MCL18N013
1. The operator must sit on the driver's seat (the start protection will be activated).
2. Press the clutch pedal (the start protection will be activated).
3. Move the gear shift lever to the neutral position (the start circuit breaker is switched).
4. Pull the manual clutch lever (the start protection will be activated).
5. Set the fuel manual regulation lever to the idling position.
6. Insert the key in the switch box. Switch the key of the switch box from the position '0' to the position 'I'. The
glowing signal lamp will be activated. Wait until the glowing signal lamp goes out (the time depends on the
temperature of the cooling liquid).
7. Immediately after the lamp goes out (5 s max.) turn the key from 'I' position to 'II' position (start).
8. After starting the engine, immediately release the key and it is automatically returned to the position 'I'. Do
not perform starting for a longer period than 15 s.
If engine does not start
Return the key to position '0', wait 30 seconds and repeat
the start.
A maximum of 6 starting cycles is allowed (15 seconds
start and 30 seconds interruption is one cycle). Another
engine start is allowed after the starter cools off to
surrounding temperature.
Never help a stopping tractor with a starter.
There is a danger of starter damage.
NM13N091
Manipulation with starte
r
.
DRIVING OPERATION
41
It is forbidden to start by short circuiting starter
clamps! Tractor is started only from driver's seat!
With any manipulation or starter repair it is necessary
to disconnect minus battery pole and all shifting
levers including PTO shaft shifting lever must be in
neutral position!
Starter contacts are covered with a cap.
Immediately after start
When the engine is started, set the revolutions
to 900-1100 rpm and leave the engine idling without
load for ca. 2 minutes.
During this time, perform checking of lubrication, charging
(signal lamps must turn off) and other functions ensuring
proper operation of the engine. The time of engine
operation without load must be adhered to, especially in
winter period
NM13N093
MCL18N015
Engine heating
Do further heating of the engine when driving. Heating engine by lengthy idle run or abrupt
revolutions increase is harmful to the engine. If the temperature of coolant has not reached 45°C, do
not overcome engine revolutions over 2,000 rpm.
Engine Performance Limitatio
n
g
!
DRIVING OPERATION
42
The engine control unit will automatically limit the engine
in the following cases:
z When the temperature of the cooling liquid exceeds
110ºC - the overheating signal lamp on the instrument
panel is activated (A).
Interrupt the work and leave the engine running at idling
speed until the temperature of the cooling liquid is
decreased and the signal lamp stops flashing.
If the temperature of the cooling liquid when the engine is
running at idling speed does not drop, stop the engine and
check the amount of the cooling liquid.
z If the pressure of the cooling liquid in the equalizing
vessel drops below the critical limit, the error message
DTC: 111/1 is indicated on the instrument panel (B).
Check tightness of connections of the engine cooling
system and amount of the cooling liquid. Add the missing
amount to the upper mark indicated as MAX.
Do not release the overpressure plug unless
the coolin
liquid is cold! Danger of scald burns
MCL18N019
Error signallin
g
DRIVING OPERATION
43
MCL18N025
Errors arising during tractor operation are indicated by activation of the corresponding signal lamp, acoustic
signal and error code on the display of the instrument panel.
If the error is not eliminated or the indicated state has not returned to a normal state, the corresponding
signal lamp is activated:
1, 2, 3 - Defects of the engine are indicated by activation of the signal lamp red (1) or orange (2) and
simultaneous display of the error code on the display of the instrument panel (3); if an error is indicated when
the engine is running, shut off the engine and contact the service centre.
4 - If the charging signal lamp (dark red) is activated when the engine is running, contact the service centre.
5 - If the engine lubrication signal lamp (dark red) is activated when the engine is running, shut off the engine
immediately and contact the service centre.
6 - If the signal lamp of the brake system failure (dark red) is activated when the tractor is operated, stop the
tractor and contact the service centre.
7 - Signal lamp of full engine air filter (dark red). If the signal lamp is activated when the engine is running,
maintenance of the engine air filter must be performed. More information in chapter MAINTENENCE
GUIDELINES.
8 - Signal lamp of minimum air pressure in brake system (dark red). It is activated with the air pressure drop
for air brakes of trailer below the critical limit. If it is activated when the tractor with the trailer or semi-trailer is
operated, stop the tractor and wait until the air pressure increases and the signal lamp is deactivated.
9 - Signal lamp (dark red) of a failure in the hydrostatic control system. If the signal lamp is on when the
engine is running, it indicates a failure of the hydrostatic control system; if the signal lamp is activated when
the tractor is operated, stop the tractor and contact the service centre. When starting the tractor or at low
engine revolutions, the signal lamp may flash. If after starting or after increase of engine revolutions the
signal lamp is deactivated, it is not a defect. The system is in order.
10 - If the fault signal lamp of the trailer brakes (dark red) is activated when the tractor with the trailer or
semi-trailer is operated, stop the tractor and contact the service centre.
11 - Signal lamp of cooling liquid overheating. It is on when the temperature of the cooling liquid exceeds
110oC. If this situation occurs, interrupt the work and leave the engine running at idling speed until the
temperature of the cooling liquid is decreased and the signal lamp stops flashing.
If the temperature of the cooling liquid when the engine is running at idling speed does not drop, stop the
engine and check the amount of the cooling liquid. If the amount of the cooling liquid is right, contact the
service centre.
Information display - warning indication of the hand brake
The hand brake symbol is displayed on the display of the
instrument panel when the engine is running in case that
the operator leaves the driver's seat and the hand brake is
not engaged. Indication of the hand brake symbol is
accompanied by an acoustic signal.
In case that this situation occurs, the operator must
activate the hand brake or sit back on the driver's seat.
MCL18N009
Drive away
y
.
DRIVING OPERATION
44
NM13N094
1. Depress the clutch pedal.
2. Shift the main shifting lever to neutral position.
3. Start the engine.
4. Set the engine speed from 800 to 850 r.p.m.
5. Select road or reduced gears.
6. Shift the reversing lever to the tractor's travel direction (to the front or reversing).
7. Engage applicable gear for tractor's start
8. Increase engine revolutions slightly.
9. Prepare manual brake for unbraking.
10. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of
engine revolutions continue in smooth release of clutch pedal.
11. Unbrake manual brake completely.
12. Drive away smoothly and slowly.
A very fast drive away may cause overload of driving set, increased fuel consumption,
excessive tires wear and load damage. Drive away with 1
a heav
trailer up the slope and in difficult terrain
st
gear to be used only when driving with
Selection of road or reduced speeds
DRIVING OPERATION
45
Road and reduced gears lever serves for shifting groups
of gears.
HRoad speeds
MAverage speeds
NNeutral
LReduced speeds
Gear shifting to be done with tractor at
standstill and depressed clutch pedal.
Gear shifting
Gear shifting lever serves for changes of gear box gears.
Gear shifting is done with a depressed clutch pedal.
Only gears are shifted by main gear shifting
lever, the direction of travel is shifted by reversing
lever.
NM13N046
Selecting driving direction - Reversing lever
Reversing lever (1) serves for the change of tractor's
travel direction.
F - drive forward, lever in the front
N - neutral
R - reversing; lever at the back
Gear shifting is done with tractor at standstill and clutch
pedal depressed.
NM13N045
NM13N044
Gear shifting from lower to higher gears
DRIVING OPERATION
46
Depress the clutch pedal (clutch disengaged). At the same
time release the pedal of foot fuel control and shift the
applicable higher gear. Release the clutch pedal (clutch is
engaged) smoothly and at same time increase engine
revolutions.
Note: For increasing the life cycle of synchrones, it is
possible to shift from higher to lower gear with the
socalled double declutching.
Gear shifting from higher to lower gears
Depress the clutch pedal and shift the gear shifting lever
through neutral to lower gear.
Note: For increasing the life cycle of synchrones, it is
possible to shift from higher to lower gear with the
socalled double declutching.
NM13N052
NM13N058
Travelling up the slope
DRIVING OPERATION
47
Shift gears from higher to lower gears in time
when travelling up the slope so as to avoid drop of
engine revolutions under 800 rpm and do not allow
ride leading to stopping the engine for overload.
Travelling down the slope
Travelling down the slope without en engaged
gear is forbidden. If you are going down a longer
slope engage the lower gear the steeper the slope.
Engage the lower gear before the slope if possible.
Note: The gear with which you will reliably overcome
ascension, it is the one with which you will safely go down.
NM13N095
Differential lock
Differential lockis controlled by a pedal placed on the right
side of driver's seat.
Differential lock is engaged by depressing the pedal, for
the time of pedal depressing is the lock engaged, after
releasing the pedal of the lock, the pedal returns to its
original position and differential lock is disengaged.
When going through a bend, do not use
differential lock. Engage differential lock with low
engine revolutions and tractor at standstill.
NM13N096
NM13N043
Front drive axle control
A
DRIVING OPERATION
48
ctivation of the drive of the front axle is performed by
switching on the switch on the instrument panel.
Deactivation of the front driving axle is indicated with the
activated symbol on the switch.
Deactivation of the drive of the front axle is performed by
switching off the switch on the instrument panel.
Deactivation of the front driving axle is indicated with the
deactivated symbol on the switch.
The front driving axle of the tractor after shutdown (tractor
is braked, engine is stopped, key in '0' position), is
activated.
When the engine is started again, the front driving axle is
returned to the mode according to the position of the
switch on the instrument panel.
The drive of the front axle can be activated while the
vehicle is in motion under the load without the use of the
clutch pedal.
Note: For driving along the land road and in the case of
higher speeds switch off the drive of the front axle.
When both brake pedals are pressed, the drive
of the front axle is automatically connected.
Driving with front drive axle engaged
MCL18N016
Use front drive axle with slip of rear wheels to
increase pull of tractor. On the road and on hard
surface causes driving with front drive axle engaged
increased tire wear of front wheels.
Permanent engagement of front drive axle is admissible; if
front mounted agriculture machine or tool is connected.
This condition is given in operation manual of the
applicable machine.
Maximum permitted speed of these sets is 15 km/h.
Foot brakes pedals
Foot brakes are disk brakes, wet brakes, mechanically
controlled and double pedal brakes.
A - Pedals connected with a latch
B - Pedals disconnected
When driving on the road, both pedals must be
connected with a latch. Disconnected pedals for
braking of the right or left wheel should be used
during field work only.
Note: When driving down the steep slope with a trailer or
semitrailer equipped with air or hydraulic brakes you must
use the foot brake even from the beginning of the slope!
C220
NM15N001
During braking with one brake pedal, the brakes
of the trailer are not operating!
Brakes of trailers and semi-trailers
DRIVING OPERATION
49
Connection of the ABS system of the trailer or semi-trailer
If the trailer or semi-trailer is equipped with the ABS
system, insert the control cable of this system into the
socket located in the rear part of the tractor, near outlets
of the outer hydraulic circuit.
The button for temporary deactivation of brakes of the trailer or semi-trailer
MCL18N017
MCL18N018
The button for temporary deactivation of brakes of the trailer or semi-trailer can be used by the operator of
the tractor with the connected trailer or semi-trailer to make sure that the effect of the parking braking system
of the tractor with the connected trailer or semi-trailer when the tractor is braked with the hand brake is
sufficient.
If there is a tractor with the connected trailer or semi-trailer which is braked with the hand brake and the key
in the switch box is in the position (I), and we press the button for temporary deactivation of brakes of the
trailer or semi-trailer, the trailer or semi-trailer is deactivated for the time when the button is pressed (the
trailer or semi-trailer does not brake). When the button for temporary deactivation of brakes of the trailer or
semi-trailer is released, the brakes of the trailer or semi-trailer are activated (the trailer or semi-trailer
brakes).
Only the air brakes are deactivated by the button for temporary deactivation of brakes of the trailer or semitrailer.
Trailer and semi-trailer air brakes
p
DRIVING OPERATION
50
Trailer (semi-trailer) air brakes control and tractor brakes
control is done in such a way that the braking effect of
both vehicles is synchronized.
When travelling with a connected trailer or
semi-trailer foot brake pedals must be connected and
secured with a flap! When braking with a single brake
edal, air brakes of a trailer are not in operation.
Note: When travelling down a steep slope with a trailer or
semi trailer equipped with air brakes, it is necessary to
brake with a foot brake before the descent starts!
NM13N097
During connection of the hoses of air brakes of trailers and semi-trailers the lever of the hand
brake must be pulled.
Notification signalization of air pressure drop
If the air pressure in the air brake system falls under
a critical limit, a red indicator on the dash board comes on.
In case the pressure in the air-pressure system
drops under a critical limit (the indicator comes on),
the tractor with a braked trailer or semitrailer is not
allowed to continue operation until the air pressure
increases.
One-hose and two-hose brakes
1. clutch head of one-hose brakes
2. clutch heads of two-hose brakes
Clutch heads after disconnection or without
a connected trailer, articulated trailer must be closed
by a valve.
MCL18N020
NM15D056
One-hose brakes
DRIVING OPERATION
51
Valve is marked with a black colour.
Operating pressure is adjusted with the control valve at
600 ± 20 kPa.
When connecting the trailer (articulated trailer)
with a maximum allowed weight approved for the type
of tractor at stake is a maximum allowed speed of the
set of 30 km per hour! Maximum allowed speed of the
set is defined by maximum allowed speed of the
slower vehicle of the set.
Two-hose brakes
Operating pressure is adjusted with the control valve at
740 ± 20 kPa. Capacity of air tank is 20 l.
The valve of the left head is labelled in yellow (braking
branch), the valve of the right head is labelled in red (filling
branch).
With the connected trailer (or semi-trailer) with
a maximum allowed speed approved for the specific
type of the tractor is the maximum allowed speed of
the set 30 km.h-1! The maximum allowed speed of the
set is connected with the maximum allowed speed of
the slower vehicle of the set.
NM15D057
nm15d058
Hydraulic brakes of trailers
y
DRIVING OPERATION
52
Connect h
draulic brakes of trailer or articulated
trailer to the quick couplings marked by an arrow.
Control of hydraulic brakes of trailers (articulated trailers)
and control of tractor brakes is done so that the braking
effect of both vehicles is synchronized.
Working pressure is derived by oil supplied by nonswitched on/switched off gear pump of hydraulics.
The pressure on clutch head must be 12 - 15 MPa with
maximum depression of brake pedal. Brake valve of trailer
prefers the function of brakes to the function of hydraulics.
If there are shocks when foot brake pedals are depressed
in the pipeline of hydraulic circuit, it is necessary to bleed
the hose from the brake valve to the quick coupling.
NM14D040
Behind the bracket of the socket there is a conductor enabling control of the hand brake for
trailers and semi-trailers with the brake hydraulic system.
Connecting and disconnecting quick couplings of trailer hydraulic brakes
When connecting and disconnecting quick couplings, take increased care with regard for
remaining oil which remains in the socket or in the plug of quick coupling. For ecological reasons, it
is necessary to remove this remaining oil after every disconnection of quick couplings with any
textile material.
Stopping the tractor - manual brake
Stop the tractor gradually in standard conditions. Shortly
before stopping:
1. Depress the clutch pedal.
2. Shift the main gear shifting lever to neutral position.
3. With every stop over, secure the tractor against
spontaneous drive away by a manual brake. Engagement
of manual brake is signalized by a lit control on the
dashboard.
Stopping the engine
It is necessary to ensure that the engine cools down after
a work on the tractor with a full engine load.
1. Before stopping the engine decrease the engine speed
to 800 to 1,000 r.p.m. and keep it running idle for cca
5 minutes.
2. Move the manual fuel control handle to the position of
idling run.
3. The engine shall stop once you turn the key from the
position 'I' to the position '0'.
NM13N060
MCL18N023
Leaving the tracto
r
.
DRIVING OPERATION
53
Before leaving the tractor with a safety cab do not forget to
remove the key from the switch box in position '0' (only
with engine at standstill - charging control must be on) and
lock the cab. (The key cannot be pulled out in positions
I and II)
Tractor must be secured against spontaneous
drive away:
1. engine disengaged
st
gear engaged
2. 1
3. braked with the manual brake
If the tractor is on the slope wheels must be made stable
with shims
NM13N062
Attention! When the engine is switched off, the engine control unit remains active for about
1 minute because of storage of operation data. During this time the supply of current from the
accumulator must not be interrupted. Do not disconnect the accumulator before this time expires.
After exiting the tractor the disconnector of the battery must be in the OFF position.
Important notification
If greasing, charging or hydrostatic steering failure
controls light up, stop the engine immediately and contact
service. You will prevent a serious failure or tractor
accident.
MCL18N021
NOTES
54
Before driving a new tractor, first get acquainted with the gear shifting scheme and try out individual
n
RUNNING IN THE TRACTOR
55
positions of gear shifting lever with engine at standstill.
Before you drive off in normal operation you must make sure that technical condition corresponds with the
conditions of safe operation.
General principles of new tractor run-in in first 100 hours of operation
During first 100 hours of operation:
z Load tractor in a normal way, avoid operation with low
or maximum engine revolutions
z Avoid operation under partial loading of the engine
z Avoid excessive idle run operation
z Check oil levels in engine often (during this time
increased oil consumption is normal)
z Check screw joints in particular in supporting parts of
tractor
z Learned insufficiencies to be removed immediately, you
will thus prevent subsequent damage or endangered
operation
z Keep the same procedure also after tractor complete
nm15d059
overhaul
In first 10 hours of operation
z perform ru
z tighten fastening nuts of front and rear wheels including
-in in traffic
connectionbead / rim with prescribed torque
From 100 hours of operation
After drive in completion you can work with tractor without
limitations.
Recommended
operation
1,400 - 2,300
rpm
revolutions
Idle run revolutions 900 rpm
Oil pressure with
min. 0,14 MPa
idle run revolutions
Max. coolant
110°C
temperature
NM13N100
E256
NOTES
56
Before a drive make sure that the technical condition ensures safe operation of the tractor.
TRANSPORTATION
57
In case that a trailer or implement is coupled, verify its coupling and proper fixing of the load.
Never get out of the tractor to couple a trailer yourself. Pay also attention to your assistant.
Front hook
Depending on the tractor equipment, the front hitch is available in various versions.
For fixing the tow bar or tow rope to the front hitch always use the original pin which must be secured against
extrusion with original lock.
MCLN034
Used only for towing tractor without connected trailer or a different connected machinery.
Use a drawbar or a cable for releasing tractor. Never use chains! The possibility of fatal injury
if a chain pulls apart!
It is forbidden to use tractor axles (individual travelling wheels) such as reeling jack when rescuing
a sunken tractor.
Multistage adjustable suspension
Serves for connecting double axle or lighter single-axle
trailers. Guidance nozzle is vertically adjustable. When
working with various agricultural machines it is necessary
to adjust the suspension vertically or demount where
necessary.
Vertical adjustment and multistage suspension disassembly
After pushing the catch (1), control lever (2) is unlocked,
by subsequent shift of the lever (2) in the direction of an
arrow multistage suspension is released and it is possible
to adjust it vertically or disassemble. After adjusting
multistage suspension, shift the lever (2) back to the
original position until the catch (2) is released.
E302
NM13N024
Automatic mouth of the CBM stage hitc
h
y
TRANSPORTATION
58
When the lever (1) is moved in the direction of the arrow
(a), the pin (2) is retracted to the upper position, which is
signalled by the extended indicator (3), see fig. (A). When
the mouth gets onto the shaft lug, the pin will automaticall
slide into the lug of the connected trailer. You can lower
the hitch pin (2) manually by moving the lever (1) in the
arrow (b) direction. The insertion of the pin is signalled by
the retracted indicator (3), see fig. (B).
After the attachment of the trailer you must
always check whether the indicator (3) is retracted in
accordance with fig. (B).
Swing drawbar
The draw rod can transversely be set to five positions.
You fix it in a given position using a clip.
E304
Modular suspension system for trailers and semitrailers
1. Demount locking screw (1)
2. Secure the module against drop, unlock and demount
pins (2)
3. Protrude the module from the bracket in downward
direction
Proceed reversely with assembly.
Swing drawbar bracket module
Swing drawbar bracket module is placed in the bracket of
multistage suspension.
Swing drawbar
Disassembly:
1. Unlock and demount pins (1)
2. Protrude swing drawbar in the direction of an arrow
Proceed reversely with assembly.
NM14D043
NM13N064
E306
Aggregation with trailer and semitrailer
Tractor must be aggregated only with a tractor trailer for
TRANSPORTATION
59
balancing tractor operation brakes or hydraulic brakes of
trailer. Static load of tractor rear axle in aggregation with
semitrailer must not exceed the value of maximum
permitted load.
NM13N097
Maximum permitted vertical static suspensions load for trailers and semitrailers
Suspension type
Permitted
ver
tical
static
load
Ø of
sus
pin
pension
Suspension type
Permitted
ver
tical
static
load
1275 kg31 mm736 kg31 mm
Ø of
sus
pin
pension
CBM GTF30023CBM GTB30003
1275 kg38 mm1500 kg32 mm
CBM GTF30014ZETOR 50.452.200
3000 kg47 mm1700 kg32 mm
DROMONE 75000453DROMONE 75000453
Max
imum weight of aggregated braked trailer or semitrailer must not exceed the value given
on tractor's production plate and the data given in vehicle identification card. Maximum speed of the
set is given by the maximum permitted speed of the slower vehicle of the set.
Hitch ZETOR 50.452.200 max. trailer weight 10 800 kg
NOTES
60
Working with PTO shaft
DRIVE OF AGRICULTURAL MACHINERY
61
Before attaching of an implement, driven by means of the tractor PTO shaft, check the speed
compatibility of both, it means tractor PTO shaft and implement driven shaft (540 rpm or 1,000 rpm).
Different PTO speed values may cause serious damages and injuries.
Within any repair or modification on the implement powered by PTO or within any operation on
terrain in its working range the tractor engine ought to be switched off (ignition key in position 0).
1. When working with PTO shaft, mind proper
attachment of all covers.
2. After completing the work, always mount the PTO
shaft cover back.
NM13N001
3. Connecting and disconnecting cardan shaft
of aggregated machine to rear PTO shaft of the tractor
to be done only with the engine at halt, disengaged
PTO shaft clutch and dependent and independent
revolutions of PTO shaft lever in (N) - neutral position!
4. Connecting and disconnecting cardan shaft of
aggregated machine to front PTO shaft of tractor to be
done always only with engine at standstill and
disengaged PTO shaft!
5. Any repairs or cleaning of parts of aggregated
machines driven by PTO shaft to be done only with
engine at standstill, disengaged PTO shaft clutch and
NM13N002
dependent and independent PTO shaft revolutions
lever in (N) - neutral position.
6. After ending the works with rear PTO shaft it is
necessary to shift dependent and independent PTO
shaft revolutions lever to (N) -neutral position.
PTO shaft covers
The cover of PTO shaft (1) can be demounted by
unscrewing the cover in the direction of arrows.
The cover of PTO shaft (2) must be pushed in the
direction of and arrow and tilted over in the direction from
tractor for working with rear PTO shaft.
NM13N003
Information display - indication of activation of PTO shafts
p
DRIVE OF AGRICULTURAL MACHINERY
62
MCL18N008
The activation of PTO shafts is indicated by the symbol on the display of the instrument panel.
A - activated rear PTO shaft
B - activated front PTO shaft
C - activated front and rear PTO shaft
The number of revolutions of PTO shafts is not displayed on the display of the instrument panel, but it is
presented in the chapter MAIN TECHNICAL PARAMETERS.
Information display - warning indication of PTO shafts
The PTO shaft symbol is displayed on the display of the
instrument panel in case that the engine will be switched
off afterwards due to wrong PTO shaft handling. Indication
of the PTO shaft symbol is accompanied by an acoustic
signal.
Control elements of PTO shafts
The clutch release lever of the manual deactivation of the rear PTO shaft
By pulling manual clutch disengagement lever to upper
position, disengagement of PTO shaft clutch occurs. The
upper position of the lever is signalized by a lit control on
a dashboard. The lever is automatically locked with
a catch in the upper position. The lever can be unlocked
and return to the lower position by lifting the lever and
pressing the but-ton on the forefront of the lever.
Upper position- clutch disengaged
Lower position- clutch engaged
If manual disengagement of the clutch lever is
ulled for a longer period of time, increased wear of
lamely of PTO shaft occurs.
MCL18N010
MCL18N024
PTO shaft drive engagement leve
r
t
DRIVE OF AGRICULTURAL MACHINERY
63
Rear PTO shaft is engaged with a lever (1) shaft drive
placed on the left side of driver's seat.
a -dependent revolutions of PTO
with PTO shaft drive via
gearbox - revolutions are
dependent on the engaged
gear
n -Neutral position
b -independent revolutions of PTO
shaft drive - revolutions are
dependent on engine
revolutions
Gear shifting is done with engine at standstill and engaged
manual clutch lever.
PTO shaft revolutions 540 and 1000 rpm shifting lever
Shifting 540 or 1 000 revolutions of rear PTO shaft is done
with a lever (1) placed on the outer side of tractor on rear
PTO shaft.
a -540 rpm
b -1 000 rpm
Shifting is done with an engine at standstill and lever of
engaging PTO shaft drive in (n) position.
NM13N004
PTO shaft revolutions need to be selected
depending on the prescribed revolutions from
aggregated machines.
NM13N005
The button for activation of the front PTO shaft
The front PTO shaft is activated and deactivated with the
switch on the instrument panel. Activation of the switch is
indicated with the activated symbol on the switch.
The switch is equipped with a mechanical lock (1) against
accidental switching. When activating the switch, press
the lock (1) in the direction of the arrow.
When starting the engine, the switch must be
deactivated.
MCL18N026
Working modes of PTO shafts
The tractor is equipped with two working modes of PTO shafts. The selected mode is indicated on the
display of the instrument panel.
A - common working mode with the PTO shaft
the PTO shaft is rotated regardless the tractor is going or not; the operator must sit on the driver's seat
B - the stationary working mode with the PTO shaft - it is used when the tractor is used as a stationary drive
unit, e.g. for the drive of chippers, etc.
the PTO shaft is rotated if the tractor is not going and it is braked with the hand brake; the operator must not
sit on the driver's sea
Activation of the rear PTO shaft - independent revolutions - common working mode
DRIVE OF AGRICULTURAL MACHINERY
64
MCL18N027
The number of PTO shaft revolutions depends on the number of engine revolutions.
When the tractor is not going with its engine running:
A - Use the lever (1) to select appropriate revolutions of the rear PTO shaft - 540 or 1,000 rpm
B - Sit on the driver's seat.
C - Pull the manual clutch lever to the upper position.
D - Move the lever for activation of the PTO shaft drive from the position (n) to the position (b).
After the manual clutch lever is released to the lower position, the rear PTO shaft starts to rotate.
During operation of the rear PTO shaft in the independent rotation mode - common working
mode - the operator must sit on the driver's seat.
Pull the clutch release lever for the manual deactivation of the rear PTO shaft for short-term interruption of
torque transmission from the engine.
Move the lever for activation of the PTO shaft drive to the position (n) for long-term interruption of torque
transmission from the engine.
The number of revolutions of the independent PTO shaft see the chapter Main technical parameters.
MCL18N028
If the operator during the work with the rear PTO shaft leaves the driver's seat and the manual
clutch lever is not in the upper position or the lever for activation of the rear PTO shaft drive is not in
the neutral (n) position, an audio signal is generated, the PTO shaft symbol appears on the display of
the instrument panel and the engine is automatically shut off
.
Activation of the rear PTO shaft - independent revolutions - stationary working mode
DRIVE OF AGRICULTURAL MACHINERY
65
MCL18N029
The number of PTO shaft revolutions depends on the number of engine revolutions.
When the tractor is not going with its engine running:
A - Use the lever (1) to select appropriate revolutions of the rear PTO shaft - 540 or 1,000 rpm
C - Pull the manual clutch lever to the upper position and use the hand brake to brake the tractor.
C - Leave the driver's seat.
D - Move the lever for activation of the PTO shaft drive from the position (n) to the position (b).
After the manual clutch lever is released to the lower position, the rear PTO shaft starts to rotate.
During operation of the rear PTO shaft in the independent rotation mode - stationary working
mode - the operator must not sit on the driver's seat.
Pull the clutch release lever for the manual deactivation of the rear PTO shaft for short-term interruption of
torque transmission from the engine.
Move the lever for activation of the PTO shaft drive to the position (n) for long-term interruption of torque
transmission from the engine.
The number of revolutions of the independent PTO shaft see the Chapter Main technical parameters.
If the operator, when working with the rear PTO shaft in the stationary working mode, sits on
the driver's seat, the working mode automatically changes to the common mode.
Rear PTO shaft - dependent revolutions
With dependent revolutions of rear PTO shaft the number
and the direction of PTO shaft revolutions is dependent on
the shifted gear of reversing lever, engaged speed gear
and the group of gears engaged by reduction lever.
PTO shaft drive engagement lever must be shifted in (a)
position.
Depressing the clutch pedal serves for short-term
interruption of torque transmission from engine.
It is necessary to shift the lever of PTO shaft drive
engagement to (n) position or to shift the lever of gears or
the lever of road and reduced speeds to (n) position for
longer interruption of torque from engine.
Manual disengagement of PTO shaft clutch
lever is shifted in (a) position non-functional with
lever of PTO shaft drive engagement.
The number of dependent PTO shaft revolutions, see
Main technical parameters chapter.
NM13N007
Front PTO shaft
y
t
DRIVE OF AGRICULTURAL MACHINERY
66
Front PTO shaft is equipped with a solid six or twent
-one
splined end point and it comes only in design of 1,000
revolutions.
Tractor may be equipped with front PTO shaft with varied
direction of spinning:
a -In compliance with the direction of engine
revolutions (standard)
b -Against the direction of engine revolutions
(*on request)
Activation of the front PTO shaft - common working mode
NM15D066
MCL18N031
When the tractor is going or is not going with its engine running:
A - The operator must sit on the driver's seat.
B - Press the button on the panel of the instrument panel to activate the front PTO shaft.
The operator must sit on the driver's seat when pressing the button.
C - Activation of the front PTO shaft is indicated with the activated symbol on the switch of the front PTO
shaft and the symbol on the display of the instrument panel.
If the operator, when working with the front PTO shaft in
the common working mode, leaves the driver's seat, an
audio signal is generated, the warning symbol appears on
the display of the instrument panel and the front PTO shaf
is stopped.
During the period when the warning symbol is
displayed on the display of the instrument panel, the
front PTO shaft does not rotate even if the switch of
the front PTO shaft and the symbol on this switch are
activated.
To reactivate the front PTO shaft, you must sit on the
MCL18N010
driver's seat, switch off and then switch on the switch of
the front PTO shaft on the panel of the instrument panel.
Activation of the front PTO shaft - stationary working mode
DRIVE OF AGRICULTURAL MACHINERY
67
MCL18N032
When the tractor is not going with its engine running:
A - The operator must not sit on the driver's seat.
B - Brake the tractor with the hand brake.
C - Press the button on the panel of the instrument panel to activate the front PTO shaft.
The operator must not sit on the driver's seat when pressing the button.
D - Activation of the front PTO shaft is indicated with the activated symbol on the switch of the front PTO
shaft and the symbol on the display of the instrument panel.
If the operator, when working with the front PTO shaft in
the common working mode, sits on the driver's seat or the
hand brake is or is not pulled, an audio signal is
generated, the warning symbol appears on the display of
the instrument panel and the front PTO shaft is stopped.
During the period when the warning symbol is
displayed on the display of the instrument panel, the
front PTO shaft does not rotate even if the switch of
the front PTO shaft and the symbol on this switch are
activated.
To reactivate the front PTO shaft, you must not sit on the
driver's seat, the tractor must be braked with the hand
brake and then you must switch off and switch on the
switch of the front PTO shaft on the panel of the
instrument panel.
MCL18N010
Maximum transmitted output
DRIVE OF AGRICULTURAL MACHINERY
68
PTO shaftTransmitted
power
front
1,000 min
-1
full engine power
rear
1,000 min
540 min
-1
-1
full engine power
full engine power
P15N038
Drive of machines with greater inertia masses
Cardan shaft fro drive of these machines must be
equipped with the socalled free wheel, which ensures the
disconnection of torque transmission with retroactive
effect from the machine to tractor.
C220
The hydraulic system is intended for lifting and lowering of agricultural machines and implements attached in
g
.
HYDRAULIC SYSTEM
69
the rear three point hitch.
Hydraulic equipment
Is made up from internal and external circuit. The source of pressure oil is gear pump.
Oil is taken from common filling of gearbox and final drive housing. Hydraulic pump is unswitchable. Pump is
in operation with engine running. Supplied amount 50 l/min.
The pressure derived in hydraulic set by hydraulic pump is limited by a locking valve to 18 MPa.
Hydraulic control panel
The hydraulic control panel is located in the compartment
of the right mudguard.
The outer circuit of the hydraulics (A) enables control the
outer hydraulic circuits (quick couplers) in the front and the
rear part of the tractor and control of arms of the front
three-point hinge.
The inner circuit of the hydraulics (B) enables control of
the rear three-point hinge.
NM13N009
Means of internal hydraulic circuit regulation
NM13N101
Hydraulic system enables three means of heave three-point linkage control. Position regulation (fig.1) where
some tools connected in three-point linkage are kept automatically at constant height (position) to tractor.
Mixed regulation (fig. 2) which is the combination of position and power regulation. It is suitable mostly for
tillage on lots with different soil resistance. Power regulation (fig. 3), with which tools connected in three-point
linkage are automatically vertically adjustable depending on the change in soil resistance. All means of
ulation enable also work with tools which has supporting wheel in the so-called free (floating) position
re
Internal hydraulic circuit control elements
HYDRAULIC SYSTEM
70
1. Lever for setting power or position regulations
2. Lever for setting floating position, height positioning of
three-point linkage with position regulation or mixed
regulation
3. Hydraulic sensitivity system control
4. Speed of three-point linkage lowering control
Free (floating) position
Free (floating) position enables work with a tool which has
supporting wheel. The arms of rear three-point linkage are
free in this position. Shift lever (2) to front position (a).
Position of lever (1) is not decisive.
NM13N010
Speed of three-point linkage lowering control
Speed of three-point linkage lowering control (4) serves
for setting the speed of lowering three-point linkage arms.
When turning the control of speed of three-point linkage
lowering in (b) direction the speed of three-point linkage
arms lowering decreases, in (a) direction it increases. If
we turn speed of lowering control (b) to stop, the arms of
three-point linkage cannot be lowered.
Hydraulic sensitivity system control
Hydraulic sensitivity system control (3) serves for setting
hydraulic system sensitivity with power or mixed
regulation. When turning the control in the direction (a),
the sensitivity of the system increases, in (b) direction it
decreases.
NM13N011
NM13N013
NM13N012
Position regulation of rear three-point linkage heave
A
.
HYDRAULIC SYSTEM
71
NM13N014
Position regulation of rear three-point linkage heave is a means of regulation with which the tools connected
in three-point linkage is kept automatically at constant height (position) to tractor. Shift lever (1) to front
position (d). Perform vertical adjustment of rear three-point linkage with a lever (2) in (b) range. Height
setting is smooth in the range of 1-9. With number 1, there are three-point linkage arms in lower position,
with number 9 in upmost position. Position (c) is a transport position, in which tools connected in rear threepoint linkage are heaved to maximum.
For transporting tools connected in rear three-point linkage always use position regulation.
fter lifting tools to transport position, close oil flow through hydraulics to stop by turning the
control of speed of three-point linkage lowering (3) in the direction of an arrow. If tools hinged in
three-point linkage cannot be lowered in transport position, check the position of the speed of
lowering control (3) - turn it against the direction of an arrow. If tools hinged in rear three-point
linkage are long and heavy, there can be blockage of three-point linkage arms in transport position
during transport. If lowering speed control (3) is permitted and still a tool it cannot be lowered, move
the lever (2) to floating position (c) for a short time and immediately return to the lowering range (b).
The arms of rear three-point linkage start dropping according to a set lever (2).
Power regulation of three-point linkage heave
NM13N015
Power regulation of three-point linkage heave is a means of regulation with which the tools connected in rear
three-point linkage is automatically vertically readjusted depending on the change in soil resistance.
Place lever (2) to (f) position. Shift lever (1) to (g) position, start tractor and by shifting lever (1) from (g)
position in the direction of an arrow, set the depth of oil cultivation (in (g) position, the depth of soil cultivation
is smallest).
As soon as you determine the depth of soil cultivation, the lever (1) must be kept in constant position (1) and
at the end of the row to always heave tool connected in rear three-point linkage by only shifting the lever (2)
to (e) position. By shifting lever (2) to (f) position, you will return tool back to working position.
If there is oscillation of rear three-point linkage due to variable soil resistance, this can be
limited by setting lower sensitivity of hydraulic system by turning the control (4) in the direction of an
arrow
Mixed regulation of three-point linkage heave
HYDRAULIC SYSTEM
72
NM13N016
Mixed regulation of three-point linkage heave is a means of regulation with which the tools connected in rear
three-point linkage is automatically vertically adjusted depending on the change in soil resistance, while it is
prevented for the depth to grow in soil cultivation with smaller soil resistance. The depth setting of soil
cultivation is done with a lever (1) as is the case with Power regulation of three-point linkage heave. Shift
lever (2) then in the direction of an arrow to the moment, when three-point linkage arms start lifting lightly.
Mixed regulation is set by this. Tools connected in rear three-point linkage can be lifted only by shifting the
lever (2) to (e) position at the end of a row. Tool is returned back to working position by shifting the lever (2)
to original setting.
External hydraulic circuit
Supplies pressure oil for hydraulic devices connected to
external outlet of hydraulics finished with quick-couplers.
Quick-coupler sockets with 12,5 mm clearance
correspond to international ISO recommendation.
NM13N017
Extrernal hydraulic circuit control elements
The control levers of the outer hydraulic circuit are distinguished by colours. The lever colour corresponds to
the colour of quick coupler dusters that are controlled by the corresponding lever.
External hydraulic circuit control levers are placed on the
right fender.
Depending on tractor equipment the following
switchboards can be mounted to external hydraulic circuit.
A - Two-section switchboard
B - One-section switchboard
a - lever (a) controlling quick-couplers (1) and (2)
b - lever (b) controlling quick-couplers (3) and (4)
Quick-coupler (0) is directly connected with the area of
final house driving and is designed for returned oil from
external hydraulic devices (e.g. from rotation hydro
engines etc.).
Lever (a) function
N -Neutral position. Outlets to a quick-coupler (1) and (2)
are closed and oil in the connected hydraulic device is
locked. Lever
is locked in this position
1 - Pressure in quick-coupler (1). Quick-coupler (2) is
connected with waste. After release, lever returns to
osition (N
2 - Pressure in quick-coupler (2). Quick-coupler (1) is
connected with waste. After release, lever returns to
position (N)
P -Floating position. Both quick-couplers (1) a (2) are
connected with waste and oil can freely flow in them in
both directions. Lever (a) is locked in this position
NM13N019
Lever (b) function
N -Neutral position. Outlets to quick-couplers (3) and (4)
are locked and the oil in the connected hydraulic device
is blocked. Lever (b) is locked in this position
3 - Pressure in quick-coupler (3). Quick-coupler (4) is
connected with waste. After release, lever returns to
osition (N
4 - Pressure in quick-coupler (4). Quick-coupler (3) is
connected with waste. After release, lever returns to
position (N)
Quick-coupler (0) is directly connected with the area of
final house driving and is designed for returned oil from
external hydraulic devices (e.g. from rotation hydro
engines etc.).
Lever (a) function
N -Neutral position. Outlets to quick-couplers (1) and (2)
are closed and oil in the connected hydraulic device is
blocked. Lever
is locked in this position
1 - Pressure in quick-coupler (1). Quick -coupler (2) is
connected with waste. After release, lever returns to
osition (N
2 - Pressure in quick-coupler (2). Quick-coupler (1) is
connected with waste. After release, lever returns to
position (N)
P -Floating position. Both quick-couplers (1) a (2) are
connected with waste and oil can freely flow in them in
both directions. Lever (a) is locked in this position
NM13N021
Quick-coupler (0) is directly connected with the area of
final house driving and is designed for returned oil from
external hydraulic devices (e.g. from rotation hydro
engines etc.).
Quick-couplers engagement and disengagement
With quick-couplers engagement and
disengagement take greater care with regard for
residualoil, remaining in socket or on a plug of
a quick-coupler.This residual oil must be removed
from ecological reasons after each quick-couplers
disconnection with any textile material.
NM13N022
C220
Connecting machines and tools to External hydraulic circuit
p
A
HYDRAULIC SYSTEM
75
Connecting double-acting roller
Connect double-acting roller always to quick-couplers of one section.
Connecting machines and tools assembled from more parts
When working with agricultural machines which are assembled from more parts (combiners, shears,
harrows), in which side frames are jointly connected to a central frame, tilted to vertical position by separate
hydraulic rollers in transport, controlled by tractor external hydraulic circuit, it is advisable to connect lifting
branches of rollers to quick-couplers (2) or (4), which are equipped with a reverse valve.
Connecting rotation hydro engine
If there is a rotation hydro engine connected to external hydraulic outlet, it is necessary to connect its reverse
branch, always to a quick-coupler (0).
Connecting reversing rotation hydro engine
Reversing rotation hydro engine must be for function connected to quick-couplers of one section. When
connecting hydro engines, securing valves need to be included in both branches, which reliably restrict
pressure peaks with machine run-out. Waste from these valves is connected to a quick-coupler (0).
Auxiliary machines using oil filling of external hydraulic circuit must be filled with the same
kind of oil, which is recommended for gear system of the tractor! Quick-couplers sockets of an
auxiliary machine need to be properly cleaned before connecting.
Control of the front 3-point hitch
The hitch is equipped with two single-acting hydraulic
cylinders, into which the oil is supplied from the auxiliary
hydraulic distributor. The lifting and lowering is performed
by the control lever (a) of the auxiliary distributor.
position 1lifting
position 2lowering
position Nhitch locking
position Pdo not use it
NM13N019
If the tractor is equipped with the front three-point hinge, the lever (a) is used for its control.
The quick couplers must not be connected when the front three-point hinge is used because they are
ressed together with the front three-point hinge!
fter work with the front three-point hinge, the arms of the front three-point hinge must be lifted to
the transport position and the lever of the cock of the front three-point hinge must be moved to the
'closed' position.
Front outlets of the external hydraulic circuit
.
p
).
.
HYDRAULIC SYSTEM
76
On request, the tractor can be equipped with external
hydraulic circuit outlets located in the front.
The quick couplings (3) and (4) are the pressure
couplings, the quick coupling (0) is directly connected to
the space of the axle final drive housing and is designed
so that the return oil can flow back from the external
hydraulic appliances.
The quick couplings sockets with the 12.5 mm inside
diameter comply with the international ISO
recommendations.
Control of the external hydraulic circuit front outlets
Lever (b) function
N -Neutral position. Outlets to quick-couplers (3) and (4)
are locked and the oil in the connected hydraulic device
is blocked. Lever (b) is locked in this position
3 - Pressure in quick-coupler (3). Quick-coupler (4) is
connected with waste. After release, lever returns to
osition (N
4 - Pressure in quick-coupler (4). Quick-coupler (3) is
connected with waste. After release, lever returns to
position (N)
NM15D061
NM13N019
The quick couplers (3) and (4) in the front part of the tractor are connected with the quick
couplers (3) and (4) in the rear part of the tractor. During operation of the tractor, only one pair of the
quick couplers can be used!
Rear three-point linkage
p
p
HITCHES
77
It is used for connection of the carried half-carried
agricultural machines and tools with hitch points of
category II according to ISO.
category II
hinge axis length870 mm
diameter of holes of
28 mm
connecting balls of the
lower pull rods according
to ISO
hole diameter of upper
25 mm
pull rod
1. Upper pull rod
2. Lifting pull rod left
3. Lifting pull rod right
4. Limiting pull rods
5. Lower
ull rods
Safety principles when working with a three-point linkage
Persons who are not charged with work with
auxiliary device of a tractor must not stand between
a tractor and connected machinery (tools) - (A).
Do not park tractor with mounted tools in a lifted
osition (B). When driving without tools it is necessary to connect lower draw bars (5) by springs and
upper draw bars (1) to be placed to a flexible linkage!
When transporting tools it is necessary to adjust
limiting draw bars (4) of lower draw bars so that there
would be no unwanted side movement of tools!
NM13N053
NM13N102
V
ertical adjusment of lifting draw bars
HITCHES
78
For vertical adjustment of lifting draw bars protrude
a beam (1) in the direction of an arrow and by turning
a beam do the setting.
Fixed and free position of lower hydraulic draw bars
Fixed position of lower draw bars of hydraulics fig. (A):
The head of the pin (1) and a pad (2) are mounted
horizontally.
Free position of lower draw bars of hydraulics fig. (B):
The head of the pin (1) and a pad (2) are mounted
vertically.
Free position enables free connection of a tractor and
agriculture tools. Both ends of draw bars can in this case
move freely vertically one against another.
E453
Limiting draw bars
Limiting draw bars (1) limit, or completely exclude side
swing of lower draw bars.
The adjustment of left and right limiting draw bar is done
by inserting a peg and to some of the holes (b).
Both limiting draw bars must be mounted at all
times.
Upper draw bar
Upper draw bar (1) is horizontally adjustable. It is
connected to a tractor to one of the four holes of the
bracket, which transfer the power from the connected
tools to torque rod in the cover of regulation hydraulics.
When transporting the tools, it is necessary to
relocate upper draw bar to holes (c), so that overload
of kinematic system of lifting hydraulics, or the fall of
the connected machine.
E454
NM13N054
NM13N055
When prolonging an upper draw bar, it is
p
).
HITCHES
79
necessary to mind both joints to be unscrewed from
the tube of the draw bar to the same length.
Selection of holes in bracket
The connection of upper draw bar to some of the holes
(a), (b) or (c) of bracket influences:
the sensitivity of hydraulic control. With connected draw
bar in a hole (a) the sensitivity of regulation is the greatest,
in (c) hole the smallest.
NM13N056
*Lower draw bar with slipping out end pieces
Lower draw bar of linkages are equipped with semiautomatic protruding CBM end pieces. They enable
connecting of tools behind a tractor. After protruding
securing pegs (1) slip the end pieces out (2). Slipped-out
end pieces are attached to tightening pins of mounted
tools.
After connecting the mounted tools, release the arms of
hydraulics. By lowering them down and reverse travel of
a tractor, endpoints (2) are slid onto draw bars and
automatically are locked in working position by means of
locking pegs (1).
Always check the position of slipped-out end
ieces and locking pegs, see fig. (3
*Lower draw bar with CBM hooks
Both lower (3) and upper (4) draw bars of linkage are
equipped with CBM hooks.
The tools must be first equipped with hanging CBM balls
(1) and with limiting draw bars set the distance between
lower draw bars of linkage (3).
When reversing and subsequently lifting a three-point
linkage, its lower draw bars (3) are connected to tools and
then upper draw bar (4) of three-point linkage is
connected by the driver from cab.
When disconnecting tools, unlock the hooks, by control
cable (2) heave upper draw bar (4) and by lowering threepoint linkage disconnect lower draw bar (3).
NM13N057
E459
E460
Securing lower draw bars with CBM hooks
p
p
p
.
HITCHES
80
For extremely demanding working conditions
(aggregation with heavy machinery on slopes or with
aggregation side faced machines) we recommend
safely locking the hook of lower draw bar by inserting
a M8 screw to (S) hole and locking the screw with
a pad.
*Front three-point hitch
It is designed for attachment of frontally carried
agricultural machines and implements in accordance with
ISO 8759-2.
During transport of a carried implement the
hitch must always be hydraulically locked in the lifted
osition with valves that are installed on the left side
of the tractor over the front axle.
X901
This hydraulic lock is recommended even in case no
machine is attached to the three-point hitch.
Controlling front three-point hitch
The hitch is equipped with two single acting hydraulic
cylinders which are supplied with oil from an additional
hydraulic distributor. To lift or lower, use lever (a) of the
additional distributor.
1 position lifting
2 position lowering
N position locking the hitch
P position not to be used
If the tractor is equipped with front three-point
hitch, use lever (a) to control it. When the front three-
oint hitch is used, quick couplers cannot be
connected as they are pressured together with the
front three-point hitch! When you finish using the
front three-point hitch and want to use the section
with quick couplers 1 and 2 with connection to the
front three-point hitch, raise the arms of the front
three-point hitch to the transport position and move
the front three-point hitch lever to the 'locked'
osition
E461
NM13N019
Adjusting the lowering rate of the front three-point hitc
h
p
p
HITCHES
81
Before the start of work with an implement attached to the
front three-point hitch it is recommended to adjust the time
necessary to lower the implement from the highest to the
lowest position to 1 - 1.5 s by setting the throttle valve. By
turning the valve body to the left (in the arrow direction)
you will increase the lowering speed. During the
adjustment the valve levers of the front hitch must be
directed horizontally.
Hydraulic lock of the front three-point hitch
Hydraulic locking of the front three-point hitch is performed
in any position of the hydraulic cylinders with the ball valve
in the front part of the tractor (2).
AFree position
Valve levers are in the horizontal position
- The hitch can be controlled from the cabin
BLocked position
Valve levers are in the vertical position
- The hitch is locked
X463
Working and transport position of the front three-point hitch
AWorking position of the front
three-point hitch
BTransport position of the front
three-point hitch
Changing the position of the draw-bars of the front threepoint hitch:
1. Release and remove the pin (1) from the opening.
2. Lift the arm from position (A) to position (B).
3. Lock the arm by inserting the pin (2) in the opening (2)
and secure the pin.
Only insert the pin in the openings, never check
whether the opening is free with your fingers!
Driving with agricultural machines attached to the front three-point hitch
The maximum permissible speed of the tractor
with agricultural machines attached to the front three-
oint hitch is 15 km.h-1. If no implement or weight is
attached to the front three-point hitch, we recommend
you to lift the lower lifting draw-bars to the transport
osition.
X464
E466
FH12N066
HITCHES
82
Change of front wheels track with front drive axle
WHEEL TRACK CHANGE
83
G503a_2
Change of wheel track is done by a change of rim and disc position.
Secure the tractor against movement first, heave the axle with a hoist and support.
z Demount front wheels.
z Unscrew nuts of screws connecting a disc with rim and protrude the screws.
z Change wheel track by setting the rim to a requested position.
z Mount the screws back with pads and lock with nuts.
z Tighten nuts with a torque of 270 - 300 Nm.
z The nut of front wheels to be tightened with a torque of 250 - 290 Nm.
z After every release of a foot joint, tighten the screws to a prescribed value.
z After travelling a distance of 100 m with an unloaded tractor, retighten the joints to a prescribed
torque.
z After tractor run-in tighten the joints after 3 Mh.
z After 10 Mh retest the nuts of discs and foots of wheel rim.
Setting wheel stops with front drive axle
WHEEL TRACK CHANGE
84
Set the stops always with any wheel track change or tire
replacement with front drive axle.
Wheel stops with front drive axle must be set so that there
would be a distance of at least 50 mm between front drive
axle tires and tractor with full lock and full axle swing
around central pin.
Setting wheel stops with front drive axle check
1. Set full lock to one side and check that the distance
between a tire and the nearest solid point on the tractor is
at least 50 mm. Check both front tires.
2. Turn the steering to full lock to the other side and check
according to point 1.
3. Heave one side of the front axle to the maximum swing
(front axle leans against the bracket) and check according
to point 1 and 2.
4. Hoist the other side of front axle to the maximum swing
(front axle leans against the bracket) and check according
to point 1 and 2.
The setting of stops (A) changes after the release of a nut
(2) and unscrewing or screwing in a screw (1).
After the change in setting wheel stops with
front drive axle, it is always necessary to check their
setting according to points 1 to 4.
F13BN033
Front wheels toe-in
The value of toe-in of front wheels taken on the rim of
a tractor:
z With driven axle 0 to 4 mm
'S' toe-in is given by the difference of measured values:
S = b - a.
Before checking toe-in, it is necessary to check
or adjust the clearance in front wheels bearings and
inflate front tires to prescribed pressure.
The measurement of toe-in is done on wheel rims.
F_02_189
Adjustment of toe-in of the wheels of the front driving axle
A
WHEEL TRACK CHANGE
85
C507
Note: Tractors are in standard equipped with hydrostatic device.
z Set the wheel symmetrically with longitudinal axis of a tractor.
z Measure the distance between rims in the front on horizontal level of wheel axis. Mark the place of
measurement.
z Travel forward with a tractor so that the marked places would be on horizontal level of rear wheel axis
(turn by 180°) and remeasure the distance between marked places.
z Release locking nuts of ball joint heads (2) of connecting rods of devices in hydraulic cylinder.
z Adjust toe-in by turning the pin of ball joint (3). Do the adjusting symmetrically with both joints to keep
the same lock of wheels to both sides (do the measurement on the sides of rims).
z Locking nuts of heads of ball joints (2), tighten with a torque of 122 - 136 N. Upper surfaces of heads
must be (1) parallel.
Front drive axle fenders
re on adjustable holders which can be set both
horizontally (by relocating screws 'a' to different holes) and
vertically (by relocating screws 'b' to different hole) based
on requested wheel tracks and the kind of used tires.
C508
Rear wheel track change
WHEEL TRACK CHANGE
86
C509
Used tiresTire width
Adjustable wheel track
in mm
16,9-304291437 - 1812
16,9R304441437 - 1812
480/70R304941512 - 1812
13,9R363651437 - 1812
The standard factory wheel track is set to 1512 mm.
The wheel track setting of rear wheels is done by the change of rim position and disc with a heave rear part
of a tractor. It is necessary for wheels to spin freely.
Before heaving do not forget to lock the tractor against movement by making front wheels
stable!
After the change of wheel track, tighten all the screws connecting the disc with a rim by a torque of 270 - 300
Nm and nuts of screws connecting a disc with wheel shaft with a torque of 230 - 245 Nm.
z Tighten the screws to a prescribed value after every release of foot joint.
z After travelling a distance of 100 m with an unloaded tractor retighten the joints again to a prescribed
torque.
z After loading the tractor, tighten the joints after 3 Mh.
z Retest the tightening of disc nuts and foots of wheel rims after 10 Mh.
z Until you travel first 100 Mh, check the disc nuts and foot of front and rear wheels tightening often (at
least 6 times in the first 100 Mh).
z Continue retesting the disc nuts and foot rims of front and rear wheels tightening always after working
every 100 Mh.
Ballast weights are necessary to additionally load the tractor axles and to ensure manoeuvrability and
BALLAST WEIGHTS
87
stability of the tractor.
Ballast weights in front of bonnet grill
Combination
Weights of weights (kg)
of weights
(pcs)
4+14x50 + 66266
NM13N072
Weights of the front three-point hitch
Combination of
weights (pcs)
Weights weight
(kg)
1300
P11NE552a
Weights of rear wheels
Combination of
Weights (kg)
weights (pcs)
2+22 x 64128
4+44 x 64256
NM14D026
If rear tyres 13.6-36; 340/85 R 36; 13.6 R 36 are used, it is obligatory to use the weight in rear
wheels with the weigh of 128 kg!!
V
alve for filling tires with liqui
d
y
A
BALLAST WEIGHTS
88
ll air locks of rear wheels are equipped with a valve,
which enables to fill air locks with liquid when using an
adapter.
Tubeless tires are not filled with liquid!
Filling air locks of front tires and double mounting of
rear wheels by liquid is not permitted!
Making front wheels stable
Do not forget to lock a tractor against motion
by making front wheels stable before lifting the rear
wheels!
NM13N104
Filling tires with liquid procedure
E556
1. by heaving the tractor relieve tire and turn the wheel valve up (A)
2. let out air and unscrew the valve insertion
3. screw in the adapter for water filling, muzzle a hose for liquid inlet
4. fill the tire with a prescribed amount of liquid
5. it is possible to use head tank (B) or you can do the filling under pressure (C)
6. remove the hose and unscrew the adapter for water filling
7. screw in the insertion of a valve and inflate the tire to prescribed pressure (D)
8. after inflating screw in a protective cap on the valve
9. fill the second tire in the same wa
NM13N103
Draining liquid from tires procedure
!
BALLAST WEIGHTS
89
E557
1. by heaving the tractor relieve tire and turn the wheel valve up (A)
2. let out air and unscrew the valve insertion, turn the wheel valve down
3. remove remaining liquid after screwing in an adapter for filling with water by inlet of compressed air (C)
4. blow the liquid out for so long that the liquid stops flowing out through the tube of air adapter
5. unscrew the adapter for water filling
6. screw back in the air part of valve and inflate the tire to prescribed pressure (D)
7. screw in a protective cap to a valve
8. drain the liquid similarly also from the second tire
When draining the liquid, there can be decompression in the tire. Therefore turn the wheel a bit
from time to time to get the valve into upper position (B)!
Anti-freezing solution for filling tires
Water for
solution
preparation
Calcium
chloride
CaCl
2
Calcium
hydroxide
Solution
density with
20°C
Chill point
approximately
Total volume Auxiliary
weights
(l)(kg)(kg)(°C)(l)(kg)
4511,80,211,13-185057
4513,90,231,18-255059
4515,40,251,21-305061
Solution preparation:
1. Calcium chloride (CaCl
2) is added to water not the other way round!
2. The solution is not hazardous but it needs to be handled with care. Wash spilled drops with clean water.
3. Allow the solution to cool off before filling. Keep the prescribe amount of calcium hydroxide.
4. The solution must not come in touch with metallic parts and electric installation! The solution is nor harmful
to the valve of air lock.
5. Anti-freezing solution prepared in the given composition must not be used in cooling system!
6. Dispose of anti-freezing solutions as of special waste after draining
NOTES
90
Basic service informatio
n
p
.
ELECTRIC INSTALLATION
91
Accumulator battery must be always connected by a 'minus' pole to earth electrode and 'plus' pole connected
with alternator. Reversely connected accumulator battery will destroy the whole of semiconductor device of
alternator. When using auxiliary accumulator battery for starting the tractor, do not forget to connect 'plus' to
'plus' and 'minus' to 'minus'. If replacement of a part of charging circuit is done, disconnect a battery from the
earth electrode of the tractor by battery disconnector (-). Any incidental short circuits on clamps are
excluded.
With any manipulation or starter repair, it is necessary to disconnect the minus pole of the
battery and to shift all the levers including PTO shaft shifting lever to neutral position so as to
revent spontaneous start and endangering the life of a repairman
It is forbidden to start by short circuiting the clamps of starter. Start tractor only from driver's
seat.
Attention! When the engine is switched off, the engine control unit remains active for about
1 minute because of storage of operation data. During this time the supply of current from the
accumulator must not be interrupted. Do not disconnect the accumulator before this time expires.
Accumulator battery
Accumulator battery is located in a box on the left side of
the tractor. After unscrewing the screw marked with an
arrow, lid of box of accumulator battery can be opened
together with steps.
NM13N076
Battery disconnector
Accumulator battery is located under the cab on the right
side. Battery disconnector (1) is located on the right side
of the tractor in front of the cab.
a - Battery connected
b - Battery disconnected
If the tractor is put aside for a longer period of
time, it is necessary to recharge the accumulator at
least once in three months because of the battery self
discharge. When putting tractor aside we recommend
you to disconnect the accumulator by means of
battery disconnector.
NM13N77
Attention! When the engine is switched off, the engine control unit remains active for about
1 minute because of storage of operation data. During this time the supply of current from the
accumulator must not be interrupted. Do not disconnect the accumulator before this time expires.
Accumulator battery maintenance
ELECTRIC INSTALLATION
92
E604
Keep accumulator battery clean, well attached to the vehicle. The attachment device must not however
deform the accumulator vessel. The level of electrolyte must be under the minimum level (mark line) marked
on a vessel with polypropylene batteries.
Do the refill only with distilled water!
1. First study the instructions manual enclosed to the battery when working with accumulator!
2. When working with accumulator, protect your eyes with either goggles or a protective shield!
3. Electrolyte is an alkali, handle it therefore with due care! Rinse the skin stained with electrolyte
and neutralize with soap and water, just like the stained clothing. Keep away from children!
4. When recharging from electrolyte hydrogen is released on electrodes, which makes an explosive
mixture when mixed with air. It is therefore forbidden to manipulate with open fire near accumulator!
5. An explosion may be caused by a spark incurring after disconnection or release of clamp with
engaged charging circuit!
6. Discarded accumulator is environmentally hazardous waste - when buying a new accumulator,
hand the old one over to a seller who will dispose of it free of charge.
7. Insufficiently charged battery can freeze in winter!
Alternator
It is accessible after hinging the bonnet away. Charging
check is indicated by a red control on the compound
dashboard device, which must go out after starting.
When repairing tractor by electric welding, all
the conductors must be disconnected alternator.
Protect conductor '+B' against short circuit.
NM14D045
Alternator maintenance
A
A
A
!
ELECTRIC INSTALLATION
93
When washing and cleaning tractor protect alternator prior to penetration of water or oil!
You must not disconnect alternator from accumulator during operation!
lternator must not ever be put in operation with a disconnected conductor from of clamp '+B' and
connected clamp '+D'. Such condition when increasing the revolutions may cause an exceptionally
high alternator voltage which would damage semiconductors!
Never short circuit any clamp of alternator in operation!
lternator must not be over activated. There is a risk of semiconductors damage with this
intervention!
Mind the perfect electrical joint on connecting clamps and on perfect alternator grounding!
lternator must not be overpoled not even for a short time
Fuse box
Is accessible after removing the left lid of the steering
bracket. Lid can be removed after unscrewing the screw
(1).
Fuses (2) are knife-blade-contact and with replacement it
is necessary to keep the prescribed value of the fuse. With
repeated interruption, search for the nearest service.
NM13N078
Placement of fuses in fuse box
ELECTRIC INSTALLATION
94
NM14D054
Pos.Fuse
Secured system
size
120Afront and rear wiper
215Aheating, air conditioning
320Awork headlights
415Aradio, washer, firer, beacon,
cabin lighting
510Adim light left
610Adim light right
715Aposition lights right
815Aposition lights left, number plate
lighting
915Adistance lights with signal lamp
1020Asupply of the instrument panel
1115Abrake lights
1215Adirection lights
1380Aglowing
14unoccupied
153Afront PTO
1630Aengine control unit
1725Afuel pump
Lights adjustment in tractor´s grill check
g
).
A
ELECTRIC INSTALLATION
95
E609
When checking on test wall, the tractor must stand on a horizontal surface and tires must be inflated to
prescribed pressure. Basic vertical adjustment is 3.5 % with service weight of the tractor. In horizontal
direction, the beams of lights must be parallel with the longitudinal axis of tractor's symmetry.
I-Distance of test wall from a headlight (5 m)
h-Height of the centre of headlight above the road
'h
-Headlight slope (-3.5 %) of the distance of test wall = 17.5 cm
D
-Lifting the line of asymmetric light (15%)
Lights adjustment in tractor´s grill
djustment is done simultaneously with all screws for both
vertical and horizontal direction of a beam. In adjusted
state all the springs of unadjusted screws must be
preloaded! Each headlight is adjusted separately. Bulb
replacement is done by removing it from the back side of
reflector.
Lights adjustment in cab roof check
NM13N106
No point of a lit surface lying on the level of road to the left from longitudinal vertical surface passing through
the centre of headlight must be further from the front line of the tractor than 30 m. In horizontal direction,
headlight beams must be parallel with longitudinal axis of tractor symmetry.
Perform the lights adjustment check with service weight of the tractor. Front roof headlights can be used for
operation on roads only in such cases when a front mounted tool is hanged on the tractor or a device
coverin
main headlights (in tractor's grill
NM13N105
List of lamps
ELECTRIC INSTALLATION
96
NM15D95
Pos.Lamp locationVoltage OutputScrew capNote
1headlights12 V55/60 W H4
2work and ploughing headlights 12 V55 WH3
3direction lights12 V21 WBA 15s
4position lights12 V5 WBA 15s
5brake lights12 V5 /21WBAY 15d
6number plate lighting12 V5 WC5W
7cabin lighting12 V5 WC5W
Service inspections
Service inspections are performed as follows:
TRACTOR MAINTENANCE
97
The
first service inspection at the state of the engine hour counter of 100 EH maximum, but not later than
6 months after commissioning of the tractor. The second service inspection after covering another 400 EH
(at the state of the engine hour counter of 500 EH maximum) but not later than 12 months after the first
service inspection. Next service inspections always after covering another 500 EH but not later than 12
months after the previous service inspection. The service inspections are a part of tractor maintenance. The
services authorized by Zetor will provide professional performance of service inspections according to the
manufacturer's instructions.
Before starting the engine
Checking the oil level in the engine
Checking the amount of the cooling liquid and tightness of connections in the cooling system
Checking the oil level in the gearbox and final drive housing
Checking the air pressure in all tyres
Checking the tightening of wheels
Checking the state of the tractor-drawn and connecting equipment
After starting the engine
Engine greasing function check (control)
Charging function check (control)
Steering function check (control)
Steering circuit function and tightness check
Efficiency and function of tractor brakes check
Efficiency and function of trailer or semi-trailer brakes check
Steps taken after every 100 hours of operation
Maintenance of the dry air cleaner (daily when using front-mounted implements)
Lubrication of the tractor according to the lubrication schedule.
Cleaning the cooler plates with air pressure.
Checking the oil level in the gearbox housing and final drive housing.
Checking the oil level in the reductors and in the housing of the front drive axle.
Draining of condensate from the air reservoir.
Cleaning and painting of clamps of the accumulator battery with a thin layer of lubricating oil.
Defecation of the coarse filter of fuel.
Checking the oil level in the gearbox housing of the front PTO shaft.
Steps taken after every 500 hours of operation
Steps performed every 100 hours of work
Cogged belt tension check
Hydrostatic steering system clearance check
Pivot of front drive axle clearance check
Clutch and brake pedals adjustment clearance check
Manual clutch function check
Brake function for trailer check
Air pressure system tightness and function check
Driver's seat function check, greasing moving parts with grease
Steps taken beyond 500 Mth interval
with a new tractor or a tractor after general repair
Meter of Mth state1005001000150020002500
Hydrostatic steering hoses
rep
lacement
Foot and manual brake
fun
ction check
Front wheels toe-ino2000
Replacement of the belt of
the accessories drive
Replacement of the
sioning roller
ten
oooooo500
subsequently after...hours of
ope
every 3500 Mth or every
4 y
3000
3000
ration
ears
Replacing fillings and filters
of new tractor or tractor after general overhaul
TRACTOR MAINTENANCE
98
state of the counter of EH
(en
gine hours)
Replacement of engine oilooooo500
Replacement of oil filter
ele
ment of engine oil
Replacement of coarse filter
ele
ment of fuel
Replacement of fine filter
ele
ment of fuel
Replacement of air filter
ele
ment
Replacement of safety
ele
ment of air filter
Replacement of filter element
of
heating and air
conditioning
Replacement of cooling
liq
uid
Replacement of oil in
gea
rbox and final drive
housing
100500100015002000subsequently always after...EH
ooooo500
oo1000
oooo500
oooo500 or every year
oo1000 or every 2 years
oo
o1500
after every 1000 EH or every
2 y
every 2 years
ears
Replacement of suction filter
(su
ction filter of hydraulics
pump)
Replacement of filter element
of
pushing filter of hydraulics
pump
Replacement of filter element
of
pushing filter of hydrostatic
control
Replacement of oil in
hou
sing of front axle drive
switch
Replacement of oil in
red
uctors of front axle drive
switch
Replacement of oil in
hou
sing of front PTO shaft
and cleaning of sieve oil filter
ooooo500
ooooo500
ooooo500
ooo1000
ooo1000
oooo500
Used operation liquids and fillings - amount
TRACTOR MAINTENANCE
99
Determination nameamount in litres
Cooling liquid
Cooling liquid with the cabin12
Oil in engine8
Oil for housing of front driving axle5.5
Oil for planet reductors of front driving axle2x0.6
Oil for gearbox and final drive housing35
Fuel80
Oil for gearbox of front PTO shaft2.7
The manufacturer does not take responsibility for any damages caused by the usage of
service fillings that do not comply with requirements stated in this service manual.
ZETOR service fillings
To maintain best operational characteristics of your tractor, original operational Zetor fillings are
recommended to be used.
Oil for gearing mechanisms of tractors ZETOR EXTRA 10W30 STOU
Oil for front driving axle of ZETOR LS 80W
Motor oils
While changing or refilling the oil fill in the engine always use an oil complying with the specification
DQC III-10 LA
Specification of the oil for the gearbox housing and the final drive housing
Viscosity Class SAE Performance Class API
10W - 30GL-4
Specification of oil for the front driving axle
Viscosity class SAEPerformance class API
80W
80W-90
10W - 30
GL-4 / GL-5
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.