Zetor FORTERRA HSX 130 2014, FORTERRA HSX 110 2014, FORTERRA HSX 120 2014, FORTERRA HSX 140 2014, FORTERRA HSX 110 Operator's Manual

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ZETOR This Operator’s Manual for the Zetor Forterra HSX tractors, which we are presenting to you will help you to become
familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully. In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work. If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your reliable and long-term friend. The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
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The technical specifications and information about the design, equipment, material and appearance are valid at the time of print. The manufacturer reserves the right to implement changes.
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CONTENTS
The Operator’s Manual deals with the description, operation and maintenance of the standard version and accessories that the tractor may be optionally equipped with. The service cheque book for tractors is not part of the Operator’s Manual, but forms a separate booklet that is handed over to you at the purchase of your new tractor.
Page
Location of serial numbers ......................................................................................... 7
Safety instructions for users ........................................................................................ 9
Preventive daily maintenance ................................................................................... 23
Acquaintance with the tractor ................................................................................... 29
Driving operation ....................................................................................................... 61
Running in the tractor ............................................................................................... 95
Transportation ........................................................................................................... 99
Drive of agricultural machines ................................................................................ 105
Hydraulic system .................................................................................................... 123
Electro-hydraulic system ......................................................................................... 131
Hitches .................................................................................................................... 143
Wheel track change ................................................................................................ 151
Ballast weights ........................................................................................................ 159
Electric installation .................................................................................................. 167
Tractor maintenance ............................................................................................... 177
Maintenance instructions ......................................................................................... 193
Adjustment ............................................................................................................. 219
Main technical parameters ..................................................................................... 227
Index ...................................................................................................................... 2 43
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ZETOR FORTERRA TRACTORS HSX
Type of
the tractor
Engine power
(kW)
2000/25/EC
Forterra HSX 100 71 Forterra HSX 110 79 Forterra HSX 120 86 Forterra HSX 130 93 Forterra HSX 140 100
F11N001
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LOCATION OF SERIAL NUMBERS
XH154
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LOCATION OF SERIAL NUMBERS
When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below.
Tractor type
Zetor Forterra HSX 100 Zetor Forterra HSX 110 Zetor Forterra HSX 120 Zetor Forterra HSX 130 Zetor Forterra HSX 140
The “right”, “left”, “front” and “back” indications refer to the driving direction of the tractor.
The manufacturer reserves the right to implement changes of the design and options during the production to improve the features of the tractor.
Tractor serial number
Engine serial number
F11N003
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SAFETY INSTRUCTIONS FOR USERS
Please, pay increased attention to the parts of the Operator’s Manual that are marked with this symbol.
This symbol accompanies all important warnings that concern operation safety.
Observe these instructions and be extremely careful in these cases!
Inform your colleagues and other users about these warnings. Carefully study the chapters marked with this symbol before starting to perform operation, repairs and adjustments of your
tractor. This symbol identifies all important information concerning operation, adjustment and repairs of the starter motor.
Observe these instructions and be extremely careful in these cases! This symbol marks parts of the Operator’s Manual concerning environment protection. Or possibly sections describing
handling of dangerous waste.
This symbol refers to optional tractor accessories installed by the manufacturer on the customer’s request. Instruction manual´s passages related only to models equipped with DPF (diesel particle filter) are labelled with this sym-
bol.
Accessories that are not installed by the manufacturer in the standard way or * optionally on the customer’s request (in the production plant) cannot be subject to a claim.
GENERAL SAFETY REGULATIONS
1. The tractor may only be operated by a trained person that has a valid driving licence and has been thoroughly acquainted with
the operation and safety rules.
2. Besides the safety instructions mentioned in the Operator’s Manual you are obliged to respect generally valid safety and traffic rules of the country where the tractor is used.
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SAFETY INSTRUCTIONS FOR USERS
PROPER CLOTHING
3. Do not wear loose clothing and free flying long hair.
4. During all work use suitable (prescribed) means of personal protection (working boots, gloves, goggles, etc.)
STARTING THE ENGINE
5. Only start the engine from the driver’s seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
6. The key in the switch box must be in the “I” position.
7. When heating the engine with the * electric heater first plug the power supply cord to the heater and only then to the electric
mains. After the end of heating first disconnect the heater from the electric mains.
Caution! Electric shock hazard!
DRIVING OPERATION
8. Hoses of the hydrostatic steering, brakes and fuel system must be checked and replaced immediately if any signs of damage
are found. These are some examples of hose damage signs: - cracks on the hose surface, releasing of pre-tensioning of hose connection (which can be verified by easy removal of the hose from the connection) and mechanical damage of the hose. Hoses with indicated service life must be replaced immediately after the expiration of the service period.
9. The brakes and steering must be in the perfect condition all the time.
10. During driving on roads with trailers and tools the brake pedals must be connected with a latch.
11. Driving downhill without an engaged gear is forbidden.
12. Pay special attention when driving on a slope and muddy, sandy, icy or uneven ground.
13. Observe the maximum prescribed slope gradient of 12°.
14. Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor or on the rear wheel
mud-guard.
15. Do not use the differential lock when driving into a bend.
16. It is forbidden to get into and out of a moving tractor.
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SAFETY INSTRUCTIONS FOR USERS
17. When driving with machines attached to the rear hitches the load of the steered axle must not drop below 18 % of the current
weight of the set.
18. When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the driving speed to 20 km/h.
19. During aggregation of Zetor Forterra tractors with machines and implements with high tensile resistance when the engine
speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for the work with these machines (risk of shaft twist-off). .
TRANSPORTATION OF PERSONS, OPERATION
20. The number of persons transported by the tractor must not exceed the number specified in the technical certificate of the
tractor.
21. Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine (implement).
22. Before putting the tractor in motion make sure there is no person or obstacle in the driving direction.
RECOVERY, PUSHING
23. To recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook.
Never use chains! Rupture of the chain represents a danger of death !
24. During recovery it is dangerous to stand near the towing rope.
25. It is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor.
26. The front hook should be only use to recover the entire tractor, i.e. without any trailer or another attached implement.
27. Never recover the tractor with reduced gears engaged.
28. When pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden blocks or bars between the
tractor and the pushed vehicle.
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SAFETY INSTRUCTIONS FOR USERS
LEAVING THE TRACTOR
29. Park the tractor only on an even land and where not possible, support with a shim assy.
30. Do not park the tractor with an attached implement in the lifted position.
31. Before leaving the tractor, do not forget to secure the tractor by manual brake. Engaging a gear does not secure the tractor
against rozjetím (clutch is disengaged), remove the key from the switchbox and lock the cabin.
32. When leaving the tractor with an engine engaged, brake with a maual brake. Shift the gear shift lever to neutral position.
33. To get out of the tractor normally use the left side of the tractor. Look around to see whether a vehicle is coming that could
endanger your safety during getting off and only then open the door.
34. When leaving the tractor use the steps and handles. Pay increased attention in the area of the shifting lever and the manual throttle lever as well as the upper step.
WITH STOPPED ENGINE ONLY
35. All work connected with refuelling, cleaning, lubricating and adjusting the tractor or attached implements may only be
performed with the engine and moving parts of the tractor stopped except functional checks of the brakes, hydraulic system and charging.
36. Before removing the side plates of the hood it is always necessary to stop the engine. The tractor engine can only run in a closed building or room if sufficient ventilation is ensured. Exhaust gases are harmful for health.
FIRE PREVENTION PRINCIPLES
37. Refuel the tractor best after the end of work and with the engine stopped.
38. Do not refill fuel up to the top of the fuel tank in summer. Wipe spilt fuel immediately.
39. Do not refuel the tractor near open flame and do not smoke.
40. Do not smoke and do not use open flame when inspecting the battery electrolyte level.
41. Make sure that fire safety instructions are strictly observed in environments with an increased danger of fire (hay-lofts, straw-
stacks, etc.).
42. The tractors are not equipped with a fire extinguisher from the production plant.
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SAFETY INSTRUCTIONS FOR USERS
HEALTH AND ENVIRONMENT PROTECTION
43. The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not designed for work with
aerosols and other harmful substances.
44. Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the operation and maintenance of the tractor may cause various skin disorders in case of direct contact with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory ways. Some of them may even cause systemic poisoning when swallowed.
45. Persons that handle oil products are obliged to strictly observe safety and hygienic regulations, use suitable means of protection and work in well-ventilated rooms.
WORKING WITH OIL PRODUCTS
46. After the end of work or before a meal you should wash yourself with a mild agent and treat your hands with a suitable
ointment or cream.
47. When connecting and disconnection quick-couplers of the hydraulic circuits use any piece of cloth to remove residual oil remaining in the socket or on the plug of the quick-coupler.
WASTE DISPOSAL
48. When disposing of the tractor or its parts (incl. operation liquids) after the end of their service life you must observe relevant
provisions of valid acts and implementation directives of these acts of the country where the tractor is used. The last seller of the tractor is obliged in accordance with the Waste Act to inform the consumer - during the sale of the tractor - about the way of collection of some used parts of the tractor. This is the case of oil and other operation liquids, batteries and tyres. These used products must be received from the consumer without any obligation of the consumer to pay for this service.
PREVENTIVE DAILY MAINTENANCE
49. Perform this maintenance daily or after every 8 - 10 hours of operation at the latest.
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SAFETY INSTRUCTIONS FOR USERS
SAFETY CAB
50. If the protective frame of the safety cab is damaged by corrosion, an accident or otherwise, the safety cab must be replaced.
AIR-CONDITIONING
51. Disassembling, turning or otherwise handling the screw union of the air-conditioning system is not allowed in any case.
Sudden leak of the coolant may occur, causing quick local cooling. Contact or freezing of components in hands may cause serious damage of some tissues.
52. The air-conditioning system is equipped with quick-couplers that make it possible to separate the cab from the tractor body if necessary without any coolant leak. Entrust interventions into the air-conditioning system to a specialized repair shop.
ELECTRIC INSTALLATION
53. No additional interventions into the electric installation (connection of other electric appliances) are permissible due to
its possible overloading!
54. The values of the electric installation are: Nominal voltage 12 V =
Grounded minus pole
( - ) pole
Using starting trucks or auxiliary power supplies with a different voltage or polarity may cause serious failures of the tractor.
55. When handling the battery you must pay increased attention and avoid short-circuits. In tractors equipped with a battery disconnector switch the disconnector off when handling the battery.
56. Zetor Forterra HSX tractors must not be operated with a disconnected battery as this may lead to a serious failure of the tractor.
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SAFETY INSTRUCTIONS FOR USERS
FRONT PASSENGER´S SEAT NOTIFICATION
Transportation of personnel on front passenger’s seat is allowed only with road trans­portation.
- Transportation of front passenger outside the seat designed for this pur-
pose is forbidden.
- Using the seat for front passenger during the work with a tractor (e.g. during the work on the fields) is explicitly forbidden.
- The use of safety belt on front passenger’s seat is governed by valid regula­tions. In this respect, keep the regulations valid in the country, where the tractor is operated.
PROTECTION OF CAB AGAINST AEROSOLS
The cab of Zetor tractors in standard de­sign is not designed for work with aero­sols and other health hazardous sub­stances. The level of cab protection in standard design complies with EN 15695-1:2009 standard - level 2 (only dust proof cab)
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SAFETY INSTRUCTIONS FOR USERS
THE LEVEL OF EXTERNAL NOISE OF TRACTOR
The exposition to the effects of high levels of noise for a longer period of time may lead to hearing disorders or deafness. Protect your hearing with protective means, e.g. headphones, ear plugs etc.
Resulting levels of noise when measuring noise for hearing of a person near a tractor Based on European directive 2009/63/EC - Amendment VI
TRACTORS FORTERRA HSX
Model
Forterra HSX
100
Forterra HSX
110
Forterra HSX
120
Forterra HSX
130
Forterra HSX
140
Travel speed 40 km 40 km 40 km 40 km 40 km
Tractor noise levels when travel­ling dB(A)
81.5 82.5 81 82 85
Tractor noise levels when standing dB(A)
82.5 83 82.5 82.5 83.5
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SAFETY INSTRUCTIONS FOR USERS
THE LEVEL OF INTERNAL SOUND OF TRACTOR
The exposition to the higher sound levels for longer periods of time may lead to hearing disorders or deafness. Protect your hearing with protective measures, e.g. headphones, ear plugs etc.
Resulting levels of noise when measuring noise for hearing of driver Based on European directive 2009/76/EC - Amendment VI
TRACTORS FORTERRA HSX
Model
Forterra HSX
100
Forterra HSX
110
Forterra HSX
120
Forterra HSX
130
Forterra HSX
140
Travel speed 40 km 40 km 40 km 40 km 40 km
Noise levels – Closed windows dB(A)
76 75.5 76 76 76
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SAFETY INSTRUCTIONS FOR USERS
THE LEVEL OF VIBRATIONS ON DRIVER´S SEAT
ZETOR tractors are classified in A category in classes I and II. “A” category includes all tractors with set level of vibrations owing to similar specifications of construction:
Results of measurement on testing bench are listed in the following table pursuant to directive 78/764/EEC. The value a*
wS
is an
adjusted value of effective acceleration balanced according to vibration movement. The following table is valid for all type series of Zetor tractors.
Brand of seat Model Springing
Class I & II
a*
wS
(1)
(m/s²)
a*
wS
(2)
(m/s²)
GRAMMER MSG85/721 mechanical 1.18 0.8 GRAMMER MSG95A/721 pneumatic 1.16 1.1
MARS 78/764-73xx mechanical 1.25 1.23 SEARS 3008 mechanical 1.24 1.06 SEARS 3045 pneumatic 1.13 1.03
(1) Values corresponding to driver’s weight of 50 kg. (2) Values corresponding to driver’s weight of 120 kg.
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SAFETY INSTRUCTIONS FOR USERS
TRACTORS EQUIPPED WITH FRONT END LOADER
Zetor Tractors in standard design are designed for utilization in agriculture and are not designed for special purposes. Tractors designed for operation within the European Union must be equipped, in case of using front end loader, with a protective structure (FOPS – Falling Object Protective Structure) protecting drivers from potential falling objects.
It is necessary to observe applicable local valid regulations in countries which are not part of the European Union. Two types of cab roofs are mounted to Zetor tractors.
1. Standard cab roof
2. Cab roof designed for tractors equipped with front end loader meeting the OECD code 10 (FOPS) conditions. Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according to point 2.
From safety reasons, series ZETOR tractors supplied without front end loader with standard roof pursuant to point 1 must not be equipped or used with front end loader. In case of additional front end loader assembly, it is necessary to equip tractor with cab roof pursuant to point 2.
Only front end loaders approved by ZETOR TRACTORS may be mounted to ZETOR tractor. Additional assembly of front end loader approved by ZETOR TRACTORS can be done only by authorized ZETOR service. It is forbidden to use front end loaders unapproved of by ZETOR TRACTORS. Not observing this instruction may cause serious accidents.
Carefully observe instructions for use supplied by the manufacturer of front end loader.
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SAFETY INSTRUCTIONS FOR USERS
PRINCIPLES FOR OPERATING TRACTORS EQUIPPED WITH FRONT END LOADER
Carefully study operation manual supplied by the manufacturer of front end loader. In case of discord of Principles for operating tractors equi pped with front end loader and operation manual for front end loader, which was supplied by the manufacturer of front end loader, the wording listed in operation manual supplied by the manufacturer of front end loader shall apply.
- The use of front end loader for transporting material at places accessible to the public is forbidden.
- The use of front end loader for transporting material in places inaccessible to the public is possible only in a limited way. In such case, instructions in user’s manual supplied by the loader manufacturer must be observed.
- Observe local valid regulations at all times.
- A strict ban on transportation and lifting of people by means of loader is in effect.
- No matter whether the front end loader is loaded or empty, no-one may stand in front of the loader if it is in lifted position. When driving with a lifted loader, there is a risk of load transported by front end loader falling (there is a risk of disrupting the balance of the tractor).
- Never leave the tractor standing with the loader in lifted position.
- If it is necessary to open the bonnet of the engine at intervention, disconnect the front end loader first or secure hydraulic rollers of front end loader by metallic props designed for this purpose.
- Hydraulic circuit of the front end loader is designed in such a way to endure the maximum operation pressure of 20 MPa (200 bar). Do not do any changes on couplers of hydraulic circuit hoses.
- Any front end loader ZETOR mounting without observing the recommendation of ZETOR TRACTORS valid to the day of pur­chase revokes the validity of guarantee for the whole of supply.
- The loader may be used, maintained and repaired only by people who perfectly know the machine and who are informed about potential risks.
- When driving on roads do not transport any material on the front end loader.
- It is necessary to observe special instructions related to accidents prevention and general rules related to technical safety, la­bour medicine, labour hygiene and regulation defining operation on roads.
- The manufacturer does not bear any responsibility for any potential damage incurred as a result of changes conducted on the loader without their consent.
- Do not ever adjust the front end loader by yourselves and do not use the adjusted front end loader without prior ZETOR´s ap­proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury.
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SAFETY INSTRUCTIONS FOR USERS
- Use front end loader without additional weights on the tractor (danger of mutual contact). The load of front and rear drive axle must not exceed the maximum permitted load listed in the manual. The use of front end loader requires mounting of counter weight in the rear part of the tractor.
- Each working tool was reconstructed for the purpose of specific usage and has its own tolerance of resistance and tightness.
- It is forbidden to use front end loader for cultivating soil and stubbing. Such work needs to be done with a special tool, front end loader is not designed for doing this.
- Using controls which would set the loader into motion without driver holding the gear shifting lever is strictly forbidden and re­sults in installation not meeting the prescribed standard.
- To penetrate the loaded material, better use the kinetic energy of the tractor rather than pressing force which causes higher strain of both the loader and the tractor.
- Do not overload hydraulic parts if the load is too heavy or pistons are in end positions.
- Control the loader exclusively from driver’s seat, if you are sitting on driver’s seat.
- Do not leave the seat if you have not blocked any movement of controls.
- No people can be present in the working zone of the loader.
- When working with a lifted loader, mind electric and external cables etc.
- Loader/tractor set needs to be parked on a horizontal and solid base, the arms of the lifting device must be set in the lower po­sition. After using the front end loader, park the tractor and lower the tool to the ground.
You will find more information in user’s manual to front end loader.
Important notification:
Work always safely and with consideration.
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SAFETY INSTRUCTIONS FOR USERS
ZETOR TRACTORS USED FOR WORK IN THE WOODS
Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example, protection against a fall­ing tree or branch on a cab or penetration of objects to a cab.
If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks. It is necessary to observe applicable local valid regulations in countries which are not part of the European Union.
To ensure this protection, it is advisable to conduct assembly of a specific protective structure, like for example FOPS / OPS (Fall­ing Object Protective Structure / Operator Protective Structure), tested according to standards for forest machines.
Only forest superstructures approved by ZETOR TRACTORS can be mounted to ZETOR tractors.
In case of additional assembly of further tractor equipment for working in the woods, full responsibility is borne by the supplier and manufacturer of the protective structure that all the safety regulations (e.g: OPS / FOPS), all the conditions of homologation (e.g. the area of driver’s view, lighting, parameters, permissible weight etc.) are met, same as for the provision of due assembly of pro­tective equipment. The supplier/manufacturer of protective construction is also obliged to conduct all the necessary validation (approval) steps required by the legislature of the country in which the tractor is operated.
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23
PREVENTIVE DAILY MAINTENANCE
Perform this maintenance daily or after every 8 - 10 hours of operation at the latest.
F11N004
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PREVENTIVE DAILY MAINTENANCE
F11N005 XF_02_193 F_02_3a1
FUEL SYSTEM LEAKS
Check the fuel system for leaks, including the fuel tank. Repair any leaks immediately. The hole for draining dirt from the fuel tank is found in its bottom.
ENGINE OIL LEVEL
After unscrewing and removing the oil dip-stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks. Maintain the oil level between the dip­stick marks.
COOLING SYSTEM
Check the connections of the engine cooling system for leaks and the coolant quantity in the expansion tank. Replenish the missing quantity up to the upper mark indicated MAX. The minimum acceptable cooling liquid level is indicated by the MIN mark.
Only release the overpressure plug when the coolant has cooled down! There is a danger of scalding!
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PREVENTIVE DAILY MAINTENANCE
FH12N017 FH12N064 F13
LIQUID BRAKES
Check the liquid brakes for leaks as well as the liquid control of the clutch and the braking liquid level in the expansion tank. Maintain the brake liquid level in the range of 3/4 of the tank content (max. level) and 1/2 of the tank content (minimum level).
TRAILER AIR BRAKES
Check the air system of the brakes for leaks and the efficiency of the tractor brakes with a trailer (see the Maintenance instructions chapter; the Checking the air systems for leaks section of this Operator’s Manual).
TRAILER HYDRAULIC BRAKES
Check the hydraulic brakes of the trailer for leaks.
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PREVENTIVE DAILY MAINTENANCE
D402 F_02_6a F_02_9
HYDROSTATIC STEERING
- Check the oil level in the hydrostatic steering tank.
- Check the tightening of screws and nuts of the steering rods and levers.
- Check the condition of all the hoses of the hydraulic steering circuit for damage and for oil leaks.
AIR CLEANER
If the air cleaner is heavily clogged with dirt, this condition is indicated by a sensor that lights up an indicator on the dashboard.
CAB FILTRATION
Check and if necessary clean the cab ventilation air filters installed in the front overhang of the roof. The filter exchange interval depends on the dustiness of the working environment. Partial regeneration can be performed by beating out or blowing with compressed air. Do the cleaning or replacement of the filter elements after removing the covering grills in the roof overhang.
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PREVENTIVE DAILY MAINTENANCE
F18 F_02_100 F11N006
HITCHES
Check the condition of the hitching and attachment systems of the tractor and trailer.
AFTER WIRK WITH FRONT IMPLEMENTS AND IN CASE OF COOLER CLOGGING
After work with front implements: Check the connections of the external
hydraulic circuit of the control of the front three-point hitch for leaks
Clogging of the coolers:
Remove the side plate of the hood. Release and slide the cooler to the left
side of the tractor.
Clean the front walls of the engine
(gearbox, air-conditioning condenser) cooler with compressed air (blow air in the direction from the engine).
Remove residual dirt from the space
under the hood so that it should not be suctioned again.
TYRES AND WHEELS
Check the air pressure in the front and rear tyres. Depending on the character of work adjust the pressure to the recommended value. Check and if necessary retighten the bolts of the front and rear wheels (the rim / disc and disc / wheel shaft connection).
Never drive with loose wheel bolts!
28
PREVENTIVE DAILY MAINTENANCE
FH12N014
SHORT FUNCTIONAL TEST
After starting the engine check whether the hydrostatic steering failure, engine lubrication and charging indicators have gone off. Verify the function of the hydraulic steering circuits and check them for leaks.
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29
ACQUAINTANCE WITH THE TRACTOR
The tractor user is obliged to get acquainted with the recommend­ed procedures and instructions for safe operation of the tractor in advance. It is too late to do so during operation!
Page
Safety cabin .............................................................................................................. 31
Opening the door from the outside ............................................................................ 31
Opening the door from the inside .............................................................................. 31
Rear window .............................................................................................................. 32
Side window .............................................................................................................. 32
Windshield washer nozzle ......................................................................................... 33
Windshield washer tank ............................................................................................ 33
Windshield washer engagement ............................................................................... 33
Passenger´s seat ...................................................................................................... 34
Shelf and toolbox ...................................................................................................... 35
Rear view mirrors ...................................................................................................... 35
Driver´s seat .............................................................................................................. 36
Tilting and protrusion of steering wheel ..................................................................... 36
*Air filter with active carbon ....................................................................................... 37
Heating control panel, air-condition ........................................................................ 38
Heating valve control (A) ........................................................................................... 38
Ventilator control (B) ................................................................................................. 38
Switch air-condition (C) .......................................................................................... 38
Air circu l a tion i n cabin c ontro l ( D) ................................................................................. 39
Proper function of the heating and air-condition system ................................................ 39
Fast heating of the cabin area ..................................................................................... 39
Fast cooling of the space of the cabin ................................................................. 40
Operation of heating or air-condition with tractor´s work ........................................... 40
Immediately after cooling the cabin ........................................................................... 40
Air-condition and heating registers (A) ...................................................................... 41
Front windshield (B) defrosting .................................................................................. 41
Sun screen ................................................................................................................ 42
Internal lighting .......................................................................................................... 42
Dashboard ................................................................................................................. 45
Display description .................................................................................................... 46
Change of the look of display .................................................................................... 46
Display – change of display ....................................................................................... 47
Display – Resetting data ........................................................................................... 47
Display – manual brake ............................................................................................. 48
Display - error messages .......................................................................................... 48
Display – service menu ............................................................................................. 49
30
ACQUAINTANCE WITH THE TRACTOR
Display – setting language mutation ......................................................................... 49
Switches and levers .................................................................................................. 50
Lights switch ............................................................................................................. 51
Front drive axle button .............................................................................................. 51
Switch of warning lights ............................................................................................. 51
Lights switch between the grill and the cabin ............................................................ 52
Rear differential lock button ...................................................................................... 52
Preselection of torque multiplier switch ..................................................................... 52
Direction lights, Lower beam head lights, head lights and horn switches ................. 53
Switch box ................................................................................................................. 53
Key in “0” position ..................................................................................................... 54
Key in “I” position ...................................................................................................... 54
Key in “II” position ..................................................................................................... 54
Ignitor and three-pin socket ....................................................................................... 55
Manual throttle .......................................................................................................... 55
Reversing lever ......................................................................................................... 56
Gear shifting lever ..................................................................................................... 56
Gear shifting scheme ................................................................................................ 56
Pedals and levers ..................................................................................................... 57
Road and reduced speeds shifting lever ................................................................... 57
PTO revolutions preselection lever ........................................................................... 58
Manual brake lever and coupling for semi-trailer control lever .................................. 58
Hydraulic control panel .............................................................................................. 58
Auxiliary hydraulic switchbox control (external hydraulic circuit) .................................... 59
Control panel on the right column of the cabin .......................................................... 59
Battery disconnector ................................................................................................. 59
Fuel tank ................................................................................................................... 60
Fuel tank drain plug .................................................................................................. 60
Aggregation opening ................................................................................................. 60
31
ACQUAINTANCE WITH THE TRACTOR
F11N039 F_02_11 F23
SAFETY CABIN
Use the left side of the tractor for getting on and getting off the trac­tor. Use three-stage climbing irons and hold the bars when getting on and getting off the tractor. Pay increased attention in the ar­ea of gear shifting lever and manual throttle lever.
Safety cabin is equipped with toned glass.
OPENING THE DOOR FROM THE OUTSIDE
Door can be opened from the outside by pressing a button. Left door can be locked.
OPENING THE DOOR FROM THE INSIDE
1. Lever for opening the door from the inside
2. Lever for opening the door from the inside
The door is held by a gas strut with a full opening. Driving with open door is not recommend­ed for their possible damage.
32
ACQUAINTANCE WITH THE TRACTOR
F24 F25
REAR WINDOW
Is equipped with a handle and in an open position is locked by gas spruts. Rear window is heated.
When driving on an uneven sur­face we recommend to secure
the window in a closed position ­danger of window cracking. Before start­ing the work with the machinery Before starting the work with mounted in three­point hitch of the tractor, make sure that there is not a danger of collision between the mounted tools with maximum lifting of rear three-point hitch and open rear window. In case of collision we recom­mend to work with a closed window.
SIDE WINDOW
Secured by plastic handle in half open position.
33
ACQUAINTANCE WITH THE TRACTOR
F28 F_02_152a F_02_137
WINDSHIELD WASHER NOZZLE
Nozzle is adjustable with a needle of a maximum strength of max. of 0.8 mm.
WINDSHIELD WASHER TANK
Windshield washer tank is placed on the rear wall of the cabin from the outside side.
WINDSHIELD WASHER ENGAGEMENT
Windshield washer is set in activity by pressing a switch of front double-gear windshield washer placed on the right column of the cabin. The maximum length of uninterrupted pump run of windshield washer is 20 s.
34
ACQUAINTANCE WITH THE TRACTOR
FH12N020.tif
PASSENGER´S SEAT
Passenger´s seat is tiltable and placed on the left mudguard of the cabin.
SEAT TILTING OUT
Passenger´s seat to be tilted out in the direction of an arrow (1) upward. Locking of the seat is done automatically
SEAT TILTING
Lift the passenger´s seat in the direction of an arrow (2), pull the lever (3) to the direction of the driver´s seat, tilt the seat in the di­rection of an arrow (4).
35
ACQUAINTANCE WITH THE TRACTOR
F31 FH12N025 F_02_12
SHELF AND TOOLBOX
Shelf is placed on the left side of driver´s seat. Toolbox is placed in the rear part of the cabin behind the driver´s seat.
Another shelf is placed on the right mudguard.
REAR VIEW MIRRORS
Before the drive or starting the work, ad­just rear view mirrors so that they enable to monitor the whole drive way or work­ing field.
36
ACQUAINTANCE WITH THE TRACTOR
FH12N026
DRIVER´S SEAT
1- The control of setting the seat suspension according to the driver´s
weight (setting by rotation, in the direction according to pictogram on the boot of the seat)
2- Longitudinal setting of the seat lever 3- Seat vibrations absorption control (by tilt over of the control forward,
floating position of the seat is engaged)
4- Setting the angle of rest control 5- Tilting elbow rest 6- Pneumatic suspension of seat setting control (by pulling in the direction
upward, the rigidity of the suspension increases, by pulling in downward direction, it decreases)
DRIVER´S SEAT WITH MECHANICAL SUSPENSION
Control according to points 1, 2, 3, 4 and 5 Point 2, lever is placed on the right
DRIVER´S SEAT WITH PNEUMATIC SUSPENSION
Control according to points 2, 3, 4, 5 and 6 Point 2, lever is placed on the left
TILTING AND PROTRUSION OF STEERING WHEEL
Tilting column of steering wheel enables variable setting of position of the steering wheel both in terms of angle and height.
Height setting of steering wheel
The setting is done by protrusion or retracting the steering wheel after unlocking arrestment by turn­ing a lever (1) in the direction of an arrow. After setting the steering wheel, lock the lever (1) by tightening in the direction of an arrow.
Angle setting of steering wheel
Setting is done by tilting the steering wheel after unlocking the lock by turning the lever (2) in the di­rection of the arrow. After setting the steering wheel, secure the lever (2) by retightening against the direction of the arrow.
37
ACQUAINTANCE WITH THE TRACTOR
F13BN015
*AIR FILTER WITH ACTIVE CARBON
Active carbon filters are installed in the placed of standard dust filter and the re­placement is done in the same way as with standard filters. Filter must be inserted with the white side to the grid. Assembly instructions are found in the chapter “Maintenance instructions”. Filter is used only when spraying pesticides, then it must be replaced back by a paper filter because the flying dust would clog the carbon filter very fast. The recirculation control must be in the position “air is sucked from the outside” Ventilator control must be in the position “maximum ventilator run”
WARNING: filter does not provide full protection against toxic substances Wear protective gloves when manipulating with the filter Do not clean the filter and do not blow through with compressed air
DANGER: Replace the active carbon filter every 200 hours or 36 months (date of production is given on the filter). If you happen to smell pesticides in the cabin, replace the filter immediately and have the sealing of the cabin checked. Used filters must be damaged in specialized collection centres
When spraying pesticides and using heating filters with active carbon, the recirculation control must be in the position of „air sucked from the outside” and the ventilator control “maximum venti­lator run” for creating surplus pressure in the cabin
38
ACQUAINTANCE WITH THE TRACTOR
F13BN009 F_02_16 F_02_17a
HEATING CONTROL PANEL, AIR­CONDITION
A - heating valve control B - ventilator control C - air-condition switch D - air circulation in the air of cabin lever
HEATING VALVE CONTROL (A)
a - heating valve closed b - heating valve opened
VENTILATOR CONTROL (B)
1 - ventilator off 2 - slowly run of ventilator 3 - medium run of ventilator 4 - maximum run of ventilator
SWITCH AIR-CONDITION (C)
Do engagement and disengagement of air-condition system function by switch­ing the switch with a symbol of snow flake (C). You will set the air-condition system go­ing by pressing the switch (the symbol of snow flake lights up). You will disengage the air-condition sys­tem by repeated press of switch (snow flake symbol switches off).
39
ACQUAINTANCE WITH THE TRACTOR
F_02_17b F11009 F_02_18a
AIR CIRCULATION IN CA BIN CONTROL(D)
a - surrounding (outside) air is sucked in
through filters to cabin – sucking the air from cabin is closed.
b - Air is sucked in from the space of the
cabin and again blown off to the cabin (inner air recirculation for fast adjust­ment of temperature in the cabin)
The intake of air from the outside
of the cabin is completely locked
and there is no surplus pressure
in the cabin which would prevent
pervasion of unfiltered air to the
cabin!
Do not use this position of the
control with work of the tractor!
PROPER FUNCTION OF THE HEATING AND AIR-CONDITION SYSTEM
It is necessary to create surplus pressure in the cabin for proper function of the heating or air-condition. We therefore recommend you to close all the windows and doors and tilting cover of the cabin.
FAST HEATING OF THE CA BIN AREA
Proceed accordingly: 1 - Turn the heating valve control (A) to
the position on the right (fully opened heating valve).
2 - Set air circulation in cabin control (D)
to the position of inner circulation.
3 - Select applicable gear of the ventilator
run (position 1, 2, 3) by ventilator con­trol (B).
4 - Set the expiration under the requested
angle to avoid direct fanning of the people in the cabin.
5 - After heating the space of the cabin,
set the air circulation in the cabin con­trol (D) to the position of sucking the outer air - see fig. F_02_17b position (a)
40
ACQUAINTANCE WITH THE TRACTOR
F_02_18 F_02_19 F_02_20
FAST COOLING OF THE SPACE OF THE CABIN
Proceed accordingly: 1 - Switch the heating valve control lever
(A) to the position to the left
2 - Set the air circulation in the cabin lev-
er (D) to the position of outer air suck­ing
3 - Select an applicable gear of the venti-
lator run (position 1, 2, 3) by ventila­tor control (B)
4 - Switch the air-condition system by a
switch (C)
5 - Set expiration under the requested
angle so that direct fanning of people in the cabin does not occur (the pos­sibility of illness due to intensive cool­ing of parts of body).
OPERATION OF HEATING OR AIR­CONDITION WITH TRACTOR´S WORK
With engaged inner recirculation of air is the inflow of fresh air closed and there is foul air in the space of the cabin by oper­ator. This state can cause the feeling of fatigue and there can also be penetration of dust to the cabin because of the loss of surplus pressure. Note: Set the control (D) according to in­dividual requirements on temperature to the position between (a) and (b) so that the ventilator sucks the air from the out­side of the cabin through filters, when working.
IMMEDIATELY AFTER COOLING THE CABIN
Immediately after cooling the cabin and lowering the inner temperature on the required values, we recommend the fol­lowing: Do the continuous regulation of the air
temperature with air condition on by opening the heating valve (A). The air entering the cabin from expiration is not so intensively dried with this set­ting.
Continuous temperature control with
air-condition on can be also done by lowering the output of ventilator by switching the control (B) to position 1 or 2.
41
ACQUAINTANCE WITH THE TRACTOR
F13BN010 F13BN011
AIR-CONDITION AND HEATING REGISTERS (A)
Positionable heating and air-condition registers, front (A), rear (B).
FRONT WINDSHIELD (B) DEFROSTING
To ensure quick defrosting of the front windshield direct the central heating out­lets (1) under the angle of approx. 45° towards the windshield. Direct the side outlets (2) under the angle of approx. 45° to the cab corners. After defrosting of the front windshield di­rect the side outlets to the side glasses of the doors as necessary and gradually defrost them. After defrosting direct the outlets in such a way that the air should not be blown directly to the driver, but down to the driver’s legs.
42
ACQUAINTANCE WITH THE TRACTOR
FH13N009 F13BN014
SUN SCREEN
You can draw out the sun shield by pull­ing the handle in the direction of the ar­row. The shield gets back to initial posi­tion after pressing the button (1) by an applicable shield.
INTERNAL LIGHTING
To be turned on and off by means of a button marked with the arrow.
43
NOTES
44
ACQUAINTANCE WITH THE TRACTOR
FH12N010
45
ACQUAINTANCE WITH THE TRACTOR
DASHBOARD
DESCRIPTION
A - controls B - coolant thermometer C - fuel gauge D - pressure gauge E - speedometer F - display
CONTROLS AND BUTTONS
When switching the key in switchbox from “0” position to “1” position, all con­trols light up. 1 - High beam lights (blue). Lights up
with high beam lights on. 2 - Tractor turn signal indicator (green). 3 - Turn indicator control of 1
st
trailer
(green).
4 - Turn indicator control of 2
nd
trailer
(green).
5 - Minimum air pressure in brake sys-
tem control (red). It is lit up with the pressured drop for air brakes of trail­er under the critical interval i.e. 450 kPa.
6 - Manual brake (red). It is lit with en-
gaged manual brake.
7 - Charging (red). With engine run,
lights up with charging disorder. If the engine is at standstill, it must be lit.
8 - Lubricating (red). With engine running
lights up with the oil pressure drop under 120 to 60 kPa. If the engine is at standstill, it must be lit up
9 - Air cleaner clogging (yellow). Lights
up with air filter clogging. 10 - (not connected). 11 - (not connected) 12 - (not connected) 13 - Indicator (red) of a failure in the hy-
drostatic control system. It lights with engine operation in hydrostatic control failure. If the engine is at standstill, it must be lit up.
14 - (not connected)
15 - Diesel particle filter control
(red), for more see “Driving operation”
16 - Diesel particle filter control (green) , for more see chapter „Driving operation“
17 - Engine ignition (yellow). Signalizes
the activity of device for easement of
the start of the engine 18 - (not connected) 19 - Fuel (orange). It lights up with the
remaining 1/6 - 1/10 of the volume of
the tank. 20 - Gearbox disorder control (red), for
more see “Driving operation” chapter
21 - Gear box oil filling overheating con-
trol (red), for more see chapter “Driv­ing operation”
22 - Gearbox switchboard delivery filter
clogging control (red), see “Driving operation” chapter for more infor-
mation 23 - Rolling up in the menu button 24 - Rolling down in the menu button 25 - entry to the menu button, confirming
items on the menu 26 - LCD backlight inversion button 27 - Reset button hours of operation and
km 28 - Change of display button (road,
PTO, Moto hours, km).
46
ACQUAINTANCE WITH THE TRACTOR
FH13N001 FH12N036
DISPLAY DESCRIPTION
The following values are displayed on the display: 1 - shifted gear of multiplier of torque, according to shifted gear L, M or H is displayed
2 - switching the switch of torque multiplier preselection 3 - switching the function of rear PTO shaft automatic disengagement 4 - gear shifting lever position, reversing F driving forward, N neutral, R reversing 5 - road and reduced speeds shifting lever position, Lo reduced speeds, Hi neutral or
road speeds 6 - main depicting field 7 - secondary displaying field 8 - engagement of front axle drive switch 9 - dashboard network overcharge signalization 10 - engagement of rear differential lock
CHANGE OF THE LOOK OF DISPLAY
The change of look of display from dis­play (1) to display (2) can be done by pressing a button (A).
47
ACQUAINTANCE WITH THE TRACTOR
FH12N033 FH12N035
DISPLAY – CHANGE OF DISPLAY
By repeated pressing of button (A), you can click between individual displays of data on display: 1 - Main field travel speed of tractor pole, secondary field of PTO shaft revolution, if it
is on 2 - Main field of PTO shaft revolution if it is on, secondary field of travel speed of trac-
tor 3 - Automatic disengagement of rear PTO shaft, more in the chapter “Drive of agricul-
tural machinery” 4 - Main field of number of hours in operation in total, secondary field of hours in op-
eration from the last resetting of the data 5 - Main field of the number of kilometres in operation in total, secondary field number
of kilometres in operation from the last resetting of the data 6 - Accumulator battery voltage
DISPLAY – RESETTING DATA
Resetting data marked with an arrow can be done on a display (4) and (5) Select display (3) or (4) with a button (A) and by a longer pressing of button (B) reset data marked with an arrow.
48
ACQUAINTANCE WITH THE TRACTOR
FH12N039 FH12N041
DISPLAY – MANUAL BRAKE
If the tractor is not braked by a manual brake, a warning is displayed on a dis­play (letter P in a circle) and at the same time a sound signal is heard. See the chapter “Driving operation” for more
Brake the tractor by a manual brake.
DISPLAY - ERROR MESSAGES Serious faults in the system (1)
STOP sign, number of fault (1) is displayed on a display with serious faults.
If this situation occurs, set the tractor aside and contact service
Less serious faults in the system (2) a (3) With less serious faults in the system, the number of faults (2) are displayed on the display for a time period of approximately 5 seconds. Then the display of fault is minimized to the main field. (3)
If this situation occurs, complete the work and contact service.
See more in the chapter of “Driving operation”.
49
ACQUAINTANCE WITH THE TRACTOR
FH12N063 FH12N067
DISPLAY – SERVICE MENU
Service menu serves for the mainte­nance of the tractor by an authorized service and the setting of language for display of dashboard. Entry to service menu You will enter the service menu by a longer pressing of (A) button. The selection of items to be done by (B) and (C) buttons. The selected item is marked by an arrow (1). Exit from service menu By buttons (B) and (C), select an item
EXIT and press (A) button.
DISPLAY – SETTING LANGUAGE MUTATION
Enter the service menu Select the item LANGUAGE by (B) and (C) buttons and press button (A). Select language mutation by buttons (B) an (C) and by one by one presses of but­ton (A) available language mutations will be one by one displayed. When achiev­ing the desired language mutation, leave the service menu. Dashboard is switched to a selected lan­guage mutation.
50
ACQUAINTANCE WITH THE TRACTOR
F13HBN001
SWITCHES AND LEVERS
a - Lights switch (off, parking, head) b - Lower beam lights in the grill of the tractor
and working lights in the cabin of the tractor switch
c - Fog light switch (off - on). Fog light function
is signalized by a lit symbol on the switch.
d - Working lamp switch (off - on). Working
lamp function is signalized by a lit symbol
on a switch. e - Warning lights switch f - Front drive axle button. Engaged front
drive axle is signalized by lit symbol on a
switch. g - Beacon switch (off - on) h - Working lights in the grill of the bonnet
switch (off - on) i - Preselection of torque multiplier switch j - Differential lock button k - Switch box l - Direction lights, lower beam head lights,
head lights and horn switches acoustic and
light m - Reversing lever (forward, neutral, back-
ward)
51
ACQUAINTANCE WITH THE TRACTOR
F56 FH12N031 F58
LIGHTS SWITCH
a - illumination off b - side and end point lights on, illumi-
nation of licence label, illuminated
c - all devices on in “b” position. Lower
beam head lights or head beam lights are engaged (according to the position of direction lights, lights and horn switches).
FRONT DRIVE AXLE BUTTON
Use the front drive axle with slip­ping of the rear wheels to en­hance the draught of the tractor.
The engagement of front drive axle is signalized by a lit symbol on the switch and a symbol on the display.
For more information see chapter Driving operation
SWITCH OF WARNING LIGHTS
a - warning lights on b - warning lights off Function of warning lights is signalized by interrupted blinking control on the dashboard.
52
ACQUAINTANCE WITH THE TRACTOR
F59 FH12N032 D102
LIGHTS SWITCH BETWEEN THE GRILL AND THE CABIN
a - roof lights on b - roof lights off The switch controls the illumination in the grill or in the roof of the cabin of the trac­tor. Use the lights in the roof of the cabin only when tools covering headlights in the grill is attached in front three-point hitch. A lit symbol on the switch signaliz­es light on in the roof. Headlights can be lit only in the grill of the bonnet.
REAR DIFFERENTIAL LOCK BUTTON
Engagement and disengagement of rear differential lock is done by pressing the button which returns to its original posi­tion after release. The engagement of lock differential is signalized by a lit symbol on the button and a symbol on the display. For more see the chapter “Driving opera­tion”.
PRESELECTION OF TORQUE MULTIPLIER SWITCH
a - Preselection switch off b - Preselection switch on
The position (b) of preselection switch on is signalized by a lit symbol on a switch and a ymbol on the display For more see the chapter “Driving opera­tion”
53
ACQUAINTANCE WITH THE TRACTOR
X139 F13BN004
DIRECTION LIGHTS, LOWER BEAM HEAD LIGHTS, HEAD LIGHTS AND HORN SWITCHES
a - Acoustic horn – press the switch in
the direction of an axis b - Lower beam head lights c - Direction lights to the right d - Direction lights to the left e - Acoustic horn f - Lower beam headlights
SWITCH BOX
Switchbox is placed on the dashboard, see arrow.
54
ACQUAINTANCE WITH THE TRACTOR
S43 S44 S45
KEY IN “0” POSITION
The voltage of all key operated devices is disconnected. The key can be re­moved.
KEY IN “I” POSITION
Voltage is connected to all devices with the exception of the starter. The key is in this position with engine running.
KEY IN “II” POSITION
Starter and feeding of all devices is en­gaged in this position with the exception of windshield wiper, windshield washer, cabin ventilator and air-condition. After starting, the key automatically returns back to “I” position.
55
ACQUAINTANCE WITH THE TRACTOR
FH12N028 F13BN005
IGNITOR AND THREE-PIN SOCKET
Ignitor (1) and a three-pin socket (2) are placed on the panel of right rear mudguard.
MANUAL THROTTLE
A - maximum supply B - idle run
56
ACQUAINTANCE WITH THE TRACTOR
X212a FH12N037 FH12N038
REVERSING LEVER F – front driving; lever in the front
N - neutral R – back driving; lever at the back
GEAR SHIFTING LEVER
- main gear shifting lever
1. button for disengaging clutch on the head of gear shifting
2. buttons of shifting individual gears of multiplier
GEAR SHIFTING SCHEME
Reversing speeds can be shifted only by means of reversing lever. The scheme is placed on the head of gear shifting lever.
57
ACQUAINTANCE WITH THE TRACTOR
F13BN008 F72
PEDALS AND LEVERS
1 - travel clutch pedal 2 - foot brake pedals joint by a catch 3 - throttle pedal
ROAD AND REDUCED SPEEDS SHIFTING LEVER
The lever is placed on the right side of driver´s seat.
H -
Road speeds
N -
Neutral
L -
Reduced speeds
58
ACQUAINTANCE WITH THE TRACTOR
FH13N008 F74 XF_02_213
PTO REVOLUTIONS PRESELECTION LEVER
The lever (1) is placed on the right side of driver’s seat.
For more information see the chapter on Drive of agricultural machines.
MANUAL BRAKE LEVER AND COUPLING FOR SEMI-TRAILER CONTROL LEVER
1 - manual brake lever
a - unbraked b - braked
2 - coupling for semi-trailer lever
a - transporting position b - Bearing hooks folded up; tow
hook with carrier can be started
HYDRAULIC CONTROL PANEL
It is placed in the area of right mudguard. A detailed description of controls and func­tion follows in chapters “Hydraulic equip­ment” and “Electrohydraulics” of this in­structions manual.
59
ACQUAINTANCE WITH THE TRACTOR
FH12N040 FH13N011 FH12N022
AUXILIARY HYDRAULIC SWITCHBOX CONTROL (EXTERNAL HYDRAULIC CIRCUIT)
Is placed in the upper part of right mud­guard. A detailed description of control and function of integrated hydraulic switch­board (of external hydraulic circuit) fol­lows in “Hydraulic equipment” chapter of this instructions manual.
CONTROL PANEL ON THE RIGHT COLUMN OF THE CABIN
1 - rear PTO shaft engagement 2 - front PTO shaft engagement 3 - two-position switch of front wiper and
front windshield washer control 4 - rear wiper switch 5 - switch of front working lights on the
roof of the cabin 6 - switch of rear working lights on the
roof of the cabin 7 - rear mirrors heating *switch 8 - rear window heating *switch 9 - rear PTO shaft start rate. Three levels
can be selected according to connect-
ed tools: 10 - rear PTO shaft revolutions switch
(540 or 540E/1000)
BATTERY DISCONNECTOR
Disconnect the battery immediate­ly by battery disconnector which is placed on the right side of the tractor with long-term standstill, repairs or accident.
a - battery connected b - battery disconnected
60
ACQUAINTANCE WITH THE TRACTOR
F_02_22
FUEL TANK
A plastic tank of 240 litres volume is mounted as a standard for all types of tractors.
Do not step on the fuel tank!
FUEL TANK DRAIN PLUG
Plug for draining dirt and fuel off the fuel tank is in its bottom.
AGGREGATION OPENING
Aggregation opening serves for cabelling or Bowden control of aggregated tools placement. Pull to protrude the part of sealing of rear window in upward direction. Put the ag­gregated tool control through the origi­nated hole. Insert cabelling or Bowden controls to the holes of passage of aggregation opening. Return the sealing of the rear window to its original position by exercis­ing pressure
61
DRIVING OPERATION
Before riding with a new tractor, first get acquainted with the gear shifting scheme and try the indi­vidual positions of gear shifting lever out with engine at standstill. Also make sure that the technical condition corresponds to the con­ditions of safe operation.
Page
Before you start ......................................................................................................... 63
If you do not succeed in starting the engine .............................................................. 63
Non-permitted starting ............................................................................................... 63
Starting the engine of the tractor ............................................................................... 64
Ignition system disorders signalization ...................................................................... 64
Coolant heater ........................................................................................................ 65
Starting the engine with the use of coolant heater ..................................................... 65
Immediately after start ............................................................................................... 66
Engine heating .......................................................................................................... 66
Gear shifting .............................................................................................................. 67
Reversing lever ......................................................................................................... 67
Reversing lever position signalization ....................................................................... 67
Shifting road and reduced speeds ............................................................................. 68
Road and reducing speeds lever position signalization ............................................. 68
Driver´s seat - safety switch ...................................................................................... 68
The principles of appropriate use of tractors ............................................................. 69
The description of the system of travel clutches ........................................................ 69
The way of controlling the travel clutch by ................................................................. 69
The differences in ways of controlling the travel clutch by ......................................... 69
Interrupted sound signal ............................................................................................ 71
Dead start of the tractor ............................................................................................ 72
Dead start of tractor in regular operation - automatic dead start function .................. 72
Dead start by means of automatic dead start function .............................................. 72
Dead start of tractor in regular operation – clutch pedal ............................................ 73
Dead start - using the clutch pedal ............................................................................ 73
Change the direction of drive .................................................................................... 74
Change the direction of drive by means of reversing lever ........................................ 74
Change the direction of drive - using the clutch pedal ............................................... 75
Gear shifting .............................................................................................................. 75
Gear shifting - using the clutch pedal ........................................................................ 75
Gear shifting - using the clutch control button on the head of gear shifting lever ...... 75
Signalization of travel clutches and gear box system failures .................................... 76
62
DRIVING OPERATION
Serious failures of travel clutches and reversing levers system ..................... 77
Less serious failures of travel clutches and reversing system ........................ 77
Blocking the automatic dead start function ..................................................... 77
Three-gear torque multiplier ........................................................................... 78
Signalization of multiplier function .................................................................. 78
Increasing, decreasing the travel speed by two gears ....................................... 78
Multiplier preselection switch ......................................................................... 79
Multiplier pre-selection signalization ............................................................... 79
Automatic multiplier shifting ........................................................................... 80
Front drive axle control................................................................................... 83
Automatic disconnection of front drive axle .................................................... 83
Drive with front drive axle on .......................................................................... 84
Rear differential lock button ........................................................................... 84
Diesel particle filter ......................................................................................... 85
Diesel particle filter – system failures signalization ........................................ 86
Diesel particle filter failure codes ................................................................... 86
Diesel particle filter regeneration .................................................................... 87
Manual brake - signalization .......................................................................... 88
Driving up the slope ....................................................................................... 89
Driving down the slope ................................................................................... 89
Foot brakes .................................................................................................... 89
Air brakes of trailers and articulated trailers ................................................... 90
Warning signalization of air pressured drop ................................................... 90
One-hose and two-hose brakes ..................................................................... 91
One-hose brakes ........................................................................................... 91
Two-hose brakes ........................................................................................... 91
Hydraulic brakes of trailers ............................................................................. 92
Connecting and disconnecting quick couplings of trailer hydraulic brakes ..... 92
Stopping the tractor – manual brake .............................................................. 93
Stopping the engine ....................................................................................... 93
Leaving the tractor ......................................................................................... 93
Warning s i gnali z ation o f hydrostat i c s teeri n g fail u re .......................................... 94
63
DRIVING OPERATION
FH12N053 F11N012 F11N013
BEFORE YOU START
Before you start the engine, make sure that:
1. the tractor is properly braked.
2. the main gear shifting lever of
gears in neutral position.
3. Reversing lever is in neutral position
4. PTO switches on the right col­umn of the cabin are off
If clutch pedal is not depressed the tractor cannot be started – start protection switch is not switched
IF YOU DO NOT SUCCEED IN STARTING THE ENGINE
Return the key to "0" position. Wait 30 second and repeat the start.
Never help the stopping engine by a starter. You are being ex­posed to the danger of starter damage.
NON-PERMITTED STARTING
It is forbidden to start the tractor by short-circuiting the starter clamps. Start only from the driv­er´s seat.
It is necessary to disconnect minus pole of accumulator and all the shifting levers including PTO shaft shifting lever to be shifted in neu­tral position with any manipulation or repair of the starter. The start­er´s clams are covered with a cap.
64
DRIVING OPERATION
FH12N051 FH112N052 F_02_176a
STARTING THE ENGINE OF THE TRACTOR
As a standard, the tractors are equipped by glow plugs in the heads of rollers.
When starting the engine, it is necessary to sit on the driver´s seat.
1. Insert the key to the switchbox (“0” position).
2. Depress the clutch pedal.
3. Shift the main gear shifting lever to neutral position.
4. Shift the reversing lever to neutral po­sition.
5. Make sure that all PTO switches on the right column of the cabin are switched off.
6. Turn the key to “I” position. A yellow control will light up on the dashboard signalising the proper igniting function.
7. Wait for the ignition control to turn off (the time is dependent on the temper­ature of the coolant).
If the ignition control merely blinks instead of lighting up, there is a disorder in the ignition sys­tem (see ch.: Ignition system dis­order signalization). The signal­ised fault must be resolved in an expert service garage.
8. Turn the key to the “II” position (start).
9. After starting the engine, release the key immediately. Do not start for more than 15 sec.
IGNITION SYSTEM DISORDERS SIGNALIZATION
Ignition system disorders are signalized by blinking of ignition control.
- If ignition control blinks at standstill once per second, ignition in emergen­cy system occurs just like at low tem­peratures regardless of the tempera­ture of coolant.
- If the ignition control blinks at standstill twice per second, the ignition is put off operation (does not work).
- If the ignition control blinks permanently during the run of engine, there is a dis­order of ignition control and ignition has not been completed. The disorder must be forthwith removed, because there is the danger of battery depletion.
65
DRIVING OPERATION
F11N016 F91
COOLANT HEATER
Coolant heater is mounted on the engine block. The heater has the output of 1000 W with voltage of 220 V of electric alternate current.
STARTING THE ENGINE WITH THE USE OF COOLANT HEATER
Heating the coolant makes starting the engine easier with low temperatures. Inlet electric installation and its protection against dangerous touch must be done in ac­cordance with valid regulations.
1. Insert the plug to the heater first.
2. Then connect the heater to the electric network of the voltage of 220 V. With regard for the lower engine wear when starting at low temperatures, the use of
heater is recommended by the manufacturer. The duration of heating is dependent on the surrounding temperature (1 - 2 hours before scheduled start should suffice).
After completing the heating, first disconnect the device from the electric net­work and only then pull the plug out of the heater!
The danger of injury by electric current!
It is necessary to ensure instruction of the tractor´s operator and regu­lar revision of the heater of coolant including in let cable in the sense of valid standards of the state in which the tractor is operated at least be­fore every winter season.
66
DRIVING OPERATION
FH11N092 FH11N091
IMMEDIATELY AFTER START
After start, set the revolutions for 800 - 1000 revolutions per mi­nute, allow the engine to run for a time period of approximately 2 minutes.
In this time, do the control of greasing, recharging, hydrostatic steering (the con­trols must turn off) and other functions ensuring proper run of engine. The time of engine operation without load must be kept, in particular in winter season.
ENGINE HEATING
Do further heating of the engine during the drive. The heating of the engine by lengthy idle run or sharp increase in revolutions is harmful to the engine. If the temperature of coolant has not reached 45°C, do not exceed the engine revolutions over 2000 rpm.
67
DRIVING OPERATION
FH12N037 X212a FH12N050
GEAR SHIFTING
The tractors are equipped with a five­gear synchronized gearbox, three-gear torque multiplier, reversing and two-gear reduction. Five-gear gearbox is shifted by main shifting lever with buttons for disengag­ing the travel clutch (1) and for shifting the individual gears of multiplier (2).
REVERSING LEVER
The selection of the direction of travel drive is done by reversing lever (forward, backward).
F - driving forward N - neutral R - driving backward
The lever also serves for starting the tractor without the depressed clutch pe­dal.
REVERSING LEVER POSITION SIGNALIZATION
The individual positions of reversing lev­er are signalized by a sign (1) in the top right corner of the display.
driving forward Neutral driving backward
68
DRIVING OPERATION
F96 FH12N057 FH12N069
SHIFTING ROAD AND REDUCED SPEEDS
H -
Road speeds
N -
Neutral
L -
Reduced speeds Shifting the gears of the main gearbox with reduced speeds is the same as with road speeds.
Road and reduced speeds shift­ing lever can be shifted only with a tractor at standstill.
ROAD AND REDUCING SPEEDS LEVER POSITION SIGNALIZATION
The individual positions of road and re­duced speeds lever are signalized by a sign (1) in the left bottom corner of the display.
Hi -
road speeds
Hi -
neutral position
Lo -
reduced speeds
DRIVER´S SEAT – SAFETY SWITCH
The driver´s seat is equipped with a safe­ty switch which signalizes the system of driver abandoning the driver´s seat. If the tractor is started, there is nobody on the driver´s seat and reversing lever under the steering wheel is shifted to F or R position, N position is shifted auto­matically and tractor does not start. If this situation occurs, it is necessary to sit on the driver´s seat, to return the re­versing lever under the steering wheel to N position and then to select the direc­tion of drive again (F or R).
69
DRIVING OPERATION
THE PRINCIPLES OF APPROPRIATE USE OF TRACTORS
The listed principles for tractor´s operation serve for facilitating the operation and guarantee corresponding service life of travel clutch!
THE DESCRIPTION OF THE SYSTEM OF TRAVEL CLUTCHES
The tractor is equipped with two individual travel clutches, one for travelling forward and one for travelling backward. The selection of the driving direction and also the choice of a specific travel clutch is done by shifting the reversing lever under the steering wheel from neutral position to the position forward or backward.
THE WAY OF CONTROLLING THE TRAVEL CLUTCH BY
1 - Reversing lever 2 - Clutch control button on the head of reversing lever 3 - Clutch pedal
THE DIFFERENCES IN WAYS OF CONTROLLING THE TRAVEL CLUTCH BY
1 - Reversing lever
This way of control has automatic start function. When shifting the reversing lever to neutral position, there is release of travel clutch When shifting the reversing lever to the forward or backward position, there is a switch of travel clutch and subsequent smooth dead start of the tractor in the direction defined by reversing lever.
The speed of switch of travel clutch and the smoothness of dead start is controlled by a controlling unit on the basis of information saved in calibration and the operators cannot influence it.
Automatic dead start function is sparing to travel clutches than the co ntrol of travel clutches by clutch pedal, therefore use the ways of controlling travel clutch with the function of automatic dead start for the regular opera­tion of tractor with dead start, gear shifting or the change of the driving direction.
70
DRIVING OPERATION
2 - Clutch control button on the head of gear shifting lever
This way of control has the function of automatic switch of travel clutch. When pressing the button of clutch control on the head of gear shifting lever there is release of travel clutch When releasing the red button of control clutch on the head of gear shifting lever, there is a switch of travel clutch.
The rate of travel clutch switch is controlled by electronic control unit on the basis of information saved with calibration and the operator cannot influence it.
3 - Clutch pedal
When depressing the clutch pedal, there is release of travel clutch. When releasing the clutch pedal, there is a switch of travel clutch. The speed of travel clutch switch is dependent on the speed of releasing the clutch pedal.
The clutch pedal does not enable the function of automatic dead start and operators influence the speed and smooth­ness of dead start.
Use the clutch pedal only for stopping the tractor in regular operation.
For the need of delicate inching, for example when connecting tools or when manipulating with the tractor in crammed spaces, when even the reduced gear speeds are not slow enough, use the clutch pedal for short time.
It is forbidden to control the speed of tractor by partial depression of the clutch pe­dal with engine revolutions higher than 1200 revolutions per minute. Do not use the clutch pedal as a foot rest. There is a danger of limiting service life or failure of travel clutches.
71
DRIVING OPERATION
FH12N047
INTERRUPTED SOUND SIGNAL
If the speed of tractor is control by partial depression of the clutch pedal with en­gine revolutions higher than 1 200 rpm, there is an interrupted sound signal and gearbox failure control is still lit. If this situation occurs, fully depress the clutch pedal immediately to stop or release the clutch pedal to the upper position and wait until the sound signal goes silent and the control of gearbox failure. Lower the engine revolutions under 1 200 revolutions per minute and then continue working with the tractor. If you do not do it, 8 seconds later the inter­rupted acoustic signal changes to unin­terrupted signal.
72
DRIVING OPERATION
DEAD START OF THE TRACTOR
If at dead start, engine revolutions are higher than 1400 rpm L gear of multiplier is automatically shifted, not depending on the switch of multiplier pre-selection on dashboard being on or off. If the multiplier pre-selection switch on the dashboard is on at dead start, L gear of multiplier is shifted automatically independent on the number of engine revolutions at dead start (i.e. when the engine revolutions are lower than 1400 rpm).
A very fast dead start can cause overloading of driving gear, increased fuel consumption, excessive wear of tyres and damage to load. Use dead start on the 1
st
gear only when driving with heavy trailer to the slope and in difficult terrain.
DEAD START OF TRACTOR IN REGULAR OPERATION - AUTOMATIC DEAD START FUNCTION
Use the control of travel clutch by reversing lever under the steering wheel for dead start of the tractor. Select the slowliest L gear of torque multiplier for dead start of the tractor.
Note: When starting or stopping the engine of the tractor, the fastest gear H is always automatically shifted.
If the road and reducing speeds shifting lever is shifted in the group of road speeds, shift the lowest gear speed for tractor
dead start with respect for operational conditions.
Use the lowest possible engine revolutions for tractor´s dead start, such that there is no turn off. After the switch of travel
clutch, increase the engine revolutions according to your needs.
DEAD START BY MEANS OF AUTOMATIC DEAD START FUNCTION
Automatic dead start function is in the shift of reversing lever with engaged applicable gear followed by dead start without using the clutch pedal or clutch control buttons
1. Start the engine.
2. Shift appropriate gear for starting the engine.
3. Release the manual brake, if you are standing on a slope, brake the tractor by foot brake.
4. When shifting the reversing lever form neutral to the requested direction of tractor drive (forward or backward), the tractor
starts.
5. When you increase the engine revolutions simultaneously, release the foot brake.
When depressing the clutch pedal, the automatic dead start function is put off from operation.
73
DRIVING OPERATION
DEAD START OF TRACTOR IN REGULAR OPERATION – CLUTCH PEDAL
In regular operation use the clutch pedal only for stopping the tractor. For the need of delicate inching, e.g. when connecting the tools or when manipulating with tractor in crammed spaces, if even the reduced gears are not slow enough, use the clutch pedal only for short time.
It is forbidden to control the speed of tractor by partial depression of clutch pedal with engine revolutions higher than 1200 rpm. Do not use the clutch pedal as a foot rest. There is a risk of limited service life or failures of travel clutches.
DEAD START – USING THE CLUTCH PEDAL
1. Start the engine.
2. Depress the clutch pedal.
3. Select road and reduced speeds.
4. Shift an applicable gear for starting the tractor.
5. Shift the reversing lever to the direction requested (forward or backward).
6. Slightly increase the engine revolutions.
7. Prepare the manual brake for unbraking.
8. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of revolutions continue in a
continuous release of the clutch pedal.
9. Fully unbrake the manual brake.
10. Start smoothly and slowly.
Use this way of dead start when you need to inch carefully, for example when connecting tools etc.
74
DRIVING OPERATION
CHANGE THE DIRECTION OF DRIVE
CHANGE THE DIRECTION OF DRIVE BY MEANS OF REVERSING LEVER
Change the direction of drive by means of reversing lever is done with travel speed lower than 10km/h. When you attempt to change the direction of drive in speed higher than 10 km/hour, acoustic signal starts (uninterrupted tone) and the tractor engages neutral. The signal switches off after the shift of reversing lever back to N position, when depressing the clutch pedal or pressing the button of switching clutch on the head of g ear shifting lever. It is also necessary to lower the travel speed of tractor under 10km/, shift the reversing lever to neutral position and to repeat the shifting of requested direction.
Keeping the following instructions when changing the direction of the drive, contributes to prolonging service life of travel clutches.
For changing the direction of the drive of tractor use reversing lever under the steering wheel without using the clutch pedal. For changing the direction of the drive of tractor, select the slowliest gear L with torque multiplier. For changing the direction of the drive of tractor, select lower gear with regard for the subsequent dead start and tractor load.
Changing the direction of drive by means of reversing lever is done at tractor travel speed lower than 10km/h. When you try to change the direction of drive at the speed of more than 10 km/h, an acoustic signal starts (uninterrupted tone), the signal switches off after the shift of the lever back to N position, when depressing the clutch pedal or pressing the button for switching off the clutch on the head of the gear shifting lever.
1. Lower the travel speed of tractor under 10km/h by means of brake pedal.
2. Shift the reversing lever to the requested direction of tractor drive
3. The tractor stops automatically and travels in the requested direction
4. Continue in smooth dead start of the tractor with simultaneous incresae of engine revolutions
Should the tractor speed drop below 10km/h, tractor shift neutral and it is necessary to lower the travel speed of tractor under 10km/h, shift the reversing lever to neutral position and to repeat the shifting to the required direction.
When depressing the clutch pedal, the automatic function is put off operation. If the above mentioned is done subsequently after the attempt to change the direction of drive above 10 km/h, it is neces­sary to lower the travelling speed of tractor below this speed. In opposite case, after the release of clutch pedal the neutral remains shifted.
75
DRIVING OPERATION
CHANGE THE DIRECTION OF DRIVE - USING THE CLUTCH PEDAL
1. Depress the clutch pedal and stop the tractor by foot brake.
2. Shift the reversing lever to the requested direction of tractor drive
3. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of engine revolutions contin-
ue in smooth release of the clutch pedal.
4. Start smoothly and slowly.
GEAR SHIFTING
For shifting the gear speeds while travelling use the travel clutch control by a red button of clutch control on the head of
gear shifting lever.
When shifting gears, press and hold the red button of clutch control on the head of gear shifting lever, release the gas pe-
dal, throw out the gear, shift an applicable gear speed, release the red button and then increase the engine revolutions.
If operation conditions permit, use the function of multiplier preselection.
GEAR SHIFTING - USING THE CLUTCH PEDAL
Depress the clutch pedal (clutch disengaged). At the same time release the pedal of foot throttle and shift the applicable gear speed. Release the clutch pedal smoothly (clutch is being engaged) and at the same time increase the engine revolutions
GEAR SHIFTING – USING THE CLUTCH CONTROL BUTTON ON THE HEAD OF GEAR SHIFTING LEVER
Press the clutch control button on the head of gear shifting lever. At the same time release foot throttle pedal and shift the appli­cable gear speed. Release the button of clutch control (clutch is being engaged) and at the same time increase the engine revolu­tions.
Note: Clutch pedal is always preselected to the use of button of clutch control on the head of gear shifting lever.
76
DRIVING OPERATION
FH12N059
SIGNALIZATION OF TRAVEL CLUTCHES AND GEAR BOX SYSTEM FAILURES
The failures in systems of travel clutches and gear box are signalized by red controls on the dashboard and a failure code on the display.
1 - Clogging of delivery filter of gear box switchboard control. It lights up with clogging
of delivery filter of gear box switchboard. If it lights up, replace delivery filter of gear box switchboard insertion.
2 - Gear box oil overheating control. If it lights up, interrupt your work and allow the
tractor to run on idle run, until the oil filling of gearbox cools off and the control switches off. After the control switches off, you can continue working with the trac-
tor without restrictions. 3 - Gearbox failure control. It lights up with serious failure of the system. 4 - Failure code and its description is displayed on the display
77
DRIVING OPERATION
FH12N060 FH12N061 FH12N073
SERIOUS FAILURES OF TRAVEL CLUTCHES AND REVERSING LEVERS SYSTEM
A failure of serious failure category is signalized by a red control gearbox fail­ure, there is an uninterrupted acoustic signal and there is a sign STOP dis- played on a display together with a num­ber of failure.
If this situation occurs, put the tractor aside and contact the service forthwith.
LESS SERIOUS FAILURES OF TRAVEL CLUTCHES AND REVERSING SYSTEM
A failure of a category less serious is signalized on a display by displaying a number of failure for a time period of ap­proximately 5 seconds (1). Then the display of failure minimizes to the main field (2). All the function of the tractor remain ac­tive, it can happen, that some of the functions will not be complete.
If this situation occurs, finish your work and contact ser­vice.
BLOCKING THE AUTOMATIC DEAD START FUNCTION
With some failures of travel clutches sys­tem, the function of automatic dead start is blocked. This situation is signalized by an inscription displayed on a display. In this case reversing lever under the steering wheel serves only for the selec­tion of direction of drive, the button for clutch control on gear shifting lever does not work. For dead start of tractor and gear shifting, it is possible to use only clutch pedal.
If this situation occurs, finish your work and contact service.
78
DRIVING OPERATION
FH12N058 FH12N047 FH12N054
THREE-GEAR TORQUE MULTIPLIER
Three-gear multiplier is a standard equipment of all types of tractors Shifting individual gears of three-gear multiplier is controlled by two buttons on the head of main gear shifting lever
H -
Increasing travel speed
L -
Decreasing travel speed
It is done without travel clutch pedal de­pressed (under load).
SIGNALIZATION OF MULTIPLIER FUNCTION
Individual engaged gears of multiplier are signalized by a sign (1) in the left upper corner of the display.
The highest gear (the fastest) Middle gear Lowest gear (the slowest)
INCREASING, DECREASING THE TRAVEL SPEED BY TWO GEARS
2xH
Increases the travel speed by two gears
2xL
Decreases the travel speed by two gears
79
DRIVING OPERATION
FH12N090 FH12N068
MULTIPLIER PRESELECTION SWITCH
a - Preselection switch off b - Preselection switch on
The position (b) preselection switch on is signalized by a lit symbol on a switch.
If the preselection switch is off (a) the gears of multiplier can be engaged by buttons on the gear shifting lever If the preselection switch is on (b) the gears of multiplier are shifted automati­cally depending on engine revolutions according to pre-saved values.
MULTIPLIER PRE-SELECTION SIGNALIZATION
The switch of multiplier reselection switch is signalized by a sign (1) on the display of dashboard.
80
DRIVING OPERATION
AUTOMATIC MULTIPLIER SHIFTING
The system of automatic multiplier shifting is switched by multiplier pre-selection switch on the dashboard. If the multiplier pre­selection switch is on (control on the switch is lit), the gears of multiplier are shifted automatically depending on the engine revolu­tions according to preset values (engine revolutions).
The system of automatic multiplier shifting is not dependent on the engaged speed gear. With engaged multiplier pre-selection switch, it is possible to turn the engine off and start and the saved values (engine revolu-
tions) do not change. The values for automatic multiplier shifting are read always when the pre-selection switch is off, with tractor drive with engine
revolutions higher than 700 rpm, with travel speed higher than 2 km/h. When meeting the previous conditions, the system will remember
a - Engine revolutions with last use of L button on gear shifting lever for automatic shifting of multiplier gears for lowering the travel speed b - Engine revolutions with last used of H button on gear shifting lever for automatic engagement of gears of multiplier for increasing the travel speed
The difference between the engine revolutions for a and b must be greater than 250 rpm
81
DRIVING OPERATION
Example of use:
We are driving with a tractor with multiplier pre-selection off with multiplier shifted to M gear, with engine revolutions of 1600 rpm we press L button on the gear shifting lever, by this we shift the torque multiplier to L gear, now we increase the engine revolutions to 1900 rpm and we press H button on the gear shifting lever, by this we shift the torque multiplier back to M gear. We continue driving with the tractor. Now we turn on the multiplier pre-selection switch on the dashboard. From this time, the automatic multiplier gear shifting system shifts gears of torque multiplier without any intervention of the driver in the following way:
a - With the drop of engine revolutions under 1600 rpm automatically shifts the multiplier to lower gear (lowering travel speed) b - When increasing the engine revolutions above 1900 rpm, the multiplier au­tomatically shifts to a higher gear (increasing the travel speed)
The values 1600 and 1900 engine revolutions necessary for automatic multiplier shifting used in this example are purely informative, in practice the number of revolutions is set by the driver according to the specific use of tractor.
With multiplier pre-selection on, it is possible to shift the multiplier gears also manually on a gear shifting lever, but only within the range of set values (engine revolutions); i.e. in the example presented in the range of revolutions from 1600 to 1900 rpm, when reaching the saved revolutions for automatic shift of multiplier gear the multiplier is automatically shifted without driver´s interven­tion. In this case (multiplier pre-selection switch on), manual shifting of multiplier by buttons on gear shifting lever does not influence the values (engine revolutions) that are saved in the system of automatic multiplier shifting. After turning the multiplier pre-selection on the dashboard off (the control on the switch is not lit) it is possible to shift the torque multiplier gears only manually by buttons on gear shifting lever.
Beware!
With tractor travel, when the pre-selection multiplier switch on the dashboard is off, the system of automatic multiplier se­lection keeps on reading the values (engine revolutions) with every use of H or L buttons use on gear shifting lever. After switching the multiplier pre-selection switch, the system of automatic multiplier shifting uses the last read value (engine revolutions) i.e. values read with last usage of H and L buttons on the gear shifting lever with multiplier pre-selection off
FH12N0586
82
DRIVING OPERATION
Recommendation
Before switching the switch of multiplier on the dashboard, do the manual shift of multiplier gear when using H and L buttons (once by H button and once by L button) on gear shifting lever with requested engine revolutions. The values (engine revolutions) will be saved and after subsequent engagement of the multiplier pre-selection switch on dashboard, the system of automatic mul­tiplier shifting will automatically shift multiplier gears according to these engine revolutions
With multiplier pre-selection switch on, in case of release of travel clutch, for example with gear shifting, stopping and subsequent dead start of tractor or while using reversing, the system of automatic shifting of multiplier sets an applicable multiplier gear with subsequent switch of travel clutch.
83
DRIVING OPERATION
FH12N031
FRONT DRIVE AXLE CONTROL
Switching front drive axle on is done by pressing a button which returns to its original position after it is released. Dis­engagement of front drive axle is done by a repeated depression of a button. The engagement of front drive axle is signalized by a lit symbol and a switch. With a tractor at standstill (tractor braked, engine stopped, switch box key off) front drive axle is off After restart of the engine, front drive axle returns to the mode it was before turning the engine off.
AUTOMATIC DISCONNECTION OF FRONT DRIVE AXLE
When exceeding travel speed of 15 km/h, the drive of front drive axle is automatically disconnected. Automatic disconnection of the drive is signalized by blinking of control in a switch. After switching off of the blinking control, front drive axle is automatically disconnected. With the drop of travel speed under 15 km/h, front drive axle can be con­nected by a repeated depression of a button. With speeds higher than 15 km/h, the drive of front drive axle can be connected by repeated depression of a blinking but­ton.
Front axle drive is engaged permanently by a long pressing of a button (app. 3s) for the whole period of tractor drive (without disengagement of automatics). Front axle drive remains engaged also when overcoming travel speed of 15 km/h. Disengagement of front drive axle is done by a repeated short pressing of the button.
84
DRIVING OPERATION
FH12N031 FH12N032
DRIVE WITH FRONT DRIVE AXLE ON
Use the front drive axle with slip­page of rear wheels to enhance the draft of a tractor. On the roads and hard surface, drive with front drive axle is not recommended (drive with en­gaged front drive axle causes in­creased wear of front tyres).
Permanent engagement of front drive ax­le is permissible, if front mounted agricul­tural machinery or tool is connected to the tractor. This condition is listed in manual of applicable machine. Maximum permitted speed of these sets is 15 km per hour.
REAR DIFFERENTIAL LOCK BUTTON
Engagement of rear differential lock but­ton is done by pressing a button, which returns to its original position after re­lease. The engagement of differential lock but­ton is signalized by a lit symbol on the button and a symbol on the display. Disengagement of rear differential lock is done by a repeated depression of a but­ton When depressing brake pedals or when reaching travel speed higher than 15 km/h, the differential lock automatical­ly switches off.
85
DRIVING OPERATION
FH12N056 FH12N074
DIESEL PARTICLE FILTER
The exhaust system of a tractor is equipped with a diesel particle filter which serves for cleaning exhaust fumes. Solid particles (carbon particles) are col-
lected and burned in diesel particle filter which originate by burning diesel. The activity of diesel particle filter is signalized by a pair of controls (green and red) on the dashboard.
Diesel particle filter system failures with engine running are signalized by a lit red con­trol on the dashboard and then with an acoustic signal.
A short-term turning-on of the red control without a subsequent acoustic signal does not signalize a failure.
. The conditions suitable for diesel particle filter regeneration are signalized by a lit green control on the dashboard with engine running.
Clogging of diesel particle filter automatically regenerates the exhaust gases temper­ature with higher engine load.
When operating tractors with en­gines equipped with diesel parti­cle filter, avoid long-term opera­tion or low engine load.
86
DRIVING OPERATION
FH12N075
DIESEL PARTICLE FILTER – SYSTEM FAILURES SIGNALIZATION
Failures in diesel particle system failure are signalized by a red control lighting
up on the dashboard with engine running and subsequently by an acoustic
signal. If the failure is not removed, it is signalized with any following starting of the engine The code of failure us displayed on a display (1) of the displaying unit which is acces­sible after removing the right cover of the steering console. The failures are displayed on display (1) in a form of E: double-figured code of failure For example: E:36, number 36 representing the code of failure If failure is not signalized, operation data of diesel particle filter system are displayed on the display. The acoustic signal can be turned off by the button (2). If the failure has not been re­moved, the acoustic signal is active with repeated staring of the engine and can be turned off again by the button (2). If the key is in switchbox in “I” position and the engine is not started, approximately ten minutes later the diesel particle filter system starts signalizing a failure. Switch the key to “0” position and start the engine. The code of failure on the display E:32 or
E:33.
DIESEL PARTICLE FILTER FAILURE CODES
Failure code E:
Operator´s activity
11, 12, 21, 22, 23, 31, 34, 35, 37, 38, 41, 42, 51, 52, 61, 62
The tractor can be worked without any limitations, af­ter terminating your work, contact authorized service and report the code of failure.
32, 33, Switch the key to “0” posi-
tion and start the engine.
36 Regenerate diesel particle
filter
87
DRIVING OPERATION
FH12N076
DIESEL PARTICLE FILTER REGENERATION
During the operation of a tractor, diesel particle filter is clogged by solid parti­cles originating in engine run when burning fuel. Clogged diesel particle filter
automatically regenerates the temperature of exhaust fumes with higher load of the engine. When operating the tractor with low load of the engine , e.g. with long-term operation on idle run, there is a partial clogging of diesel particle filter. This condition is signal­ized with the engine run by a lit red control of diesel particle filter, and followingly also by acoustic signal and on the display of displaying unit of diesel particle filter by fail­ure code
E:36
If this situation occurs, increase the load of engine and continue working until red control of diesel particle filter switches off and acoustic signal does not stop. By increasing the engine load, the temperature of exhaust fumes increases and the solid particles which clog diesel particle filter burn. The conditions suitable for diesel particle filter regeneration are signalized by a lit green control on the dashboard.
Depending on the temperature of ex­haust fumes and the degree of diesel particle filter clogging, regeneration can take up to thirty minutes.
When regeneration is achieved, notification information signaliza­tion goes out (error 36). If this sig­nalization does not go out, repeat this procedure. If it still does not go out, you need to address an au­thorized service.
Increased load of engine shall be work with a tractor at higher engine revolutions(1 800 RPM) with con­nected tools, power intake via PTO shaft or outer hydraulic circuit.
88
DRIVING OPERATION
FH12N039
MANUAL BRAKE - SIGNALIZATION
If the tractor is not braked by a manual brake, a warning is displayed on a dis­play (a letter P in a circle) and at the same time there is a sound signal. This situation occurs in two cases a - a tractor unbraked by a manual
brake with engine running and a driver leaves its seat
b - a tractor unbraked by a manual
brake standing with engine off and the key is shifted in “0” position.
Brake the tractor with a manual
brake.
89
DRIVING OPERATION
F11N020 F11N021 F106
DRIVING UP THE SLOPE
Shift from higher to lower gear in
time when driving up the slope
not to have a drop in engine revo-
lutions under 800 revolutions per
minute, do not allow a drive lead-
ing to the engine stop due to
overload.
DRIVING DOWN THE SLOPE
Driving down the slope without engaged gear speed is forbidden. If you travel from a longer slope, shift the lower gear speed the steeper the slope is. Shift the lower gear speed before the slope, if possible.
Note: The gear speed with which you easily overcome an ascent, you will also successfully manage descent.
FOOT BRAKES
They are disc, wet, hydraulically con­trolled, double-pedalled with automatic pressure equalizer.
When driving on the road, both pedals must be connected by valve. Use disconnected pedals for braking right or left wheel only when working in terrain or on the field.
Note: When going down a steep slope with a trailer or articulated trailer equipped with air or hydraulic brakes, it is necessary to brake by a foot brake from the beginning of descend
When braking with one brake pedal trailer´s brakes are not active!
90
DRIVING OPERATION
F11N022 F11023
AIR BRAKES OF TRAILERS AND ARTICULATED TRAILERS
Air brakes of trailers (articulated trailers) control and control of tractor brakes is done so that braking effect of both vehi­cles is synchronized. Working pressure is set by pressure reg­ulator to 740 ± 20 kPa. When the pres­sure drops below 550 - 40 kPa by-pass valves, puts auxiliary devices out of op­eration (differential lock, engagement of front drive axle).
WARNING SIGNALIZATION OF AIR PRESSURED DROP
Air pressure drop below 450 kPa is sig­nalized by alit red control bulb placed on a dashboard.
Tractor with braked trailer or ar­ticulated trailer with pressured drop in air pressure system under 450 kPa must not continue in transport if there is not increase in air pressure.
91
DRIVING OPERATION
FH12N089 FH12N087 FH12N088
ONE-HOSE AND TWO-HOSE BRAKES
1. clutch head of one-hose brakes
2. clutch heads of two-hose brakes
Clutch heads after disconnection
or without a connected trailer, ar-
ticulated trailer must be closed by
a valve.
ONE-HOSE BRAKES
Valve is marked with a black colour.
When connecting the trailer (ar­ticulated trailer) with a maximum allowed weight approved for the type of tractor at stake is a maxi­mum allowed speed of the set of 30 km per hour! Maximum allowed speed of the set is defined by maximum al­lowed speed of the slower vehicle of the set.
TWO-HOSE BRAKES
The valve of the left head is labelled in yellow (braking branch), the valve of the right head is labelled in red (filling branch).
When connecting the trailer (ar­ticulated trailer) with a maximum permitted speed approved for the type of tractor, the maximum permitted speed of set is 40 km per hour ! Maximum permitted speed of set is given by maximum permitted speed of the slower vehicle of the set.
92
DRIVING OPERATION
FH12N86
HYDRAULIC BRAKES OF TRAILERS
Connect hydraulic brakes of trailer or articulated trailer to the quick couplings marked by an arrow. Control of hydraulic brakes of trailers (articulated trailers) and control of tractor brakes is done so that the braking effect of both vehicles is synchronized. Working pressure is derived by oil supplied by non-switched on/switched off gear pump of hydraulics. Brake valve of the trailer is done by the pressure of brake fluid from main braking rollers depending on the force effecting on the brake pedal. The pressure on clutch head must be 12 - 15 MPa with maximum depression of brake pedal. Brake valve of trailer prefers the function of brakes to the function of hydraulics.
If there are shocks when foot brake pedals are depressed in the pipeline of hydraulic circuit, it is necessary to bleed the hose from the brake valve to the quick coupling.
When driving with connected trailer or articulated trailer, the pedals of foot
brake must be connected and secured by a valve!
When braking with one brake pedal, hydraulic brakes of the trailer are not active.
CONNECTING AND DISCONNECTING QUICK COUPLINGS OF TRAILER HYDRAULIC BRAKES
When connecting and disconnect­ing quick couplings, take increased care with regard for remaining oil which remains in the socket or in the plug of quick coupling. For ecological reasons, it is nec­essary to remove this remaining oil after every disconnection of quick couplings with any textile material.
93
DRIVING OPERATION
F11N026 FH13N010 FH12N077
STOPPING THE TRACTOR – MANUAL BRAKE
Stop the tractor slowly under standard conditions. Shortly before stopping:
1. Depress the clutch pedal.
2. Shift the main gear shifting lever to
neutral position.
3. With every stopping, secure the trac-
tor against spontaneous dead start by manual brake.
STOPPING THE ENGINE
After the work of tractor when the engine was fully loaded, it is necessary to se­cure its cooling.
1. Before stopping the engine, lower the revolutions to 800 - 1000 revolutions per minute and allow it to run for the time of approximately 5 minutes.
2. Shift the lever of manual throttle to STOP position.
3. T he engine stops after turning the key from “I” position to “0” position.
LEAVING THE TRACTOR
Before leaving the tractor with a safety cabin, do not forget to remove the key from the switch box in “0” position (in po­sition I and II the key cannot be pulled out).
Tractor must be secured against sponta­neous start:
1. Engine off
2. Braked by manual brake
3. Wheels based by w edges.
Engaging a speed gear does not secure the tractor from start (clutch is switched off)
Lock the cabin.
94
DRIVING OPERATION
F_02_68
WARNING SIGNALIZA TION OF HYDROSTATIC STEERING FAILURE
Hydrostatic steering pump failure is with oil pressure drop under 120 kPa behind a pump signalized on a dashboard by an applicable symbol. Note: When starting the tractor or with low engine revolutions, the control may blink, if it switches off after starting or in­creasing the revolutions, it is not a fail­ure.
95
RUNNING IN THE TRACTOR
Page
General principles for running in the new tractor in the course of the
first 100 hours of operation ........................................................................................ 96
During the first 10 hours ............................................................................................ 96
From 100 hours on .................................................................................................... 97
96
RUNNING IN THE TRACTOR
F11N030 F11N031
GENERAL PRINCIPLES FOR RUNNING IN THE NEW TRACTOR IN THE COURSE OF THE FIRST 100 HOURS OF OPERATION
During the first 100 operation hours:
- Load the engine normally
- Avoid operation under partial loading of the engine
- Avoid excessive idle run
- Frequently check the oil level in the engine (increased oil consumption is normal in
this period).
- Check screw connections mainly of the supporting parts of the tractor.
- Immediately remove all established shortcomings; thus, you will prevent
subsequent damage and possible impairment of operation safety.
- Proceed in the same way after a general overhaul of the tractor as well.
DURING THE FIRST 10 HOURS
- Run in the tractor in the transport regime.
- T ighten the fitting nuts of the front and rear wheels, including the bead / rim connections at the prescribed torque.
97
RUNNING IN THE TRACTOR
E256
FROM 100 HOURS ON
After running-in you can work with the tractor without any restrictions.
Recommended operation speed
1400 - 2300 rpm
Idle speed 800 ± 25 rpm Operation oil pressure
0.2 - 0.5 MPa
Oil pressure at the idle speed
min. 0.05 MPa
Max. coolant temperature
106°C
98
NOTES
99
TRANSPORTATION
Before you start, make sure that the technical condition of the trac­tor corresponds to requirements for safe operation. When a trailer or implement is attached, check its connection and proper fixation of the load. Never leave the trac­tor while it is moving to connect the trailer by yourself. Also take care of your assistant’s safety.
Page
CBM stage quick-adjusting hitch ............................................................................. 100
Height adjustment and disassembly of the CBM stage hitch ................................... 100
Automatic mouth of the CBM stage hitch ................................................................ 100
Modular system of hitches for trailers and semi-trailers .......................................... 101
Swinging draw-bar console module ......................................................................... 101
Swinging draw-bar ................................................................................................... 101
Swinging draw-bar console with a fixed pin module ................................................ 101
Console with a ø 80 ball module ............................................................................. 102
Hitch for a single-axle CBM semi-trailer .................................................................. 102
Maximum permissible vertical static load of hitches for trailers and semi-trailers .... 103
100
TRANSPORTATION
D201 D202 E304
CBM STAGE QUICK-ADJUSTING HITCH
It is designed for attachment of double­axle trailers or lighter single-axle semi­trailers. The guiding mouth is height ad­justable. During work with various im­plements it may be necessary to adjust the height of the hitch or to disassemble the entire hitch.
HEIGHT ADJUSTMENT AND DISASSEMBLY OF THE CBM STAGE HITCH
By moving the control lever in the arrow direction to position (1) you will release the lever and by moving it subsequently to position (2) you will retract the locking pins (3). Now, the stage hitch is released and you can adjust its height or disas­semble it. When you release the lever from position (2), the locking pins (3) will extend and the lever will automatically return to the initial position.
AUTOMATIC MOUTH OF THE CBM STAGE HITCH
When the lever (1) is moved in the direc­tion of the arrow (a), the pin (2) is retracted to the upper position, which is signalled by the extended indicator (3), see fig. (A). When the mouth gets onto the shaft lug, the pin will automatically slide into the lug of the connected trailer. You can lower the hitch pin (2) manually by moving the lever (1) in the arrow (b) direction. The insertion of the pin is signalled by the retracted indi­cator (3), see fig. (B).
After the attachment of the trailer you must always check whether the indicator (3) is retracted in ac­cordance with fig. (B).
101
TRANSPORTATION
D204 D205 D206
MODULAR SYSTEM OF HITCHES FOR TRAILERS AND SEMI-TRAILERS
Module types: Fig. (B) - Swinging draw-bar console Fig. (C) - Swinging draw-bar console with
a fixed pin
Fig. (D) - Console with a ø 80 ball Disassembly, fig. (A):
1- Remove the locking screw (1). 2- Secure the module against sinking,
release and disassemble the pins (2).
3- Slide the module out of the console
downwards.
Do the assembly in the reverse order.
SWINGING DRAW-BAR CONSOLE MODULE
The swinging draw-bar console module is located in the stage hitch console.
SWINGING DRAW-BAR
Disassembly: 1- Release and remove the pins (1). 2- Slide the swinging draw-bar out in the
arrow direction.
Do the assembly in the reverse order.
SWINGING DRAW-BAR CONSOLE WITH A FIXED PIN MODULE
Perform the assembly and disassembly of the swinging draw-bar in accordance with the “Swinging draw-bar” chapter.
Connecting the shaft lug to the fixed pin (3): 1- Release and remove the pin (1). 2- Lift the locking wedge (2) in the arrow
direction.
3- Connect the shaft lug to the fixed pin
(3):
4- Return the locking wedge (2) to the
original position and secure it with the pin (1).
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