FORTERRA HD
OPERATOR´S MANUAL
01/2014
130
Tractor is Zetor. Since 1946.
140
150
11
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
The technical specifications and information about the design, equipment, material and appearance are valid at the time
of print. The manufacturer reserves the right to implement changes.
Brno
22
Location of serial numbers ..................................................................................................................11
CONTENTS
3
3
Safety instructions for users ...............................................................................................................13
General safety regulations ................................................................................................................13
Proper clothing ..................................................................................................................................13
Starting the engine ...........................................................................................................................14
Driving operation ...............................................................................................................................14
Transportation of persons, operation ................................................................................................14
Fire prevention principles ..................................................................................................................15
Preventive daily maintenance ...........................................................................................................16
Front passenger´s seat notification ...................................................................................................17
Protection of cab against aerosols ....................................................................................................17
The level of external noise of tractor .................................................................................................17
The level of internal sound of tractor .................................................................................................18
The level of vibrations on driver´s seat .............................................................................................18
Tractors equipped with front end loader ............................................................................................18
Principles for operating tractors equipped with front end loader .......................................................19
Zetor tractors used for work in the woods .........................................................................................20
Preventive daily maintenance .............................................................................................................21
Preventive daily maintenance ...........................................................................................................21
Fuel system leaks ..............................................................................................................................21
Engine oil level ..................................................................................................................................21
Cooling system ..................................................................................................................................21
Liquid brakes .....................................................................................................................................22
Trailer air brakes................................................................................................................................22
Trailer hydraulic brakes .....................................................................................................................22
Hydrostatic steering ...........................................................................................................................22
Air cleaner ........................................................................................................................................23
Cab filtration ......................................................................................................................................23
Hitches ...............................................................................................................................................23
After wirk with front implements and in case of cooler clogging ......................................................23
Tyres and wheels .............................................................................................................. ................24
Short functional test ..........................................................................................................................24
Acquaintance with the tractor .............................................................................................................25
Safety cabin .......................................................................................................................................25
Opening the door from the outside ....................................................................................................25
Opening the door from the inside ......................................................................................................25
Rear window
Side window ......................................................................................................................................26
Control panel on the right column of the cabin ..................................................................................26
Control panel on the right rear mudguard .........................................................................................26
Switches loc
Front wiper speed switch ...................................................................................................................27
Windshield washer tank ...................................................................................................................27
Windshield washer engagement .......................................................................................................28
Passenger´s seat ..............................................................................................................................28
Shelf ..................................................................................................................................................29
Rear view mirrors ..............................................................................................................................29
Driver's seat Sears ............................................................................................................................30
Driver´s seat ......................................................................................................................................30
Tilting and protrusion of steering wheel ............................................................................................31
*Air filter with active carbon ...............................................................................................................31
Heating control panel, * air-condition ................................................................................................32
Heating valve control (A) ...................................................................................................................32
Switch air-condition (C) .....................................................................................................................32
Air circulation in cabin control (D) ......................................................................................................33
Proper function of the heating and air-condition system ...................................................................33
Fast heating of the cabin area ...........................................................................................................33
Fast cooling of the space of the cabin ...............................................................................................33
Operation of heating or air-condition with tractor´s work ..................................................................34
Immediately after cooling the cabin ...................................................................................................34
......................................................................................................................................25
ated on the control panel ...............................................................................................27
Air-condition and heating registers (A) ..............................................................................................34
CONTENTS
4
4
Front windshield (B) defrosting ..........................................................................................................35
Sun screen ........................................................................................................................................35
Internal lighting ..................................................................................................................................35
Dashboard .........................................................................................................................................36
Display description ............................................................................................................................37
Change of the look of display ............................................................................................................37
Display - change of display ...............................................................................................................37
Display - resetting data ......................................................................................................................38
Display - manual brake ......................................................................................................................38
Display - error messages ..................................................................................................................38
Display - service menu ......................................................................................................................39
Display - setting language mutation ..................................................................................................39
Display - machined area ....................................................................................................................39
Machined area menu .........................................................................................................................40
Machined area width .........................................................................................................................40
Machined area record .......................................................................................................................41
Travel speed calibration digital dashboards ......................................................................................42
Switches and levers ..........................................................................................................................42
Lights switch ......................................................................................................................................43
Switch of warning lights .....................................................................................................................43
Lights switch between the grill and the cabin ....................................................................................43
Direction lights, lower beam head lights, head lights and horn switches ..........................................43
Switch box .........................................................................................................................................44
Switch box key in the position (0) ......................................................................................................44
Switch box key in the position (I) .......................................................................................................44
Switch box key in the position (II) ......................................................................................................44
Manual throttle ...................................................................................................................................45
Reversing lever..................................................................................................................................45
Gear shifting lever .............................................................................................................................45
Gear shifting scheme ........................................................................................................................46
Pedals and levers ..............................................................................................................................46
Road and reduced speeds shifting lever ...........................................................................................46
PTO revolutions
Manual brake lever and coupling for semi-trailer control lever .........................................................47
Battery disconnector ..........................................................................................................................47
Fuel tank ............................................................................................................................................47
Fuel tank
Aggregation opening .........................................................................................................................48
Driving operation ..................................................................................................................................49
Before you start .................................................................................................................................49
If you do not succeed in starting the engine ......................................................................................49
Non-permitted starting .......................................................................................................................49
Starting the engine of the tractor .......................................................................................................50
Ignition system disorders signalization ..............................................................................................50
*Coolant heater..................................................................................................................................50
Starting the engine with the use of coolant heater ............................................................................51
Immediately after start .......................................................................................................................51
Engine heating...................................................................................................................................52
Gear shifting ......................................................................................................................................52
Reversing lever..................................................................................................................................52
Reversing lever position signalization ...............................................................................................53
Shifting road and reduced speeds.....................................................................................................53
Road and reducing speeds lever position signalization ....................................................................53
Driver´s seat - safety switch ..............................................................................................................53
The principles of appropriate use of tractors .....................................................................................54
The description of the system of travel clutches ...............................................................................54
The way of controlling the travel clutch by ........................................................................................54
The differences in ways of controlling the travel clutch by ................................................................54
Interrupted sound signal ....................................................................................................................55
drain plug ...........................................................................................................................47
preselection lever ...................................................................................................46
Dead start of the tractor .....................................................................................................................55
CONTENTS
5
5
Dead start of tractor in regular operation - automatic dead start function .........................................55
Dead start by means of automatic dead start function ......................................................................55
Dead start of tractor in regular operation - clutch pedal ....................................................................55
Dead start - using the clutch pedal ....................................................................................................56
Change the direction of drive ............................................................................................................56
Change the direction of drive by means of reversing lever ...............................................................56
Change the direction of drive - using the clutch pedal ......................................................................57
Gear shifting ......................................................................................................................................57
Gear shifting - Using the clutch pedal ...............................................................................................57
Gear shifting - using the clutch control button on the head of gear shifting lever ............................57
Signalization of travel clutches and gear box system failures ...........................................................57
Signal lamp of full pushing filter .........................................................................................................58
Major failures signalization ................................................................................................................58
Signalization of less major failure ......................................................................................................58
Serious failures of travel clutches and reversing levers system .......................................................59
Less serious failures of travel clutches and reversing system ..........................................................59
Blocking the automatic dead start function .......................................................................................59
Three-gear torque multiplier ..............................................................................................................59
Signalization of multiplier function .....................................................................................................60
Increasing, decreasing the travel speed by two gears ......................................................................60
Multiplier preselection switch .............................................................................................................60
Multiplier pre-selection signalization..................................................................................................60
Automatic multiplier shifting ...............................................................................................................61
Front drive axle control ......................................................................................................................62
Driving with engaged front axle drive ................................................................................................62
Manual Front drive axle control .........................................................................................................62
Automatic front drive axle control ......................................................................................................63
Axle lock control of rear and front axle ..............................................................................................63
Automatic axle lock control of rear and front axle .............................................................................64
Suspension front drive axle ...............................................................................................................64
Front drive axle suspension mode setting .........................................................................................65
Height adjustment of the front part of the tractor ...............................................................................65
Diesel particle filter
Diesel particle filter - system failures signalization ............................................................................67
Diesel particl
Diesel particle filter regeneration .......................................................................................................68
Manual brake - signalization ..............................................................................................................68
Driving up the slope ...........................................................................................................................69
Driving down the slope ......................................................................................................................69
Foot brakes ........................................................................................................................................69
Air brakes of trailers and articulated trailers ......................................................................................69
Warning signalization of air pressured drop ......................................................................................70
One-hose and two-hose brakes ........................................................................................................70
One-hose brakes ...............................................................................................................................70
Two-hose brakes ...............................................................................................................................70
Hydraulic brakes of trailers ................................................................................................................71
Connecting and disconnecting quick couplings of trailer hydraulic brakes .......................................71
Stopping the tractor - manual brake ..................................................................................................71
Stopping the engine ..........................................................................................................................72
Leaving the tractor .............................................................................................................................72
Warning signalization of hydrostatic steering failure .........................................................................72
Limiting travel speed ........................................................................................................................72
Tractor run-in ........................................................................................................................................73
General principles of new tractor run-in in first 100 hours of operation ............................................73
In first 10 hours of operation ..............................................................................................................73
From 100 hours of operation .............................................................................................................73
Transportation ......................................................................................................................................75
CBM stage quick-adjusting hitch .......................................................................................................75
Height adjustment and disassembly of the CBM stage hitch ............................................................75
............................................................................................................................66
e filter failure codes .......................................................................................................67
Automatic mouth of the CBM stage hitch ..........................................................................................75
CONTENTS
6
6
Modular system of hitches for trailers and semi-trailers ....................................................................75
Swinging draw-bar console module ..................................................................................................76
Swinging draw-bar console with a fixed pin module .........................................................................76
Console with a ø 80 ball module .......................................................................................................76
Hitch for a single-axle CBM semi-trailer ............................................................................................76
Drive of agricultural machinery ..........................................................................................................79
Work with PTO shaft .........................................................................................................................79
Controlling the front and rear PTO shaft ...........................................................................................79
Rear PTO shaft revolutions preselection lever ..................................................................................79
Standard and economical independent revolutions of rear PTO shaft .............................................80
Dependent and independent rear PTO shaft revolutions ..................................................................80
Facilitating connection of joint shaft of an aggregated machine to the tractor ..................................81
Selection switch of rear PTO clutch revolutions (P.T.O.) ..................................................................81
Replaceable end points of rear PTO shaft ........................................................................................82
Rear PTO switch ...............................................................................................................................82
Engaging rear PTO shaft - Independent revolutions .........................................................................83
Engagement of rear PTO shaft - dependent revolutions ..................................................................84
Automatic disengagement of PTO clutch ..........................................................................................84
Setting automatic disengagement of PTO shaft clutch - display description ....................................85
Automatic disengagement of PTO shaft clutch - return to basic setting ...........................................85
Setting automatic disengagement of PTO shaft clutch .....................................................................86
Work with automatic disengagement of PTO shaft clutch ................................................................86
Front PTO shaft .................................................................................................................................87
Front PTO shaft control .....................................................................................................................87
Maximum transferred output .............................................................................................................88
Drive of machines with greater inertia masses .................................................................................88
Hydraulic system ..................................................................................................................................89
Hydraulic system ...............................................................................................................................89
Indication of low oil temperature ........................................................................................................89
Hydraulic pump..................................................................................................................................89
Control elements placement ..............................................................................................................89
Outer hydraulic circuit ........................................................................................................................90
Connec
Quick-couplings
External hydraulic circuit controls ......................................................................................................90
Controls of external hydraulic circuit description ...............................................................................91
External hydraulic circuit controls activation .....................................................................................91
External hydraulic circuit controls function ........................................................................................92
Setting oil flow through quick couplers ..............................................................................................92
External hydraulic circuits control by means of a joystick .................................................................93
External hydraulic circuit front outlets and front three-point hitch .....................................................93
Front outlets of external hydraulic circuit - standard version of the tractor .......................................94
Front outlets of external hydraulic circuit - tractor with auxiliary switchboard for front hydraulic
circuits ...............................................................................................................................................94
Connecting machines and tools to external hydraulic circuit ............................................................95
Electro-hydraulic system .....................................................................................................................97
Control element functions ..................................................................................................................97
Equipment 'OFF' ................................................................................................................................97
Blocking cancellation .........................................................................................................................98
Quick sinking .....................................................................................................................................98
Transport of implements ....................................................................................................................99
Stop position ......................................................................................................................................99
Vibration compensator (damper) .......................................................................................................99
Limitation of the upper position of the three-point hitch ................................................................. 100
Lowering speed .............................................................................................................................. 100
Free position ................................................................................................................................... 100
Setting the control of three-point hitch ........................................................................................... 100
Manual setting of control of three-point hitch ................................................................................. 101
Automatic control of three-point hitch ............................................................................................. 101
ting and disconnecting quick-couplers ..................................................................................90
with drip collection ..................................................................................................90
Using the rear control ..................................................................................................................... 102
CONTENTS
7
7
External control buttons of the electro-hydraulic system ............................................................... 102
Indication of EHR-B errors ............................................................................................................. 102
Description of signals of EHR-B electro-hydraulic system errors .................................................. 103
Description of minor errors of the EHR-B electro-hydraulic system ............................................... 104
Hitches ................................................................................................................................................ 105
Rear three-point hitch ..................................................................................................................... 105
Safety principles of working with the three-point hitch ................................................................... 105
Height adjustment of the lifting draw-bars ...................................................................................... 106
Fixed and free position of the lower hydraulic draw-bars ............................................................... 106
Limiting draw-bars .......................................................................................................................... 106
Automatic limiting draw-bars ......................................................................................................... 107
*Lower draw-bars with CBM hooks ................................................................................................ 107
Securing the lower draw-bars with CBM hooks ............................................................................. 107
Upper draw-bar............................................................................................................................... 108
*Front three-point hitch ................................................................................................................... 108
Adjusting the lowering rate of the front three-point hitch ................................................................ 108
Front three-point hitch - standard version of the tractor ................................................................. 109
Controlling front three-point hitch mode - tractor version with auxiliary switchboard for front
hydraulic circuits ............................................................................................................................ 109
Hydraulic lock of the front three-point hitch .................................................................................... 110
Working and transport position of the front three-point hitch ......................................................... 110
Driving with agricultural machines attached to the front three-point hitch...................................... 110
Wheel track change ........................................................................................................................... 111
Front wheels track of front drive axle in tractors equipped with non-removable discs ................... 111
Toe-in of the wheels of the front driving axle ................................................................................. 111
Adjustment of toe-in of the wheels of the front driving axle ........................................................... 112
Front drive axle fenders .................................................................................................................. 112
Setting wheel stops with front drive axle ........................................................................................ 113
Rear wheels wheel track ................................................................................................................ 113
Ballast weights .................................................................................................................................. 115
*Rear wheel weights ....................................................................................................................... 115
Bottom weights
*Front weights ................................................................................................................................. 115
*Weight of the front three-point hitch .............................................................................................. 116
Valve for filling tyre tubes with liquid .............................................................................................. 116
Procedure of filling the tyres with liquid .......................................................................................... 116
Procedure of draining liquid from the tyres
Wedging the front wheels ............................................................................................................... 117
Antifreeze solution for tyre filling .................................................................................................... 118
Electric installation ............................................................................................................................ 119
Basic service information ............................................................................................................... 119
Accumulator battery ....................................................................................................................... 119
Battery disconnector ....................................................................................................................... 119
Accumulator battery maintenance .................................................................................................. 120
Alternator ........................................................................................................................................ 120
Alternator maintenance .................................................................................................................. 121
Electric installation overload .......................................................................................................... 121
Fuse box ......................................................................................................................................... 121
Placement of fuses in fuse box ...................................................................................................... 122
Checking the adjustment of the front grill headlights ..................................................................... 124
Adjusting the front grill headlights .................................................................................................. 124
Checking the adjustment of the cab roof headlights ...................................................................... 124
List of lamps ................................................................................................................................... 125
Tractor maintenance ......................................................................................................................... 127
Steps performed daily before the start of work .............................................................................. 127
Steps performed every 50 hours of work ....................................................................................... 127
Steps performed every 100 hours of work ..................................................................................... 127
Steps performed every 500 hours of work ..................................................................................... 127
Steps performed outside the interval of 500 hours of work ............................................................ 127
............................................................................................................................... 115
.................................................................................... 117
Filling and filter replacement .......................................................................................................... 128
CONTENTS
8
8
Used operation liquids and filling - quantities ................................................................................. 128
Specification of oils for Zetor engines equipped by diesel particle filter ......................................... 129
Oils for zetor engines which are equipped with diesel particle filter ............................................... 129
Front PTO oil .................................................................................................................................. 129
Oil to gear systems of tractors ........................................................................................................ 129
Suspension front drive axle ............................................................................................................ 130
Oil for the front driving axle ............................................................................................................ 130
Oil for the hydrostatic steering of the tractors ................................................................................ 130
Plastic lubricant for the tractor ........................................................................................................ 131
Hydraulic brake liquid for the tractors ............................................................................................. 131
Liquid for the cooling system of the tractors ................................................................................... 131
Fuel for Zetor engines which are equipped with diesel paricle filter .............................................. 131
Tractor greasing scheme ............................................................................................................... 132
Solid front drive axle ....................................................................................................................... 132
Suspension front drive axle ............................................................................................................ 132
Hitch for a single-axle semi-trailer .................................................................................................. 133
Front three-point hitch ....................................................................................................... ............. 133
Three-point hitch............................................................................................................................. 133
Hitch mouth for a trailer .................................................................................................................. 133
General overhaul of the tractors .................................................................................................... 134
Technical maintenance of the tractors after a general overhaul of the main groups .................... 134
Maintenance instructions ................................................................................................................. 135
Opening the hood ........................................................................................................................... 135
Checking the oil level in the engine ................................................................................................ 135
Draining oil from the engine ........................................................................................................... 135
Filling the engine with oil ................................................................................................................ 136
Replacing the fuel filter element .................................................................................................... 136
Bleeding the fuel system ................................................................................................................ 136
Dry air cleaner maintenance instructions ...................................................................................... 137
Recovery of the mainair cleaner element ...................................................................................... 137
Replacing the safety element of the air cleaner ............................................................................ 137
Reassembly of the air c
Hydrostatic s
Replacing the filtration element of the hydrostatic steering .......................................................... 138
Bleeding the hydraulic circuit of the hydrostatic steering .............................................................. 139
Replacing the hydrostatic steering hoses ..................................................................................... 140
Replacing coolant .......................................................................................................................... 140
Checking the oil in gearbox ........................................................................................................... 141
Check and replacement of oil in gear box ...................................................................................... 141
Draining and checking holes ......................................................................................................... 141
After draining oil ............................................................................................................................. 141
Replacement of the transmission oil cleaner element with hydraulic pump suction filter ............. 141
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard ...... 142
Lubrication and filling points of the front driving axle .................................................................... 142
Filling, inspection and drain opening of oil of the front wheel reducers ........................................ 142
Front PTO ...................................................................................................................................... 142
Brake fluid replacement .................................................................................................................. 143
Carbon filter installation instructions .............................................................................................. 143
Cleaning the heating filters ............................................................................................................. 143
*Air filter with active carbon ........................................................................................................... 144
Air-conditioning maintenance ........................................................................................................ 144
Draining condensate from the air reservoir ................................................................................... 145
Checking the air systems for leaks ................................................................................................ 145
Working pressure of air brakes ..................................................................................................... 145
Maintenance and treatment of tyres .............................................................................................. 146
Recommended inflation values of the front wheel tyres ............................................................... 147
Tyres for driving wheels ................................................................................................................ 148
Storing the tractor ........................................................................................................................... 148
Diesel particle filter maintenance .................................................................................................. 148
teering oil tank .......................................................................................................... 138
leaner elements ....................................................................................... 138
Adjustment ......................................................................................................................................... 149
9
CONTENTS
9
Flat belt drive tension of accessories ............................................................................................. 149
Adjusting the play of the brake pedals .......................................................................................... 149
Bleeding the brake system of the tractor ....................................................................................... 150
Bleeding the rear brake system ..................................................................................................... 150
Foot brake check ........................................................................................................................... 150
Foot brake adjustment ................................................................................................................... 151
Parking brake adjustment .............................................................................................................. 151
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer ................................. 151
Adjusting the bowden cable ........................................................................................................... 151
Main technical parameters ............................................................................................................... 153
Main tractor's parameters (mm) ..................................................................................................... 153
Technical data of engines .............................................................................................................. 154
Technical data of engines .............................................................................................................. 155
Permitted maximum load of front axle (kg) .................................................................................... 156
Permitted maximum load of rear axle (kg) ..................................................................................... 156
Permitted maximum weight of set 'tractor + mounted machine' (kg) ............................................. 156
Manoeuvrability condition ............................................................................................................... 156
Front tires steerability ..................................................................................................................... 157
Change of the load-bearing capacity of the front tyres (%) ............................................................ 157
Bearing capacity of rear tires .......................................................................................................... 158
Change of the load capacity of the rear tyres (%) .......................................................................... 158
Performance on rear PTO shaft ..................................................................................................... 158
Lifting force of the three-point hitch ................................................................................................ 159
Tensile force ................................................................................................................................... 159
Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) ....... 159
Independent rear pto shaft revolutions ........................................................................................... 160
Speed of the Zuidberg front PTO ................................................................................................... 161
Clearance-circle and turning circle diameter .................................................................................. 161
Index ................................................................................................................................................... 163
NOTES
1010
F11N002
LOCATION OF SERIAL NUMBERS
1111
1. Tractor data plate
2. Cab serial number
3. Engine serial number
4. Tractor serial number
When ordering spare parts and within all written and oral communication always specify the data of your
tractor that should be written in the frames below.
Tractor type
Tractor serial number
Engine serial number
LOCATION OF SERIAL NUMBERS
1212
The 'right', 'left', 'front' and 'back' indications refer to the
driving direction of the tractor.
F11N003
Please, pay increased attention to the parts of the Operator´s Manual that a re marked with this
SAFETY INSTRUCTIONS FOR USERS
1313
symbol.
This symbol accompanies all important warnings that concern operation safety. Observe these
instructions and be extremely careful in these cases! Inform your colleagues and other users about these
warnings.
Carefully study the chapters marked with this symbol before starting to perform operation, repairs and
adjustments of your tractor.
This symbol identifies all important information concerning operation, adjustment and repairs of the
starter motor. Observe these instructions and be extremely careful in these cases!
This symbol marks parts of the Operator´s Manual concerning environment protection. Or possibly
sections describing handling of dangerous waste.
∗ This symbol refers to optional tractor accessories installed by the manufacturer on the customer´s
request.
Instruction manual´s passages related only to models equipped with DPF (diesel particle filter) are
labelled with this symbol.
Accessories that are not installed by the manufacturer in the standard way or * optionally on
the customer´s request (in the production plant) cannot be subject to a claim.
General safety regulations
z The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
z Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
z Do not wear loose clothing and free flying long hair.
z During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
SAFETY INSTRUCTIONS FOR USERS
1414
Starting the engine
z Only start the engine from the driver´s seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
z The key in the switch box must be in the 'I' position.
z When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
Caution! Electric shock hazard!
Driving operation
z Hoses of the hydrostatic steering, brakes and fuel system must be checked and replaced immediately
if any signs of damage are found. These are some examples of hose damage signs: - cracks on the
hose surface, releasing of pretensioning of hose connection (which can be verified by easy removal of
the hose from the connection) and mechanical damage of the hose. Hoses with indicated service life
must be replaced immediately after the expiration of the service period.
z The brakes and steering must be in the perfect condition all the time.
z During driving on roads with trailers and tools the brake pedals must be connected with a latch.
z Driving downhill without an engaged gear is forbidden.
z Pay special attention when driving on a slope and muddy, sandy, icy or uneven ground.
z Observe the maximum prescribed slope gradient of 12°.
z Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mudguard.
z Do not use the differential lock when driving into a bend.
z It is forbidden to get into and out of a moving tractor.
z When driving with machines attached to the rear hitches the load of the steered axle must not drop
below 18 % of the current weight of the set.
z When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 20 km/h.
z During aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for
the work with these machines (risk of shaft twist-off).
Transportation of persons, operation
z The number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
z Persons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
z Before putting the tractor in motion make sure there is no person or obstacle in the driving direction.
Recovery, pushing
z To recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook
Never use chains! Rupture of the chain represents a danger of death!
z During recovery it is dangerous to stand near the towing rope.
z It is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor.
z The front hook should be only use to recover the entire tractor, i.e. without any trailer or another
attached implement.
z Never recover the tractor with reduced gears engaged.
SAFETY INSTRUCTIONS FOR USERS
1515
z When pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden
blocks or bars between the tractor and the pushed vehicle.
Leaving the tractor
z Park the tractor only on an even land and where not possible, support with a shim assy.
z Do not park the tractor with an attached implement in the lifted position.
z Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is
coming, that could jeopardize your safety when leaving the tractor.
z Use steps and handles when leaving the tractor. When leaving the tractor by the right-hand side door
pay attention being in space of shifting lever and hand throttle control.
z Brake the tractor with parking brake before leaving tractor with running engine.
z Before leaving the tractor, do not forget to secure the tractor by manual brake. Engaging a gear does
not secure the tractor against rozjetím (clutch is disengaged), remove the key from the switchbox and
lock the cabin.
With stopped engine only
z All work connected with refuelling, cleaning, lubricating and adjusting the tractor or attached
implements may only be performed with the engine and moving parts of the tractor stopped except
functional checks of the brakes, hydraulic system and charging.
z Before removing the side plates of the hood it is always necessary to stop the engine. The tractor
engine can only run in a closed building or room if sufficient ventilation is ensured. Exhaust gases are
harmful for health.
Fire prevention principles
z Refuel the tractor best after the end of work and with the engine stopped.
z Do not refill fuel up to the top of the fuel tank in summer. Wipe spilt fuel immediately.
z Do not refuel the tractor near open flame and do not smoke.
z Do not smoke and do not use open flame when inspecting the battery electrolyte level.
z Make sure that fire safety instructions are strictly observed in environments with an increased danger
of fire (hay-lofts, straw-stacks, etc.).
z The tractors are not equipped with a fire extinguisher from the production plant.
Health and environment protection
z The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not
designed for work with aerosols and other harmful substances.
z Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the
operation and maintenance of the tractor may cause various skin disorders in case of direct contact
with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory
ways. Some of them may even cause systemic poisoning when swallowed.
z Persons that handle oil products are obliged to strictly observe safety and hygienic regulations, use
suitable means of protection and work in well ventilated rooms.
SAFETY INSTRUCTIONS FOR USERS
1616
Working with oil products
z After the end of work or before a meal you should wash yourself with a mild agent and treat your
hands with a suitable ointment or cream.
z When connecting and disconnection quick-couplers of the hydraulic circuits use any piece of cloth to
remove residual oil remaining in the socket or on the plug of the quick-coupler.
Waste disposal
z When disposing of the tractor or its parts (incl. operation liquids) after the end of their service life you
must observe relevant provisions of valid acts and implementation directives of these acts of the
country where the tractor is used. The last seller of the tractor is obliged in accordance with the Waste
Act to inform the consumer - during the sale of the tractor - about the way of collection of some used
parts of the tractor. This is the case of oil and other operation liquids, batteries and tyres. These used
products must be received from the consumer without any obligation of the consumer to pay for this
service.
Preventive daily maintenance
z Perform this maintenance daily or after every 8 - 10 hours of operation at the latest.
Safety cab
z If the protective frame of the safety cab is damaged by corrosion, an accident or otherwise, the safety
cab must be replaced.
Air-conditioning
z Disassembling, turning or otherwise handling the screw union of the air-conditioning system is not
allowed in any case. Sudden leak of the coolant may occur, causing quick local cooling. Contact or
freezing of components in hands may cause serious damage of some tissues.
z The air-conditioning system is equipped with quick-couplers that make it possible to separate the cab
from the tractor body if necessary without any coolant leak. Entrust interventions into the airconditioning system to a specialized repair shop.
Electric installation
No additional interventions into the electric installation (connection of other electric
appliances) are permissible due to its possible overloading!
z The values of the electric installation are:
Nominal voltage 12 V =
Grounded minus pole ( - ) pole
z Using starting trucks or auxiliary power supplies with a different voltage or polarity may cause serious
failures of the tractor.
z When handling the battery you must pay increased attention and avoid short-circuits. In tractors
equipped with a battery disconnector switch the disconnector off when handling the battery.
z Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of
the tractor.
plug
SAFETY INSTRUCTIONS FOR USERS
1717
Work in a chemically aggressive environment
z If the tractor is operating in a chemically aggressive environment (e.g. working with chemical sprays,
fertilizers, in environments with high concentrations of salt, etc.), it is always necessary to clean the
tractor thoroughly from chemically aggressive substances and neutralize them after the termination of
the work according to the manufacturer's instructions.
Front passenger´s seat notification
UPOZORNĚNÍ:
Transportation of personnel on front passenger´s seat is
allowed only with road transportation.
- Transportation of front passenger outside the
seat designed for this purpose is forbidden.
- Using the seat for front passenger during the work
with a tractor (e.g. during the work on the fields) is
explicitly forbidden.
- The use of safety belt on front passenger´s seat is
governed by valid regulations. In this respect, keep
the regulations valid in the country, where the tractor
is operated.
FH13N002
Protection of cab against aerosols
The cab of Zetor tractors in standard design is not
designed for work with aerosols and other health
hazardous substances.
The level of cab protection in standard design complies
with EN 15695-1:2009 standard - level 2 (only dust proof
cab).
FH13N003
The level of external noise of tractor
The exposition to the effects of high levels of noise for a longer period of time may lead to
hearing disorders or deafness. Protect your hearing with protective means, e.g. headphones, ear
s etc.
Resulting levels of noise when measuring noise for hearing of a person near a tractor. Based on European
directive 2009/63/EC - Amendment VI.
Model Forterra HD 130 Forterra HD 140 Forterra HD 150
Travel speed 40 km 40 km 40 km
Tractor noise levels when travelling dB (A) 81 82 85
Tractor noise levels when standing dB (A) 82,5 82,5 83,5
A
SAFETY INSTRUCTIONS FOR USERS
1818
The level of internal sound of tractor
The exposition to the higher sound levels for longer periods of time may lead to hearing
disorders or deafness. Protect your hearing with protective measures, e.g. headphones, ear plugs
etc.
Resulting levels of noise when measuring noise for hearing of driver. Based on European directive
2009/76/EC.
Model Forterra HD 130 ForterraHD 140 Forterra HD 150
Travel speed 40 km 40 km 40 km
Noise levels - Closed windows dB (A) 76 76 76
The level of vibrations on driver´s seat
ZETOR tractors are classified in A category in classes I and II. ´A´category includes all tractors with set level
of vibrations owing to similar specifications of construction:
Results of measurement on testing bench are listed in the following table pursuant to directive 78/764/EEC.
The value a*wS is an adjusted value of effective acceleration balanced according to vibration movement.
The following table is valid for all type series of Zetor tractors.
Class I & II
Brand of seat Model Springing
(1)
a*
wS
(m/s²)
a*
(m/s²)
wS
(2)
GRAMMER MSG85/721 mechanical 1,18 0,8
GRAMMER MSG95A/721 pneumatic 1,16 1,1
MARS 78/764-73xx mechanical 1,25 1,23
SEARS 3008 mechanical 1,24 1,06
SEARS 3045 pneumatic 1,13 1,03
(1) Values corresponding to driver´s weight of 50 kg.
(2) Values corresponding to driver´s weight of 120 kg.
Tractors equipped with front end loader
Zetor Tractors in standard design are designed for utilization in agriculture and are not designed for special
purposes.
Tractors designed for operation within the European Union must be equipped, in case of using front end
loader, with a protective structure (FOPS - Falling Object Protective Structure) protecting drivers from
potential falling objects.
It is necessary to observe applicable local valid regulations in countries which are not part of the European
Union.
Two types of cab roofs are mounted to Zetor tractors.
1. Standard cab roof
2. Cab roof designed for tractors equipped with front end loader meeting the OECD code 10 (FOPS)
conditions.
Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according
to point 2.
From safety reasons, series ZETOR tractors supplied without front end loader with standard roof pursuant to
point 1 must not be equipped or used with front end loader.
In case of additional front end loader assembly, it is necessary to equip tractor with cab roof pursuant to point
2.
Only front end loaders approved by ZETOR TRACTORS may be mounted to ZETOR tractor.
dditional assembly of front end loader approved by ZETOR TRACTORS can be done only by
authorized ZETOR service.
It is forbidden to use front end loaders unapproved of by ZETOR TRACTORS.
Not observing this instruction may cause serious accidents.
Carefully observe instructions for use supplied by the manufacturer of front end loader.
r
y
SAFETY INSTRUCTIONS FOR USERS
1919
Principles for operating tractors equipped with front end loade
Carefully study operation manual supplied by the manufacturer of front end loader.
In case of discord of Principles for operating tractors equipped with front end loader and operation
manual for front end loader, which was supplied b
the manufacturer of front end loader, the wording
listed in operation manual supplied by the manufacturer of front end loader shall apply.
z The use of front end loader for transporting material at places accessible to the public is forbidden.
z The use of front end loader for transporting material in places inaccessible to the public is possible
only in a limited way. In such case, instructions in user's manual supplied by the loader manufacturer
must be observed.
z Observe local valid regulations at all times.
z A strict ban on transportation and lifting of people by means of loader is in effect.
z No matter whether the front end loader is loaded or empty, no-one may stand in front of the loader if it
is in lifted position. When driving with a lifted loader, there is a risk of load transported by front end
loader falling (there is a risk of disrupting the balance of the tractor).
z Never leave the tractor standing with the loader in lifted position.
z If it is necessary to open the bonnet of the engine at intervention, disconnect the front end loader first
or secure hydraulic rollers of front end loader by metallic props designed for this purpose.
z Hydraulic circuit of the front end loader is designed in such a way to endure the maximum operation
pressure of 20 MPa (200 bar). Do not do any changes on couplers of hydraulic circuit hoses.
z Any front end loader ZETOR mounting without observing the recommendation of ZETOR TRACTORS
valid to the day of pur-chase revokes the validity of guarantee for the whole of supply.
z The loader may be used, maintained and repaired only by people who perfectly know the machine
and who are informed about potential risks.
z When driving on roads do not transport any material on the front end loader.
z It is necessary to observe special instructions related to accidents prevention and general rules
related to technical safety, la-bour medicine, labour hygiene and regulation defining operation on
roads.
z The manufacturer does not bear any responsibility for any potential damage incurred as a result of
changes conducted on the loader without their consent.
z Do not ever adjust the front end loader by yourselves and do not use the adjusted front end loader
without prior ZETOR´s ap-proval. The loader may become dangerous as a result of not observing
these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury.
z Use front end loader without additional weights on the tractor (danger of mutual contact). The load of
front and rear drive axle must not exceed the maximum permitted load listed in the manual. The use
of front end loader requires mounting of counter weight in the rear part of the tractor.
z Each working tool was reconstructed for the purpose of specific usage and has its own tolerance of
resistance and tightness.
z It is forbidden to use front end loader for cultivating soil and stubbing. Such work needs to be done
with a special tool, front end loader is not designed for doing this.
z Using controls which would set the loader into motion without driver holding the gear shifting lever is
strictly forbidden and re-sults in installation not meeting the prescribed standard.
z To penetrate the loaded material, better use the kinetic energy of the tractor rather than pressing force
which causes higher strain of both the loader and the tractor.
z Do not overload hydraulic parts if the load is too heavy or pistons are in end positions.
z Control the loader exclusively from driver's seat, if you are sitting on driver's seat.
z Do not leave the seat if you have not blocked any movement of controls.
z No people can be present in the working zone of the loader.
z When working with a lifted loader, mind electric and external cables etc.
z Loader/tractor set needs to be parked on a horizontal and solid base, the arms of the lifting device
must be set in the lower position
You will find more information in user's manual to front end loader.
Important notification: Work always safely and with consideration.
(
SAFETY INSTRUCTIONS FOR USERS
2020
Zetor tractors used for work in the woods
Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example,
protection against a fal-ling tree or branch on a cab or penetration of objects to a cab.
If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected
against these risks.
It is necessary to observe applicable local valid regulations in countries which are not part of the European
Union.
To ensure this protection, it is advisable to conduct assembly of a specific protective structure, like for
example FOPS / OPS (Fal-ling Object Protective Structure / Operator Protective Structure), tested according
to standards for forest machines.
Only forest superstructures approved by ZETOR TRACTORS can be mounted to ZETOR
tractors.
In case of additional assembly of further tractor equipment for working in the woods, full responsibility is
borne by the supplier and manufacturer of the protective structure that all the safety regulations (e.g: OPS /
FOPS), all the conditions of homologation (e.g. the area of driver's view, lighting, parameters, permissible
weight etc.) are met, same as for the provision of due assembly of pro-tective equipment. The
supplier/manufacturer of protective construction is also obliged to conduct all the necessary validation
approval) steps required by the legislature of the country in which the tractor is operated.
Preventive daily maintenance
PREVENTIVE DAILY MAINTENANCE
2121
Perform this maintenance daily or after every 8 - 10 hours
of operation at the latest.
Fuel system leaks
Check the fuel system for leaks, including the fuel tank.
Repair any leaks immediately. The hole for draining dirt
from the fuel tank is found in its bottom.
F11N004
Engine oil level
After unscrewing and removing the oil dip-stick check the
oil quantity in the engine and then check the connection of
the engine lubrication system for leaks. Maintain the oil
level between the dipstick marks.
Cooling system
Check the connections of the engine cooling system for
leaks and the coolant quantity in the expansion tank.
Replenish the missing quantity up to the upper mark
indicated MAX. The minimum acceptable cooling liquid
level is indicated by the MIN mark.
Only release the overpressure plug when the
coolant has cooled down! There is a danger of
scalding!
F11005
XF_02_193
F_02_3a1
PREVENTIVE DAILY MAINTENANCE
2222
Liquid brakes
Check the liquid brakes for leaks as well as the liquid
control of the clutch and the braking liquid level in the
expansion tank.
Maintain the brake liquid level in the range of 3/4 of the
tank content (max. level) and 1/2 of the tank content
(minimum level).
Trailer air brakes
Check the air system of the brakes for leaks and the
efficiency of the tractor brakes with a trailer (see the
Maintenance instructions chapter; the Checking the air
systems for leaks section of this Operator´s Manual).
FH12N017
Trailer hydraulic brakes
Check the hydraulic brakes of the trailer for leaks.
Hydrostatic steering
z Check the oil level in the hydrostatic steering tank.
z Check the tightening of screws and nuts of the
steering rods and levers.
z Check the condition of all the hoses of the hydraulic
steering circuit for damage and for oil leaks.
F12N064
F13
D402
PREVENTIVE DAILY MAINTENANCE
2323
Air cleaner
If the air cleaner is heavily clogged with dirt, this condition
is indicated by a sensor that lights up an indicator on the
dashboard.
Cab filtration
Check and if necessary clean the cab ventilation air filters
installed in the front overhang of the roof.
The filter exchange interval depends on the dustiness of
the working environment.
Partial regeneration can be performed by beating out or
blowing with compressed air.
Do the cleaning or replacement of the filter elements after
removing the covering grills in the roof overhang.
At the customer's request we supply filters with active
carbon.
F_02_6a
Don't clean the filter; don't flush it with
compressed air.
Hitches
Check the condition of the hitching and attachment
systems of the tractor and trailer.
After wirk with front implements and in case of cooler clogging
After work with front implements:
- Check the connections of the external hydraulic circuit of
the control of the front three-point hitch for leaks
Clogging of the coolers:
- Release and slide the cooler to the left side of the tractor.
- Clean the front walls of the engine (gearbox, airconditioning condenser) cooler with compressed air (blow
air in the direction from the engine).
- Remove residual dirt from the space under the hood so
that it should not be suctioned again.
F_02_9
F18
F_02_100
PREVENTIVE DAILY MAINTENANCE
2424
Tyres and wheels
Check the air pressure in the front and rear tyres.
Depending on the character of work adjust the pressure to
the recommended value. Check and if necessary retighten
the bolts of the front and rear wheels.
Never drive with loose wheel bolts!
Short functional test
After starting the engine check whether the hydrostatic
steering failure, engine lubrication and charging indicators
have gone off.
Verify the function of the hydraulic steering circuits and
check them for leaks.
F11006
FH12N014
Tractor user must be properly acquainted with recommended operating and safety rules for
p
.
p
ACQUAINTANCE WITH THE TRACTOR
2525
safe tractor operation in advance. It is too late to do it within operation!
Safety cabin
Use the left side of the tractor for getting on
and getting off the tractor.
Use three-stage climbing irons and hold the bars
when getting on and getting off the tractor.
Pay increased attention in the area of gear shifting
lever and manual throttle lever.
Safety cabin is equipped with toned glass.
Opening the door from the outside
Door can be opened from the outside by pressing
a button. Left door can be locked.
F11N039
Opening the door from the inside
1. Lever for opening the door from the inside
2. Lever for opening the door from the inside
The door is held by a gas strut with a full opening.
Driving with open door is not recommended for their
possible damage.
It is forbidden driving with open door due to its
ossible damage
Rear window
Is equipped with a handle and in an open position is
locked by gas spruts. Rear window is heated.
When driving on an uneven surface we
recommend to secure the window in a closed position
- danger of window cracking. Before starting the work
with the machinery Before starting the work with
mounted in three-point hitch of the tractor, make sure
that there is not a danger of collision between the
mounted tools with maximum lifting of rear three-
oint hitch and open rear window. In case of collision
we recommend to work with a closed window.
F_02_11
F23
Side window
p
t
ACQUAINTANCE WITH THE TRACTOR
2626
The window is secured in the partly open position with
a plastic latch. You can open the door by lifting the latch
towards yourself upwards and pushing it into the groove.
Then, the window will be secured in the fixed position.
Control panel on the right column of the cabin
1 - two-way switch of the front wiper and front washer
control
2 - rear wiper switch
3 - front working lights on the roof of the cabin switch
4 - rear working lights on the roof of the cabin switch
5 - *rear view mirrors heating switch
6 - *rear window glass switch
7 - front wiper-speed switch
FHD14N021
FHD14N022
Control panel on the right rear mudguard
FHD14N023
The following controls are located on the control panel of the right rear mudguard:
1 - Rear PTO shaft pre-selection lever - more in DRIVE OF AGRICULTURAL MACHINES chapter
2 - Axle lock control switches, front axle control switches, front drive axle engagement switches, multiplier
pre-selection switches (for more see DRIVING OPERATION chapter), PTO shaft control switches (for more
see DRIVE OF AGRICULTURAL MACHINES chapters)
3 - Electrohydraulic control panel (for more see ELECTROHYDRAULICS chapter)
4 - External hydraulic circuits outlets control panel (for more see HYDRAULIC EQUIPMENT chapter)
5 - Manual gas lever
6 - Starter
7 - Three-
in socke
Switches located on the control panel
ACQUAINTANCE WITH THE TRACTOR
2727
FHD14N076
The switches for controlling axle locks, front axle control switches, front drive axle engagement switches,
multiplier pre-selection switch (for more see DRIVING OPERATION chapter), and PTO shaft control
switches (for more see DRIVE OF AGRICULTURAL MACHINES chapter)
1 - Front drive axle control switch
2 - Axle lock switch
3 - Switch for front drive axle suspension mode setting
4 - Switch for height adjustment of the front part of the tractor
5 - Front PTO shaft switch
6 - Rear PTO shaft switch
7 - Rear PTO shaft revolutions selection switch
8 - Automatic disengagement of rear PTO shaft clutch switch
9 - Multiplier pre-selection switch
10 - Not engaged
Front wiper speed switch
The front wiper speed switch is turned on using the switch
located on the right column of the cabin.
Setting the wiper cycle period:
Turn on the speed switch, after the front window has been
wiped, turn off the speed switch, wait the required period
between wipes and turn on the speed switch.
The required gap between wipes is automatically set.
Windshield washer tank
Windshield washer tank is placed on the rear wall of the
cabin from the outside side.
FHD14N077
F_02_152a
Windshield washer engagement
ACQUAINTANCE WITH THE TRACTOR
2828
Windshield washer is set in activity by pressing a switch of
front double-gear windshield washer placed on the right
column of the cabin. The maximum length of uninterrupted
pump run of windshield washer is 20 s.
When using a front window washer, the front window is
automatically wiped. The number of wipes depends on the
length of time the washer is used.
Passenger´s seat
Passenger´s seat is tiltable and placed on the left
mudguard of the cabin.
FHD14N024
Seat tilting out
Passenger´s seat to be tilted out in the direction of an
arrow (1) upward. Locking of the seat is done
automatically.
Seat tilting
Lift the passenger´s seat in the direction of an arrow (2),
pull the lever (3) to the direction of the driver´s seat, tilt the
seat in the direction of an arrow (4).
FH12N020_1
FH12N020_2
FH12N020_3
Shelf
ACQUAINTANCE WITH THE TRACTOR
2929
Shelf is placed on the left side of driver´s seat.
Toolbox is placed in the rear part of the cabin behind the
driver´s seat.
Another shelf is placed on the right mudguard.
F31
Rear view mirrors
Before the drive or starting the work, adjust rear view
mirrors so that they enable to monitor the whole drive way
or working field.
FHD14N025
F_02_12
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