Zetor CRYSTAL HD 150, CRYSTAL HD 170 Operator's Manual

CRYSTAL HD
OPERATOR´S MANUAL
2/2018
150 170
Tractor is Zetor. Since 1946.
ZETOR
1
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully. In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work. If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your reliable and long-term friend. The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
The technical specifications and information about the design, equipment, material and app earance are valid at the time of print. The manufacturer reserves the right to implement changes.
The instructions for use are a part of the machine.
2
Location of serial numbers............................................................................................................................11
CONTENTS
3
Safety instructions for users.........................................................................................................................13
General safety regulations...........................................................................................................................13
Proper clothing ............................................................................................................................................13
Starting the engine .....................................................................................................................................14
Driving operation .........................................................................................................................................14
Risk of the tractor overturning .....................................................................................................................15
Transportation of persons, operation ..........................................................................................................15
Fire prevention principles ............................................................................................................................16
Preventive daily maintenance......................................................................................................................18
Driver's seat.................................................................................................................................................19
Front passenger´s seat notification.............................................................................................................19
Protection of cab against aerosols ..............................................................................................................19
Level of external and internal noise.............................................................................................................20
The level of vibrations on driver´s seat........................................................................................................20
Aggregation tractor - machine/trailer...........................................................................................................21
Tractors equipped with front end loader......................................................................................................21
Principles for operating tractors equipped with front end loader.................................................................22
Zetor tractors used for work in the woods...................................................................................................23
Safety labels................................................................................................................................................23
Preventive daily maintenance.......................................................................................................................25
Preventive daily maintenance......................................................................................................................25
Fuel system leaks........................................................................................................................................25
Engine oil level ............................................................................................................................................25
Cooling system............................................................................................................................................25
Windshield washer tank ..............................................................................................................................26
Washer nozzle.............................................................................................................................................26
Fluid reservoir for front axle brake control...................................................................................................26
Hydrostatic steering.....................................................................................................................................27
Air cleaner ...................................................................................................................................................27
Cab filtration ................................................................................................................................................27
Hitches.........................................................................................................................................................28
Inspection of fouling of coolers....................................................................................................................28
After work with front implements and in case of cooler clogging ...............................................................28
and wheels ........................................................................................................................................29
Tyres
Short functional test ....................................................................................................................................29
Tractor operation brakes .............................................................................................................................29
Trailer brakes
Acquaintance with the tractor.......................................................................................................................31
Safety cabin.................................................................................................................................................31
Opening the door from the outside..............................................................................................................31
Opening the door from the inside................................................................................................................31
Rear window................................................................................................................................................32
Side window ................................................................................................................................................32
Emergency exits..........................................................................................................................................32
Hinged lid.....................................................................................................................................................32
Adjustable screen and cover of the swing lid..............................................................................................33
Shelf.............................................................................................................................................................33
Rear view mirrors ........................................................................................................................................33
Internal lighting............................................................................................................................................34
Cabin steps illumination...............................................................................................................................34
Aggregation opening ...................................................................................................................................34
Driver´s seat ................................................................................................................................................35
Passenger´s seat.........................................................................................................................................36
Tilting and protrusion of steering wheel.......................................................................................................36
Control panel on the right column of the cabin............................................................................................36
Windscreen wiper........................................................................................................................................37
Front wiper speed switch.............................................................................................................................37
Rear window wiper......................................................................................................................................37
Windscreen washer.....................................................................................................................................37
Upper working lights switching on...............................................................................................................38
Control panel on the right rear mudguard ...................................................................................................38
Switches located on the control panel.........................................................................................................39
...............................................................................................................................................29
Panel of the instrument panel......................................................................................................................40
CONTENTS
4
Lights switch................................................................................................................................................41
Lights switch between the grill and the cabin..............................................................................................41
Direction lights, lower beam head lights, head lights and horn switches....................................................41
Switch box ...................................................................................................................................................42
Switch box key in the position (0)................................................................................................................42
Switch box key in the position (I).................................................................................................................42
Switch box key in the position (II)................................................................................................................42
Manual throttle.............................................................................................................................................43
Pedals and levers........................................................................................................................................43
Reversing lever............................................................................................................................................43
Gear shifting lever .......................................................................................................................................43
Gear shifting scheme...................................................................................................................................44
Road and reduced speeds shifting lever.....................................................................................................44
PTO revolutions preselection lever .............................................................................................................44
Manual brake lever and coupling for semi-trailer control lever....................................................................44
Battery disconnector....................................................................................................................................45
Heating control panel, * air-condition ..........................................................................................................46
Heating valve control (A).............................................................................................................................46
Switch air-condition (C) ...............................................................................................................................46
Air circulation in cabin control (D)................................................................................................................47
Proper function of the heating and air-condition system.............................................................................47
Fast heating of the cabin area.....................................................................................................................47
Fast cooling of the space of the cabin.........................................................................................................47
Immediately after cooling the cabin.............................................................................................................48
Operation of heating or air-condition with tractor´s work.............................................................................48
Air-condition and heating registers (A)........................................................................................................49
Front windshield (B) defrosting....................................................................................................................49
*Air filter with ac
Fuel tank......................................................................................................................................................51
Fuel tank drain plug.....................................................................................................................................51
Minimum fuel
Urea tank.....................................................................................................................................................52
Instrument panel.............................................................................................................................................53
Instrument panel - signal lamps ..................................................................................................................53
Instrument panel - instruments....................................................................................................................54
Instrument panel - buttons...........................................................................................................................54
Display description ......................................................................................................................................55
Display - change of display..........................................................................................................................56
Display - display of air pressure in the air-pressure system of the tractor ..................................................59
Display - warning of low air pressure in the air-pressure system of the tractor ..........................................59
Display - resetting data................................................................................................................................60
Display - manual brake................................................................................................................................60
Display - service menu................................................................................................................................61
Service menu...............................................................................................................................................61
Display - indicator of service inspection intervals........................................................................................61
Exceeding the service interval.....................................................................................................................61
Zeroing (reset) of the indicator of service inspection intervals....................................................................62
Error signalling.............................................................................................................................................62
Display - error messages.............................................................................................................................63
Description of the display of error messages..............................................................................................63
Symbols of tractor nodes.............................................................................................................................63
Display - history of defects ..........................................................................................................................64
Display - setting language mutation............................................................................................................64
Display - backlight of display.......................................................................................................................65
Display - setting of day and night backlight of the display...........................................................................65
Display - setting the automatic mode of the display backlight.....................................................................66
Display - setting and calibration...................................................................................................................
Travel speed calibration .............................................................................................................................68
Setting of steering sensors of the front axle
Display - machined area..............................................................................................................................69
Machined area menu...................................................................................................................................70
Processed area - user selection..................................................................................................................70
tive carbon.........................................................................................................................50
amount in the fuel tank..........................................................................................................51
67
................................................................................................69
The processed area - setting of the width of aggregation...........................................................................71
CONTENTS
5
Machined area record..................................................................................................................................72
System of treatment of exhaust gases - setting..........................................................................................72
Instrument panel - warning..........................................................................................................................73
Replenish fuel..............................................................................................................................................73
Add urea......................................................................................................................................................73
High temperature of the cooling liquid.........................................................................................................74
Low level of the cooling liquid......................................................................................................................74
High temperature of the engine oil..............................................................................................................75
High air temperature in the engine air intake system..................................................................................75
Water in the coarse filter of fuel...................................................................................................................76
High oil temperature in the gearbox............................................................................................................76
Full pushing filter of the gearbox distributor ................................................................................................77
Signalling of driver's seat.............................................................................................................................77
Indication of speed and engine power reduction ........................................................................................77
Clutch couplings overheating signalization ................................................................................................78
Signalization of a need to replace engine oil outside the service interval...................................................78
Rear PTO speed lever position indication ..................................................................................................79
System of additional treatment of exhaust gases.......................................................................................81
Conditions for DPF operation......................................................................................................................81
DPF signalization.........................................................................................................................................81
DPF filter regeneration ...............................................................................................................................82
Conditions for SCR system operation.........................................................................................................83
Urea (Aqueous Urea Solution AUS 32, DEF)..............................................................................................84
Principles for safe handling of urea (AUS 32, DEF)....................................................................................84
Error signalling of SCR system ...................................................................................................................85
Indication of DPF and SCR errors on the display of the instrument panel..................................................85
Indication of amount of urea in the tank......................................................................................................86
Reduction of the engine power and engi
Long-term shutdown of tractor ....................................................................................................................88
Repairs and maintenance of the system of additional treatment of exhaust gases....................................88
Driving operation............................................................................................................................................
Starting the engine ......................................................................................................................................89
Blocking of the start.....................................................................................................................................89
Non-permitted starting.................................................................................................................................89
If you do not succeed in starting the engine................................................................................................90
Immediately after start.................................................................................................................................90
Engine heating.............................................................................................................................................90
Error signalling.............................................................................................................................................91
Indication of the limitation of the engine power and engine revolutions......................................................91
Signalling errors in the system of additional treatment of exhaust gases...................................................91
Diesel particle filter ......................................................................................................................................92
Filter of solid particles - indication of operation and failures of the system.................................................92
Diesel particle filter regeneration.................................................................................................................92
Driver´s seat - safety switch ........................................................................................................................92
Reversing lever............................................................................................................................................93
Reversing lever position signalization.........................................................................................................93
Gear shifting ................................................................................................................................................93
Shifting road and reduced speeds...............................................................................................................93
Road and reducing speeds lever position signalization..............................................................................94
The principles of appropriate use of tractors...............................................................................................95
The description of the system of travel clutches .........................................................................................95
The way of controlling the travel clutch by ..................................................................................................95
The differences in ways of controlling the travel clutch by..........................................................................95
Interrupted sound signal..............................................................................................................................96
Dead start of the tractor...............................................................................................................................96
Dead start of tractor in regular operation - automatic dead start function
Dead start by means of automatic dead start function................................................................................97
Dead start of tractor in regular operation - clutch pedal..............................................................................97
Dead start - using the clutch pedal
Change the direction of drive.......................................................................................................................98
Change the direction of drive by means of reversing lever.........................................................................98
Change the direction of drive - using the clutch pedal................................................................................98
ne revolutions..............................................................................87
89
...................................................97
..............................................................................................................97
Gear shifting ................................................................................................................................................98
CONTENTS
6
Gear shifting - Using the clutch pedal .........................................................................................................98
Gear shifting - using the clutch control button on the head of gear shifting lever ......................................99
Blocking the automatic dead start function..................................................................................................99
Engine speed preselection system..............................................................................................................99
Description of the engine speed preselection functions............................................................................100
Driving the tractor using the engine speed preselection system...............................................................102
Automatic engine speed preset mode.......................................................................................................103
Automatic engine speed preset mode for operation in field mode............................................................103
Automatic engine speed preset mode for PTO operation in stationary mode ..........................................104
Three-gear torque multiplier......................................................................................................................105
Signalization of multiplier function.............................................................................................................105
Increasing, decreasing the travel speed by two gears..............................................................................105
Multiplier preselection switch.....................................................................................................................106
Automatic multiplier shifting.......................................................................................................................106
Front drive axle control..............................................................................................................................107
Driving with engaged front axle drive ........................................................................................................107
Front Drive Axle Control - Manual Mode...................................................................................................107
Automatically disconnect the front axle - manual mode............................................................................109
Front Drive Axle Control - Automatic Mode...............................................................................................109
Automatic front axle control mode.............................................................................................................109
Suspension front drive axle.......................................................................................................................110
Automatic front axle suspension mode .....................................................................................................110
Front axle suspension suspension blocking mode....................................................................................110
Height adjustment of the front part of the tractor.......................................................................................111
Axle lock control of rear and front axle......................................................................................................111
Automatic axle lock control of rear and front axle .....................................................................................112
Automatic mode of different
Driving up the slope...................................................................................................................................112
Driving down the sl
Foot brakes................................................................................................................................................113
Braking with one brake pedal....................................................................................................................113
Turning on the one pedal braking system.................................................................................................114
Warning signalization of air pressured drop..............................................................................................114
Emergency braking....................................................................................................................................115
Unblocking the tractor brakes when the air pressure drops......................................................................115
Hand brake................................................................................................................................................116
Manual brake - signalization......................................................................................................................116
Brakes of trailers and semi-trailers............................................................................................................117
Connection of the ABS system of the trailer or semi-trailer ......................................................................117
Button to temporarily deactivate the trailer or semi-trailer hydraulic brakes.............................................117
Temporary deactivation of the trailer or semi-trailer air brakes using the handbrake lever......................118
Air brakes of trailers and articulated trailers..............................................................................................119
One-hose and two-hose brakes ................................................................................................................119
One-hose brakes.......................................................................................................................................119
Two-hose brakes.......................................................................................................................................119
Hydraulic brakes of trailers........................................................................................................................120
Connecting and disconnecting quick couplings of trailer hydraulic brakes...............................................120
The socket for connection of the electrical installation of the trailer or semi-trailer...................................120
Stopping the tractor - manual brake..........................................................................................................121
Stopping the engine...................................................................................................................................121
Leaving the tractor.....................................................................................................................................121
Warning signalization of hydrostatic steering failure.................................................................................122
Important warnings....................................................................................................................................122
Limiting travel speed .................................................................................................................................122
Running in the tractor..................................................................................................................................123
General principles of new tractor run-i
In first 10 hours of operation......................................................................................................................123
From 100 hours of operation
Transportation ..............................................................................................................................................125
Front hook..................................................................................................................................................125
Height adjustment and disassembly of the CBM stage hitch....................................................................126
Automatic mouth of the CBM stage hitch..................................................................................................126
ope..............................................................................................................................112
ial lock control................................................................................................112
n in first 100 hours of operation ....................................................123
.....................................................................................................................123
Swing drawbar ..........................................................................................................................................126
CONTENTS
7
Modular system of hitches for trailers and semi-trailers............................................................................127
Swinging draw-bar console module ..........................................................................................................127
Swinging draw-bar console with a fixed pin module .................................................................................127
Console with a ø 80 ball module...............................................................................................................128
Hitch for a single-axle CBM semi-trailer....................................................................................................128
Uncoupling of a single-axle trailer.............................................................................................................128
Coupling of a single-axle trailer.................................................................................................................128
Maximum permissible vertical static load of hitches for trailers and semi-trailers.....................................129
Drive of agricultural machinery...................................................................................................................131
Work with PTO shaft..................................................................................................................................131
Display of revolutions of PTO shafts .........................................................................................................132
Replaceable end points of rear PTO shaft................................................................................................132
Control elements of PTO shafts ................................................................................................................132
The buttons for activation of PTO shafts...................................................................................................132
Selection switch of rear PTO clutch revolutions (P.T.O.)..........................................................................133
Rear PTO shaft revolutions preselection lever..........................................................................................133
Standard and economical independent revolutions of rear PTO shaft .....................................................134
Dependent and independent rear PTO shaft revolutions..........................................................................134
Automatic disengagement of PTO clutch..................................................................................................135
Setting automatic disengagement of PTO shaft clutch - display description............................................135
Automatic disengagement of PTO shaft clutch - return to basic setting...................................................135
Work with automatic disengagement of PTO shaft clutch.........................................................................136
Facilitating connection of joint shaft of an aggregated machine to the tractor..........................................137
Working modes of PTO shafts ..................................................................................................................137
Activation of the rear PTO shaft - independent revolutions - common working mode..............................138
Activation of the rear PTO shaft - independent revolutions - stationary working mode............................139
Deactivation of the rear PTO shaft - independent revolutions ..................................................................140
Rear PTO shaft switch
Front PTO shaft.........................................................................................................................................142
Activation of the front PTO shaft - common working mode
Activation of the front PTO shaft - stationary working mode.....................................................................143
Deactivation of the front PTO shaft ...........................................................................................................143
Maximum transferred output......................................................................................................................144
Drive of machines with greater inertia masses..........................................................................................144
Hydraulic system..........................................................................................................................................145
Hydraulic system.......................................................................................................................................145
Indication of low oil temperature................................................................................................................145
Hydraulic pump..........................................................................................................................................145
Control elements placement......................................................................................................................146
Outer hydraulic circuit................................................................................................................................146
Connecting and disconnecting quick-couplers..........................................................................................146
Quick-couplings with drip collection ..........................................................................................................146
Amount of oil taken from outer hydraulic drives........................................................................................147
External hydraulic circuit controls..............................................................................................................148
Controls of external hydraulic circuit description.......................................................................................148
External hydraulic circuit controls activation..............................................................................................148
External hydraulic circuit controls function................................................................................................149
Setting oil flow through quick couplers......................................................................................................149
External hydraulic circuits control by means of a joystick .........................................................................150
External hydraulic circuit front outlets and front three-point hitch .............................................................150
Front outlets of external hydraulic circuit - standard version of the tractor ...............................................151
Front outlets of external hydraulic circuit - tractor with auxiliary switchboard for front hydraulic circuits..151
Connecting machines and tools to external hydraulic circuit ....................................................................152
Electro-hydraulic system.............................................................................................................................153
Control element functions..........................................................................................................................153
Equipment 'OFF'........................................................................................................................................153
Blocking cancellation.................................................................................................................................
Quick sinking .............................................................................................................................................154
Transport of implements............................................................................................................................155
Stop pos
Vibration compensator (damper)...............................................................................................................155
Limitation of the upper position of the three-point hitch ............................................................................156
ition..............................................................................................................................................155
- dependent speed - ordinary mode of operation.................................................141
.......................................................................142
154
Lowering speed .........................................................................................................................................156
CONTENTS
8
Free position..............................................................................................................................................156
Setting the control of three-point hitch.......................................................................................................156
Manual setting of control of three-point hitch ............................................................................................157
Automatic control of three-point hitch........................................................................................................157
Using the rear control................................................................................................................................158
External control buttons of the electro-hydraulic system...........................................................................158
Indication of EHR-B errors.........................................................................................................................159
Description of signals of EHR-B electro-hydraulic system errors..............................................................159
Description of minor errors of the EHR-B electro-hydraulic system..........................................................160
Hitches...........................................................................................................................................................161
Rear three-point hitch................................................................................................................................161
Safety principles of working with the three-point hitch ..............................................................................162
Height adjustment of the lifting draw-bars.................................................................................................162
Fixed and free position of the lower hydraulic draw-bars..........................................................................162
Limiting draw-bars.....................................................................................................................................162
Automatic limiting draw-bars ....................................................................................................................163
*Lower draw bar with CBM hooks .............................................................................................................163
Securing lower draw bars with CBM hooks...............................................................................................163
Upper draw-bar..........................................................................................................................................164
*Front three-point hitch..............................................................................................................................164
Front three-point hitch - standard version of the tractor............................................................................165
Controlling front three-point hitch mode - tractor version with auxiliary switchboard for front hydraulic
circuits .......................................................................................................................................................166
Adjusting the lowering rate of the front three-point hitch...........................................................................166
Hydraulic lock of the front three-point hitch...............................................................................................167
Working and transport position of the front three-point hitch ....................................................................167
Driving with agricultural machines attached to the front three-point hitch.................................................167
Wheel track chang........................................................................................................................................169
Front wheels track of front drive axle in tractors equipped with non-removable discs..............................169
Toe-in of the wheels of the front driving axle
Adjustment of toe-in of the wheels of the front driving axle.......................................................................170
Front drive axle fenders.............................................................................................................................171
Setting wheel stops with front drive axle
The gauges of the tractor rear wheels equipped with solid discs..............................................................172
Ballast weights..............................................................................................................................................173
*Rear wheel weights..................................................................................................................................173
*Front weights............................................................................................................................................173
*Weight of the front three-point hitch.........................................................................................................174
Valve for filling tyre tubes with liquid .........................................................................................................174
Procedure of filling the tyres with liquid.....................................................................................................175
Procedure of draining liquid from the tyres................................................................................................175
Wedging the front wheels..........................................................................................................................176
Antifreeze solution for tyre filling ...............................................................................................................176
Electric installation.......................................................................................................................................177
Basic service information...........................................................................................................................177
Accumulator battery...................................................................................................................................177
Battery disconnector..................................................................................................................................178
Accumulator battery maintenance.............................................................................................................179
Alternator...................................................................................................................................................179
Alternator maintenance .............................................................................................................................180
Electric installation overload .....................................................................................................................180
Fuse panels...............................................................................................................................................181
Checking the adjustment of the front grill headlights ................................................................................185
Adjusting the front grill headlights .............................................................................................................185
List of lamps ..............................................................................................................................................186
Tractor maintenance ....................................................................................................................................187
Service inspections....................................................................................................................................187
Steps performed daily before the start of work..........................................................................................187
Steps performed every 50 hours of work
Steps performed every 100 hours of work ................................................................................................187
Steps performed every 500 hours of work ................................................................................................187
Steps performed outside the interval of 500 hours of work....................................................................... 188
.............................................................................................170
...................................................................................................171
..................................................................................................187
Monthly performed actions........................................................................................................................188
CONTENTS
9
Filling and filter replacement......................................................................................................................189
Used operation liquids and filling - quantities............................................................................................190
Zetor service fillings...................................................................................................................................190
Oil in the gearbox and final drivehousing..................................................................................................190
Oil for the front driving axle........................................................................................................................190
Motor oils...................................................................................................................................................190
Specification of the oil for the gearbox housing and the final drive housing.............................................190
Specification of oil for the front driving axle...............................................................................................190
Other recommended service fillings tested on Zetor tractors....................................................................191
Oil to gear systems of tractors...................................................................................................................191
Front PTO oil .............................................................................................................................................191
Oil for the front driving axle........................................................................................................................192
Hydraulic brake liquid for the tractors........................................................................................................192
Plastic lubricant for the tractor...................................................................................................................192
A/C coolant................................................................................................................................................193
Liquid for the cooling system of the tractors..............................................................................................193
Fuel............................................................................................................................................................193
Urea (urea solution AUS 32) .....................................................................................................................193
Tractor greasing scheme...........................................................................................................................194
Safety instructions for lubrication of the tractor.........................................................................................194
Bearing housing of the front axle drive shaft ............................................................................................194
Suspension front drive axle.......................................................................................................................195
Hitch for a single-axle semi-trailer.............................................................................................................195
Front three-point hitch ...............................................................................................................................195
Three-point hitch........................................................................................................................................196
Hitch mouth for a trailer.............................................................................................................................196
Technical maintenance of the tractors after a general overhaul of the main groups ...............................196
Maintenance instructions ............................................................................................................................197
Opening the hood......................................................................................................................................
Checking the oil level in the engine...........................................................................................................197
Draining oil from the engine.......................................................................................................................198
Filling the engine with oil ...........................................................................................................................198
Replacing full-co
Fuel filtering...............................................................................................................................................200
Raw fuel filter clearing...............................................................................................................................200
Cartridge replacement in the raw fuel filter................................................................................................200
Cartridge replacement in the fine fuel filter................................................................................................201
Fuel system venting...................................................................................................................................201
Dry air cleaner maintenance instructions .................................................................................................202
Air cleaner disassembly.............................................................................................................................202
Recovery of the mainair cleaner element .................................................................................................202
Replacing the safety element of the air cleaner .......................................................................................202
Reassembly of the air cleaner elements ..................................................................................................203
Bleeding the hydraulic circuit of the hydrostatic steering .........................................................................203
Replacing the hydrostatic steering hoses .................................................................................................203
Replacing coolant .....................................................................................................................................204
Check and replacement of oil in gear box.................................................................................................205
Draining and checking holes ....................................................................................................................205
Checking the oil in gearbox ......................................................................................................................205
After draining oil ........................................................................................................................................205
Replacement of the transmission oil cleaner element with hydraulic pump suction filter ........................206
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard .................206
Cleaner insert in the tractor's brake air control valve replacement...........................................................207
Replacement of filter element of urea filter................................................................................................208
Filling, controlling and draining hole of oil of front drive axle.....................................................................209
Filling, cont
Front PTO .................................................................................................................................................209
Carbon filter installation instructions..........................................................................................................
Cleaning the heating filters........................................................................................................................210
Air filter with active carbon ........................................................................................................................210
Air-conditioning maintenance ...................................................................................................................211
Checking the air systems for leaks ...........................................................................................................211
ntinuous motor oil filter....................................................................................................199
rolling and draining hole of oil of front wheels reducers..........................................................209
197
210
Maintenance and treatment of tyres .........................................................................................................212
CONTENTS
10
Tractor shutdown and recommended points for tractor lifting...................................................................212
Adjustment....................................................................................................................................................213
Adjusting valve clearance..........................................................................................................................213
Flat belt drive tension of accessories ........................................................................................................213
Bleeding the front drive axle brake system ...............................................................................................213
Brake pedal free play setting.....................................................................................................................214
Brake adjustment.......................................................................................................................................214
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer............................................214
Adjusting the bowden cable.......................................................................................................................214
Main technical parameters ..........................................................................................................................215
Main tractor's parameters (mm) ................................................................................................................215
Technical data of engines..........................................................................................................................215
Permitted maximum load of front axle (kg)................................................................................................216
Permitted maximum load of rear axle (kg) ................................................................................................216
Permitted maximum weight of set 'tractor + mounted machine' (kg) ........................................................216
Manoeuvrability condition..........................................................................................................................216
Front tires steerability................................................................................................................................217
Change of the load-bearing capacity of the front tyres (%).......................................................................217
Bearing capacity of rear tires.....................................................................................................................218
Change of the load capacity of the rear tyres (%).....................................................................................218
Permitted combinations of wheels for tractors ..........................................................................................219
Performance on rear PTO shaft ................................................................................................................219
Lifting force of the three-point hitch...........................................................................................................219
Tensile force..............................................................................................................................................219
Speed of tractor with engine revolutions of 2 100 rpm and parameter of rear wheels (km/h)..................220
Dependent PTO shaft revolutions with nominal engine revolutions..........................................................221
Independent rear pto shaft revolutions......................................................................................................222
Speed of the Zuidberg front PTO..............................................................................................................222
Clearance-circle and turning circle diameter.............................................................................................222
Calculation of tractor load limit ..................................................................................................................223
Index...............................................................................................................................................................
227
C18N029
LOCATION OF SERIAL NUMBERS
11
1. Tractor data plate
2. Cab serial number
3. Engine serial number
4. Tractor serial number
When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below.
Tractor type
Tractor serial number
Engine serial number
The 'right', 'left', 'front' and 'back' indications refer to
LOCATION OF SERIAL NUMBERS
12
the driving direction of the tractor.
C15N002
Pay increased attention to the parts in the instructions for use and maintenance indicated with this
.
p
SAFETY INSTRUCTIONS FOR USERS
13
symbol.
The symbol can be found next to all important warnings related to the operational safety. Follow these warnings and be particularly careful in these situations! Inform your colleagues and other users about these warnings
The chapters indicated with this symbol should be carefully studied prior to operation, maintenance and tractor adjustment.
One of these symbols can be found next to all important warnings related to the operation, adjustment and repairs of the starter. Follow these warnings and be particularly careful in these situations!
This symbol is used to indicate the parts of the instructions for use related to the environmental
protection. Or the parts describing handling of hazardous wastes.
This symbol is used to indicate accessories for the tractor mounted in the production site on the
customer's request.
This symbol is used to indicate the parts of the instructions for use related only to the models
equipped with the diesel particulate filter DPF.
This symbol is used to indicate hot surfaces. Increased care should be taken when working in
their vicinity; risk of injury.
Accessories which are not mounted as a standard or * on the customer's request in the
roduction site (from the manufacturer) cannot be subject to a complaint!
This symbol identifies escape routes.
General safety regulations
z The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
z Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
z Do not wear loose clothing and free flying long hair. z During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
SAFETY INSTRUCTIONS FOR USERS
14
z The engine cannot be started by driving the tractor downhill. z The engine cannot be started by towing the tractor with another tractor. z Only start the engine from the driver's seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
z The key in the switch box must be in the 'I' position. z When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric mains.
Caution! Electric shock hazard!
Driving operation
z Hoses of the hydrostatic steering, brakes and fuel system must be checked and replaced if any signs
of damage are found. These are some examples of hose damage signs: - cracks on the hose surface, releasing of pre-tensioning of hose connection (which can be verified by easy removal of the hose from the connection) and mechanical damage of the hose. Hoses with indicated service life must be replaced immediately after the expiration of the service period.
z During driving on roads with trailers and tools the brake pedals must be connected with a latch. z The brakes and steering must be in the perfect condition all the time. z Driving downhill without an engaged gear is forbidden. z Switching the reversing lever at a speed over 10 km/h is forbidden. z Pay special attention when driving on a slope and muddy, sandy, icy or uneven ground. z Observe the maximum specified inclination angle, i.e. 12°. z Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mud-guard.
z Do not use the differential lock when driving into a bend. z It is forbidden to get into and out of a moving tractor. z When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 15 km/h.
z When driving with machines attached to the rear hitches the load of the steered axle must not drop
below 20% of the current weight of the set. With the driving speed reduced to 20 km/h the load of the steered axle may drop to 19% of the current weight of the set (set below 4.5 t) or to 18% of the current weight of the set (set exceeding (4.5 t).
z During aggregations of the tractor with machines pay attention to possible worsening of stability of the
aggregated unit which may be influenced by the connected machine.
z During aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for the work with these machines (risk of shaft twist-off).
Risk of the tractor overturnin
g
SAFETY INSTRUCTIONS FOR USERS
15
The risk of the tractor overturning is increased especially when the following is used:
z a narrow wheel gauge z inappropriate tractor travelling speed z travel on the slope along a contour line or turning on the slope z driving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving
on edges of water courses and water areas
z driving up the steep slope, risk of overturning the tractor back z driving with the trailer, semi-trailer or machine with the three-point hitch connection that lifts the centre
of gravity of the tractor or combination of vehicles
z tilting of trailers and semi-trailers
Not all the cases that can cause overturning of the tractor are listed. Pay attention to driving of
the tractor and be prepared to resolve situations which can threaten stability of the machine.
Transportation of persons, operation
z The number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
z Persons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
z Before putting the tractor in motion make sure there is no person or obstacle in the driving direction.
Recovery, pushing
To recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook
Never use chains! Rupture of the chain represents a danger of death!
z During recovery it is dangerous to stand near the towing rope. z It is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor. z The front hook should be only use to recover the entire tractor, i.e. without any trailer or another
attached implement.
z Never recover the tractor with reduced gears engaged. z When pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden
blocks or bars between the tractor and the pushed vehicle.
z In case of use of the tractor for wrecking or towing purposes, use only the rear hitch. z When towing the tractor, the reduction gear shift lever must be in the neutral position.
Leaving the tractor
SAFETY INSTRUCTIONS FOR USERS
16
z Park the tractor only on an even land and where not possible, support with a shim assy. z Do not park the tractor with an attached implement in the lifted position. z Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is
coming, that could jeopardize your safety when leaving the tractor.
z Use steps and handles when leaving the tractor. When leaving the tractor by the right-hand side door
pay attention being in space of shifting lever and hand throttle control.
z Brake the tractor with parking brake before leaving tractor with running engine.
z When leaving the tractor with tools connected in the front or rear three-point hitch, the three-point
hitch with these tools must be lowered to the lower position.
The tractor must not be leaved with the tools in the upper position in three-point hitches.
z Before leaving the tractor, do not forget to secure the tractor by manual brake. Engaging a gear does
not secure the tractor against rozjetím (clutch is disengaged), remove the key from the switchbox and lock the cabin.
With stopped engine only
z All work connected with refuelling, cleaning, lubricating and adjusting the tractor or attached
implements may only be performed with the engine and moving parts of the tractor stopped except functional checks of the brakes, hydraulic system and charging.
z Before removing the side plates of the hood it is always necessary to stop the engine. The tractor
engine can only run in a closed building or room if sufficient ventilation is ensured. Exhaust gases are harmful for health.
Fire prevention principles
z Refuel the tractor best after the end of work and with the engine stopped. z Do not refill fuel up to the top of the fuel tank in summer. Wipe spilt fuel immediately. z Do not refuel the tractor near open flame and do not smoke. z Do not smoke and do not use open flame when inspecting the battery electrolyte level. z Make sure that fire safety instructions are strictly observed in environments with an increased danger
of fire (hay-lofts, straw-stacks, etc.).
z The tractors are not equipped with a fire extinguisher from the production plant.
Health and environment protection
SAFETY INSTRUCTIONS FOR USERS
17
z The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not
designed for work with aerosols and other harmful substances.
z Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the
operation and maintenance of the tractor may cause various skin disorders in case of direct contact with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory ways. Some of them may even cause systemic poisoning when swallowed.
z Persons that handle oil products are obliged to strictly observe safety and hygienic regulations, use
suitable means of protection and work in well ventilated rooms.
Working with oil products
z After the end of work or before a meal you should wash yourself with a mild agent and treat your
hands with a suitable ointment or cream.
z When connecting and disconnection quick-couplers of the hydraulic circuits use any piece of cloth to
remove residual oil remaining in the socket or on the plug of the quick-coupler.
Waste disposal
z When disposing of the tractor or its parts (incl. operation liquids) after the end of their service life you
must observe relevant provisions of valid acts and implementation directives of these acts of the country where the tractor is used. The last seller of the tractor is obliged in accordance with the Waste Act to inform the consumer - during the sale of the tractor - about the way of collection of some used parts of the tractor. This is the case of oil and other operation liquids, batteries and tyres. These used products must be received from the consumer without any obligation of the consumer to pay for this service.
Preventive daily maintenance.
SAFETY INSTRUCTIONS FOR USERS
18
z Perform this maintenance daily or after every 8 - 10 hours of operation at the latest.
Safety cab
z If the protective frame of the safety cab is damaged by corrosion, an accident or otherwise, the safety
cab must be replaced.
Air-conditioning
z Disassembling, turning or otherwise handling the screw union of the air-conditioning system is not
allowed in any case. Sudden leak of the coolant may occur, causing quick local cooling. Contact or freezing of components in hands may cause serious damage of some tissues.
z The air-conditioning system is equipped with quick-couplers that make it possible to separate the cab
from the tractor body if necessary without any coolant leak. Entrust interventions into the air­conditioning system to a specialized repair shop.
Electric installation
No additional interventions into the electric installation (connection of other electric
appliances) are permissible due to its possible overloading!
z The values of the electric installation are:
Nominal voltage 12 V = Grounded minus pole ( - ) pole
z Using starting trucks or auxiliary power supplies with a different voltage or polarity may cause serious
failures of the tractor.
z When handling the battery you must pay increased attention and avoid short-circuits. In tractors
equipped with a battery disconnector switch the disconnector off when handling the battery.
z Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of
the tractor.
Work in a chemically aggressive environment
z If the tractor is operating in a chemically aggressive environment (e.g. working with chemical sprays,
fertilizers, in environments with high concentrations of salt, etc.), it is always necessary to clean the tractor thoroughly from chemically aggressive substances and neutralize them after the termination of the work according to the manufacturer's instructions.
Driver's seat
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SAFETY INSTRUCTIONS FOR USERS
19
The driver's seat is equipped with a safety belt, this must be used for the operation of the
tractor.
Front passenger´s seat notification
ATTENTION:
Transportation of personnel on front passenger´s seat is allowed only with road transportation.
- Transportation of front passenger outside the
seat designed for this purpose is forbidden.
- Using the seat for front passenger during the work with a tractor (e.g. during the work on the fields) is explicitly forbidden.
- The use of safety belt on front passenger´s seat is governed by valid regulations. In this respect, keep the regulations valid in the country, where the tractor is operated.
FH13N002
Protection of cab against aerosols
The cab of Zetor tractors in standard design is not designed for work with aerosols and other health hazardous substances. The level of cab protection in standard design complies
EN 15695-1:2009 standard - level 2 (only dust proof
wit cab).
FH13N003
Level of external and internal noise
SAFETY INSTRUCTIONS FOR USERS
20
Exposure to higher levels of noise for longer time may cause hearing problems or even
deafness. Protect your hearing with protective hearing devices, e.g. headphones, earplugs, etc.
The resulting noise levels when measuring the noise for the hearing of a person near the tractor according to the Commission Delegated Regulation (EU) 2015/96, Annex III. The resulting noise levels when measuring the noise for the hearing of a driver according to the Commission Delegated Regulation (EU) 1322/2014, Annex XIII.
Crystal HD
External noise
tractor
During travel Steady
HD 150 78.2 81.1 75.8 78.0 75.5 78.9
HD 170 79.1 81.1 75.6 78.1 75.4 78.8
The level of vibrations on driver´s seat
ZETOR tractors are classified in category A in class I / II / III. Category A includes all tractors with a specified vibration level due to similar design specifications. The table below shows the results of the test bench measurements according to EU Regulation 1322/2014, Annex XIV.
Seat brand Suspension
SEARS SA 43810 pneumatic 109,8 101,2
Noise at operator's seat (indoor).
4x2 4x4
Windows closed
Vibration values dB/m²
Vibration transmitted to the hands
Windows open
Vibration transmitted to the legs
Windows closed
Windows open
Aggregation tractor - machine/traile
r
A
pp
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SAFETY INSTRUCTIONS FOR USERS
21
While working with machines, trailers or semi-trailers, all instructions from the manufacturers
of these aggregations must be adhered to!
Tractors equipped with front end loader
Zetor tractors in standard design are designed for agricultural use and are not intended for special purposes. Tractors intended to operate in the European Union must be equipped with a Falling Object Protective Structure (FOPS) to protect the driver from possible fall of objects when using a front loader. Countries that are not part of the European Union must comply with the applicable local regulations.
Zetor tractors are fitted with a cab roof which is not intended for tractors equipped with a front
loader and which does not meet the OECD code 10 (FOPS) conditions.
If the front loader is to be future fitted, the tractor must be equipped with a cab roof that meets
the OECD code 10 (FOPS).
ZETOR tractors may only be fitted with front loaders approved by ZETOR TRACTORS.
dditional fitting of a front loader approved by ZETOR TRACTORS may only be carried out by a ZETOR Authorized Service Center. The use of front loaders not approved by ZETOR TRACTORS is forbidden. Failure to observe this instruction may cause serious accidents. Carefully observe the operating instructions supplied by the front loader manufacturer.
Attachment points for assembly of the front loader to the tractor are specified in the manual of
the loader manufacturer. The manual must be a
roved by the company ZETOR TRACTORS
Principles for operating tractors equipped with front end loade
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SAFETY INSTRUCTIONS FOR USERS
22
Carefully study operation manual supplied by the manufacturer of front end loader. In case of discord of Principles for operating tractors equipped with front end loader and operation manual for front end loader, which was supplied by the manufacturer of front end loader, the wording listed in operation manual supplied by the manufacturer of front end loader shall apply.
z The use of front end loader for transporting material at places accessible to the public is forbidden. z The use of front end loader for transporting material in places inaccessible to the public is possible
only in a limited way. In such case, instructions in user's manual supplied by the loader manufacturer must be observed.
z Observe local valid regulations at all times. z A strict ban on transportation and lifting of people by means of loader is in effect. z No matter whether the front end loader is loaded or empty, no-one may stand in front of the loader if it
is in lifted position. When driving with a lifted loader, there is a risk of load transported by front end loader falling (there is a risk of disrupting the balance of the tractor).
z Never leave the tractor standing with the loader in lifted position. z If it is necessary to open the bonnet of the engine at intervention, disconnect the front end loader first
or secure hydraulic rollers of front end loader by metallic props designed for this purpose.
z Hydraulic circuit of the front end loader is designed in such a way to endure the maximum operation
pressure of 20 MPa (200 bar). Do not do any changes on couplers of hydraulic circuit hoses.
z Any front end loader ZETOR mounting without observing the recommendation of ZETOR TRACTORS
valid to the day of pur-chase revokes the validity of guarantee for the whole of supply.
z The loader may be used, maintained and repaired only by people who perfectly know the machine
and who are informed about potential risks.
z When driving on roads do not transport any material on the front end loader. z It is necessary to observe special instructions related to accidents prevention and general rules
related to technical safety, la-bour medicine, labour hygiene and regulation defining operation on roads.
z The manufacturer does not bear any responsibility for any potential damage incurred as a result of
changes conducted on the loader without their consent.
z Do not ever adjust the front end loader by yourselves and do not use the adjusted front end loader
without prior ZETOR´s ap-proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury.
z Use front end loader without additional weights on the tractor (danger of mutual contact). The load of
front and rear drive axle must not exceed the maximum permitted load listed in the manual. The use of front end loader requires mounting of counter weight in the rear part of the tractor.
z Each working tool was reconstructed for the purpose of specific usage and has its own tolerance of
resistance and tightness.
z It is forbidden to use front end loader for cultivating soil and stubbing. Such work needs to be done
with a special tool, front end loader is not designed for doing this.
z Using controls which would set the loader into motion without driver holding the gear shifting lever is
strictly forbidden and re-sults in installation not meeting the prescribed standard.
z To penetrate the loaded material, better use the kinetic energy of the tractor rather than pressing force
which causes higher strain of both the loader and the tractor.
z Do not overload hydraulic parts if the load is too heavy or pistons are in end positions. z Control the loader exclusively from driver's seat, if you are sitting on driver's seat. z Do not leave the seat if you have not blocked any movement of controls. z No people can be present in the working zone of the loader. z When working with a lifted loader, mind electric and external cables etc. z Loader/tractor set needs to be parked on a horizontal and solid base, the arms of the lifting device
must be set in the lower position
You will find more information in user's manual to front end loader.
Important notification: Work always safely and with consideration.
Zetor tractors used for work in the woods
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SAFETY INSTRUCTIONS FOR USERS
23
Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example, protection against a fal-ling tree or branch on a cab or penetration of objects to a cab. If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks. It is necessary to observe applicable local valid regulations in countries which are not part of the European Union. To ensure this protection, it is advisable to conduct assembly of a specific protective structure, like for example FOPS / OPS (Fal-ling Object Protective Structure / Operator Protective Structure), tested according to standards for forest machines.
Only forest superstructures approved by ZETOR TRACTORS can be mounted to ZETOR tractors.
In case of additional assembly of further tractor equipment for working in the woods, full responsibility is borne by the supplier and manufacturer of the protective structure that all the safety regulations (e.g: OPS / FOPS), all the conditions of homologation (e.g. the area of driver's view, lighting, parameters, permissible weight etc.) are met, same as for the provision of due assembly of pr
-tective equipment. The supplier/manufacturer of protective construction is also obliged to conduct all the necessary validation (approval) steps required by the legislature of the country in which the tractor is operated.
Safety labels
z Important parts of the machine are equipped with safety labels warning against possible danger.
Restore damaged or illegible labels and replenish missing ones.
z New components installed during the repair should be provided with up-to-date safety symbols. The
safety symbols must be clearly visible!
NOTES
24
Preventive daily maintenance
PREVENTIVE DAILY MAINTENANCE
25
Perform this maintenance daily or after every 8 - 10 hours of operation at the latest.
Fuel system leaks
Check the fuel system for leaks, including the fuel tank. Repair any leaks immediately. The hole for draining dirt from the fuel tank is found in its bottom.
C18N037
Engine oil level
After unscrewing and removing the oil dip-stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks. Maintain the oil level between the dipstick marks.
Cooling system
Check the connections of the engine cooling system for leaks and the coolant quantity in the expansion tank. Replenish the missing quantity up to the upper mark indicated MAX. The minimum acceptable cooling liquid level is indicated by the MIN mark.
Only release the overpressure plug when the coolant has cooled down! There is a danger of scalding!
C18N038
C18N039
C18N040
Windshield washer tank
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PREVENTIVE DAILY MAINTENANCE
26
Windshield washer tank is placed on the rear wall of the cabin from the outside side. The washer tank capacity is 2 litres. In summer the reservoir should be filled with distilled wate or mixture for washers. Antifreeze mixture for washers must be used in winter season for filling the washer tank.
Washer nozzle
The washer nozzle is situated in the upper part of the hood and is adjustable by needle or steel wire of maximum diameter 0,8 mm.
C18N041
C18N042
Fluid reservoir for front axle brake control
Check the front axle brake fluid tightness and the amount of fluid in the leveling container. The front brake control fluid reservoir is located on the right side of the engine. Keep the liquid level within 3/4 of the container content (max. level) to 1/2 of the container content (minimum fluid level). The TITAN ZH LHM PLUS hydraulic oil is used as a fluid in the hydraulic system of the front axle brake control.
C18N011
TITAN ZH LHM PLUS is not compatible with synthetic hydraulic fluids and therefore must not be mixed with them. Under no circumstances TITAN ZH LHM PLUS should be mixed with brake fluids of DOT type!
Hydrostatic steerin
g
t
PREVENTIVE DAILY MAINTENANCE
27
z check tightness of screws and nuts of the control
rods and levers
z check state of all hoses of hydraulic control circuits
whether they are not damaged and oil is not leaking
Air cleaner
Repeated pressing the cup located on the bottom of the air cleaner cover in the direction of the arrows will blow ou the dirt caught in the air cleaner cover.
Perform other cleaning tasks:
- every day when working with front-mounted implements or in a dusty environment
- every 100 engine hours.
- always when the relevant instrument panel light is on See the chapter: Maintenance instructions
C18N043
Cab filtration
Check and if necessary clean the cab ventilation air filters installed in the front overhang of the roof. The filter exchange interval depends on the dustiness of the working environment. Partial regeneration can be performed by beating out or blowing with compressed air. Do the cleaning or replacement of the filter elements after removing the covering grills in the roof overhang. At the customer's request we supply filters with active carbon.
Don't clean the filter; don't flush it with
compressed air.
P18N102
C18N044
Hitches
PREVENTIVE DAILY MAINTENANCE
28
Check the condition of the hitching and attachment systems of the tractor and trailer.
C18N045
Inspection of fouling of coolers
Open the front cowl and check the plates of the engine radiator of engine cooling liquid and air conditioning condenser, the cooler of oil of the front PTO shaft and the cooler of the gear oil (if the tractor is equipped with them) for fouling. In case of fouling clean the cooler plates with pressure air.
After work with front implements and in case of cooler clogging
After working with front-mounted implements:
- Check the leakage of the connections of the front three­point hitch control external hydraulic circuit
- Perform the air cleaner maintenance
- Check the radiators clogging
In case of the radiators clogging:
- Release and slide the radiator to the left side of the tractor
- Clean the engine radiator front walls (gearbox radiator, air conditioning condenser) with compressed air (blow air in the direction from the engine)
- Remove remaining dirt from underneath so as not to re­suck it
C15N012
Tyres and wheels
PREVENTIVE DAILY MAINTENANCE
29
Check the air pressure in the front and rear tyres. Depending on the character of work adjust the pressure to the recommended value. Check and if necessary retighten the bolts of the front and rear wheels.
Never drive with loose wheel bolts!
Short functional test
After starting the engine check whether the hydrostatic steering failure, engine lubrication and charging indicators have gone off. Verify the function of the hydraulic steering circuits and check them for leaks.
C18N046
Tractor operation brakes
When the engine is running, wait until the minimum air pressure indicator on the dashboard goes out and then check for leaks of the tractor's operation brakes air system and the effectiveness of the tractor's service brakes.
Trailer brakes
Trailer air brakes
Check tightness of the air system of the brakes and effectiveness of brakes of the tractor with a trailer.
Trailer hydraulic brakes
Check tightness of hydraulic brakes of the trailer and effectiveness of brakes of the tractor with a trailer.
C18N001
C18N002
C18N047
NOTES
30
Tractor user must be properly acquainted with recommended operating and safety rules for
p
.
ACQUAINTANCE WITH THE TRACTOR
31
safe tractor operation in advance. It is too late to do it within operation!
Safety cabin
Use the left side of the tractor to enter and exit the cab. To enter and exit the cab, use the footrest and hold the handles. Pay special caution in the gear shift lever area and the manual fuel lever.
The safety cab is equipped with tinted glass as standard.
Opening the door from the outside
Door can be opened from the outside by pressing a button. Left door can be locked.
C18N048
Opening the door from the inside
1. Lever for opening the door from the inside
2. Lever for opening the door from the inside The door is held by a gas strut with a full opening.
It is forbidden driving with open door due to its
ossible damage
C18N049
FHD18N093
Rear window
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ACQUAINTANCE WITH THE TRACTOR
32
Is equipped with a handle and in an open position is locked by gas spruts. Rear window is heated.
When driving on an uneven surface we recommend to secure the window in a closed position
- danger of window cracking. Before starting the work with the machinery Before starting the work with mounted in three-point hitch of the tractor, make sure that there is not a danger of collision between the mounted tools with maximum lifting of rear three-
oint hitch and open rear window. In case of collision
we recommend to work with a closed window.
Side window
The window is secured in the partly open position with a plastic latch. You can open the door by lifting the latch towards yourself upwards and pushing it into the groove. Then, the window will be secured in the fixed position.
C15N025
Emergency exits
In case of overturning of the tractor or blocking the exit from the tractor use the left or the right door, the rear opening window or the roof opening window as emergency exits.
Hinged lid
It is opened by turning the locking lever of the cover (1) and by pressing the locking lever in the upward direction. The swing cover is closed with the opposite procedure.
By opening of the swing cover, the total height of the tractor is increased. Therefore always close the cover when driving through or parking in places with a reduced internal diameter.
FHD18N014
C18N050
C15N026
Adjustable screen and cover of the swing li
d
.
ACQUAINTANCE WITH THE TRACTOR
33
Pull out the adjustable screen of the front window (1) by pulling the hand rail in the arrow direction. To return to the original position, shortly pull the hand rail in the direction of the arrow and release the hand rail. The sliding cover of the swing lid (2) is closed and opened with pressure or by pulling the slots in the arrow direction
Shelf
Shelf is placed on the left side of driver´s seat. Toolbox is placed in the rear part of the cabin behind the driver´s seat.
C15N146
Rear view mirrors
Before the drive or starting the work, adjust rear view mirrors so that they enable to monitor the whole drive way or working field.
C18N051
C18N052
C18N053
Internal lightin
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ACQUAINTANCE WITH THE TRACTOR
34
To be turned on and off by means of a button marked with the arrow.
Cabin steps illumination
The cabin light is located in the cab roof above the cabin door. The cabin steps illumination lights up for two minutes when the ignition key is moved from position I to position
0.
F13BN014
If the cabin step illumination is on, do not disconnect the battery by the battery disconnect. Disconnect the battery only after the cabin steps illumination is off.
Aggregation opening
Aggregation opening serves for cabelling or Bowden control of aggregated tools placement. Pull to protrude the part of sealing of rear window in upward direction. Put the aggregated tool control through the originated hole. Insert cabelling or Bowden controls to the holes of passage of aggregation opening. Return the sealing of the rear window to its original position by exercising pressure.
C18N030
C18N054
Driver´s seat
g
g.
ACQUAINTANCE WITH THE TRACTOR
35
FHD18N081
Only adjust the driver's seat when the tractor is stationary and is braked by the handbrake. There is a risk of injury or accident when adjusting the seat while driving.
1 - Bottom seat cushion - longitudinal adjustment controller (after lifting the controller, it is possible to adjust longitudinally only the bottom seat cushion) 2 - Seat turning controller (after lifting the controller the seat can be rotated) 3 - Seat height adjustment controller (after lifting the controller and relieving the seat the seat is raised to the upper position, the seat can be adjusted to the lower positions when the seat is loaded while the controller is held lifted, the seat can be adjusted to the lower positions) 4 - Seat vibration absorption controller (controller upwards moves the seat to the floating position to absorb the vibrations, controller downwards fixes the seat position) 5 - Seat suspension damping adjustment controller (by turning the knob, it is possible to adjust the suspension of the seat cushion) 6 - Seat longitudinal adjustment controller (by raising the lever the seat can be adjusted longitudinally, return it to the original position to lock the seat) 7 - Seat tilt controller (by raising the lever the backrest inclination can be set, return it to the original position to lock the backrest position) 8 - Controller for height and suspension adjustment according to the driver's weight (pushing the upper part of the controller increases the air pressure in the pneumatic suspension of the seat for heavier drivers, pushing the lower part of the controller reduces the air pressure in the pneumatic suspension of the seat for lower driver weight, the controller returns to the centered position automatically after release) 9 - Armrest height adjustment controller (by turning the controller to both sides it is possible to increase or decrease the armrest, which are set independently of each other by own controller) 10 - Seat heating controller (switch; by pressing the upper part of the switch the seat heating is switched on, this status is signaled by the light on the switch, press the lower part of it to turn off)
Only use the seat heating when the engine is running.
11 - Height-adjustable backrest (the backrest can be extended upwards or pushed downwards, the backrest is automatically locked in the adjusted position) 12 - Document pocket 13 - Lumbar support seat cushion controller (turn the knob left or right to adjust the shape of the lumbar support)
When using the seat of the driver's seat, there should be no object on the seat that could act as an insulator (eg blanket, pillow, etc.). This may result in overheating of the seat heating system and consequent damage to the health or driver's seat. If you have a reduced sensation of temperature, impaired feeling of pain or sensitive skin, you may be at risk of burns when usin
the seat heatin
Passenger´s seat
f
ACQUAINTANCE WITH THE TRACTOR
36
Passenger´s seat is tiltable and placed on the left mudguard of the cabin.
C15N047
Seat tilting out
Passenger´s seat to be tilted out in the direction of an arrow (1) upward. Locking of the seat is done automatically.
Seat tilting
Lift the passenger´s seat in the direction of an arrow (2), pull the lever (3) to the direction of the driver´s seat, tilt the seat in the direction of an arrow (4).
Tilting and protrusion of steering wheel
Tilting column of steering wheel enables variable setting o position of the steering wheel both in terms of angle and height.
Height setting of steering wheel
The setting is done by protrusion or retracting the steering wheel after unlocking arrestment by turning a lever (1) in the direction of an arrow. After setting the steering wheel, lock the lever (1) by tightening in the direction of an arrow.
Angle setting of steering wheel
Setting is done by tilting the steering wheel after unlocking the lock by turning the lever (2) in the direction of the arrow. After setting the steering wheel, secure the lever (2) by retightening against the direction of the arrow.
Control panel on the right column of the cabin
1 - Washer button 2 - Front wiper blade programming switch 3 - Rear wiper switch 4 - Two point front wiper switch 5 - Rear screen heater switch 6 - Rear mirror heater switch 7 - Rear working light switch 8 - Front working light switch
C18N055
FHD18N006
Windscreen wipe
r
.
ACQUAINTANCE WITH THE TRACTOR
37
The windscreen wiper switch is located on the right pillar of the cab. The two-speed windscreen wiper motor is controlled by a two-position switch.
0 - front wiper off 1 - slower windscreen wiper operation 2 - faster windscreen wiper operation
Front wiper speed switch
The windscreen intermittent wiper is switched by the switch located on the right pillar of the cab. Setting the wiping cycle length: Turn the intermittent wiper on, after the windscreen is wiped turn it off, wait the desired interval between the wipes and turn it on again The desired interval between wiping is automatically set.
0 - intermittent wiper off 1 - intermittent wiper on
FHD18N007
Rear window wiper
The rear window wiper switch is located on the right pillar of the cab. The single-speed wiper of the rear window is controlled by a single-position switch.
0 - rear window wiper off 1 - rear window wiper on
Windscreen washer
The front window washer control button is located on the right pillar of the cab. The windscreen washer is activated by pressing the button. The washer operates as long as the button is pressed after the button is released, it returns to the off position. The maximum running time of the washer pump is 20 seconds. The front wiper automatically wipes the windscreen when washer is used. The time of wiping depends on the length of the washer operation.
FHD18N008
FHD18N009
0 - windscreen washer off 1 - windscreen washer on
FHD18N010
Upper working lights switching o
n
o
ACQUAINTANCE WITH THE TRACTOR
38
C18N056
The upper working lights are switched on by pressing the bottom of the switches located on the panel on the right pillar of the cab. Turning the lights on is indicated by the illuminated symbol on the switch.
A - front working lights B - rear working lights
Control panel on the right rear mudguard
FHD18N012
Controls are located on the control panel on the right rear fender
1 - Hydraulic outlets control panel (more in the chapter HYDRAULIC EQUIPMENT) 2 - Manual throttle lever 3 - Joystick 4 - Engine revolutions preselection buttons (more in the chapter 'RUNNING OPERATION') 5 - Electrohydraulic control panel (more in the chapter ELECTROHYDRAULICS) 6 - Switches and controls 7 - Rear PTO preselction lever (more in the chapter AGRICULTURAL MACHINES DRIVE) 8 - Three-pin socket 9 - 12V / 10A mounting socket, not for lighter 10 - 7-pin socket 11 - Lighter 12 - Tw
-socket socket
Switches located on the control panel
p
ACQUAINTANCE WITH THE TRACTOR
39
FHD18N013
1 - Front drive axle control switch (more in the chapter 'RUNNING OPERATION') 2 - Differential locks switch (more in the chapter 'RUNNING OPERATION') 3 - Multiplier preselection switch (more in the chapter 'RUNNING OPERATION') 4 - Front drive axle suspension settings switch (more in the chapter RUNNING OPERATION) 5 - Front drive axle suspension lock switch (more in the chapter 'RUNNING OPERATION') 6 - Tractor front height adjustment switch (more in the chapter 'RUNNING OPERATION') 7 - Front PTO switch (more in the chapter AGRICULTURAL MACHINES DRIVE) 8 - Rear PTO switch (more in the chapter AGRICULTURAL MACHINES DRIVE) 9 - Rear PTO clutch auto disengage switch (more in the chapter AGRICULTURAL MACHINES DRIVE) 10 - Rear PTO speed selector switch (more in the chapter AGRICULTURAL MACHINES DRIVE) 11 - Joystick activation or front hydraulic outlets terminal switch (more in the chapter HYDRAULIC EQUIPMENT) 12 - Activation of external hydraulic outlets switch (more in the chapter HYDRAULIC EQUIPMENT) 13 - One
edal brake activation switch (more in the chapter RUNNING OPERATION)
Panel of the instrument panel
j
ACQUAINTANCE WITH THE TRACTOR
40
a - light switch (off, parking, main) b - switch of dipped-beam in the tractor mask and work light on the tractor cab c - fog light switch (off - on). Turning the fog light on is signaled by the illuminated symbol on the switch. d - work light switch in bonnet mask (off - on). Turning the work lights on is indicated by the illuminated symbol on the switch. e - warning light switch. The warning light function is signaled by the flashing indicator on the dashboard. f - work light switch (off - on). Turning the work lights on is indicated by the illuminated symbol on the switch. g - beacon switch (off - on). Turning the beacon on is indicated by the illuminated symbol on the switch. h - temporary deactivation of the trailer brakes button. More in the chapter RUNNING OPERATION. i - toggle switch, dipped and high beam headlamps and acoustic and light horns
- switch box k - reversing lever. More in the chapter RUNNING OPERATION.
FHD18N091
Lights switc
h
ACQUAINTANCE WITH THE TRACTOR
41
a - illumination off b - side and end point lights on, illumination of licence label, illuminated c - all devices on in 'b' position. Lower beam head lights or head beam lights are engaged (according to the position of direction lights, lights and horn switches).
Lights switch between the grill and the cabin
The dipped beam of the tractor can be switched between the dimmed lights in the bonnet (a) and the dimmed lights on the tractor cab (b) by using the switch. Only use the dimmed light on the tractor cab (b) when the headlight covering tools are attached to the front three­point hitch. Turning on the lights on the tractor cabin is indicated by the illuminated symbol on the switch. The high beam can only be lit in the bonnet mask.
FHD18N095
Direction lights, lower beam head lights, head lights and horn switches
a - Acoustic horn - press the switch in the direction of an axis b - Lower beam head lights c - Direction lights to the right d - Direction lights to the left e - Acoustic horn f - Lower beam headlights
When the signal lamps are turned on, the acoustics signal is activated.
C18N057
X139
Switch box
.
k
ACQUAINTANCE WITH THE TRACTOR
42
Switchbox is placed on the dashboard, see arrow
Switch box key in the position (0)
The voltage of all the equipment controlled via the key is disconnected. The key can be removed.
C15N053
Switch box key in the position (I)
The voltage is connected to all the equipment excluding starter. The key is in this position with the engine running.
Switch box key in the position (II)
Starter and supply of all equipment is connected in this position apart from wipers, washer, cab ventilator and air condition. After starting, the key automatically returns bac to 'I' position.
C18N058
C18N059
C18N060
Manual throttle
n
ACQUAINTANCE WITH THE TRACTOR
43
a - idle ru b - maximum supply The lever enables to set engine revolutions in the whole range (a) to (b).
Pedals and levers
1 - travel clutch pedal 2 - foot brake pedals joint by a catch 3 - throttle pedal
FHD18N015
Reversing lever F - front driving; lever in the front N - neutral R - back driving; lever at the back
Gear shifting lever
- main gear shifting lever
1. button for disengaging clutch on the head of gear shifting
2. buttons of shifting individual gears of multiplier
C18N061
X212a
C18N062
Gear shifting scheme
ACQUAINTANCE WITH THE TRACTOR
44
Reversing speeds can be shifted only by means of reversing lever. The scheme is placed on the head of gear shifting lever.
Road and reduced speeds shifting lever
The lever is placed on the right side of driver´s seat.
H - Road speeds
N - Neutral
L - Reduced speeds
C18N063
PTO revolutions preselection lever
The lever (1) is placed on the right side of driver's seat. For more information see the chapter on Drive of agricultural machines.
Manual brake lever and coupling for semi-trailer control lever
1 - Handbrake lever, more in the chapter 'RUNNING OPERATION' 2 - Hinge control lever for single-axle trailer, more in the chapter TRANSPORTATION USE
f18n018
FHD18N016
FHD18N017
Battery disconnecto
r
ACQUAINTANCE WITH THE TRACTOR
45
C18N064
The battery disconnector is located on the left side of the tractor behind the driver's stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery
Attention! When the engine is switched off, the control unit of the engine and of the exhaust system remains active for about 2 minutes because of storage of the engine operation data and drawing of urea back into the tank. During this time the supply of current from the accumulator must not be interrupted. Do not disconnect the accumulator before this time expires.
After connecting the battery using the battery disconnecting switch, wait at least 30 seconds
before turning on the ignition key.
Heating control panel, * air-conditio
n
ACQUAINTANCE WITH THE TRACTOR
46
The control panel of the heating and of the air conditioning is located on the right side of the lower view of the cabin roof.
A - valve heating controller B - fan controller C - air conditioner switch D - controller of air circulation in the cabin
Heating valve control (A)
a - heating valve closed b - heating valve opened
C18N065
Ventilator control (B)
0 - ventilator off 1 - slowly run of ventilator 2 - medium run of ventilator 3 - maximum run of ventilator
Switch air-condition (C)
Do engagement and disengagement of air-condition system function by switching the switch with a symbol of snow flake (C). You will set the air-condition system going by pressing the switch (the symbol of snow flake lights up). You will disengage the air-condition system by repeated press of switch (snow flake symbol switches off).
C18N066
C18N067
C18N068
Air circulation in cabin control (D)
:
ACQUAINTANCE WITH THE TRACTOR
47
a - Surrounding (outside) air is sucked in through filters to cabin - sucking the air from cabin is closed. b - Air is sucked in from the space of the cabin and again blown off to the cabin (inner air recirculation for fast adjustment of temperature in the cabin).
The intake of air from the outside of the cabin is completely locked and there is no surplus pressure in the cabin which would prevent pervasion of unfiltered air to the cabin! Do not use this position of the control with work of the tractor!
Proper function of the heating and air-condition system
It is necessary to create surplus pressure in the cabin for proper function of the heating or air-condition. We therefore recommend you to close all the windows and doors and tilting cover of the cabin.
C18N069
Fast heating of the cabin area
Proceed accordingly: 1 - Turn the heating valve control (A) to the position on the right (fully opened heating valve). 2 - Set air circulation in cabin control (D) to the position of inner circulation. 3 - Select applicable gear of the ventilator run (position 1, 2, 3) by ventilator control (B). 4 - Set the expiration under the requested angle to avoid direct fanning of the people in the cabin. 5 - After heating the space of the cabin, set the air circulation in the cabin control (D) to the position of sucking the outer air - see fig. F_02_17b position (a)
Fast cooling of the space of the cabin
Proceed accordingly 1 - Switch the heating valve control lever (A) to the position to the left 2 - Set the air circulation in the cabin lever (D) to the position of outer air sucking 3 - Select an applicable gear of the ventilator run (position 1, 2, 3) by ventilator control (B) 4 - Switch the air-condition system by a switch (C) 5 - Set expiration under the requested angle so that direct fanning of people in the cabin does not occur (the possibility of illness due tointensive cooling of parts of body).
C18N070
C18N071
C18N072
Immediately after cooling the cabi
n
p
ACQUAINTANCE WITH THE TRACTOR
48
Immediately after cooling the cabin and lowering the inner temperature on the required values, we recommend the following:
- Switch over the control of air circulation (D) from position (b - air re-circulation) to position (a - outer air suction)
- Do the continuous regulation of the air temperature with air condition on by opening the heating valve (A). The air entering the cabin from expiration is not so intensively dried with this setting.
- Continuous temperature control with air-condition on can be also done by lowering the output of ventilator by switching the control (B) to position 1 or 2.
Operation of heating or air-condition with tractor´s work
With engaged inner recirculation of air is the inflow of fresh air closed and there is foul air in the space of the cabin by operator. This state can cause the feeling of fatigue and there can also be penetration of dust to the cabin because of the loss of surplus pressure. Note: Set the control (D) according to individual requirements on temperature to the position between (a) and (b) so that the ventilator sucks the air from the outside of the cabin through filters, when working.
C18N073
When spraying pesticides and using the heating filter with active carbon, the recirculation controller should be in position 'air is drawn into from the outside' and the fan controller should be in the
osition 'fan maximum work' to create overpressure
in the cabin.
C18N074
Air-condition and heating registers (A)
ACQUAINTANCE WITH THE TRACTOR
49
F13BN010
Positionable heating and air-condition registers, front (A), rear (B).
Front windshield (B) defrosting
To ensure quick defrosting of the front windshield direct the central heating outlets (1) under the angle of approx. 45° towards the windshield. Direct the side outlets (2) under the angle of approx. 45° to the cab corners. After defrosting of the front windshield direct the side outlets to the side glasses of the doors as necessary and gradually defrost them. After defrosting direct the outlets in such a way that the air should not be blown directly to the driver, but down to the driver's legs.
F13BN011
*Air filter with active carbo
n
p
ACQUAINTANCE WITH THE TRACTOR
50
F13BN015
Active carbon filters are installed in the placed of standard dust filter and the replacement is done in the same way as with standard filters. Filter must be inserted with the white side to the grid. Assembly instructions are found in the chapter 'Maintenance instructions'. Filter is used only when spraying pesticides, then it must be replaced back by a paper filter because the flying dust would clog the carbon filter very fast. The recirculation control must be in the position 'air is sucked from the outside'. Ventilator control must be in the position 'maximum ventilator run'.
WARNING: filter does not provide full protection against toxic substances
- Wear protective gloves when manipulating with the filter.
- Do not clean the filter and do not blow through with compressed air.
DANGER: Replace the active carbon filter every 200 hours or 36 months (date of production is given on the filter). If you happen to smell pesticides in the cabin, replace the filter immediately and have the sealing of the cabin checked. Used filters must be damaged in specialized collection centres.
When spraying pesticides and using heating filters with active carbon, the recirculation control must be in the position of 'air sucked from the outside' and the ventilator control 'maximum ventilator run' for creating surplus pressure in the cabin.
When spraying pesticides, increased care should be taken when entering or exiting the tractor
because of possible contamination of the working area. Follow the safety instructions for handling
esticides according to the valid legislation of the country where the tractor is used, type of the hazardous substance, instructions of the manufacturer of the hazardous substance and manufacturer of the carried or towed sprinkler.
Fuel tank
ACQUAINTANCE WITH THE TRACTOR
51
By default, a plastic tank of 300 liters is fitted for all types of tractors.
Fuel tank drain plug
Plug for draining dirt and fuel off the fuel tank is in its bottom.
C18N075
Minimum fuel amount in the fuel tank
It is not recommended to ride the tractor in terrain when the fuel level light (orange) is lit. Air may be sucked into the fuel system and the engine stopped. Refuel before entering the rugged terrain.
C18N076
C18N077
Urea tank
ACQUAINTANCE WITH THE TRACTOR
52
The tank for urea is located in the left side of the tractor and is equipped with the blue plug of the filling hole. The tank volume is 32 litres.
C18N078
Add only urea! Other media, even a small amount (e.g. diesel oil), lead to the destruction of the system. If e.g. diesel oil was loaded and is present in the system, the whole system of urea injection must be replaced! If the loaded medium (e.g. diesel oil) does not reach the guide or export pump I of the dosing module, all you have to do is to empty and thoroughly clean urea tanks. Maintain cleanliness.
Instrument panel - signal lamps
g
.
INSTRUMENT PANEL
53
P18N039
1 - green - signal lamp of left direction lamps 2 - blue - distance lights signal lamp Lights up with distance lights on. 3 - green - signal lamp of direction lights of the 1st trailer 4 - green - signal lamp of direction lights of the 2nd trailer 5 - orange - warning signal lamp 6 - blue - operational protection signal lamp. It is lit up when there is disagreement between operational values of tractor groups. 7 - red - STOP signal lamp 8 - orange - urea level signal lamp. More information in chapter SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES. 9 - red - urea level signal lamp. More information in chapter SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES. 10 - orange - SCR failure signal lamp. More information in chapter SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES. 11 - red - SCR failure signal lamp. More information in chapter SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES. 12 - not used 13 - green - signal lamp of right direction lamps 14 - red - signal lamp of the temperature of the cooling liquid. It is activated when the engine is overheated. 15 - red - AC generator signal lamp. When the engine is running, the signal lamp is activated during charging failure. 16 - orange - fuel level signal lamp. It is on with the remaining fuel 0 - 1/4 of the tank volume. 17 - not used 18 - not used 19 - orange - signal lamp of the differential closure. More information in chapter DRIVING. 20 - green - signal lamp for connection of the front axle drive. More information in chapter DRIVING. 21 - red - signal lamp of a failure in the hydrostatic control system 22 - red - signal lamp of a failure of brakes 23 - red - hand brake signal lamp 24 - red - signal lamp of the minimum air pressure in brake system. It is activated with the air pressure drop below the critical limit. 25 - not used 26 - orange - signal lamp of trailer brake failure, it is activated in the case of the brake system failure when the trailer is equipped with ABS. 27 - orange - signal lamp of full DPF filter. More information in chapter SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES. 28 - red - signal lamp of full DPF filter. More information in chapter SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES. 29 - green - signal lamp of sufficient temperature in the exhaust manifold. It is activated when the temperature of exhaust gases is higher than 250°C. It flashes in case that regeneration of the diesel particulate filter (DPF) is being performed. More information in chapter SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES. 30 - red - lubrication signal lamp. While the engine is running, it is activated when the engine oil pressure drops below the critical limit. 31 - orange - glowing signal lamp 32 - orange - signal lamp of full air cleaner. While the engine is running, it is activated when the engine oil cleaner is full and indicates maintenance of the en
ine oil cleaner must be performed
Instrument panel - instruments
INSTRUMENT PANEL
54
A - coolant thermometer B - fuel gauge C - engine speedometer D - information display
Instrument panel - buttons
P18N040
P18N041
A - reset button, exit from menu of the instrument panel B - enter button, entry to menu of the instrument panel, item selection confirmation in the instrument panel menu C - button for rolling up in the instrument panel menu D - button for rolling down in the instrument panel menu
Display descriptio
n
y
INSTRUMENT PANEL
55
FHSX18N002
The basic display shows the following values: 1 - position of the reversing gear lever (more in the chapter RUNNING OPERATION) 2 - gear indicator of the torque multiplier, 1, 2 or 3 is displayed according to the selected gear 3 - position of the driving and reduced speed gear lever (more in the chapter RUNNING OPERATION) 4 - low air pressure indicator in the tractor's air pressure system 5 - graphical representation of the air pressure in the tractor's air pressure system 6 - air pressure in the tractor's air pressure system 7 - the information display part 8 - name of the on-screen menu 9 - maintenance interval display, disabled DPF regeneration display 10 - torque multiplier selector switch signalization (more in the chapter RUNNING OPERATION) 11 - Information on PTO shaft modes and rpm, more in chapter AGRICULTURAL MACHINES 12 - front axle drive power on signaling 13 - differential lock switch signaling 14 - tractor's travel speed displa
Display - change of displa
y
INSTRUMENT PANEL
56
P18N041
By repeated pressing of buttons (C) and (D) you can click between individual displays of data on the display (so called screens). Press the button (C) or (D) for longer time to initiate automatic switching between individual screens which is performed while you keep the button pressed.
When the key in the switch box is moved to position I, the home screen is displayed on the display.
C15N030
After about three seconds the main screen is displayed on the display.
INSTRUMENT PANEL
57
1 - current coolant temperature 2 - current battery voltage 3 - current ambient air temperature
1 - total operating hours (the value cannot be reset) 2 - operating hours of the tractor since the last reset of the value 3 - total distance covered (the value cannot be reset) 4 - distance covered by the tractor since the last reset of the value
C18N014
1 - Urea consumption 2 - DPF soot clogging degree 3 - DPF ash clogging degree 4 - Amount of urea in the tank in percents; if the amount of urea in the tank is higher than 50% then OK symbol is shown
1 - Engine revolutions 2 - Engine load 3 - Instant fuel consumption 4 - Indication of selected engine speed preset memory
P18N043
C18N015
F18N055
1 - immediate fuel consumption in L/100 km
f
INSTRUMENT PANEL
58
2 - average fuel consumption in L/100 km since the last reset of the value 3 - average fuel consumption in L/hour since the last reset of the value 4 - fuel consumed since the last reset of the value
There are data regarding automatic switching off of the rear PTO shaft; more information in the chapter Power of Agricultural Machines.
P18N046
On this screen, you will find the data regarding the automatic torque multiplier and the engine speed presets, more in the chapter Driving operation .
1 - display of engine speed set in which a higher degree o multiplier is set 2 - display of engine speed set with lower gearing 3 - display of engine speed set in memory no. 1 4 - display of engine speed set in memory no. 2
1 - treated area in hectares 2 - treated area - average in hectares per hour 3 - fuel consumption - average in liters per hectare 4 - fuel consumption in liters from the beginning of the record of the treated area.
PHS18N020
FHD18N005
PHS18N008
Display - display of air pressure in the air-pressure system of the tracto
r
INSTRUMENT PANEL
59
P18N075
The air pressure in the tractor's air pressure system is displayed on the instrument panel display. 1 - the air pressure symbol, white illuminated, has no signaling function. 2 - Red display area, gradual filling of the field with red color indicates the increase of the air pressure in the tractor's air pressure system in the range of 0 bar to 10 bar. At a pressure of 0 bar the area is black. 3 - Green display area, gradual filling of the field with green color indicates the increase in the air pressure in the tractor's air pressure system from 10 bar to the maximum set pressure. At a pressure of less than 10 bar the field is red. 4 - Area displaying the numerical value of the air pressure in the tractor 's air pressure system. If the air pressure is lower than 10 bar, the background is red, if the air pressure is higher than 10 bar, the background of the area is green. 5 - The low air pressure warning light turns on when the air pressure in the tractor's air pressure system is less than 10 bar.
Indication of low air pressure in the compressed air system of the tractor
area (2) is filled with red color according to the current air pressure in the air pressure system, area (3) is white area (4) is red illuminated lamp (5) is lit
Display - warning of low air pressure in the air-
If the air pressure in the tractor's air intake drops below 10 bar, a warning is displayed and a beep sounds. Stop working and wait until the air pressure in the tractor's air pressure system rises.
P18N100
Caution: If the air pressure in the tractor's air pressure system is less than 10 bar, the rear
wheels of the tractor are braked irrespective of the handbrake lever position.
Display - resetting dat
a
INSTRUMENT PANEL
60
P18N047
The procedure for resetting data on the main screens where the data can be reset is as follows:
1 - Use the buttons (C) and (D) to select display of the corresponding main screen. 2 - Reset the data by longer pressing of the button (A) (RESET).
If you press the button (A), all data that can be reset on the selected screen would be reset.
Display - manual brake
If the tractor is not braked by a manual brake, a warning is displayed on a display (letter P in a circle) and at the same time a sound signal is heard. See the chapter "Driving operation" for more.
Brake the tractor by a manual brake.
FHD18N004
Display - service men
u
:
INSTRUMENT PANEL
61
Entering the service menu Enter the service menu by longer pressing of the button (B) (ENTER). Use the buttons (C) and (D) to select the items. The selected item is marked with a frame. Exiting the service menu: Press the button (A) to return from the service menu to the main screen.
C18N016
Service menu The service menu contains the following items: Display setings- setting the backlight Failure history - contains a list of errors by individual nodes of the tractor Performance Monitor - allows tracking of the processed area Settings - allows calibration of the travel speed, calibration of front axle turn sensors, resetting service
interval
Engine setup - allows setting of DPF burn regeneration blocking Language - allows to set the menu language Info - allows to display the SW version of the instrument panel
Display - indicator of service inspection intervals
P18N070
The warning regarding an approaching maintenance date (service interval) is displayed if there are less than 25 operating hours remaining to the planned maintenance. The maintenance symbol (1) is shown on the display of the instrument panel. When the key in the switch box is moved from the position 0 to the position I, the main screen appears on the display and after several seconds the warning regarding an approaching maintenance (B) with the number of operating hours of the tractor (2) remaining to the maintenance date are displayed on the display.
Exceeding the service interval
In case of exceeding the service interval, the maintenance alert (1) with the number of operating hours 0 is displayed on the display when the key in the switch box is moved from the position 0 to the position I.
P18N071
Zeroing (reset) of the indicator of service inspection intervals
INSTRUMENT PANEL
62
C18N019
When the maintenance was performed, zero (reset) the indicator of service inspection intervals.
Enter the service menu by pressing the button (B) for a longer time. Use the (C) and (D) keys to select the settings item marked with the arrow (1). By pressing the button (B) enter the menu Use the (C) and (D) keys to select the service item marked with the arrow (2). By pressing the button (B) enter the service menu Long press the button (A) to reset the service interval indicator. At the position indicated by the arrow (3), the symbol 500hrs will appear after the reset is complete. Return to the home screen by pressing the (A) button.
Error signalling
Errors arising during tractor operation are indicated by switching the corresponding signal lamp, acoustic signal and error message in the instrument panel display. If the error is indicated, the signal lamp still glows, even though the display is switched to the next display.
If the error is not eliminated or the indicated state has not returned to a normal state: the corresponding signal lamp glows when the tractor is switched off, the key in the switch box is moved to position I and then the engine is started, the corresponding signal lamp is switched on again and the error message runs through the display.
1 - The signal lamp of a serious defect of the system (red). 2 - The signal lamp of a less serious defect of the system (orange). 3 - Operational protection signal lamp (blue).
P18N048
Display - error messages
INSTRUMENT PANEL
63
During tractor operation, three types of error messages may appear in the display.
A. - Warning of operational protection,
that a small deviation from the set values or error by the operator occurred. The warning is displayed in the display for about 10 seconds and then the display is switched to the previously set main screen.
The state is indicated by the signal lamp The tractor can be used without limitation.
B. - Less serious defects of the system
If a less serious defect of the system occurs, the defect number is displayed in the display for about 10 seconds. Then the display of the defect is minimized into the main field. All the tractor's functions remain active; it can happen that some of the functions is not undepreciated.
The state is indicated by the signal lamp
If this situation occurs, finish the work and contact the service centre.
C. - Serious defects of the system
The display cannot be switched to another screen.
The state is indicated by the signal lamp
If this situation occurs, stop the tractor immediately and contact the service centre.
Description of the display of error messages
1 - The symbol of the defect significance. 2 - Node of the tractor where the defect appeared. 3 - Main display field - defect code. 4 - Secondary display field - defect specification.
Symbols of tractor nodes
Engine
Hydraulic systems
P18N074
Gears and travelling clutches
Spring-loaded front driving axle
System of treatment of exhaust gases
Brakes
Display - history of defects
INSTRUMENT PANEL
64
C18N017
Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item listing of defects; press the button (B) to enter the screen selection of tractor nodes from which you want the listing of defects to be displayed. 2 - use the buttons (C) and (D) to select the tractor node from which you want the listing of defects to be displayed; press the button (B) to enter the screen displaying the listing of defects for the selected tractor node. 3 - the listing of defects of the selected tractor node; use the buttons (C) and (D) to scroll between individuals defects The table of the listing of defects contains the following columns: Nr. - sequence number of the defect record SPN - defect code FMI - code for defect specification OC - number of defect repetitions Repeatedly press the button (A) to return to the main screen.
Display - setting language mutation
P18N077
Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item Language; press the button (B) to enter the screen with language mutations. 2 - use the buttons (C) and (D) to select the required language mutation and press the button (B) for confirmation. The instrument panel is switched to the selected language mutation. Press the button (A) to return to the main screen. Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item Language; press the button (B) to enter the screen with language mutations. 2 - use the buttons (C) and (D) to select the required language mutation and press the button (B) for confirmation. The instrument panel is switched to the selected language mutation. Press the button (A) to return to the main screen.
If you want to change metric units to Anglo-Saxon, select the language mutation ENG. IMP.
For changing metric units to Anglo-Saxon, choose ENGLISH IMPERIAL language mutation.
For changing metric units to US, select the ENGLISH US language mutation.
Display - backlight of displa
y
.
INSTRUMENT PANEL
65
P18N097
Press the button (B) to enter the service menu
a - use the buttons (C) and (D) to select the item Display settings, press the button (B) to enter the screen with the display settings menu b - the display settings menu contains these items:
1 - day mode, high intensity of the display backlight 2 - night mode, low intensity of the display backlight 3 - automatic mode; automatically switches between the day and night mode of the display backlight depending on the intensity of lighting around the tractor The selected mode is marked by the tick. Use the buttons (C) and (D) to select the required item for the mode change; the selected item is marked with a frame and press the button (B) for confirmation. Press the button (A) to return to the main screen.
Display - setting of day and night backlight of the display
P18N098
Enter the display settings menu.
a - Use the buttons (C) and (D) to select the item for the day display backlight. Long press the button (B) to enter the screen for the display backlight setting (b). b - Use the buttons (C) and (D) to move the slider for changing the intensity of the display backlight. The change of the backlight in percentage is indicated above the slider (3). 100 percent is maximum backlight and 0 % is minimum backlight. Press the button (B) to confirm the changed value of the display backlight and return to the display settings menu. Press the button (A) to return to the display settings menu without changing the original value of the display backlight. Use the buttons (C) and (D) to select the item (2) and repeat the same procedure as for the item (1).
Display - setting the automatic mode of the display backlight
INSTRUMENT PANEL
66
P18N099
Enter the display settings menu.
a - Use the buttons (C) and (D) to select the item (1) for the automatic mode of the display backlight. Long press the button (B) to enter the screen for setting the automatic mode of the display backlight (b). b - The screen for setting the automatic mode of the display backlight contains two items
2 - setting the intensity of the lighting around the tractor when the day and night display backlights are automatically switched 3 - switching delay eliminating repeated switching between the day and night display backlights, e.g. in the case of light flashes, etc.
Use the buttons (C) and (D) to select the item (2) and long press the button (B) to enter the screen (c). c - Use the buttons (C) and (D) to move the slider (5) changing the intensity of the lighting around the tractor when the day and night display backlights are automatically switched. The change of the backlight in percentage is indicated above the slider (4). Press the button (B) to confirm the changed value and return to the menu of setting the automatic mode of the display backlight. Press the button (A) to return to the menu for setting the automatic mode of the display backlight without changing the original value.
Use the buttons (C) and (D) to select the item (3) and long press the button (B) to enter the screen (d). d - Use the buttons (C) and (D) to move the slider (7) for changing the delay of switching the day and night display backlight. The change of the backlight in seconds is indicated above the slider (6). Press the button (B) to confirm the changed value and return to the menu of setting the automatic mode of the display backlight. Press the button (A) to return to the menu for setting the automatic mode of the display backlight without changing the original value.
Display - setting and calibratio
n
y p
.
INSTRUMENT PANEL
67
C18N018
Press the button (B) to enter service menu 1 - with buttons (C) and (D) select Settings, by pressing (B) go to the setup menu screen.
1 - Calibration of the clutch couplings 2 - Calibration of the travel speed 3 - Calibration of the front axle sensors 2 - Resetting the service interval
2 - Use the (C) and (D) buttons to select the desired function, press (B) to confirm the selection. Return to the home screen b
ressing the (A) button
Travel speed calibration
.
g
.
INSTRUMENT PANEL
68
C18N020
The instrument panel after assembly in the factory is calibrated. Perform a new calibration of the travel speed:
- after a considerable tyre wear
- when installing new tyres
- during replacement of the instrument panel
Calibration procedure
- indicate the track of the length of 100 m on a suitable place
- inflate the tractor tyres to the specified pressure; see the tables of these Instructions for Use
- start the engine
- park the tractor at the start of the 100m track
- press the button (B) to enter the service menu
a - Use the buttons (C) and (D) to select the item calibration indicated with the arrow and press the button (B) to enter the calibration menu. b - Use the buttons (C) and (D) to select the item speed indicated with the arrow and press the button (B) to enter the speed menu. c - The following values are displayed on the screen of the speed menu: 1 - tractor type 2 - range of permissible values valid for a given type and performance of the tractor, the values cannot be changed 3 - the value stored during the last calibration of the travel speed press the button (B) to enter the next screen d - The screen with the prompt to travel 100 m is displayed; press the button (B) to start the calibration of the travel speed. e - The screen is displayed (e)
- The travel speed is lower than 10 km/h
- After covering the whole distance of 100 m stop the tractor on the marked end of the track
- Press the button (B) f - The screen where the original value of the calibration (4) and the new value of the calibration (5) are presented is displayed. Save the new value by pressing the button (B). If the calibration was properly performed, the service menu appears on the display after pressing the button (B). g - If the new value of the calibration (f) of the position (5) is outside the range of the set values (c) of the position (2), the error message (g) is shown on the screen. Press the button (B) to return to service menu without changing the original value of the calibration. Repeat the whole calibration process
If this situation occurs after replacement of the wheels for wheels of different dimensions than
inal, it is probable that the new wheel dimensions are not suitable for this type of the tractor
ori
Setting of steering sensors of the front axle
INSTRUMENT PANEL
69
C18N021
Front axle turn sensors
- with any front axle geometry intervention.
- When replacing the front axle turn sensors.
- When replacing the instrument panel.
- When replacing the front axle.
Calibration procedure
- Mark the 15 m long track in a suitable space.
- Inflate tractor tires to the prescribed pressure.
- Start the engine.
- Pull the tractor to the beginning of the track.
- Enter the service menu by pressing the button (B) for a longer time.
- Use the (C) and (D) keys to select the settings item marked with the arrow (1). By pressing the button (B) enter the menu
- Use the (C) and (D) keys to select the steering item marked with the arrow (2). By pressing the button (B) enter the menu
- Drive the tractor straight 15 meters forward and stop the tractor.
- Press the (A) button to save the values and return to the primary screen. Display - machined area The processed area display shows the processed area in hectares.
1 - processed area in hectares 2 - processed area - average in hectares per hour 3 - fuel consumption - average in litres per hectare 4 - fuel consumption in litres from the start of the recording of the processed area.
The width of the processed area (i.e., the work width of the tools) must be set for proper calculation of the processed area.
PHS18N008
Machined area men
u
INSTRUMENT PANEL
70
PHS18N009
Enter the service menu by longer pressing of the button (B). Use the buttons (C) and (D) to select the processed area item indicated with the arrow (a). Press the button (B) to enter the processed area menu (b). The processed area menu (b): (1) - user selection - adjustment of the width of the processed area (i.e., the work width of the tools) (2) - start of the recording of the processed area (3) - end of the recording of the processed area (4) - delete the recorded processed area for the selected user (5) - delete the recorded processed area for all users
Processed area - user selection
PSH18N010
Enter the processed area menu - user selection. Three aggregation widths can be adjusted for each user. There is an extra memory of the processed area for each user.
In the use selection menu (a) use the buttons (C) and (D) of one out of three users. Shortly press the button (B) to select the user with the set aggregation. Long press the button (B) to enter the menu for setting the aggregation for the selected user (b).
(1) - user code and aggregation number (2) - set width of aggregation
Use the buttons (C) and (D) to select the required aggregation width and shortly press the button (B) for confirmation. The selected aggregation is marked by the tick (3). Return to the main screen by repeatedly pressing the button (A).
The processed area - setting of the width of aggregatio
n
y
(
A
).
INSTRUMENT PANEL
71
PHS18N011
In the aggregation width menu, each of the three preset values of the aggregation width can be changed for each user. Enter the aggregation setting menu for the selected user. Use the buttons (C) and (D) to select the aggregation that you can change and press the button (B). The aggregation is marked by the tick (1). Long press the button (B) to enter the value change mode (aggregation width). The value indicating the aggregation width starts flashing (2). Press the button (A) to reset the value of the aggregation width; 0,00 is displayed. By pressing the button (B) the first position of the value (3) is selected and starts flashing. Use the buttons (C) and (D) to change the value 0 to the required one. By pressing the button (B) go to the next position (4) that starts flashing. Use the buttons (C) and (D) to change the value 0 to the required one. Press the button (B) to go to the next position (5) that starts flashing. Use the buttons (C) and (D) to change the value 0 to the required one. Long press the button (B) to save the newly the set aggregation width. Return to the main screen b
repeatedly pressing the button
Machined area recor
d
INSTRUMENT PANEL
72
PHS18N012
Enter the aggregation settings menu. Make sure you have the correct user and the aggregate width (1) preset or set the user and the width of the aggregation. Each user has their own processed area values recorded; when a user changes, the processed area on the primary screen displays values valid for the selected user. By pressing the ( C ) and ( D ) buttons select the item (2) and press the ( B ) key to start the recording of the processed area (the item is marked with a check mark). From now on, when the tractor is in motion, the area being processed will be recorded, depending on the aggregate width and the distance traveled.
The processed area is only recorded when the arms of the rear three-point hitch are lowered in the working position or when the front or rear PTO is switched on or the conditions are met together.
The recording of the processed area ends when you select the item ( 3 ) and ( B ) by pressing the ( C ) and ( D ) buttons in the menu of the processed area and exit the recording of the processed area (marked with a check mark). If you re-start the recording of the processed area, the newly read values are added to the already stored values.
If you need to change a user during the recording of the workspace, close the record of the workspace, select another user and the width of the aggregate, start the recording of the processed area again, the newly read values are added to the already stored values for the newly selected user.
To reset the processed area values for the selected user, use ( C ) and ( D ) buttons to select the item (4) and press button ( B ) to reset the values. To reset the processed area for all users, use ( C ) and ( D ) buttons to select the item (5) and press button ( B ) to reset the values. When you return to the main screen, there will be no value for the processed area display field
The reset values can not be restored in any way.
System of treatment of exhaust gases - setting
The regeneration of the diesel particulate filter in case of increased temperature of exhaust gases is performed at higher engine load. The system of regeneration of the diesel particulate filter DPF can be controlled through the menu of the engine setting on the instrument panel. The regeneration can be controlled in two modes. The mode of automatic regeneration of the diesel particulate filter and inhibition of regeneration of the DPF filter (for safety reasons only). Note: Setting of individual modes is described in Chapter System of Treatment of Exhaust Gases.
Instrument panel - warnin
g
y
g.
INSTRUMENT PANEL
73
Replenish fuel
When the fuel signal lamp (orange) is lit up, the prompt to refill the fuel appears in the display for about 3 seconds. If the fuel is not refilled, the prompt always appears in the display when the key is moved from the position ´0´ to the position ´I´ for about 3 seconds. The fuel signal lamp is permanently on.
Add urea
P18N094
P18N030
The amount of urea in the tank is displayed on the instrument panel display on the primary screen. a - The actual urea state in percent is displayed. b - A low level of urea in the tank is signaled on the dashboard, the low urea level indicator red (1) or orange (2). With the low urea warning light, the fault indicator (4) or stop indicator (3) on the instrument panel illuminates. c - You will also be prompted to add urea to the tank along with an acoustic signal.
Refill the urea tank whenever refueling.
The amount of urea in the tank is displayed on the instrument panel on the main screen. a - If the urea level is higher than 50%, it is displayed as OK on the instrument panel. If the amount is below 50%, the real amount of urea in percentage is displayed. b - Small amount of urea in the tank is indicated on the instrument panel by the red (1) or orange (2) signal lamp of low urea level. The signal lamp of low urea level is activated simultaneously with the fault signal lamp (4) or the stop signal lamp (3) on the instrument panel. c - Simultaneously the prompt to add urea to the tank appears together with an acoustic signal.
s refill the urea tank during refuellin
Alwa
High temperature of the cooling liqui
d
p
!
INSTRUMENT PANEL
74
PHS18N041
High temperature of the cooling liguid is indicated in several stages of warning
A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the temperature of the cooling liquid is reduced C - caution - stop the engine, wait until the temperature of the cooling liquid is reduced and check the level of the cooling liquid; if the cooling liquid starts to be overheated again when the engine is started, stop the engine and contact the service centre
If high temperature of cooling liquid is indicated (warning), the reaction of the system is reduced engine power by 25%.
Low level of the cooling liquid
C18N022
Low level of the cooling liguid is indicated in several stages of warning
A - informative B - warning - the cooling liquid must be replenished C - caution - stop the engine, wait until the temperature of the cooling liquid is reduced and replenish the cooling liquid
Do not release the over
ressure plug unless the cooling liquid is cold! Danger of scald burns
High temperature of the engine oil
INSTRUMENT PANEL
75
C18N023
High temperature of the engine oil is indicated in several stages of warning
A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the temperature of the engine oil is reduced C - caution - stop the engine, wait until the temperature of the engine oil is reduced and check the level of the engine oil; if the engine oil starts to be overheated again when the engine is started, stop the engine and contact the service centre
High air temperature in the engine air intake system
C18N024
High air temperature in the engine air intake system is indicated in several stages of warning
A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the air temperature in the engine air intake system is reduced C - caution - stop the engine and wait until the temperature in the engine air intake system is reduced; if the air in the engine air intake system starts to be overheated again when the engine is started, stop the engine and contact the service centre
Water in the coarse filter of fuel
g
INSTRUMENT PANEL
76
C18N025
High water level in the coarse filter of fuel is indicated in several stages of warning
A - informative - it will be necessary to perform defecation of the fuel coarse filter (see chapter Maintenance Guidelines) B - warning - it will be necessary to perform defecation of the fuel coarse filter (see chapter Maintenance Guidelines) C - caution - stop the engine and perform defecation of the fuel coarse filter (see chapter Maintenance Guidelines)
High oil temperature in the gearbox
PHS18N042
A - Caution - Stop tractor, let the engine idle until the transmission oil temperature drops B - Warnin
- Fault in sensor circuit, stop engine and contact service
Full pushing filter of the gearbox distributo
r
g
pm
INSTRUMENT PANEL
77
PHS18N043
A - Caution - Replace the gearbox oil filter cleaner insert (see the maintenance instructions chapter) B - Warning - Fault in the sensor circuit, contact service
Signalling of driver's seat
PHS18N047
A - signalling - the operator left the driver's seat, sit back on the driver's seat B - defect - there is a defect in the circuit of the safety switch of the driver's seat, some functions of the tractor may be restricted, contact the service
Indication of speed and engine power reduction
C18N026
A - signaling of engine power reduction by 30%
naling of engine power reduction by 30% and reduction of engine speed to 1250 r
B - si
Clutch couplings overheating signalizatio
n
)
.
INSTRUMENT PANEL
78
C18N090
The danger of overheating of the clutch couplings is indicated by several warning levels
A - informative - a risk of overheating of the clutch couplings B - warning - a risk of overheating of the clutch couplings, adjust the working mode of the tractor so that the couplings are less loaded C - warning - overheated clutch couplings, stop the work, stop the tractor, let the engine idle, move the reversing lever to neutral position and wait until the temperature of the clutch couplings decreases (no warning will be displayed on the display)
Signalization of a need to replace engine oil outside the service interval
C18N028
Replace the engine oil and engine oil filter. If the tractor has a high load or frequent regeneration of the DPF, engine oil degradation has occurred and motor oil has to be changed prior to the maintenance interval. This is signaled by a warning on the instrument panel display. The oil change warning on the instrument panel display can be turned off by pressing the (A) button on the dashboard and going back to the display of the basic screens. When the engine oil change warning is turned off, the orange light for a minor fault of the system remains lit. The next time the key in the ignition switch is moved from 0 to I position, the engine oil change warning is displayed again.
After replacing the engine oil, the oil change warning is to be deleted using the Deutz (sw Serdia
diagnostic software
Rear PTO speed lever position indicatio
n
.
INSTRUMENT PANEL
79
C18N029
If the rear PTO speed control lever (2) is in the neutral position, the notification on the dashboard appears when the rear PTO switch (1) is switched on
NOTES
80
The tractor is equipped with the engine fulfilling emission limits STAGE IV and TIER 4f. The compliance with
SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
81
the emission limit is achieved, among others, by the combination of two systems of treatment of exhaust gases:
a - Diesel Particulate Filter (DPF) designed for purification of exhaust gases. In the diesel particulate filter, solid particles (carbon black) formed during incomplete combustion of diesel fuel are gathered and then burnt. The oxidation catalyst (DOC) is a part of the DPF unit as well. b - SCR - the SCR abbreviation stands for system for cleaning of exhaust gases of diesel engines using the selective catalytic reduction decreasing the amount of NOx in the exhaust gases. At the same time, the reduction agent injected into the exhaust system reacts in SCR catalyst with NOx emissions contained in exhaust gases which are reduced to nitrogen (N2) and water (H2O). The control of the injected amount of urea is performed using the control unit itself in connection with the control unit of the engine.
To ensure proper functioning of the system, several its parts are monitored so to meet the
required emission limits:
- The level and quality of urea injected in the catalyst SCR.
- The amount of NOx in exhaust gases and temperature in the system.
- Detection of an illegal intervention and any handling to put the system out of order.
Conditions for DPF operation
During operation of the tractor, the DPF filter is clogged with solid particles generated by the fuel combustion as the engine is running. Passive regeneration of the clogged DPF filter occurs in the event of an increased exhaust temperature above 250 ° C at higher engine load. Active particle filter regeneration must be triggered by the tractor operator under predefined conditions.
DPF signalization
DPF filtering activities and malfunctions are signaled by the instrument panel LEDs
- the orange light (1) flashes and the orange light (4) is on
- the DPF filter is soothed - DPF filter regeneration is required
- red light (2) blinks and the orange light (4) is on - DPF filter clogged with ash - contact service center
- green LED illuminated - DPF filter regeneration
C18N032
DPF filter regeneration
g
SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
82
C18N033
By flashing the DPF orange light and turning on the orange warning light (A), the DPF signals the need to start the DPF filter regeneration. The operator must start the DPF filter regeneration in the instrument panel menu. Regeneration is carried out on a standing tractor with an idling engine that is braked by the handbrake (B), the reversing lever is moved to the neutral position (C) and the PTO clutch is off (D).
C18N034
By pressing the button (B) enter the menu
1 - Use the (C) and (D) buttons to select ENGINE SETUP and press the (B) button to confirm. 2 - select the item REGEN. FORCED press the button (B) to confirm 3 - if the tractor is stationary with the engine idling, press the button (B) to confirm
C18N035
4 - If the tractor is braked by the handbrake and the PTOs are switched off, confirm the button (B) 5 - Notice that the ECU now controls the engine operation, not operator 6 - DPF regeneration start 7 - Preheatin
of the engine
C18N036
p
.
SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
83
8 - the regeneration of the DPF has begun, and the estimated time of the regeneration is displayed in the bottom line 9 - cooling the system after the regeneration is complete, DO NOT SWITCH OFF THE ENGINE! 10 - DPF filter regeneration is complete, you can continue to work with the tractor without restrictions
Do not stop the engine during regeneration of DPF (the green signal lamp flashes) - there is a risk of damage of the system of treatment of exhaust gases. Do not stop the engine immediately after regeneration of DPF filter.Leave the engine idling at low revolutions until sufficient decrease of temperature of the system of treatment of exhaust gases is achieved!
Conditions for SCR system operation
The amount of urea in the tank is displayed on the instrument panel. If the amount of urea in the tank is exhausted when the engine is running, the injector in the exhaust manifold is in danger of being damaged and the engine power can be reduced. The catalytic reduction is stopped and the amount of harmful emissions in exhaust gases is increased. When urea is added in the tank, the catalytic reduction is restored.
Operation of the tractor without the SCR (selective catalytic reduction) system is prohibited!
Conditions for proper functioning of the system
- temperature of cooling liquid must be higher than 60°C,
- working temperature of the catalyst must be higher than 250°C
- outdoor temperature must be higher than -20°C,
- engine revolutions must be higher than 1,000 rpm
- requirement for the withdrawn torque must be higher than 20%.
If urea freezes, the tank is electrically heated. If no melting during 70 min occurs, the engine
ower together with the corresponding error message are activated
Urea (Aqueous Urea Solution AUS 32, DEF)
SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
84
The used reagent is a mixture of 32.5% solution of synthetic urea and demineralized water. It is used as a reducing agent NOx for additional treatment of exhaust gases by SCR (selective catalytic reduction) of motor vehicles with diesel engines. The product is labelled as Urea or AUS 32 (AUS: Aqueous Urea Solution) and complies with the standard ISO 22241-1 Reducing agents NOX AUS 32. The urea solution AUS 32 is known in USA and North America as Diesel Exhaust Fluid (DEF).
The lifetime of urea without the loss of the quality is influenced by storage conditions. It crystallizes at ambient temperature below -11°C and at ambient temperature over +35°C it initiates hydrolytic reaction which means that a slow decomposition to ammonia and carbon dioxide begins. It is essential to protect unprotected vessels from direct sunlight. Barrels must not be stored longer than one year! Pay attention to the resistance of the used materials and store vessels. Urea freezes below the temperature of -11°C.
To ensure proper functioning of the SCR system, urea with the concentration of 32.5% must be used!
Principles for safe handling of urea (AUS 32, DEF)
Contact with skin
- Prolonged or repeated contact may cause skin irritation.
Contact with eyes
- Prolonged or repeated contact may cause eye irritation. Rinse eyes with plenty of water for at least 15 minutes. If irritation persists, visit a physician.
Ingestion
- In case of ingestion of small quantities, toxic effects are not likely. Higher amount may cause intestinal or stomach problems. Do not induce vomiting. Drink half a litre of water or milk. In case of ingestion of a larger than small quantity, visit a physician.
Fire-fighting measures
- The product has fire extinguishing properties.
Extinguishing means
- If the material got in the fire, use large amount of water for extinguishing.
Accidental release measures
- Minimize contact of the spilled material with the soil so that you do not allow product to reach surface or underground water courses.
- Soak up the spilled material with dry soil, sand or other non-flammable material.
Error signalling of SCR syste
m
SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
85
Defects of the SCR system when the engine is running are indicated by glowing of the red (1) or orange (2) signal lamp on the instrument panel and by the subsequent acoustic signal. If the error is not eliminated, it is indicated every time when the engine is started. The reason for the indication may be in not meeting the required amount of NOx in exhaust gases, defect of the urea injection system or bad urea quality. According to the severity of the error message, the warning signal lamp (4) or the stop signal lamp (3) are activated together with the signal lamps (1,
2).
If there is an unprofessional intervention in the system of selective catalytic reduction, an error is indicated and the system is switched into an emergency operation mode of the tractor with a reduced engine power.
type of indication
urea signal lamp defect
signal lamp colour
signal lamp
acoustic signal
warning orange 1 x 1 s
1st degree
orange 1 x 1 s reduction of power by 25%
of limitation
2nd degree
red 2 x 3 s reduction of power by 50%,
of limitation
Error messages with the signal lamps and acoustic signal are accompanied by indication on the display of the instrument panel.
P18N029
reduction of the engine power and engine revolutions
reduction of max. engine revolutions to 1,250 rpm
1 - The symbol of the defect significance. 2 - Node of the tractor where the defect appeared. 3 - Main display field - defect code. 4 - Secondary display field - defect specification. 5 - Service symbol. Note: More information in chapter Instrument Panel
P18N031
Indication of amount of urea in the tank
SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
86
P18N030
The amount of urea in the tank is displayed on the instrument panel display on the primary screen. a - The actual urea state in percent is displayed. b - A low level of urea in the tank is signaled on the dashboard, the low urea level indicator red (1) or orange (2). With the low urea warning light, the fault indicator (4) or stop indicator (3) on the instrument panel illuminates. c - You will also be prompted to add urea to the tank along with an acoustic signal.
Refill the urea tank whenever refueling.
type of indication
1st degree of warning
2nd degree of warning
3rd degree of warning
1st degree of limitation
amount of urea in the tank
less than 20%
less than 15%
less than 10%
less than 5%
urea signal lamp display - prompt to
signal lamp
display type
orange signal
refill urea
short-time display
(3 s) lamp activated
orange signal
short-time display
(3 s) lamp flashes (0.5 Hz)
orange signal lamp flashes (0.5 Hz)
Continuous
display
(The prompt
disappears after
pressing any
button on the
instrument panel.)
orange signal lamp flashes (1 Hz)
Continuous
display
(The prompt
disappears after
pressing any
button on the
instrument panel.)
defect signal lamp
acoustic signal
reduction of power and limitation of engine revolutions
1 x 1 s
1 x 1 s
2 x 3 s
2 x 3 s reduction of power by
25%
2nd degree of limitation
less than 3%
red signal lamp
Continuous
display flashes (2 Hz)
2 x 3 s reduction of power by
50%, limitation of max. engine revolutions to ca. 1,250 rpm)
Reduction of the engine power and engine revolutions
SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
87
If there is a serious error in the system or if the level of urea in the tank is low, the reaction of the system is reduced engine power output and revolutions. According to the error type, so-called one-stage or two-stage reduction of engine output is performed.
stage 1 reduction of power by 25%
stage 2 reduction of power by 50% and limitation of
max. engine revolutions to ca. 1,250 rpm
A serious error can be caused by unauthorised interference in the system of treatment of
exhaust gases!
P18N032
If the first phase of the reduced engine power and engine revolutions is approaching, it is indicated for the tractor operator on the display of the instrument panel (1) or (2) together with an acoustic signal and indication of signal lamps. After the transitional period of 10 h for Stage IV (97/68/EC) or 1.5 h for Tier 4f (EPA) expires, limitation of the engine power with continuous starting is activated. Note: A warning message on the display (1) or (2) is displayed according to the type of the tractor.
P18N033
If the serious error is not eliminated, the second phase of the reduced engine power and engine revolutions is performed. It is indicated to the tractor operator on the display of the instrument panel (1) or (2) together with an acoustic signal and indication of signal lamps. After the transitional period of 10 h for Stage IV (97/68/EC) or 2.5 h for Tier 4f (EPA) expires, limitation of the engine power with continuous starting is activated.
Note: A warning message on the display (1) or (2) is displayed according to the type of the tractor.
Long-term shutdown of tracto
r
p
.
SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
88
During a long-term shutdown of the tractor, the urea filling must be drained from the tank. Before operating the tractor, the urea tank must be filled with a new filling again and the urea filter element must be replaced and the urea tank must be refilled with fresh material.
The urea filling should not stay in the tank longer than four month and then it should be
replaced.
Repairs and maintenance of the system of additional treatment of exhaust gases
The system requires use of permissible operating fluids which are referred to in this manual In case of signalling errors in the system of additional treatment of exhaust gases proceed according to instructions contained in this manual or contact authorized service.
All repairs and maintenance of the system of additional treatment of exhaust gases must always be performed by a professional service All interventions in the system, except authorized service, are
rohibited
Before a drive with the new tractor get to know how to shift gears and try individual positions
DRIVING OPERATION
89
of the shifting lever when the engine is stopped. During normal operation and before you set up, make sure that the technical condition ensures safe operation of the tractor.
Starting the engine
After connecting the battery using the battery disconnecting switch, wait at least 30 seconds before turning on the ignition key.
FHD18N018
1 - When starting the engine, the operator must sit on the driver's seat. 2 - Handbrake the tractor. 3 - Move the PTO shaft speed lever to neutral position. 4 - Insert the key into the ignition switch - position 0. 5 - Depress the clutch pedal. 6 - Move the main shift lever to neutral. 7 - Move the reversing lever under the steering wheel to neutral. 8 - Switch the ignition key from position 0 to position I. The glow plug light lights up. 9 - Wait until the glow plug light goes off (the time depends on the coolant temperature). 10 - Turn the key from position I to position II (start) immediately after the lamp switches off (max. 5 sec). 11 - When the engine is started, release the ignition key immediately, it will automatically return to position I.
Do not start for more than 20 s.
12 - Loosen the clutch pedal.
Blocking of the start
If the engine cannot be started and the defect signal lamp is flashing, it means that blocking of the start was activated by electronic regulation of the engine and this way the engine is protected. The blocking of the start is interrupted when the key in the switch box for about 30 seconds is moved to position 0.
Non-permitted starting
It is prohibited to start the tractor by short-circuiting the terminals of the starter. Perform starting from the driver's seat only. During any handling or repair of the starter, the minus pole of the battery and all gear shift levers, including shifting of the PTO shaft, must be in the neutral position. The terminals of the starter are covered with a cover.
pikt_2
If you do not succeed in starting the engine
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DRIVING OPERATION
90
Return the key to '0' position. Wait 60 second and repeat the start.
Never help the stopping engine by a starter. You are being exposed to the danger of starter damage.
C18N079
Immediately after start
When the engine is started, leave it idling without load for ca. 2 minutes.
During this time, perform checking of lubrication, charging, hydrostatic control (signal lamps must not be illuminated) and other functions ensuring proper operation of the engine. The time of engine operation without load must be adhered to, especially in winter period
Engine heating
C18N080
Do further heating of the engine during the drive. The heating of the engine by lengthy idle run or sharp increase in revolutions is harmful to the engine. If the temperature of coolant has not reached 45°C, do not exceed the engine revolutions over 2000 rpm.
Caution: If the air pressure in the tractor's air pressure system is less than 10 bar, the rear wheels of the tractor are braked irrespective of the hand brake lever position and the tractor can not be started until the air pressure in the tractor's air pressure system reaches at least 10 bar. When attempting to start the tractor at low air pressure in the tractor's air pressure system, there is a risk of damage to the clutch system.
Error signallin
g
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DRIVING OPERATION
91
Errors arising during tractor operation are indicated by switching the corresponding signal lamp, acoustic signal and error message in the instrument panel display. If the error is indicated, the signal lamp still glows, even though the display is switched to the next display. If the error is not eliminated or the indicated state has not returned to a normal state: the corresponding signal lamp glows when the tractor is switched off, the key in the switch box is moved to position I and then the engine is started, the corresponding signal lamp is switched on again and the error message runs through the display.
1 - The signal lamp of a serious defect of the system (red). 2 - The signal lamp of a less serious defect of the system (orange). 3 - Operational protection signal lamp (blue). More information in chapter Instrument panel
Indication of the limitation of the engine power and engine revolutions
If there is a serious error in control or auxiliary systems of the engine, SCR system or if the level of urea in the tank is low, the reaction of the system is reduced engine power output and revolutions. According to the error type, so-called one-stage or two­stage reduction of engine output indicated by glow of the signal lamps (1) and (2) is performed.
stage 1 Reduction of engine power
by 25 %
stage 2 Reduction of engine power
by 50% Reduction of engine
signal lamp (1) glows
signal lamp (2) glows
revolutions to 1,250 rpm
Signalling errors in the system of additional treatment of exhaust gases
P18N048
P18N029
The label with a short description of indication of errors in the system of additional treatment of exhaust gases and subsequent activities of operators is located in the right bottom corner of the windshield (A). On the label (B) in the left part there is a combination of signal lamps glowing or flashing on the instrument panel indicated using pictograms including their colours and the pictogram of the sounding acoustic warning signal.In the right part of the label a required reaction of the tractor operator is described.
1. Add urea.
2. Add urea.The engine power will be limited.
3. Add urea.Engine revolutions will be minimised.
4. Increase the engine load or contact service.The engine power will be limited.
5. Contact service.The en
C18N081
ine power will be limited and engine revolutions will be minimised.
Diesel particle filte
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DRIVING OPERATION
92
The exhaust system of a tractor is equipped with a diesel particle filter which serves for cleaning exhaust fumes. Solid particles (carbon particles) are collected and burned in diesel particle filter which originate by burning diesel.
Filter of solid particles - indication of operation and failures of the system
P18N058
The activity of a DPF filter is indicated by lights (1), (2) and (3) on the instrument panel. More in the chapters Instrument panel and Exhaust gas aftertreatment.
Diesel particle filter regeneration
During operation of the tractor, the DPF filter is clogged with solid particles generated by the fuel combustion as the engine is running. The clogged DPF filter is regenerated (cleaned) by the increased exhaust temperature of the standing tractor during engine run. WARNING: When regenerating the DPF particulate filter, the temperature of the
exhaust gases and the surface of the particulate filter will rise sharply. There is an increased risk of fire or explosion if DPF particulate filter regeneration occurs in an environment with a fire hazard or in an explosive environment.
When working with a tractor in an environment where the risk of fire or explosive atmospheres occurs, the DPF filter regeneration must be immediately interrupted or the environment left for the DPF filter regeneration. More in chapters Dashboard and Exhaust Gas Treatment System.
During operation of the tractors with the engine equipped with the filter of solid particles avoid
long-term operation at idling or at low engine load.
Driver´s seat - safety switch
The driver´s seat is equipped with a safety switch which signalizes the system of driver abandoning the driver´s seat. If the tractor is started, there is nobody on the driver´s sea and reversing lever under the steering wheel is shifted to F or R position, N position is shifted automatically and tractor does not start. If this situation occurs, it is necessary to sit on the driver´s seat, to return the reversing lever under the steering wheel to N position and then to select the direction of drive again (F or R).
FH12N069
Reversing leve
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DRIVING OPERATION
93
The selection of the direction of travel drive is done by reversing lever (forward, backward).
F - driving forward N - neutral R - driving backward
The lever also serves for starting the tractor without the depressed clutch pedal.
Reversing lever position signalization
The individual positions of reversing lever are signalized by a sign (1) on the display.
driving forward
Neutral
X212a
driving backward
Gear shifting
The tractors are equipped with a five-gear synchronized gearbox, three-gear torque multiplier, reversing and two­gear reduction. Five-gear gearbox is shifted by main shifting lever with buttons for disengaging the travel clutch (1) and for shifting the individual gears of multiplier (2).
Shifting road and reduced speeds H - road speeds N - neutral L - reduced speeds
Shifting of gears of the main gearbox with reduced speeds is the same as with road speeds. Considering low speed of the tractor, change nearly always means moving off from rest.
FHSX18N021
PHS18N005
Shifting using the lever of road and reduced speeds is only possible when the tractor is in standstill.
f18n018
Road and reducing speeds lever position signalizatio
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DRIVING OPERATION
94
The individual positions of a gear and reduced gearshift levers are indicated by a sign (1) on the instrument panel display.
Road gear shifts
Neutral shifts
Reduced shifts
FHSX18N022
The principles of appropriate use of tractors
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DRIVING OPERATION
95
The listed principles for tractor´s operation serve for facilitating the operation and guarantee corresponding service life of travel clutch!
The description of the system of travel clutches
The tractor is equipped with two individual travel clutches, one for travelling forward and one for travelling backward. The selection of the driving direction and also the choice of a specific travel clutch is done by shifting the reversing lever under the steering wheel from neutral position to the position forward or backward.
The way of controlling the travel clutch by 1 - Reversing lever 2 - Clutch control button on the head of reversing lever 3 - Clutch pedal
The differences in ways of controlling the travel clutch by 1 - By shuttle shift lever
This mode of operation has an automatic start function. When the shuttle shift lever is moved to neutral, the clutch is disengaged. When the shuttle shift lever is moved to the forward or reverse position, the clutch is engaged and then the tractor starts to slide smoothly in the direction determined by the reversing lever.
The speed of the clutch engaging and the smoothness of the start is controlled by the electronic control unit based on the information stored in the calibration and the operator can not influence it.
The automatic start-up function is more gentle to the clutch connections than the clutch pedal control, so for the normal operation of the tractor when starting, shifting or reversing, use the clutch control with automatic start-up.
2 - By clutch control knob on gear shift lever
This mode of operation has the function of automatic clutch engagement. When the clutch control button is pressed on the gearshift lever, the clutch is disengaged. When the clutch control button is released on the gearshift lever, the clutch engages. The speed of the clutch engaging is controlled by the electronic control unit based on the information stored in the calibration and the operator can not influence it.
3 - By clutch pedal
When the clutch pedal is depressed, the clutch is disengaged. When the clutch pedal is released, the clutch engages. The switching speed of the clutch is dependent on the clutch pedal's releasing speed. The clutch pedal does not allow automatic start-up and the operation affects the speed and smoothness of the start.
In normal operation, use the clutch pedal only to stop the tractor.
For the need for sensitive travel eg when connecting the tool or when handling the tractor in confined spaces, if even the reduced gears are not too slow, use the clutch pedal for a short time.
It is forbidden to regulate the tractor speed by partially pressing the clutch pedal at engine speeds above 1 200 rpm. Do not use the clutch pedal as a footrest. There is a risk of a lifespan reducin
or failure of the clutch
Interrupted sound signal
DRIVING OPERATION
96
PHS18N052
If the tractor speed is controlled by a partial pressing the clutch pedal at engine speeds above 1 200 rpm, an intermittent beep sounds and a warning on the instrument panel display is displayed. If this occurs, immediately depress the clutch pedal fully or release the clutch pedal to the upper position and wait until the acoustic signal ceases. Reduce the engine speed below 1 200 rpm, then continue with the tractor operation.
Dead start of the tractor
Caution: If the air pressure in the tractor's air pressure system is less than 10 bar, the rear wheels of the tractor are braked irrespective of the hand brake lever position and the tractor can not be started until the air pressure in the tractor's air pressure system reaches at least 10 bar. When attempting to start the tractor at low air pressure in the tractor's air pressure system, there is a risk of damage to the clutch system.
If at dead start, engine revolutions are higher than 1400 rpm L gear of multiplier is automatically shifted, not depending on the switch of multiplier pre-selection on dashboard being on or off. If the multiplier pre­selection switch on the dashboard is on at dead start, L gear of multiplier is shifted automatically independent on the number of engine revolutions at dead start (i.e. when the engine revolutions are lower than 1400 rpm).
A very fast dead start can cause overloading of driving gear, increased fuel consumption,
st
excessive wear of tyres and damage to load. Use dead start on the 1
gear only when driving with
heavy trailer to the slope and in difficult terrain.
Dead start of tractor in regular operation - automatic dead start functio
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DRIVING OPERATION
97
- Use the control of travel clutch by reversing lever under the steering wheel for dead start of the tractor.
- Select the slowliest L gear of torque multiplier for dead start of the tractor. Note: When starting or stopping the engine of the tractor, the fastest gear H is always automatically shifted.
- If the road and reducing speeds shifting lever is shifted in the group of road speeds, shift the lowest gear speed for tractor dead start with respect for operational conditions.
- Use the lowest possible engine revolutions for tractor´s dead start, such that there is no turn off. After the switch of travel clutch, increase the engine revolutions according to your needs.
Dead start by means of automatic dead start function
Automatic dead start function is in the shift of reversing lever with engaged applicable gear followed by dead start without using the clutch pedal or clutch control buttons.
1. Start the engine.
2. Shift appropriate gear for starting the engine.
3. Release the manual brake, if you are standing on a slope, brake the tractor by foot brake.
4. When shifting the reversing lever form neutral to the requested direction of tractor drive (forward or backward), the tractor starts.
5. When you increase the engine revolutions simultaneously, release the foot brake.
When depressing the clutch pedal, the automatic dead start function is put off from operation.
Dead start of tractor in regular operation - clutch pedal
In regular operation use the clutch pedal only for stopping the tractor. For the need of delicate inching, e.g. when connecting the tools or when manipulating with tractor in crammed spaces, if even the reduced gears are not slow enough, use the clutch pedal only for short time.
It is forbidden to control the speed of tractor by partial depression of clutch pedal with engine revolutions higher than 1200 rpm. Do not use the clutch pedal as a foot rest. There is a risk of limited service life or failures of travel clutches.
Dead start - using the clutch pedal
1. Start the engine.
2. Depress the clutch pedal.
3. Select road and reduced speeds.
4. Shift an applicable gear for starting the tractor.
5. Shift the reversing lever to the direction requested (forward or backward).
6. Slightly increase the engine revolutions.
7. Prepare the manual brake for unbraking.
8. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of revolutions continue in a continuous release of the clutch pedal.
9. Fully unbrake the manual brake.
10. Start smoothly and slowly.
Use this way of dead start when you need to inch carefully, for example when connecting tools
etc.
Change the direction of drive
DRIVING OPERATION
98
Change the direction of drive by means of reversing lever
Change the direction of drive by means of reversing lever is done with travel speed lower than 10km/h. When you attempt to change the direction of drive in speed higher than 10 km/h, acoustic signal starts (uninterrupted tone) and the tractor engages neutral. The signal switches off after the shift of reversing lever back to N position, when depressing the clutch pedal or pressing the button of switching clutch on the head of gear shifting lever. It is also necessary to lower the travel speed of tractor under 10km/h, shift the reversing lever to neutral position and to repeat the shifting of requested direction.
Keeping the following instructions when changing the direction of the drive, contributes to prolonging service life of travel clutches.
· For changing the direction of the drive of tractor use reversing lever under the steering wheel without using the clutch pedal.
· For changing the direction of the drive of tractor, select the slowliest gear L with torque multiplier.
· For changing the direction of the drive of tractor, select lower gear with regard for the subsequent dead start and tractor load.
Changing the direction of drive by means of reversing lever is done at tractor travel speed lower than 10km/h. When you try to change the direction of drive at the speed of more than 10 km/h, an acoustic signal starts (uninterrupted tone), the signal switches off after the shift of the lever back to N position, when depressing the clutch pedal or pressing the button for switching off the clutch on the head of the gear shifting lever.
1. Lower the travel speed of tractor under 10km/h by means of brake pedal.
2. Shift the reversing lever to the requested direction of tractor drive.
3. The tractor stops automatically and travels in the requested direction.
4. Continue in smooth dead start of the tractor with simultaneous incresae of engine revolutions.
Should the tractor speed drop below 10km/h, tractor shift neutral and it is necessary to lower the travel speed of tractor under 10km/h, shift the reversing lever to neutral position and to repeat the shifting to the required direction.
When depressing the clutch pedal, the automatic function is put off operation. If the above mentioned is done subsequently after the attempt to change the direction of drive above 10 km/h, it is necessary to lower the travelling speed of tractor below this speed. In opposite case, after the release of clutch pedal the neutral remains shifted.
Change the direction of drive - using the clutch pedal
1. Depress the clutch pedal and stop the tractor by foot brake.
2. Shift the reversing lever to the requested direction of tractor drive.
3. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of engine revolutions continue in smooth release of the clutch pedal.
4. Start smoothly and slowly.
Gear shifting
- To shift gears while driving, control the clutch by the clutch control knob on the gearshift knob.
- When shifting, press and hold the clutch control knob on the gearshift lever, release the accelerator pedal, disengage the gear, engage the gear, release the button, and then increase the engine speed.
- If the operating conditions allow, use the multiplier preselection function.
Gear shifting - Using the clutch pedal
Depress the clutch pedal (clutch disengaged). At the same time release the pedal of foot throttle and shift the applicable gear speed. Release the clutch pedal smoothly (clutch is being engaged) and at the same time increase the engine revolutions.
Gear shifting - using the clutch control button on the head of gear shifting leve
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DRIVING OPERATION
99
Press the clutch control button on the head of gear shifting lever. At the same time release foot throttle pedal and shift the applicable gear speed. Release the button of clutch control (clutch is being engaged) and at the same time increase the engine revolutions. Note: Clutch pedal is always preselected to the use of button of clutch control on the head of gear shifting lever.
Blocking the automatic dead start function
With some failures of travel clutches system, the function of automatic dead start is blocked. This situation is signalized by an inscription displayed on a display. In this case reversing lever under the steering wheel serves only for the selection of direction of drive, the button for clutch control on gear shifting lever does not work. For dead start of tractor and gear shifting, it is possible to use only clutch pedal.
If this situation occurs, finish your work and contact service.
PHS18N032
Engine speed preselection system
The engine speed preselection system is used to automatically maintain engine speeds that are preset in memory no.1 or memory no.2.
FHD18N056
The engine speed preselection buttons are located on the control panel on the right rear fender (A)
Buttons description (B) 1 - engine speed preselection automatic mode selection button 2 - engine speed preselection revolutions increase button 3 - engine speed preselection revolutions decrease button 4 - engine speed preset 2 button 5 - engine speed preset 1 button
The value of revolutions stored in each memory preset is displayed on one of the basic screens on the instrument panel display (C) 1 - value of engine revolutions stored in memory 1 2 - value of engine revolutions stored in memory 2
If the engine speed preset system is activated, the selected memory is displayed on one of the basic screens on the instrument panel display (D) The backlight of the buttons is white and turns on with the side lights. If the relevant function is turned on by pressing the button, the backlight of the button changes to green.
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