2
ZETOR
This supplement of the operator’s manual for the tractors Z 3320 - Z 7340 will help you to become familiar with
the operation and maintenance of your new tractor.
In spite of fact many of you have reach experiences in operation of various Zetor tractor models, please, read
carefully all safety rules and operating instructions in this operator’s manual before attempting to operate the
tractor.
You will find a lot of new information and receive a perfect overview how to use the tractor with highest efficiency at
various operations.
Your new Zetor tractor will be your reliable friend if observing the mentioned safety rules, tractor maintenance and
safe operation.
Manufacturer of Your tractor wishes you thousands of satisfactorily worked hours.
ZETOR
Brno
3
Information about technical specifications, design, equipment, material, and external appearance is valid in the time of this
operator’s manual issue. Manufacturer reserves rights for changes.
4
The operator’s manual contains description, operation and maintenance of
standard and optional tractor
equipment.
Optional tractor equipment is marked
(∗) in this manual.
The option that isn’t a part of standard
tractor equipment can’t be a subject of
claim in case it isn’t assembled from
factory.
Service check book isn’t a part of operator’s manual. This is the separate booklet that is passed to you at purchasing
of your new tractor.
CONTENTS
Page
Tractors without a cab............................................................................................................6
Cab tractors..............................................................................................................................7
Location of serial numbers...................................................................................................8
Safety instructions for users ...............................................................................................10
Preventive daily service........................................................................................................13
Acquaintance with tractor.....................................................................................................19
Operation ................................................................................................................................29
Maintenance instructions ....................................................................................................33
Electrical installation............................................................................................................43
Planned technical maintenance........................................................................................59
Main technical parameters..................................................................................................71
Alphabetical index.................................................................................................................75
5
2WD TRACTORS
Tractor
type
ZETOR 3320 33,1 ZETOR 4320 - 43
ZETOR 5320 46 46
ZETOR 6320 51 48
ZETOR 7320 58 57
4WD TRACTORS
Tractor
type
ZETOR 3340 33,1 ZETOR 4340 - 43
ZETOR 5340 46 46
ZETOR 6340 51 48
ZETOR 7340 58 57
Nominal
engine
power
(kW)
Nominal
engine
power
(kW)
Nominal
engine
power
EKO (kW)
Nominal
engine
power
EKO (kW)
TRACTORS WITHOUT A CAB
S1
6
2WD TRACTORS
Tractor
type
ZETOR 3320 33,1 ZETOR 4320 - 43
ZETOR 5320 46 46
ZETOR 6320 51 48
ZETOR 7320 58 57
4WD TRACTORS
Tractor
type
ZETOR 3340 33,1 ZETOR 4340 - 43
ZETOR 5340 46 46
ZETOR 6340 51 48
ZETOR 7340 58 57
Nominal
engine
power
(kW)
Nominal
engine
power
(kW)
Nominal
engine
power
EKO (kW)
Nominal
engine
power
EKO (kW)
CAB TRACTORS
S34
7
LOCATION OF SERIAL NUMBERS
S29
8
LOCATION OF SERIAL NUMBERS
Whenever you contact your authorized service dealer or the factory for order of service parts, always know the model and serial
numbers of your tractor. For your convenience, write those numbers in the frames below.
Tractor model
ZETOR 3320
ZETOR 3340
ZETOR 4320
ZETOR 4340
ZETOR 5320
ZETOR 5340
ZETOR 6320
ZETOR 6340
ZETOR 7320 Turbo
ZETOR 7340 Turbo
The “left“, “right“, “front“ and “back“ side
of the tractor is determined by sitting on
the seat in the normal operator’s
position and in the travelling direction.
Manufacturer reserves rights for changes of design and option, that improves
the tractor features.
Tractor serial number Engine serial number
S35
9
SAFETY INSTRUCTIONS FOR USERS
Keep extreme attention when reading
parts of operator’s manual that are
marked by these symbols.
You will find this symbol at all
important warnings identifying
the safety of tractor operation.
Keep these safety massages
and however regardless of the
hazard, be extremely careful!
Inform your cooperators and
other users about these messages.
Study carefully chapters
marked by this symbol before
starting with operating, servicing
or adjusting the tractor.
You will find this symbol whenever important information on
operation, adjustment and repairs of starter motor.
Keep these regulations and be
extremely careful in these
cases!
This symbol marks such tractor
∗∗
equipment that is not
assembled as a standard
(optionally assembled
equipment only).
This symbol marks all chapters
of operator’s manual speaking
about environmental safety.
GENERAL SAFETY
REGULATIONS
1. Only a trained operator having a valid
driving license and being properly
acquainted with operating and safety
rules can operate the tractor.
2. Except of safety warnings mentioned
in this Supplement of the operator’s
manual you must respect all general
safety and traffic regulations of country
where the tractor works.
PROPER CLOTHING
3. Don’t wear a loose clothing and free
flying long hair at operation.
4. Use suitable (prescribed) personal
protection means (working boots,
gloves, spectacles etc.) at work.
ENGINE START
5. Don’t start the engine by driving tractor
downhill.
6. Starting tractor by means of towing
with another tractor or vehicle is allowed
when the pull bar is used only.
7. Start the tractor from driver’s seat only
with shifting lever in neutral position.
Clutch pedal must be fully pressed
down.
Life hazard at starting by starter
connector short circuit.
8. The key must be at the key switch in
position "I".
9. When preheating engine by electrical
heater, plug the heater first and connect
the cable into electricity after. After preheating disconnect the cable from electricity first.
Electrical shock hazard!
OPERATION
10. Hoses of hydrostatic steering,
brakes and fuel system must be
checked and replaced in case of any
damage indication.
The damage indication is for example:
surface cracks on hose, loosening of
hose fittings (verify it by pulling of hose
from fitting) and mechanical damage of
hose. Hoses where the durability is
mentioned on their surface must be
10
SAFETY INSTRUCTIONS FOR USERS
changed before the expiration of the
durability.
11. Brakes and steering must be
permanently in perfect condition.
12. Brake pedal must be latched at
driving on the road, transportation with
trailers and implements.
13. Driving downhill without shifted gear
is forbidden!
14. Pay special attention when driving on
hilly, muddy, sandy, icy and uneven terrain.
15. Don’t exceed the max. specified
inclination angle 11° for 2WD tractors
and 12° for 4WD tractors.
16. Don’t exceed the max. total weight of
trailers mentioned on the tractor serial
number plate or the rear fender label.
17. Don’t use the diff-lock when driving
into the turning.
18. Never get out or into the driving tractor. It is forbidden.
19. The front axle load must not be lower
than 18 to 20 % of total tractor weight
when transportation with agricultural implements hitched in rear three point
hitch.
20. Reduce the travel speed to 15 kmph
when transportation with agricultural im-
plements hitched in front three point
hitch.
21. Reduced gears 1R, 2R, 3R must not
be used in case that tractors Z 4320 -
Z 7340 are implemented with
machines and implements
having a big resistance when
engine speed is dropping and
the tendency of engine is to be
stopped (hazard of serious injuring of
the shafts).
TRANSPORTATION OF PERSONS,
OPERATION
22. Number of persons transported by
tractor must not exceed number
mentioned in tractor technical license.
23. Persons, unauthorized to work with
attached implement, must not stand
between tractor and hitched implement
(machine).
24. Make sure neither any person nor
any obstacle allows driving before
starting tractor move.
25. Don’t exceed the max. specified
inclination angle.
26. Max. allowed travel speed of tractor
and trailer equipped with air trailer
brakes is 30 kmph, with drum brakes it
is 25 kmph.
TRACTOR RELEASE, PUSHING
27. Use a pull bar or a rope for releasing
of immobilized tractor. The pull bar or
the rope must be put on or put through
the front hook only.
It is life dangerous to stand near the
rope when releasing the tractor!
Never use the chains! Life hazard at
tearing the chain!
28. Front hook assembled on front
tractor frame serves for pulling of the
tractor alone only, i.e. without trailer or
another implement.
29. Releasing the tractor when the
reduced gears are shifted is forbidden!
30. Never use free wooden blocks,
planks or bars put between tractor and
pushed subject when pushing other vehicles (trailers, wagons etc.).
LEAVING TRACTOR
31. Do not park the tractor with attached
implement in lifted position.
32. Don’t forget to brake the tractor with
parking brake (shift the gear) remove
the key from key switch and lock the cab
before leaving tractor.
33. Brake the tractor with parking brake
before leaving tractor with running engine.
11
SAFETY INSTRUCTIONS FOR USERS
34. Usually use the left-hand side of
tractor- left door when leaving tractor.
Look round if any vehicle coming, that
could jeopardize your safety when
leaving and open the door.
35. Use steps and handles when
leaving the tractor. When leaving tractor
by the right door pay attention being in
in closed room and house only
when the perfect ventilation
works. Exhaust gases are health
dangerous.
FIRE PREVENTIVE RULES
39. Refuel the tractor after finishing work
and at stopped engine.
40. Don’t refuel the fuel tank up to the top
in summer season. Wipe the fuel
immediately when spilled.
41. Don’t refuel the tractor nearby the
open flame! Don’t smoke!
42. Don’t smoke and don’t use the open
flame when inspecting the battery electrolyte level.
43. Keep properly the fire prevention regulations in areas with increased fire
hazard (hay-lofts, straw-stocks etc.).
44. If the tractor is equipped with a fire
extinguisher keep it ready for use.
space of shifting levers and hand
throttle control.
36. Shift the reversor lever into forward
position at tractor equipped with reversor gear.
AT STOPPED ENGINE ONLY
37. All activities like refueling cleaning,
lubricating and adjusting tractor or
45. Use the spark arrestor when working
in fire hazard environment.
HEALTH AND ENVIRONMENT
PROTECTION
46. These tractors are not equipped with
special cab air intake filters. They are
therefor not intended for working with
aerosols and other substances harmful
to health.
47. Kerosen, Diesel oils, mineral oils
and other oil products used for
operation and attendace of tractor may
cause an injury in direct skin contact
and can irritate mucous membranes,
eyes, digestive or respiratory organs.
Some of them can cause total
poisoning when swallowed.
48. The persons in contact with oil
products are obliged to observe - with
no exception - the respective safety and
hygienic regulations, to use the suitable
12
attached implement can be done at
stopped engine and stopped moving
tractor parts only, except of brake,
hydraulics and charging function
inspection.
38. Stop the engine before removing
bonnet side shields. The engine can
run
protection aids and to work in wellventilated areas.
49. Because of excession of the highest
permitted noise level values for eight
hour shifts at the driver’s seat, the
tractor cannot be used for long periods
of time permanently.
The driver must not exceed 380 minutes
of permanent work in an eight hour shift
(for Z 4320, Z 5320, Z 5340) or 425
minutes (for Z 6320, Z 6340, Z 7320,
Z 7340). Otherwise the work has to be
interrupted so the total time does not
exceed 380 or 425 minutes. The tractor
working procedure must be adjusted to
meet this requirement.
WORKING WITH CRUDE OIL PRODUCTS
50. Wash properly your hands with mild
detergent and protect them with suitable
SAFETY INSTRUCTIONS FOR USERS
skin ointment or cream after finishing
work or before eating.
51. Remove oil drops from
quickcouplers (from male and female)
by textile material after disconnecting or
connecting hydraulic circuit.
PREVENTIVE DAILY SERVICE
52. Do this service every day or at least
every 8 to 10 hours.
SAFETY CAB
53. If corrosion or accident damages the
frame of safety cab it is necessary to
exchange the cab.
13
PREVENTIVE DAILY SERVICE
Do this service every day or at least every 8 to 10 hours.
14
S40
FUEL SYSTEM LEAKAGE
Inspect the fuel system for leakage including the fuel tank. Repair
immediately any leaks.
The drain plug for draining impurities
and fuel is located in the bottom part of
fuel tank.
PREVENTIVE DAILY SERVICE
A9 A10 S25
ENGINE OIL LEVEL
Check the engine oil level after unscrewing and removing of oil dipstick. Inspect the lubrication system for
leakage. Maintain the oil level between
dipstick marks.
COOLING SYSTEM
Inspect the engine cooling system for
leaks. Check the coolant level. Add the
coolant to correct level. Correct level of
the coolant is 55 mm from the top edge
of the filling neck.
Release the filler cup after
coolant temperature cooling
down. Avoid scalding!
15
SERVICE BRAKES
Check the brake fluid level in the brake
fluid expansion reservoir. Inspect the
brake and clutch circuit for leaks if loss
of brake fluid level.
PREVENTIVE DAILY SERVICE
S3 S33 S4
AIR BRAKES
Inspect the air brake system leak and
tractor break efficiency with trailer (see
„inspection for air brake leak“).
STEERING
- check the oil level in the hydrostatic
steering oil tank by dipstick
- check and retorque bolts and nuts of
steering tie-rods and arms
- inspect status of hydrostatic steering
circuit hoses for damage and oil leak
16
S26 M204
AIR CLEANER
Air cleaner maintenance is necessary to
do after indication of the clogging
indicator.
The indicator is accessible after side
shield removal. The indicator is located
on suction pipe.
Clogging of the air cleaner is mechanically indicated by red field appeared
on the clogging indicator.
air cleaner is not clogged
1a
air cleaner is clogged - do main-
1b
tenance. See the part “Maintenance
instructions”
PREVENTIVE DAILY SERVICE
CAB FILTRATION
Inspect and clean the air filter elements
for cab ventilation located under the
front tiltable panel.
The interval for filter element replacement depends on dusty conditions of
working environment. Partial recovery is
possible by tapping or cleaning with
pressure air.
17
NOTE
18
ACQUAINTANCE WITH TRACTOR
Safety frame..............................................................................................................20
Safety frame with canopy..........................................................................................20
Fuel tank...................................................................................................................20
Average fuel consumption in liters per engine hour of tractor ........................................20
Dashboard ................................................................................................................21
Gauge display...........................................................................................................21
Key in "0" position.....................................................................................................22
Key in "I" position......................................................................................................22
Key in “II“ position.....................................................................................................22
Cab switches - hazard lights.....................................................................................23
Low beam lights - change-over switch ...................................................................... 23
Tractor lights switch..................................................................................................23
Throttle control lever.................................................................................................24
Transmission control................................................................................................. 24
Creeper speeds shifting lever...................................................................................24
Compressor drive engagement......................................................................................25
Di s a s s e m b l i n g t h e s i d e s h i e l d........................................................................................25
Location of information and safety decals.............................................................27
Page
Tractor user must be properly
acquainted with recommended
operating and safety rules in
advance. It is too late to do it
within operation!
19
S11 S10 S9
SAFETY FRAME
Open station tractors are equipped with
a safety frame. The frame is attached to
the tractor body and protects the driver
in case of an accident.
ACQUAINTANCE WITH TRACTOR
SAFETY FRAME WITH CANOPY
A polyester fibre-glass canopy can be
mounted onto the safety frame.
20
FUEL TANK
Fuel tank capacity is 85 litres.
AVERAGE FUEL CONSUMPTION IN LITERS
PER ENGINE HOUR OF TRACTOR
Standard versions of engines
Engine loadTractor type
100% 80% 50%
Z 3320, Z 3340 10,1 8,1 5,3
Z 5320, Z 5340 13,7 11,0 7,3
Z 6320, Z 6340 15,2 12,1 8,0
Z 7320, Z 7340 16,7 13,4 8,9
EKO engines
Engine loadTractor type
100% 80% 50%
Z 4320, Z 4340 12,8 10,3 6,8
Z 5320, Z 5340 13,7 11,0 7,3
Z 6320, Z 6340 14,4 11,5 7,7
Z 7320, Z 7340 17,2 13,8 9,1
DASHBOARD
1. rear fog lamp control light
2. tractor turn signal control light
3. trailer turn signal control light (1
4. trailer turn signal control light (2
st
)
nd
)
5. hazard signal control light
6. air pressure gauge
7. tractor lightning switch
8. blind
9. gauge display
10. flood light and rear fog lamp changeover switch
11. light control switch (headlights, direction
indicators, headlamp flasher, acoustic
horn)
12. hazard light switch
13. dimmer switch of headlights in the
radiator grill or on the cab roof
ACQUAINTANCE WITH TRACTOR
S5 S6 S39
14. tachometer (rpm) and service hour
meter
15. PTO disengagement clutch control
light (red)
16. minimum air pressure signal lamp.
Starts to light in the case of a brake
system failure or when the air
pressure is below 380 kPa
17. cab headlights control lamp. Indicates
the “ON” condition of headlights on the
roof.
18. fuel gauge. If the respective lamp starts
to light in the gauge display, the fuel
tank still contains 1/6 to 1/10 of fuel.
19. coolant thermometer
20. switch box with key
21. ∗ thermostart indicator light. It is
mounted on all the tractors equipped
with EKO engines.
21
GAUGE DISPLAY
1. high beam headlight (blue). Is “ON”
when the high beam is on.
2. fuel (orange). Starts to light when only
1/6 to 1/10 of fuel capacity remains in
fuel tank.
3. lubrication (red). Indicates low oil
pressure (insufficient lubrication)
below 60 to 120 kPa.
4. flood light (yellow). Indicates the food
light “ON” condition.
5. charge indicator (red). Indicates a
malfunction in charging.
6. parking brake indicator (red). “ON”
when the parking brake is engaged.
S43 S44 S45
KEY IN "0" POSITION
All electrical appliances controlled by the
key switch are disconnected. The key
can be removed.
ACQUAINTANCE WITH TRACTOR
KEY IN "I" POSITION
All electrical appliances controlled by the
key switch are connected except of
starter motor. The key is located in this
position when running the engine.
KEY IN “II“ POSITION
Starter motor is connected in this position. All electrical appliances controlled
by the key switch are connected except
of wipers, washer, blower of cab. The
key is turned automatically to “I“ position
after starting.
22
CAB SWITCHES - HAZARD LIGHTS
"0" hazard lights turned off
"I" hazard lights turned on
ACQUAINTANCE WITH TRACTOR
S15 S13 S14
LOW BEAM LIGHTS - CHANGE-OVER
SWITCH
"0" low beam or high beam lights in the
radiator grill are “ON”
"I" low beam lights on the cab roof are
“ON” (may be used only when an
implement attached to the front
three point hitch is shading the lights
in radiator in radiator grill)
TRACTOR LIGHTS SWITCH
"0" tractor lights turned off
"I" clearance lights and taillights,
licence plate light, gauges are “ON”.
The rear flood light including its
indication lamp can be turned on,
too, by means of the separate
switch.
"II" all appliances as in “I” position.
Moreover low and high beam lamps
are “ON” according to the position of
toggle switch.
23
HAND THROTTLE CONTROL LEVER
STOP
MAX
stops the engine
maximum fuel supply
ACQUAINTANCE WITH TRACTOR
S12S7S2
TRANSMISSION CONTROL
1. main transmission control lever
CREEPER SPEEDS SHIFTING LEVER
1. engaged - low travel speed position
2. disengaged - normal travel speed
position
The creeper eliminates 1000 rpm PTO
shaft speed.
For a certain type of work select the
appropriate standard gear, High/Low
and only then shift the creeper gear.
The shifting is done with clutch
pedal fully pressed down and
with TRACTOR STILL by moving
the creeper lever to position 2.
24
COMPRESSOR DRIVE ENGAGEMENT
1. compressor drive engagement lever
2. engagement condition lock lever
The compressor must be ever
engaged when driving the tractor
with trailer or implement that is
braked with air trailer brakes.
ACQUAINTANCE WITH TRACTOR
A55 S57 S27
Compressor drive engagement (A)
lever 1 to take up
lever 2 to push
Compressor drive disengagement (B)
lever 1 to take up
lever 2 to push out
DISASSEMBLING THE SIDE SHIELD
− push and turn three quick lockers of
the tractor side shield
− lift a little the side shield and remove it
from the tractor
25
ACQUAINTANCE WITH TRACTOR
26
C58_engl
LOCATION OF INFORMATION AND
SAFETY DECALS
3. decal of the front PTO
4. warning decal - hand
5. warning of starter motor
6. EPA label (for USA only)
ACQUAINTANCE WITH TRACTOR
6. EKO label (for EKO engines only)
27
NOTE
28
Be familiar with shifting pattern
and test all positions of shifting
lever at stopped engine before
driving the new tractor.
Be sure that the technical status
of tractor corresponds to the
safety traffic condition before
driving.
OPERATION
Page
Starting the engine....................................................................................................30
Engine starting fail ....................................................................................................30
Starting the Eko engine.............................................................................................30
Initial 10 service hours..............................................................................................31
After 10 service hours...............................................................................................31
29
STARTING THE ENGINE
Before starting the engine check
to be sure the tractor is braked
reliably and the transmission
control lever in neutral position.
When the engine is being started
at the ambient temperature
C, the hydraulic pump
below 0
°
drive must be disengaged. With
an independent hydraulic pump
the pump drive must be turned
off only if a disengagement
mechanism is fitted. Use five to
ten strokes of priming pump to fill
up the fuel system.
OPERATION
A59
1. Insert the key into the key switch.
2. Depress the clutch pedal.
3. Turn the key through “I” position into
“II” position (start). Crank the engine 3
- 5 second, than release the key and
turn it into “0” position. Engine
cranking can be eliminated at higher
ambient temperature.
4. Set the max. throttle.
5. Turn the key through “I” position into
“II” position (start). Release the key
immediately after engine starting. Don’t
start engine longer than 15 second.
6. After starting engine, step by step
reduce the throttle. Avoid running
engine at high idle.
30
ENGINE STARTING FAIL
Repeat starting after 30 seconds. Max. 6
starting cycles are allowed (15 seconds
starting and 30 seconds brake is one
cycles). Farther starting engine is
allowed after cooling of starter motor to
ambient temperature.
Never help to the stopping
engine by starter motor. You will
avoid starter damage!
STARTING THE EKO ENGINE
1. Insert the key into the key switch.
2. Depress the clutch pedal.
S18
3. Set the MAX throttle.
4. Turn the key through “0” position into
“I” position. Thermostart indicator light
is “ON”.
5. Wait until the thermostart indicator
light is “OFF” (approx. 18 sec).
6. When the thermostart indicator light is
“OFF” turn the key immediately into
“II” position (start). Don’t start engine
longer than 15 seconds. Release the
key immediately after starting the
engine.
7. After starting engine, step by step
reduce the throttle.
8. If the engine fails turn the key into the
“0” position.
9. Set the throttle control lever into the
STOP position.
10. Wait 30 seconds and repeat the
points 2. - 7.
A60a S16 S17
It is forbidden to start the tractor
by short circuit of starter motor
connector.
Start from the driver’s seat only.
Disconnect the ground battery
pole, shift all levers into neutral
position, including PTO engagement, when any manipulation
with starter or repairing it. Avoid
accidental starting that could
cause life hazard of serviceman.
OPERATION
INITIAL 10 SERVICE HOURS
If the tractor is equipped with the
independent hydraulic pump the
running-in should be carried out only in
the traffic operation with hydraulic pump
disengaged (the control lever in “0”
position).
AFTER 10 SERVICE HOURS
Remove and clean the magnetic insert
and screen of the hydraulic pump
suction strainer. Wash these two
elements in petrol and install them back
after dripping. Add oil to the upper mark
on the transmission oil dipstick, if
necessary. All the tractor hydraulic
system may now be used without
limitation.
A - pump is located on engine cover.
When installing the filter cover
beware of the necessary clearance
between engine and filter covers.
B - the pump is located on the
transmission cover within the lower
portion of transmission.
31
NOTE
32
The tractor driver or user can perform
the majority of scheduled technical
service by himself. When you are not
provided with sufficient technical means
and equipment, entrust the more
exacting elemental operations to a
specialized workshop.
Concerning cleaning, lubrication
and adjustment of tractor, trailing
machine or implements, all the
operations may be carried out
only when the engine and the
other moving parts are stopped,
except for inspection of the
brakes, battery charging and
hydraulic system.
MAINTENANCE INSTRUCTIONS
Page
Lubrication schema of Z 5201 engine....................................................................... 34
Lubrication schema of Z 7201, Z 7701 engines........................................................ 35
Lubrication schema Z 7301 Turbo engine....................................................................36
Air cleaner.................................................................................................................37
Main air folter element regeneration.........................................................................37
Inner safety air filter element exchange....................................................................38
Air filter element reassembly.....................................................................................38
Clogging indicator reset............................................................................................38
Hydrostatic steering oil and filter element exchnge .................................................. 39
Filling up the brake fluid............................................................................................40
33
MAINTENANCE INSTRUCTIONS
LUBRICATION SCHEMA OF Z 5201
ENGINE
1. suction strainer
2. oil pump
3. reduction valve
4. oil cleaner with exchangeable cartridge
5. main oil channel
6. pressure switch
7. indicator light
8. filler
9. oil dipstick
10. injection pump
11. oil drain plug
34
S54
MAINTENANCE INSTRUCTIONS
LUBRICATION SCHEMA OF Z 7201,
Z 7701 ENGINES
1. suction strainer
2. oil pump
3. reduction valve
4. oil cleaner with exchangeable cartridge
5. main oil channel
6. pressure switch
7. indicator light
8. filler
9. oil dipstick
10. injection pump
11. oil drain plug
35
S55
MAINTENANCE INSTRUCTIONS
LUBRICATION SCHEMA Z 7301 TURBO
ENGINE
1. suction strainer
2. oil pump
3. reduction valve
4. oil cleaner with exchangeable cartridge
5. main oil channel
6. pressure switch
7. indicator light
8. filler
9. oil dipstick
10. injection pump
11. oil drain plug
12. heat exchanger
13. turbocharger
36
S56
S26 S19 S20
AIR CLEANER
Air cleaner maintenance is necessary to
do after indication of the clogging indicator.
The indicator is accessible after side
shield removal. The indicator is located
on suction pipe.
Clogging of the air cleaner is mechanically indicated by red field appeared on
the clogging indicator.
air cleaner is not clogged
1a
air cleaner is clogged - do main-
1b
tenance. See the part “Maintenance
instructions”
MAINTENANCE INSTRUCTIONS
Maintain the air cleaner by the following
way:
− push and turn three quick lockers on
this tractor side shield where the air
cleaner cover is located
− lift a little the side shield and remove it
from the tractor
− remove the wing nut of air cleaner
cover
− remove the air cleaner cover
MAIN AIR FILTER ELEMENT REGENERATION
− remove the main air filter element
If the main air filter element is not
damaged (dust on the inner side of air
filter element must not be appeared) do
regeneration by pressure air blown from
the inner side of element. The main air
filter element can be regenerated maximally three times by this way. The main
air filter element needs to be replaced
once per year.
37
S21 S28 S8
INNER SAFETY AIR FILTER ELEMENT
EXCHANGE
− remove the wing nut of inner safety air
filter element
− remove the safety air filter element
Inner safety air filter element can
not be regenerated!
It must be exchanged in the following
cases:
- if the main air filter element is damaged
- after 5th maintenance of air cleaner
- minimally once per 2 years
MAINTENANCE INSTRUCTIONS
AIR FILTER ELEMENT REASSEMBLY
Be careful at the air filter element reassembly:
- keep the contact surfaces clean
- air filter elements must not be
deformed and must not vibrate after
assembly
- rubber sealing must be fitted properly
round the complete circumference, the
proper tightness of the complete
cleaner must be assured after reassembly of air filter cover
CLOGGING INDICATOR RESET
Reset the clogging indicator after
dry air cleaner maintenance.
− push the push button on the indicator
body (2a)
− you will mechanically release the indicator lock of red field indicating
clogging
− indicator is again in function (2b)
38
S30 S32 S37
HYDROSTATIC STEERING OIL AND
FILTER ELEMENT EXCHANGE
- remove the tractor side shield
- put the suitable vessel under
the hydrostatic steering tank
- loosen the drain plug
- drain the oil from tank
- remove the nut of the oil tank cap
- remove the oil tank cap
MAINTENANCE INSTRUCTIONS
- remove the cleaner element and install
the new cleaner element
- reassemble the oil tank cap
- reassemble the nut of the oil tank cap
and the drain plug
- remove both hoses from steering
cylinder and return tube from tank
- put them together with return
line tube into vessel for the old
oil
- start the engine and turn the steering
wheel twice or three times into both
directions at low engine idle run (max.
10 sec.) to remove the oil from the
steering unit
- fix the tractor against movement and
lift the front axle
- put a vessel for the old oil
under the steering cylinder and
remove the oil from cylinder by
turning of wheels (by hand)
- reassemble all disconnected fittings
- fill the tank by oil and bleed the
hydrostatic steering circuit
39
S59 S3
At all actions within bleeding look
at the oil level in tank to avoid
aeratig of steering system.
After bleeding check and eventually add
the oil into tank up to the mark of oil
dipstick. Check for leakage of all connections and lines. Leakage is not
allowed.
MAINTENANCE INSTRUCTIONS
FILLING UP THE BRAKE FLUID
Maintain the brake fluid level within ¾
(max. level) up to ½ (min. level) of tank
capacity.
Keep the strict cleanness when
manipulating with brake fluid.
Daily inspect the brake fluid level
before driving.
40
NOTE
41
NOTE
42
ELECTRICAL INSTALLATION
Page
Electrical equipement................................................................................................44
Basic service informations........................................................................................44
Battery.......................................................................................................................45
Battery maintenance.................................................................................................45
Charging and maintaining the batery........................................................................46
Alternator ..................................................................................................................47
Alternator maintenance.............................................................................................47
Fuse box...................................................................................................................48
Elecrtical connections of fuses within the fuse box...................................................48
Adjustment of front mask headlights......................................................................... 49
Checking of cab roof headlights adjustment.............................................................49
Cab roof headlights adjustment................................................................................49
Dashboard wiring diagram for tractors Z 3320 - Z 7340 ...........................................50
Electrical installation for tractors Z 3320 - Z 7340.....................................................52
Safety cab electrical installation for tractors Z 3320 - Z 7340...................................54
Warning lights electrical installation for tractors Z 3320 - Z 7340.............................56
Thermostart electrical installation for tractors Z 3320 - Z 7340.................................57
List of lamps bulb used.............................................................................................58
Pay special attention for manipulation with battery when
repairing electrical installation to
avoid contact of skin or clothes
with electrolyte.
43
ELECTRICAL EQUIPEMENT
Nominal voltage
(minus poll (-) grounded)
Battery (1)
AKUMA
VARTA
Alternator (2)
with integrated voltage
regulator
Starter motor(3)
Drive belts for:
- alternator
- water pump
12 V
12 V/135 Ah
12 V/135 Ah
14V/55 A
12V/2,9 kW
AVX 101113 LA
(2 pcs.)
AVX 101125 LA
(2 pcs.)
ELECTRICAL INSTALLATION
S39 S23 S22
BASIC SERVICE INFORMATIONS
Battery "minus" poll must be ever connected with the ground and "plus" poll
connected with alternator. Vice versa connected battery destroys the complete
electronics of alternator.
If starting tractor by means of another battery or auxiliary source don’t forget to
connect “plus” to “plus” and “minus” to “minus” and auxiliary source must be set to
12 V. Disconnect battery by ∗ battery switch or remove the connector for tractor
ground (-) if changing any part of charging circuit to avoid possible short circuit.
At any manipulation or repair of starter the battery must be disconnected and
all shifting levers including PTO lever must be in neutral position to avoid self
starting and life hazard.
Starting tractor by short circuit of starter connectors is forbidden!
Tractor must be always started from driver’s seat.
44
S27 M232
BATTERY
Battery is located behind the front mask
of bonnet and is accessible after removing the side shields.
∗∗∗∗ Battery switch is located on the right
hand side of engine compartment (see
picture S22).
If the tractor is out of operation for
longer period of time, it is
necessary to charge the battery at
least once in three month because
of the battery selfdischarging and
the spacing current of AEV warning
lights breaker. It is recommended
to disconnect the battery by means
of the battery disconnecting switch
in case the tractor is put out of
action.
ELECTRICAL INSTALLATION
BATTERY MAINTENANCE
Maintain the battery clean, good fixed to the vehicle. The fixing device mustn’t
deform the battery case. Electrolyte level mustn’t be under the minimum mark that is
on the case.
Add distilled water only!
1. First study the operator’s manual before working with batterry!
2. Safe your eyes by glasses or by safety shield!
3. Electrolyte is a caustic agent that’s why keep attention when working
with electrolyte! Neutralize the skin and wear stained by electrolyte with
soap water. Wash them by clean water.
4. Hydrogen is released from electrolyte at charging the battery and this
creates the explosive mixture being mixed with the air! That’s why
manipulation with open flame and smoking at battery is forbidden!
5. The explosion might be caused by a spark created at manipulation with
battery terminals when the closed charging circuit!
6. Keep children out of battery and electrolyte!
7. Discarded battery is ecologically dangerous reject! Let it scrap by
specialists (service network). They will do it free of charge when buying
the new battery.
45
CHARGING AND MAINTAINING THE
BATERY
A) Charging on the vehicle and out-
side the vehicle
1. Systematic overcharging and discharging of battery damages and
shortens its life. Correctly adjusted
charging system maintains battery
near to the fully charged status. At set
level of voltage (13,8 - 14,4 V) in
charging system and average tractor
operation it is sufficient to check and
maintain the level of electrolyte by
distilled water once per six month.
2. At heavier operation and another level
of regulated voltage it is necessary
more frequent checking the level of
electrolyte. Overcharging the battery
on vehicle (more than 14,4 V) causes
bigger loose of electrolyte.
3. It is necessary to charge the battery
removed from the vehicle or in the
vehicle which is not in operation (see
storage of charged batteries with
electrolyte). It is also suitable to
charge battery in vehicle before
wintertime and after wintertime. In
winter season and strong frost the
electrolyte might be frozen at almost
discharged battery (density of
electrolyte 1,12 - 1,15 g/cm
3
) in this
case the life will be substantially
reduced (disintegration of active
ELECTRICAL INSTALLATION
agent and destroy of battery case).
Heavily discharged battery (density of
electrolyte lower than 1,07 g/cm
might be frozen already at several
degrees below zero.
4. Charge the battery by current that is
0,1 of total battery capacity (or lower)
up to fully charged status.
5. Charging device with constant voltage
14,4 V can be also used. Charging
time can be max. 30 hours according
to status of discharging.
6. Fully discharged battery must be
charged as soon as possible, otherwise its full capacity can not be restored.
B) Charged battery
1. Battery is considered as fully charged
if all battery cells generates the gas
with same intensity. If the electrolyte
density is 1,28 g/cm
the total voltage of battery is within
15,3 - 16,5 V, measured with the
prescribed charging current.
2. Status of full charging is confirmed
when the received density of electrolyte and level of voltage is not
changed within farther two measurements following after two hours.
3. For example the charging status for
your orientation: status of charging
corresponds to density of electrolyte.
Charging status is characterized by
3
in all cells and if
46
density of electrolyte and is measured
by densimeter. Every cell needs to be
3
measured.
)
Status of charging = density of electrolyte
charging status electrolyte density
100 % 1,28 g/cm
70 % 1,23 g/cm
50 % 1,20 g/cm
20 % 1,15 g/cm
0 % 1,12 g/cm
C) Storage of charged battery with
electrolyte
1. Before storage the battery must be
charged up to final symptoms of
charging. It must be disconnected
from charging system, cleaned and
with plugs.
2. Battery that is built into a plastic case
from polypropylene must be charged
after three month of storage because
of smaller self-discharging.
3. Intervals for checking the status of
electrolyte are: when charging the
battery or minimally once per 6
month, battery is maintained by
adding the distilled water! If some
electrical components are permanently connected even at disconnected key switch (for example
Warning) it is necessary to check the
status of charging - i.e. voltage w/o
load and electrolyte density min. 1x
after 1 month.
3
3
3
3
3
S42 S38
ALTERNATOR
Alternator is located on the right hand
side of engine. Charging status is
indicated by red indicator light on the
gauge display.
Damaged indicator light bulb
12 V 2 W must be immediately
exchanged. If the indicator light
bulb is damaged the battery isn’t
charged!
All wires connected with the
alternator must be disconnected
when repairing tractor by electric
arc welding. Protect the wire
"+B" against short circuit.
ELECTRICAL INSTALLATION
ALTERNATOR MAINTENANCE
- Protect the alternator against penetration of water or diesel fuel when washing and
cleaning tractor.
- Battery must never be disconnected at operation!
- The alternator must never run without load i.e. with disconnected terminal "+B"
and connected terminal "+D". This status creates excessively high voltage of
alternator at increased engine speed and this voltage damages the alternator
electronics.
- Never create the short circuit of any alternator connector at operation.
- Alternator must not be additionally excited. Alternator electronics is damaged in
this case.
- Keep the perfect electrical connection of alternator terminals and perfect alternator
ground.
47
S24 S53
FUSE BOX
Fuse box is accessible after removing of
steering support cover. The main fuse
box has eight polls. Tractors with safety
cab have another four-pole fuse box
installed near the main fuse box. All
fuses have the rated value of 15 A.
Nearby the main fuse box is located the
special thermostart fuse of the rated
value 20 A. The thermostart fuse is
mounted on the all tractors equipped
with thermostart and all the tractors
equipped with EKO engines.
ELECTRICAL INSTALLATION
ELECTRICAL CONNECTIONS OF FUSES WITHIN THE FUSE BOX
1. brakes, headlamp flasher, acoustic horn, warning lights, turn signal lights
2. PTO shaft clutch lights
3. hand-lamp socket, power supply of instrument and indication lamps
4. left hand tail and clearance lights, licence plate illumination
5. right hand tail and clearance lights, instrument panel light, working headlight
6. right-hand lower beam headlight in front mask or on the safety cab roof
7. left-hand lower beam headlight in front mask or on the safety cab roof
8. upper-beam headlamps and upper-beam light indicator lamp
9. front windshield wiper/washer, rear windshield wiper, control of cab heating and
ventilation, (switching-on relay for rear windshield heating)
10. working headlights on the safety cab roof, radio
11. power supply for heating and ventilation, cab ceiling lamp
12. reserve
13. thermostart (20 A)
48
A202 S41
ADJUSTMENT OF FRONT MASK
HEADLIGHTS
Adjust the light by means of both screws
(1) for vertical and horizontal direction
simultaneously - horizontally ± 2°; vertically +1° to -6°.
Each light is adjusted separately. Bulb is
exchanged from the rear part of parabola. Slide out or remove the battery
because of limited space.
ELECTRICAL INSTALLATION
CHECKING OF CAB ROOF HEADLIGHTS ADJUSTMENT
Any point of illuminated surface on the left side must not be far off 30 m from front
tractor part. Headlight beams must be parallel with tractor axes.
Adjust the headlights at tractor shipping weight. Front roof headlights can be used on
the road only in case, front implement is attached or machine covers mask
headlights.
Front roof headlights can be used on the road only in case that front
implement is attached or if the attached machine covers grill headlights.
CAB ROOF HEADLIGHTS ADJUSTMENT
Cab roof headlights are adjusted by the same way as the tractor mask headlights.
49
DASHBOARD WIRING DIAGRAM FOR TRACTORS Z 3320 - Z 7340
50
S50
DASHBOARD WIRING DIAGRAM FOR Z 3320 - Z 7340 TRACTORS
1. tractor turn signal control light
2. trailer turn signal control light (1st
trailer
3. trailer turn signal control light (2nd
trailer)
4. hazard control lamp
5. indicator cluster lamps
6. tachometer (rpm) and hour meter
7. fuel gauge
8. PTO clutch disengagement control
light
9. minimum air pressure indicator lamp
10. coolant thermometer
11. cab headlights control lamp
12. dimmer switch of headlight in the
radiator switch or on the cab roof
13. thermostart indicator
14. switch box with key
15. hazard light switch
16. flood light and rear fog lamp
changeover switch
17. tractor lightning switch
18. multi-position switch for turn signal,
horn and high beam headlights
19. air pressure gauge
20. rear fog lamp control light
51
ELECTRICAL INSTALLATION FOR TRACTORS Z 3320 - Z 7340
52
S48_new
ELECTRICAL INSTALLATION FOR TRACTORS Z 3320 - Z 7340
21. minimum air pressure indicator lamp
22. cab headlights control lamp
23. coolant temperature gauge
24. fuel gauge
25. switch box with key
26. starter button
27. coolant temperature sensor
28. park brake switch
29. fuel tank float
30. engine oil pressure sensor
31. air pressure sensor
32. brake light switch
33. alternator
34. brake light relay
35. battery disconnect switch
36. battery
37. left front turn signal and clearance
lights
38. right front turn signal and clearance
lights
39. work-light
40. electromagnetic valve of PTO clutch
41. seven-pin trailer socket
42. starting motor
43. PTO clutch switch
44. eight-position fuse box
45. license plate lights
46. four-position fuse box (for tractors
equipped with safety cab only)
47. grill-roof switch
29. horn
30. hand light jack
31. multi-position switch for turn signal,
horn and high beam headlights
32. grill headlights
33. work and fog light switch
34. tractor lightning switch
35. air pressure gauge
36. fog lights indicator lamp
37. tractor turn signal control light
37a. trailer turn signal control light (1
trailer)
37b. trailer turn signal control light (2
trailer)
38. indicator cluster lamps
39. tachometer (rpm) and hour meter
40. PTO shaft indicator lamp
41. thermostart indicator lamp
42. hazard control lamp
53
st
nd
SAFETY CAB ELECTRICAL INSTALLATION FOR TRACTORS Z 3320 - Z 7340
54
S51_new
SAFETY CAB ELECTRICAL INSTALLATION FOR TRACTORS Z 3320 - Z 7340
1. rear windshield wiper
2. right rear flood-light on the roof
3. right rear light
4. licence plate lights
5. left rear light
6. work light
7. left front light
8. right front light
9. heating
10. radio connection
11. relay
12. ceiling light
13. right front flood-light on the roof
14. rear windshield wiper switch
15. frame connection points
16. flood light changeover switch
17. front windshield wiper and washer
changeover switch
18. front windshield wiper
19. washer
20. left front flood-light on the roof
21. left rear flood-light on the roof
55
WARNING LIGHTS ELECTRICAL INSTALLATION FOR TRACTORS Z 3320 - Z 7340
1. hazard light switch
2. flasher
3. fuse
4. tractor turn signal control light
5. trailer turn signal control light (1
trailer)
6. trailer turn signal control light (2
trailer)
7. hazard signal control light
st
nd
56
S52
THERMOSTART ELECTRICAL INSTALLATION FOR TRACTORS Z 3320 - Z 7340
1. starter
2. clutch start switch
3. switch box
4. thermostart fuse (20 A)
5. relay
6. thermostart glowplug
7. thermostart valve
8. thermostart indicator light
9. thermostart governor
57
S49
ELECTRICAL INSTALLATION
LIST OF LAMPS BULB USED
Pos. Bulb destination Voltage Outlet Socket Note
1 front asymmetric headlights 12 V 45/40 W P 45t
2 cab roof asymmetric headlights 12 V 45/40 W P 45t low beam filament connected
3 front combine headlights
- turning lights 12 V 21 W BA 15s
- position lights 12 V 10 W BA 15s
5 rear combined lights
- tail lights 12 V 21/5 W BAY 15D
- brake lights 12 V 21/5 W BAY 15D
- turning lights 12 V 21 W BA 15s
6 licence plate light 2x12 V 5 W S 8,5
7 dashboard
- turn signal control lights 12 V 4 W BA 9s
- other pilot lamps 12 V 2 W BA 9s
8 cab dome illumination 12 V 5 W S 8,5
S46
58
PLANNED TECHNICAL MAINTENANCE
Planned technical maintenance - used liquids and fills ............................................60
Planned technical maintenance - lubrication chart ...................................................66
Page
59
PLANNED TECHNICAL MAINTENANCE - USED LIQUIDS AND FILLS
General classifications of engine oils for tractors Z 3320 - Z 7340
(tab. 1)
Viscosity class
SAE J 300 JUN 87
10W/30
10
20W/30
20W/40
15W/30
15W/40
20W/30
20W/40
20W/50
30
40
API class
SAE J 183 MAR 88
CD+, CE, CF-4 below -7 MIL-L-2104 D-4/PD 2
CD+, CE, CF-4 below -7
CD+, CE, CF-4 above +30 MIL-L-2104 D-4/PD 2
Suitability for
ambient
temperature
(C°)
up to +30
Specification CCMC class
MIL-L-2104 D-4/PD 2
APR 95
60
PLANNED TECHNICAL MAINTENANCE - USED LIQUIDS AND FILLS
Oils for turbocharged engines Z 7320 - Z 7340 (tab. 1)
Manufacturer Oil mark Viscosity class API class
Paramo Pardubice M7ADS III -Trysk 20W/40 SF/CD+
Paramo Pardubice M7ADS III - Trysk Super 15W/40 SG/CE
Paramo Pardubice M7ADS IV - Trysk Super Turbo 15W/40 SG/CF-4
Shell RIMULA TX 10W/30 SG/CF-4
Aral Multi Turboral 15W/40 CF-4/SH
Aral Austrotrac 10W/30 CE/SF
Koramo Kolín Mogul Diesel DTT Plus 10W/40 CF-4
ÖMV ÖMV Truck M Plus 15W/40 CF-4/SG
ÖMV Truck FE Plus 10W/40 CF-4
ÖMV Truck FE 10W/40 CE/SG
ÖMV Austrotrac 10W/30 CE
ÖMV Truck LD 15W/40 CE
ÖMV RME Plus 15W/40 CE/SG
Oils for naturally aspirated engines Z 3320 - Z 6340 (tab. 1)
Manufacturer Oil mark Viscosity class API class
ÖMV Super Diesel 15W/30 CD CE
Koramo Kolín M7ADX Mogul Super Stabil 15W/40 SF/CC
Koramo Kolín Mogul Diesel DT 15W/40 SD/SE
61
PLANNED TECHNICAL MAINTENANCE - USED LIQUIDS AND FILLS
General specifications for transmission oils used for Z 3320 - Z 7340 (tab. 2)
Viscosity class
SAE J 306 MAR 85
80W GL-4 all season MIL-L-2105
Oils for transmissions Z 3320 - Z 7340 (tab. 2)
Manufacturer Oil mark Viscosity class API class
ARAL EP 80 80W GL-4
Paramo Pardubice Gyrol - UTTO 80W GL-4
Paramo Pardubice Gyrol - PP 80 80W GL-4
Esso Torque Fluid 62 80W GL-4
Oils for front driving axle Z 3340 - Z 7340 (tab. 3)
Manufacturer Oli mark Viscosity class API class
Agip Torque Fluid 62
Rotra Multi THT
API class
SAE J 308 NOV 82
Suitability for
ambient
temperature
Specification
62
PLANNED TECHNICAL MAINTENANCE - USED LIQUIDS AND FILLS
Oils for hydrostatic steering Z 3320 - Z 7340 (tab. 4)
Manufacturer Classification
hydraulic oil
OH - HM 32
Plastic vaseline for Z 3320 - Z 7340 (tab. 5)
Manufacturer Classification
LITOL 24 GOST 21150.75
PM - LA 2 ISO 6743/9, ISO - L - XBCEA 2
Hydraulic brake fluids for Z 3320 - Z 7340 (tab. 6)
Manufacturer Classification
SYNTHOL 205 PND 31-656-80, ISO 4925, SAE - J 1703
Summer diesel fuel NM - 4 according to ČSN 656506 for period from 1.4.
to 31.10.
Winter diesel fuel NM - 22 according to ČSN 656506 for period from 1.11.
to 31.3.
Note:
Similarly the suitable fuels must be used abroad.
ISO - L - HM 32
Note:
1. Fluids of the same classification can be
mutually used.
2. Brake fluid must be exchanged minimally
once per two years independently on
operation hours.
Fuel (tab. 7)
63
PLANNED TECHNICAL MAINTENANCE - USED LIQUIDS AND FILLS
Antifreeze for cooling system and heating Z 3320 - Z 7340 (tab. 8)
Antifreeze FRIDEX-STABIL or FRTIDIOL 91 and demineralized water in
ratio 1:1,5 (add the mixture in this ratio).
Antifreeze for exchanging abroad must contain anticorrosion additives
protecting all materials of cooling system and tractor heating (including
rubber parts and cylinder head gasket).
Note:
1. Antifreeze FRIDEX-STABIL and FRDIOL 91 are mutually mixable.
2. Above mentioned liquids must not be mixed with liquids of another
marks.
3. Exchange the liquid after two years.
64
PLANNED TECHNICAL MAINTENANCE - USED LIQUIDS AND FILLS
Name, Destination Fill sort Z 3320
Z 3340
(in litres)
coolant
- w/o heating
- w/ heating
fuel engine diesel 4, engine diesel 22 85
engine oil see (tab.1) 9,0 12,0
gear box and differential oil see (tab.2)
portal oil PP - 80 2 x 1,9
front drive axle housing oil Torque Fluid 62 (Rotra Multi THT) 5,5
front wheel drive planetary reduction housing oil Torque Fluid 62 (Rotra Multi THT) 2x0,6
front PTO shaft gearbox oil see (tab.2) 0,8
brake fluid HD 205 0,5
hydrostatic steering oil see (tab.4) 5,55
seat damper oil damper oil 0,07
Use 2 litres more of fluid on a tractor with front drive axle. The amount of fluid has to be increased by another 7 litres when
• working on a slope with the tractor. The same holds for outer hydraulic circuit attached implements.
Fridex Stabil (Fridol 91) + demineralized
water 9,5
10,5
30,0 - 34,0 •
Z 4320 -
Z 7340
(in litres)
10,6
11,6
65
PLANNED TECHNICAL MAINTENANCE - LUBRICATION CHART
66
S471
PLANNED TECHNICAL MAINTENANCE - LUBRICATION CHART
Pos. Lubrication point - inspection Fluid type
cooling system - coolant exchange antifreeze
1
pivot pin sliding bearing nipples PM - LA 2
2
engine - oil exchange see (tab. 1)
3
front wheel bearings PM - LA 2
4
FW rigid extensions (2 grease nipples) PM - LA 2
5
steering lever ball joints PM - LA 2
6
brake fluid reservoir Synthol 205
7
cab door hinges PM - LA 2
8
front wiper drive bearings see (tab. 5)
10
clutch release sleeve see (tab. 2)
11
steering wheel shaft column PM - LA 2
12
portal frames see (tab. 2)
13
disc brake rollers Termosize
14
telescopic control of lifting tie rod (1 nipple) PM - LA 2
15
right lifting tie rod of three-point hitch (1 nipple) PM - LA 2
16
tightening nuts of lower tie rods PM - LA 2
17
operator’s seat (handle and rollers of seat) PM - LA 2
18
rear wiper drive bearings see. (tab.5)
19
automatic traction gear for trailers (4 grease nipples) PM - LA 2
20
lower pin of three-point hitch support PM - LA 2
21
connecting rod of power control (1 grease nipple) PM - LA 2
22
lift assisting cylinder pins (2 or 4 lub. nipples) PM - LA 2
23
left-hand lifting arm journal PM - LA 2
24
power control torsion bar (1 grease nipple) PM - LA 2
25
operator’s seat suspension damper oil
27
push-pull cable of pick-up hitch, hand parking brake PM - LA 2
28
transmission see (tab. 2)
29
clutch disengagement shaft (2 grease nipples) PM - LA 2
30
67
PLANNED TECHNICAL MAINTENANCE - LUBRICATION CHART
Pos. Lubrication point - inspection Fluid type
heating fan bearing see (tab. 2)
32
front PTO shaft universal joint PM - LA 2
33
front PTO shaft transmission casing see (tab. 2)
34
steering system oil reservoir see (tab. 4)
35
front three-point hitch journals PM - LA 2
36
battery distilled water
37
battery connecting cable terminals PM - LA 2
38
68
NOTE
69
NOTE
70
MAIN TECHNICAL PARAMETERS
Technical data of engines Z 5201, Z 7201, Z 7701, Z 7301.....................................72
Technical data of EKO engines Z 6203, Z 7203, Z 7703, Z 7303.............................73
Page
71
MAIN TECHNICAL PARAMETERS
TECHNICAL DATA OF ENGINES Z 5201, Z 7201, Z 7701, Z 7301
Tractor model Unit
Engine model Z 5201 Z 7201 Z 7701 Z 7301
Engine type diesel, four stroke with direct fuel injection
Engine execution in line, water - cooled
Number of cylinders 3 4 4 4
Displacement cm
Bore x stroke mm 102x110 102x110 102x120 102x120
Rated speed min
3
-1
Ignition sequence 1-3-2 1-3-4-2
Compression ratio 17
Max. overrun min
Low idle speed min
-1
-1
Engine power kW 33,1 46 51 58
Specific fuel consumption at rated
speed g.kW
-1.h-1
Engine lubrication pressure type with splashi ng
Max. engine oil consumption after
100 hour running in g.kW
-1.h-1
Engine oil pressure at rated speed
and oil temperature 90°C MPa 0,2-0,5
Min. oil pressure at 700 RPM and
oil temperature 80°C MPa 0,05
Coolant temperature °C 80-95
Valve gear OHV
Oil cleaner full flow
Fuel cleaner full flow
Injection pump
Nozzle DOP 160 S 430-1436
Injector opening pressure MPa 18,6 - 0,8
Timing angle ° 25 + 1
Valve clearance measurement at
cold engine
- suction
- exhaust
mm
mm
Z 3320 / 3340 Z 5320 / 5340 Z 6320 / 6340 Z 7320 / 7340 Turbo
2696,5 3922 3922 3922
2200
2440
700-50
251 249 245 242
0,8 0,9
PP3M85K1e-3143 PP4M85K1e-3145 PP4M9K1e-3137 PP4M9K1e-3149
0,25 ± 0,05
0,25 ± 0,05
72
MAIN TECHNICAL PARAMETERS
TECHNICAL DATA OF EKO ENGINES Z 6203, Z 7203, Z 7703, Z 7303
Tractor model Unit
Engine model Z 6203 Z 7203 Z 7703 Z 7303
Engine type diesel, four stroke with direct fuel injection
Engine execution in line, water - cooled
Number of cylinders 4 4 4 4
Displacement cm
Bore x stroke mm 102x120 102x120 102x120 102x120
Rated speed min
3
-1
Ignition sequence 1-3-4-2
Compression ratio 17
Max. overrun min
Low idle speed min
-1
-1
Engine power kW 43 46 48 57
Increased of torque % 15 15 15 15
Specific fuel consumption at rated
speed g.kW
-1.h-1
Engine lubrication pressure type with spalshi ng
Max. engine oil consumption after
100 hour running in g.kW
-1.h-1
Engine oil pressure at rated speed
and oil temperature 90°C MPa 0,2-0,5
Min. oil pressure at 700 RPM and
oil temperature 80°C MPa 0,05
Coolant temperature °C 80-95
Valve gear OHV
Oil cleaner fuel flow
Fuel cleaner fuel flow
Injection pump
Injector
Nozzle DOP 160 S 428 - 4144
Injector opening pressure MPa 18,6 - 0,8
Timing angle ° 18 ± 0,5 14 + 1
Z 4320 / 4340 Z 5320 / 5340 Z 6320 / 6340 Z 7320 / 7340 Turbo
3922 3922 3922 3922
2200
2440
700-50
245 246 248 248
0,8 0,9
PP4M10P1f3463 PP4M10P1f3464 PP4M10P1f3465 PP4M10P1f3466
VA 78S 250 3016
73
TECHNICAL DATA OF EKO ENGINES Z 6203, Z 7203, Z 7703, Z 7303
Tractor model Unit
Valve clearance measurement at
cold engine
- suction
- exhaust
mm
mm
MAIN TECHNICAL PARAMETERS
Z 4320 / 4340 Z 5320 / 5340 Z 6320 / 6340 Z 7320 / 7340 Turbo
0,25 ± 0,05
0,25 ± 0,05
74
NOTE
75
Operator’s manual
Zetor 3320, Zetor 3340
Zetor 4320, Zetor 4340
Zetor 5320, Zetor 5340
Zetor 6320, Zetor 6340
Zetor 7320 Turbo, Zetor 7340 Turbo
Issue: I - 100 – 2001
Publication No.: 22.22.12.355
Zetor a.s.
Technical documentation dept.
Trnkova 111
BRNO, 632 00
76
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