Zetor 3321 SUPER, 3341 SUPER, 4321 SUPER, 4341 SUPER, 5321 SUPER Operator's Manual

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ZETOR
This operators manual will help you to become familiar with the operation and maintenance of your new tractor. In spite of fact many of you have reach experiences in operation of various Zetor tractor models, please, read carefully all safety rules and operating instructions in this operators manual before attempting to operate the tractor. You will find a lot of new information and receive a perfect overview how to use the tractor with highest efficiency at various operations. Your new Zetor tractor will be your reliable friend if observing the mentioned safety rules, tractor maintenance and safe operation. Manufacturer of Your tractor wishes you thousands of satisfactorily worked hours.
ZETOR
Brno
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Information about technical specifications, design, equipment, material, and external appearance is valid in the time of this operators manual issue. Manufacturer reserves rights for changes.
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CONTENTS
The operators manual contains de­scription, operation and maintenance of standard and optional tractor equipment. The option that isnt a part of standard tractor equipment cant be a subject of claim in case it isn’t assembled from factory and is marked by (∗) in this ma- nual. Service check book isn’t a part of opera- tors manual. This is the separate book­let that is passed to you at purchasing of your new tractor.
Page
Location of serial numbers..........................................................................................6
Safety instructions for users........................................................................................ 8
Preventive daily service ............................................................................................11
Acquaintance with tractor.......................................................................................... 19
Operation ..................................................................................................................43
Transportation...........................................................................................................57
Agricultural machine PTO drive ................................................................................65
Hydraulic system.......................................................................................................73
Front and rear axle....................................................................................................89
Ballast weights ..........................................................................................................99
Tractor maintenance ............................................................................................... 105
Maintenance instructions ........................................................................................127
Adjustment..............................................................................................................153
Electrical installation ............................................................................................... 167
Main technical parameters ......................................................................................181
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CAB TRACTORS
ZETOR 3321 - 33 kW ZETOR 4321 - 44 kW ZETOR 5321 - 47 kW ZETOR 6321 - 51 kW ZETOR 7321 - 58 kW
A 1
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CAB TRACTORS
ZETOR 3341 - 33 kW ZETOR 4341 - 44 kW ZETOR 5341 - 47 kW ZETOR 6341 - 51 kW ZETOR 7341 - 58 kW
A 2
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LOCATION OF SERIAL NUMBERS
M97-vyrcisla
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LOCATION OF SERIAL NUMBERS
Whenever you contact your authorized service dealer or the factory for order of service parts, always know the model and serial numbers of your tractor. For your convenience, write those numbers in the frames below.
Tractor model ZETOR 3321 ZETOR 3341
ZETOR 4321 ZETOR 4341 ZETOR 5321 ZETOR 5341 ZETOR 6321 ZETOR 6341 ZETOR 7321 ZETOR 7341
The left, right, front and back side of the tractor is determined by sitting on the seat in the normal operators position and in the traveling direction. Manufacturer reserves rights for chan­ges of design and option, that improves the tractor features.
Tractor serial number Engine serial number
A 7
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SAFETY INSTRUCTIONS FOR USERS
You will find this symbol at all important warnings identifying the safety of tractor operation. Keep all safety massages and however regardless of the hazard, be extremely careful. Inform your co­operators and other users on these mas­sages.
GENERAL SAFETY REGULATIONS
1. Only a trained operator having a valid
driving license and being properly acquainted with operating and safety rules can operate the tractor.
2. Except of safety warnings mentioned in this operators manual you must re­spect all general safety and traffic re­gulations of country where the tractor works.
PROPER CLOTHING
3. Dont wear a loose clothing and free
flying long hair at operation.
4. Use suitable (prescribed) personal pro­tection means (working boots, gloves etc.) at work.
ENGINE START
5. Dont start the engine by driving tractor
downhill.
6. Starting tractor by means of towing with another tractor or vehicle is allowed when the pull bar is used only.
1. Start the tractor from drivers seat only with shift­ing lever in neutral position. Life hazard at starting by starter connector short cir­cuit.
2. The key must be at the key switch in position "I".
3. When preheating engine by electrical heater, plug the heater first and connect the cable into electricity after. After pre­heating disconnect the cable from ele­ctricity first.
WARNING: Electrical shock hazard
OPERATION
10. Hoses of hydrostatic steering, brakes
and fuel system must be checked and replaced in case of any damage indica­tion.
11. The damage indication is for exam­ple: surface cracks on hose, loosening of hose fittings (verify it by pulling of ho­se from fitting) and mechanical damage of hose. Brakes and steering must be permanently in perfect condition.
12. Brake pedals must be latched at transportation with trailers and imple­ments on the road.
13. Driving downhill without shifted gear is forbidden!
14. Pay special attention when driving on hilly, muddy, sandy, icy and uneven ter­rain.
15. Dont exceed the max. specified in- clination angle 11° for 2WD tractors and 12° for 4WD tractors.
16. Dont exceed the max. total weight of trailers mentioned on the tractor serial number plate or the rear fender label.
17. Dont use the diff-lock when driving into the turning.
18. Never get out or into the driving trac­tor. It is forbidden.
19. Reduce the travel speed to 15 km/h when transportation with agricultural im­plements hitched in front three point hitch.
20. The front axle load must not be lower than 18 to 20 % of total tractor weight when transportation with agricultural im­plements hitched in rear three point hitch.
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SAFETY INSTRUCTIONS FOR USERS
21. Reduced gears 1R, 2R,3R must not
be used in case that tractors Z 6321, Z 6341, Z 7321, Z 7341 are implemented with machines and implements having a big resistance when engine speed is dropping and the tendency of engine is to be stopped.
22. Reduced gears 1R, 2R must not be used in case that tractors Z 4321, Z 4341, Z 5321, Z 5341 are implemented with such machines.
TRANSPORTATION OF PERSONS, OPERATION
23. Number of persons transported by
tractor must not exceed number mentioned in tractor technical license.
24. Persons, unauthorized to work with attached implement, must not stand between tractor and hitched implement (machine).
25. Make sure neither any person nor any obstacle allows driving before starting tractor move.
26. Max. allowed travel speed of tractor and trailer equipped with air trailer brakes is 30kmph. Only tractor models Z 4341, Z 5341, Z 6341, Z 7341 equipped with braked front driving axle can travel by max. allowed speed (tractor and trailer) 40 kmph.
TRACTOR RELEASE, PUSHING
27. Use a pull bar or a rope for releasing
of immobilized tractor. Never use chains. It is life dangerous to stand near the rope when releasing the tractor.
28. Front hook assembled on front tractor frame serves for pulling of the tractor alone only, i.e. without trailer or another implement.
29. Never use free wooden blocks, planks or bars put between tractor and pushed subject when pushing other ve­hicles (trailers, wagons etc.).
LEAVING TRACTOR
30. Do not park the tractor with attached
implement in lifted position.
31. Dont forget to brake the tractor with parking brake (shift the gear) remove the key from key switch and lock the cab before leaving tractor.
32. Shift the reversor lever into forward position at tractor equipped with reversor gear.
33. Brake the tractor with parking brake before leaving tractor with running engi­ne.
AT STOPPED ENGINE ONLY
34. All activities like refueling, cleaning,
lubrication, and tractor or attached implement adjustment can be done at stopped engine and stopped moving tractor parts only, except of brake,
hydraulics and charging function inspection.
35. Stop the engine before removing bonnet side shields. The engine can run in closed room and house only when the perfect ventilation works. Exhaust gases are health dangerous.
FIRE PREVENTIVE RULES
36. Refuel the tractor after finishing work
and at stopped engine.
37. Dont refuel the fuel tank up to the top in summer season. Wipe the fuel immediately when spilled.
38. Dont refuel the tractor nearby the open flame, dont smoke.
39. Dont smoke and dont use the open flame when inspecting the battery ele­ctrolyte level.
40. Keep properly the fire prevention re­gulations in areas with increased fire ha­zard (hay-lofts, straw-stocks etc.).
41. If the tractor is equipped with a fire extinguisher keep it ready for use.
HEALTH AND ENVIRONMENT PRO­TECTION
42. Tractors are not equipped with spe-
cial cab air ventilation filters. Thats why tractors are not intended for work with aerosols and other substances harmful to health. Kerosene, diesel fuel, mineral oils and other products from crude oil used for operation and maintenance of
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SAFETY INSTRUCTIONS FOR USERS
tractor may cause an injury in case of direct contact with skin and it can irritate mocous membranes, eyes, digestive or respiratory organs. Some of them can cause poisoning when swallowed.
43. Persons working with crude oil products must properly keep safety and hygienic regulations, they must use the suitable protectors and work in properly ventilated areas.
WORKING WITH CRUDE OIL PRO­DUCTS
44. Wash properly your hands with mild
detergent and protect them with suitable skin ointment or cream after finishing work or before eating.
45. Remove oil drops from quickcouplers (from male and female) by textile ma­terial after disconnecting or connecting hydraulic circuit.
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PREVENTIVE DAILY SERVICE
Do this service every day or at least every 8 to 10 hours.
A 8
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PREVENTIVE DAILY SERVICE
A 9 A 10 A 11
FUEL SYSTEM LEAKAGE
Inspect the fuel system for leakage in­cluding the fuel tank. Repair immediately any leaks.
ENGINE OIL LEVEL
Check the engine oil level after unscre­wing and removing of oil dipstick. In­spect the lubrication system for leakage. Maintain the oil level between dipstick marks.
COOLING SYSTEM
Inspect the engine cooling system for leaks. Check the coolant level. Add the coolant to correct level.
Release the filler cup after coolant temperature cooling down. Avoid scalding!
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PREVENTIVE DAILY SERVICE
A 12 A 13 a 14
SERVICE BRAKES
Check the brake fluid level in the brake fluid expansion reservoir. Inspect the brake and clutch circuit for leaks if loss of brake fluid level.
AIR BRAKES
Inspect the air brake system leak and tractor break efficiency with trailer (see inspection for air brake leak).
STEERING
Check the oil level in the hydrostatic steering oil tank by dipstick. Inspect status of hydrostatic steering circuit hoses for damage and oil leak. Check and Retorque bolts and nuts of steering tie-rods and arms.
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PREVENTIVE DAILY SERVICE
A 15 A 16 A 17
TIRES AND WHEELS
Check the inflation air pressure of front and rear tires. Inflate them up to the re­commended pressure according to ope­rating conditions.
Check bolt and nut tightening at front and rear wheels
AIR CLEANER
Air cleaner is equipped with clogging in­dicator located on the suction pipe. The indicator is visible after side shield re­moval. If the air filter clogging, clean the cleaner and fix the correct function of indicator by the following way: push the push-button on the indicator body (2a) you will mechanically release the indica­tor lock of read field indicating clogging. Indicator is again working (2b).
CAB FILTRATION
Check and eventually clean cab filters located under the roof in front part. Filters are accessible after removing of grills. Filter exchange interval depends upon dustiness of working condition. Partial regeneration of filters can be done by shaking-out or blowing by press air.
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PREVENTIVE DAILY SERVICE
A 18 A 18a A 19
HITCHES
Check the status of hitches and attach­ments including the trailer.
AFTER OPERATION WITH FRONT IM­PLEMENTS
Clean the front part of radiator by the press air and inspect the front three point hitch hydraulic circuit for leaks.
SHORT FUNCTIONAL TEST
Check if the lubrication indicator light is off after starting engine. Check the function of charging (charging control lamp must be off). Check the hydraulic circuit of hydrostatic steering for leaks and function.
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NOTE
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NOTE
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NOTE
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ACQUAINTANCE WITH TRACTOR
Tractor user must be properly acquain­ted with recommended operating and safety rules in advance. It is too late to do it within operation!
Page
Seat adjustment for drivers weight (mars svratka) ...................................................21
Longitudinal seat adjustment ....................................................................................21
Vertical seat adjustment............................................................................................21
Drivers seat ............................................................................................................22
Seat adjustment for drivers weight...........................................................................22
Longitudinal seat adjustment ....................................................................................22
Passengers seat.....................................................................................................23
Safety cab.................................................................................................................23
Heating control panel ................................................................................................ 24
Control panel on right cab pillar ................................................................................24
Front and rear wiper switch.......................................................................................24
Ventilation outlets......................................................................................................25
Front wind shield defrosting ......................................................................................25
Washer nozzle ..........................................................................................................26
Washer reservoir.......................................................................................................26
Outside door opening................................................................................................26
Cab doors..................................................................................................................27
Rear window..............................................................................................................27
Opening for implementation purposes ......................................................................27
Fuel tank ...................................................................................................................28
Draining opening.......................................................................................................28
Average fuel consumption in litters per hour at Zetor tractor ....................................28
Indicator lights...........................................................................................................30
Key switch.................................................................................................................31
Key in "0" position .....................................................................................................31
Key in "I" position ......................................................................................................31
Key in řIIř position .....................................................................................................32
Reserve key position.................................................................................................32
Low beam headlight switch (grill - cab) řAř ...............................................................33
Hazard light switch ř Bř ..............................................................................................33
Turn signal, headlight and horn toggle switch ...........................................................34
Throttle control lever .................................................................................................34
Pedals and levers......................................................................................................34
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ACQUAINTANCE WITH TRACTOR
Page
Gear shifting lever.....................................................................................................35
Road speed and reduced speed shifting lever..........................................................35
Tractors with travel speed 40 kmph .......................................................................... 35
Pto selection control lever (a) - black........................................................................38
PTO speed control lever 540 or 1000 rpm (b) - yellow............................................38
Front wheel drive disengagement ........................................................................... 39
Reversor shifting lever ............................................................................................ 39
Compressor engagement ......................................................................................... 40
Parking brake lever, pto shaft control lever and pick up hitch control lever ...........40
Differential lock ......................................................................................................... 40
Front pto clutch valve control lever ......................................................................... 41
Hi-Lo - toque multiplier............................................................................................ 42
Hi-Lo - function indication ......................................................................................... 42
Safety rules when working with Hi-Lo .......................................................................42
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DRIVERS SEAT
A 20 A 21 A 22
SEAT ADJUSTMENT FOR DRIVERS WEIGHT (MARS SVRATKA)
The suspended seat is adjustable for drivers weight from 50 up to 120 kg. Adjustment is done by turning of square knob. Weight indicator is located in the slot of rear seat cover. Spring stroke is 120 mm.
Do not adjust the seat on the go. Danger of accident!
LONGITUDINAL SEAT ADJUSTMENT
The seat can be longitudinally adjusted within range ° 75 mm (11 positions) after unlocking of left hand side lever.
VERTICAL SEAT ADJUSTMENT
Vertical seat adjustment is done by the right hand side lever by moving the lever from middle position to two marginal po­sitions within range ° 30 mm.
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DRIVERS SEAT - GRAMMER
A 23 A 23a A 23b
DRIVERS SEAT
Tractor can be equipped with Grammer or KAB seat as an option.
SEAT ADJUSTMENT FOR DRIVERS WEIGHT
Adjust the seat by a plastic knob located on the front part of seat support
LONGITUDINAL SEAT ADJUSTMENT
Adjust the seat longitudinal position by a lever located on the left hand side of the seat
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DRIVERS AND PASSENGERS SEAT - SAFETY CAB
A 24 A 25
PASSENGERS SEAT
Passengers seat is tiltable and is loca­ted on the left cab fender. Passengers seat can be tilted up for the better access to the driver’s seat.
SAFETY CAB
Rear tiltable window and cab doors are equipped with inner handles and gas struts. Front window is equipped with the sunshade. The internal cab space is noise protected. The roof is optionally equipped with a tiltable cover.
Use steps for entering and leav­ing the cab. Use handles for your safety.
Colored (tinted) glasses can be ordered as an option.
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SAFETY CAB
A 26 A 27 A 28
HEATING CONTROL PANEL
1. Four-position blower switch
- vertical position - blower is řoffř
- first right position - blower low speed
- second right position - blower middle speed
- third right position - blower high speed
2. Shut off heater control.
3. Heater valve control lever.
- right lever position - heating řonř
- left lever position - heating řoffř
Radio can be assembled into the space under heating system control panel
CONTROL PANEL ON RIGHT CAB PILLAR
4. Cab illumination light with switch
5. Two speed front windshield wiper and washer switch.
6. Rear window wiper switch.
FRONT AND REAR WIPER SWITCH
Front and rear wiper switch is located on the right hand side cab pillar.
0. vertical position - wiper is řoffř
1. right position - low wiper speed
2. right position - high wiper speed
- front windshield washer is řonř after switch pressing.
Max. time of uninterrupted washer pump work is 10 sec.
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SAFETY CAB
A 29 A 30
VENTILATION OUTLETS
7. Position adjustable outlets of ventila­tion and heating.
FRONT WIND SHIELD DEFROSTING
For fast defrosting of front wind shield the řAř middle outlets needs to be directed to the front wind shield with 45 angle from vertical position the "B" side outlets directed towards front corners of cab. After front wind shield defrosting the side outlets can be directed towards door glasses for their step by step defrosting. After defrosting the outlets should be adjusted that way not to blow the air directly to the driver but to driver’s legs.
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FRONT WIND SHIELD WASHER - CAB DOORS AND WINDOWS
A 31 A 32 A 33
WASHER NOZZLE
The washer nozzle is located in the upper part of hood and is adjustable by needle or steel wire of 0,8 mm diameter. The washer sprays after switch pressing.
WASHER RESERVOIR
The washer reservoir is located in the cab, on the right hand side of rear wall behind the drivers seat. The washer reservoir capacity is 2,5 litters. Anti­freeze mixture must be used in winter season for filling of washer reservoir.
OUTSIDE DOOR OPENING
Doors can be locked from outside. De­press the lock button after unlocking and use handle for door opening.
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CAB DOORS AND WINDOWS
A 34 A 35 A 35a
CAB DOORS
1. Lever for door opening from inside
2. Lever for door locking from inside
REAR WINDOW
Rear window is equipped with handle and is kept in the open position by gas struts.
We recommend to latch the window in closed position when driving on uneven terrain - dan­ger of window cracking. Before starting work with machines im­plemented in the rear three point hitch be sure that the interferen­ce between hitched implement and opened rear window is avoided at the maximal lifting of the rear three point hitch. In case of interference we recommend to work with closed window.
OPENING FOR IMPLEMENTATION PURPOSES
The bottom window is rigid and is equipped with opening for connection of controls with attached implements.
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FUEL TANK
A 36 A 37 A 37a
FUEL TANK
Plastic fuel tank with capacity 120 litters is assembled at all models of tractors as a standard equipment.
Do not step on the fuel tank.
DRAINING OPENING
Opening for draining of impurities is located in the bottom part of fuel tank.
AVERAGE FUEL CONSUMPTION IN LITTERS PER HOUR AT ZETOR TRACTOR
Tractor Model Engine Load
100% 80% 50%
Z 3321, 3341 10,2 8,40 6,40 Z 4321, 4341 10,78 8,62 5,39 Z 5321, 5341 11,52 9,21 5,76 Z 6321, 6341 12,50 10,00 6,25 Z 7321, 7341 14,04 11,23 7,02
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DASHBOARD
A 38 A 38a
1. Free position.
2. Front wheel drive control switch with indicator light.
3. Working light switch with indicator light.
4. Fog light switch with indicator light.
5. Position, high and low beam headlight switch with indicator light.
6. Warning light switch with indicator light.
7. Low beam roof-light switch with indi­cator light.
8. Differential lock control switch with in­dicator light.
9. Toggle switch - turn signal, lights, horn (high and low beam headlight switch, acoustic horn).
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