Zero Gravity GSX650F User Manual

180 install
SPORTBIKE SADDLES & WINDSCREENS
Rev A
Suzuki 2011 GSX1250FA & 2008-2010 GSX650F
DIY Windscreen Install
Installation Instructions for 2011 Suzuki GSX1250FA & 2008-2010 GSX650F
hank you for purchasing a Zero Gravity windscreen, which has been designed and manufactured to give you years of safe
T & fun riding. These instructions will give you an in-depth look at the installation process.
please e-mail techinfo@zerogravity-racing.com.
.
PLEASE READ BEFORE MOUNTING YOUR WINDSCREEN
Helpful hints: Use metric tools, clean hands, put the bike on a stand. To avoid damage do not pry on the screen excessively.
To receive further assistance or parts
NOTE
EM windscreen protector
O
s NOT used in the ZG
i
windscreen install.
FIG1
Fig 1. Before starting disassembly, please review this
instruction sheet to better understand the install / unin­stall process. The installation of Zero Gravity screen is in reverse.
Fig 3 Closeup.
Next, remove the inside fairing.
For more removal details
See FIG4, 5, 6, & 6A.
Uncap to
access
FIG2
allen bolts
Mirror allen bolts & caps
emove
R
Phillips
crew &
s
wellnut
Top Screen
ellnut
W
the mirrors! Remove Phillips head screw that’s hold­ing the windscreen, remove wellnuts by pulling them out. See FIG2.
Fairing FIG6A
Black Allens
FIG6
Short Black Allens
FIG5
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Fairing FIG4
FIG3 Closeup
1
SPORTBIKE SADDLES & WINDSCREENS
Suzuki 2011 GSX1250FA & 2008-2010 GSX650F
DIY Windscreen Install
airing
F
Short Black Allens
180 install
Rev A
Remove
2 short
llen
a
fastener
Note the two different
FIG4
screw thread pitches.
Fig 4.
Looking from the upper inside fairing. Remove total of 4 screws, and take note of the different thread pitches. (For Both Sides)
FIG5
Fig 5.
short allen fastener located on the bottom of the instrument cluster. (For Both Sides) See FIG5.
Note: The finish allen screws are in Black.
On the same plastic fairing, remove 2 black
Remove allen
fastener
Remove black
allen fastener
FIG6
Fig 6. Remove 2 allen fastener closest to the
tank. (For Both Sides)
See FIG6.
Note: The finish allen screws are in black.
2
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Fairing
FIG6A
Fairing
Fig 6A. On the same plastic fairing, there are 4 sil-
ver allen
(For Both Sides)
fastener located on the top and the sides.
Note: The finish allen screws are in Silver.
SPORTBIKE SADDLES & WINDSCREENS
180 install
Rev A
Suzuki 2011 GSX1250FA & 2008-2010 GSX650F
DIY Windscreen Install
Pull Apart
Disconnect
wire harness
FIG7
Fig 7. Remove instrument panel by pulling it apart from the fairing frame. The wire harness needs to be discon-
nected before fully removing. USE CAUTION TO NOT OVER PULL!!!
Start from the
tail ends
FIG8
Work your way
to the center.
Fig 8. Now you are ready to separate the inner fair-
ing from the bike. Start from the two tail ends and start dislodging and working your way to the inside.
Bottom Wellnuts
FIG 9
Remove allen
fastener
Fig 9. Remove 2 allen fastener at the bottom wind-
screen, viewing from the inside fairing.
(For Both Sides) See FIG9.
Wellnut
FIG 9A
Remove
wellnut
Fig 9A. After removing both allen fastener, remove
the wellnut for easier screen removal.
(For Both Sides) See FIG9A.
WWW.ZEROGRAVITY-RACING.COM
3
Suzuki 2011 GSX1250FA & 2008-2010 GSX650F
SPORTBIKE SADDLES & WINDSCREENS
Inside Front Fairing
DIY Windscreen Install
emove 4
R
phillips
screw
180 install
Rev A
FIG 10
Fig 10. Remove all 4 phillips screw, located behind the inner fairing. See FIG10.
Pull
down
Lift up
towards
you
FIG11
Fig 11. Prepare to remove windscreen. Hold the
windscreen top and bottom as shown. First lift bot­tom of windscreen up towards you. While pulling top of screen towards the bike tank.
Be careful not to exert too much force!
4
See FIG11.
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Fig 12. To Install Windscreen.
Replace windscreen in reverse steps.
Please see www.zerogravity-racing.com for
further information concerning this product.
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