Zero Gravity CBR 250R User Manual

Honda CBR250R (11-13) DIY Windscreen Install
SPORTBIKE SADDLES & WINDSCREENS
443-IS
Installation Manual for Honda CBR250R
Thank you for purchasing Zero Gravity windscreen, which has been designed and manufactured to give years of safe & fun rid­ing. These instructions give you an in-depth look at the installation process.
To receive further assistance or parts please e-mail techinfo@zerogravity-racing.com.
Helpful hints: Use metric tools, clean hands, pu t the bike on a center stand. Do not pry on the screen excessively, as it will break without much warning.
A
Removing Factory Screen Over View / Remove side mirrors
Overview of screen and exploded view of assembly. It might be a good idea to go get a 2nd helper with the install. Remove side mirrors, set aside.
Remove 2 sets of allen screws A & B. Note: One bolt
“A” is longer and has a step on the bottom shoulder.
PLEASE READ BEFORE
MOUNTING YOUR WINDSCREEN
B
Remove Side Fairing (For both sides)
Side Fairing Screw Locations Part 1 of 3
Here’s the side fairing screw location, there are two more locations after this. Note: B screws are used.
Side Fairing Screw Locations Part 3 of 3
Here’s the inner front cowl of the bike, side fairing screw location.
Note: A screw is used.
WWW.ZEROGRAVITY-RACING.COM
Side Fairing Screw Locations Part 2 of 3
Here’s the bottom of the bike, side fairing screw loca­tion. There is one more location after this.
Note: B screws are used.
Pulling the Side Fairing / Retention Clip Locations
Here’s the retention clips location after pulling the side fairing off. Outline in white boxes. Caution: Electrical
wires are connected to the side fairing.
1
Honda CBR250R (11-13) DIY Windscreen Install
SPORTBIKE SADDLES & WINDSCREENS
Pinch both
sides
Feed the wire
loom into hole.
443-IS
Attaching and Detaching Wires
Detach the fairing wires and set side fairing aside.
Note: Upon reattaching wires, match the wire colors.
Pop Rivets
How to remove and install pop rivets on the bike. To remove these simply use a blunt point like a phillips screw driver and press in the middle circle as shown on the right. To install, prep the pop rivets as shown on the left and simply press the middle circle to fasten. Should be flush if done correctly.
Detaching Wire Loom Keeper
Dislodge the keeper by using a needle nose pliers pinch the plastic and pull away. Feed the wire loom back into the fairing hole.
Remove
both sides
Removing Pop Rivets
Remove two pop rivets on either side of the bike. Set aside the 4 total pop rivets .
Retention clip Retention clip
Removing Gauge Cluster / Screw & Retention Clip locations
Unscrew the allen screws, and pull up on retention clips area when pulling cluster off. Apply even pressure from the backside to dislodge retention clips shown above. Pull away from fairing. Caution: Electrical wires are connected to the dash. Unplug connector from dash assembly. Set aside the gauge cluster.
2
WWW.ZEROGRAVITY-RACING.COM
Note: Allen screws have
a step on the bot­tom shoulder, fine thread.
Loading...
+ 4 hidden pages