Zephyr ZVN-M90BG, ZVN-E42BG Owner's Manual
WWW.ZEPHYRONLINE.COM
Verona Island
ZVN-M90BG, ZVN-E42BG
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation
SEP20.0201
C
Air flow Control Technology
TM
CORE
VERONA
ISLAND
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Verona Island Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Safety Information ............................................................................ 4-9
Types of Safety Warnings ................................................................... 4
General Safety ..................................................................................5-8
Operation ........................................................................................... 8
Electrical Requirements .....................................................................8-9
List of Materials .................................................................................. 10
Installation Instructions ....................................................................11-23
Ducting Calculation Sheet .................................................................. 11
Mounting Height, Clearance, & Ducting .......................................... 12-13
Ducting Options .................................................................................14
Hood Specifications ............................................................................15
Electrical Supply .................................................................................16
Cable Lock .........................................................................................16
Mounting the Hood ...........................................................................17-21
Ductless Recirculation ....................................................................... 22
Recirculating Kit Installation ............................................................22-23
Features & Controls ......................................................................... 24-25
ICON Touch Controls .......................................................................24-25
Maintenance ................................................................................... 26-28
Hood & Filter Cleaning .....................................................................26-27
LumiLight LED ................................................................................... 28
ACT™ Conversion ............................................................................ 29-30
Airflow Control Technology (ACT™) ................................................... 29
Enabling ACT™ .................................................................................. 30
Wiring Diagram .................................................................................. 31
Troubleshooting............................................................................... 32-33
List of Parts & Accessories .................................................................. 34
Notes ............................................................................................... 35-36
Limited Warranty ...............................................................................37
Product Registration ...........................................................................38
Contents
Page
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Safety Information
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual for your appliance. Always read
and obey all safety messages.
This is the Safety Alert Symbol. This symbol alerts you to potential hazards that can cause severe
bodily injury or death. All safety messages will follow the Safety Alert Symbol and either the words
“DANGER” “WARNING” or “CAUTION”
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ISLAND
DANGER
Danger means that failure to heed this safety
statement may result in severe injury or death.
WARNING
Warning means that failure to heed this safety
statement may result in extensive product damage,
serious personal injury, or death.
CAUTION
4
Caution means that failure to heed this safety
statement may result in minor or moderate
personal injury, property or equipment damage.
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General Safety
To reduce the risk of fire or electric shock, do not use this fan
Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
with any solid-state control device.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE
THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the
manufacturer.
b) Before servicing or cleaning unit, switch power o at service panel and lock the service
disconnecting means to prevent power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to
the service panel.
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust
Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
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Safety Information
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ISLAND
READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy
spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette,
Cherries Jubilee, Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE
FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn o the burner. BE
CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE
FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you already know how to operate it.
2) The fire is small and contained in the area where it started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
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Safety Information
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READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE
THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all
applicable codes and standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and exhausting of gases through the flue (chimney)
of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s
guideline and safety standards such as those published by the National Fire Protection Association
(NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers
(ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden
utilities.
d) Ducted fans must always be vented to the outdoors.
e) If this unit is to be installed over a tub or shower, it must be marked as appropriate for the
application and be connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
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Safety Information
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ISLAND
READ AND SAVE THESE INSTRUCTIONS
CAUTION
Ź To reduce risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within
walls, ceilings, attics, crawl spaces, or garages.
Ź Not for use over an outdoor grill.
Ź For indoor use only.
Operation
Ź Always leave safety grilles and filters in place. Without these components, operating blowers could
catch onto hair, fingers and loose clothing.
Ź The manufacturer declines all responsibility in the event of failure to observe the instructions given
here for installation, maintenance and suitable use of the product. The manufacturer further
declines all responsibility for injury due to negligence and the warranty of the unit automatically
expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility to be aware of these below:
Ź To contact a qualified electrical installer.
Ź To assure that the electrical installation is adequate and in conformance with National Electrical
Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1
and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
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Safety Information
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READ AND SAVE THESE INSTRUCTIONS
Ź If codes permit and a separate ground wire is used, it is recommended that a qualified electrician
determine that the ground path is adequate.
Ź Do not ground to a gas pipe.
Ź Check with a qualified electrician if you are not sure the range hood is properly grounded.
Ź Do not have a fuse in the neutral or ground circuit.
Ź This appliance requires a 120V 60Hz electrical supply and connected to an individual properly
grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring
must be 2 wire with ground. Please also refer to Electrical Diagram on product.
Ź A cable locking connector (not supplied) might also be required by local codes. Check with local
requirements, purchase and install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
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List of Materials
Parts Supplied
2 - Top duct covers
2 - Bottom duct covers
1 - 8” round damper (pre-installed)
1 - Hood body w/ blower (pre-installed)
1 - Top support frame
Front of Hood
C
/
L
B
Cut-Out Shaded Area
1 - Paper ceiling
A
1 - Support frame bracket
1 - Bottom support frame
template
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(3) Wire Nuts
(4) 3/16 x 1/4 screws
(4) #6 x 1-1/2”
wood screws
(1) M4 x 12
safety screw
2 - LumiLight LED, 6W
1 - Aluminum mesh filter
1 - Hardware package
(4) ø12 OD / ø5
ID Washers
(20) M4 x 8 pan-head
machine screws
(4) 3/16 x 1/4 pan-head
Parts Not Supplied
2 - Lateral support brackets
machine screws
10
Ducting, conduit and all installation tools
Cable locking connector (if required by local codes)
Duct cover extension kit
Recirculating kit
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Ducting Calculation Sheet
Installation Instructions
Duct pieces
3- 1/ 4” x 10”
Rect.,
straight
6”, 7”, 8”, 10”
Round,
straight
3- 1/ 4” x 10”
0
Rect. 90
elbow
3- 1/ 4” x 10”
0
Rect. 45
elbow
3- 1/ 4” x 10”
0
Rect. 90
flat elbow
7” to 6” or
8” to 7” Round
tapered
reducer
6”, 7“, 8”
Round
in-line
damper
6”, 7”, 8”, 10”
Round,
0
90
elbow
6”, 7”, 8”, 10”
Round,
0
45
elbow
Equivalent number
length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
24 Ft. x ( ) =
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
9 Ft. x ( ) =
x ( ) =
Subtotal column 1 =
To t a l
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/ 4” x 10”
Rect. to
6” round
transition
3- 1/ 4” x 10”
Rect. to
6” round
transition
0
elbow
90
6” round to
3- 1/ 4” x 10”
rect.
transition
6” round to
3- 1/ 4” x 10”
rect.
transition
0
90
elbow
7” round to
3 1/ 4” x 10”
rect.
transition
7” round to
3- 1/ 4” x 10”
rect.
transition
0
elbow
90
3- 1/ 4” x 10”
Rect.
wall cap
with damper
6”, 7”, 8”, 10”
Round, wall
cap with
damper
6”, 7”, 8”, 10”
Round
roof cap
Equivalent number
length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
To t a l
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
Verona Island Use, Care, and Installation Guide
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
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Installation Instructions
Mounting Height, Clearance, & Ducting
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ISLAND
min. A
min. B
max. C
min. D
min. E
max. F
24” min.
34” max.
36”
Standard Extension
Hood Heights Duct Cover Duct Cover
minimum ducted (A) 28-1/2” 45“
minimum recirculating (B) 32” 49“
maximum (C) 50” 80-1/2”
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Ceiling Heights
minimum ducted (D) 88-1/2” (7’ 4-1/2”) 105“ (8‘ 9”)
minimum recirculating (E) 92” (7’ 8”) 109“ (9’ 1”)
maximum (F) 120” (10’) 150-1/2” (12’ 6-1/2”)
Verona Island Use, Care, and Installation Guide
Installation Instructions
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Mounting Height, Clearance, & Ducting
A minimum of 8” round duct is recommended to maintain maximum air flow eciency.
Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.
Use calculation worksheet to compute total duct work (Page 11).
ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required,
increase duct size from 8” to 10”.
If turns or transitions are required: Install as far away from duct opening and as far apart between
the two transitions as possible.
Minimum mount height between range top to hood bottom should be no less than 24”.
Maximum mount height should be no higher than 34”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result
in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will loose its
performance and eciency.
If available, also refer to range manufacturer’s height clearance requirements and recommended
hood mounting height above range. Always check your local codes for any dierences.
Duct cover extension kit available for ceiling heights up to 12 feet. Turn to the List of Parts and
Accessories section for part number and ordering information.
For shipment and installation damages:
Ź Please fully inspect unit for damage before installation.
Ź If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
Ź If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
Ź If the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.
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Installation Instructions
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Ducting Options
WARNING
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
Ź Use single wall rigid metal ductwork only.
Ź Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
roof pitch w/
flashing & cap
(blower
housing)
(blower
housing)
ductless
recirculating
(blower
housing)
Sot or crawl space
side wall cap
w/ gravity damper
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Verona Island Use, Care, and Installation Guide
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Ů
Installation Instructions
12-15/16”
8-1/4”
24”
35-7/16”, 41-7/8”
Front
C/L
11”
14-3/16”
12-3/4”
STANDARD
min. ducted - 28-1/2”
min. recirc. - 32”
max. - 50”
Z1C-00VN
min. ducted - 45”
min. recirc. - 49”
max. - 80-1/2”
2-11/16”
16-3/4”
27-7/16”
Side
10-3/16”
C/L
1-1/4”4”
9-11/16”
AC In
2-1/16”
C/L
7-3/4”
Top of Hood
Verona Island Use, Care, and Installation Guide
6-11/16”
C/L
3-3/8”
4-13/16”
10-15/16”
Top Support Frame
(top view)
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Installation Instructions
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Electrical Supply
WARNING
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not
use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly
grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring
must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local
requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
Cable Lock
16
FIG. A
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Mounting the Hood
CAUTION
Hood is intended to be mounted to a finished
ceiling.
Ceiling Preparation
1. Determine hood mounting location and
temporarily tape paper template (included with
the hood) to the ceiling.
2. Cut-out internal shaded area of template
to allow the ducting and electrical to pass
through.
3. Add wood blocking (min. 2” x 4”) onto ceiling
joists to reinforce ceiling above the drywall.
(FIG. C1).
Installation Instructions
Front of Hood
C
L
/
A
Cut-Out Shaded Area
B
FIG. B
4. Secure (2) 1-1/2” wood screws into points A
and B of the paper template (FIG. B). Do not
completely tighten screws, leave approximately
1/4” exposed.
Hood Preparation
5. Remove screws securing top and bottom
support frames together.
6. Adjust support frame to accommodate the
desired hood height and re-assemble the frame
using the previously removed screws (2 screws
for each support frame arm). (FIG. C2).
Ceiling Joists
Wood Blocking
Top Support Frame
Bottom Support Frame
Hood Body/Canopy
1
front
3
2
6
5
4
Verona Island Use, Care, and Installation Guide
FIG. C
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Installation Instructions
Mounting the Hood
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ISLAND
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FIG. D
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Mounting the Hood
Installation Instructions
12
FRONT
FRONT
FIG. E
FIG. F
7. Hood heights between 40” to 50” require lateral support brackets to be installed to the two top
support frame cut o arms and their corresponding bottom support frame arms. Install lateral
support brackets by (12) M4 x 8 sheet metal screws shown in FIG. D.
8. Hood heights between 45” to 50” require a square support bracket to be installed inside the
support frame. Install square support bracket to top support frame arms by (8) M4 x 8 sheet metal
screws. (FIG. E1) Top support frame arms extend past lower support frame bracket with shorter
hood heights. (FIG. E2).
9. Lift support frame assembly up to the ceiling making sure the word “front” on the top support
frame faces the front of the hood where the controls will be located (FIG. F). The key-holes on the
top support frame should cover the wood screws previously installed in the ceiling. Slide support
frame towards narrow end of key-holes to lock the frame in place.
10. Install the last (2) 1-1/2” wood screws with washers into the two remaining corners of the top
support frame to secure it to the ceiling. Tighten all screws.
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Installation Instructions
Mounting the Hood
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ISLAND
FIG. G FIG. H
11. Remove tape securing electronics mounting bracket to hood. Position electronics mounting
bracket and secure to hood body using (3) M4 x 8 truss head sheet metal screws as shown in (FIG.
G).
12. Lift hood body and align the (4) pre-installed mounting screws on top of blower housing (FIG. C5
on Page 17) with the (4) key holes on the bottom of the support frame. (FIG. H) Slide hood towards
the narrow end of key holes to lock in place. Hand tighten each of the (4) screws to secure hood
to bottom of support frame. Install (1) M4 x 12mm safety screw into bottom support frame to
further secure the hood. (FIG. H).
13. Install electrical and duct work. Seal duct work with aluminum duct tape.
14. Power up hood, verify all functions and check for leaks around duct tape.
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1
Top Duct Covers
Top Support Frame
Bottom Duct Covers
Bottom Support Frame
Mounting the Hood
Installation Instructions
FIG. I
15. Assemble top duct covers (with louver holes) together over top support frame, secure top duct
covers together by magnetic strips.
NOTE: If using hood in ductless recirculating mode you must install the air diverter plate to the top
support frame prior to assembling the duct covers. Turn to page 22 for more details.
16. Secure top duct covers to top support frame by using (4) 3/16 x 1/4 screws (2 screws for each top
duct cover). (FIG. I1).
17. Assemble bottom duct covers together over top duct covers and secure together by magnetic
strips. Bottom duct covers should rest on top of the hood body.
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Installation Instructions
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Ductless Recirculation
Ductless recirculation is intended for applications where an exhaust duct work is not possible to be
installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood.
Fumes and exhaust from cooking are drawn and filtered by a set of optional charcoal filters. The air is
then purified and re-circulated back within the home.
We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new
duct work, if possible. The hood is most eective and ecient as an exhaust hood. Only when the
exhaust option is not possible should you recourse to converting the hood into a recirculating hood.
When converted to be a recirculating hood, a set of charcoal filters are required on top of its standard
Metal Filter set. Order according to its part number below. The standard mesh filters are intended to
capture residue from cooking, and the optional charcoal filters help to purify fumes exhausted from
cooking for recirculation.
Recirculating Kit Installation (required if no ducting is used)
Kit includes the charcoal filters and the air diverter plate.
Hood Model Part Number Filters in Package
ZVN-M90BG ZRC-00VN 1
ZVN-E42BG ZRC-00VN 1
1. Purchase recirculating kit per the part number above.
2. Secure air diverter plate to wall below duct cover bracket. (FIG. J) Run 8” ducting from top of
hood and secure to air diverter plate. See manual included with recirculating kit for more detailed
instructions.
3. Remove aluminum mesh filter from hood. Install charcoal filter bracket inside filter opening. Note:
screws to secure charcoal filter bracket are already pre-installed in the hood and must first be
removed. Clip charcoal filters onto charcoal filter bracket. (FIG. J)
4. Re-Install aluminum mesh filter.
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5. Enable charcoal filter change indicator on
control panel. (Refer details to pg. 25)
6. Charcoal filters must be replaced after every
120 hours of use (or approximately every 3 to
4 months based on the average of 1 - 2 hours
of daily cooking time). The microprocessor in
the controls when set, will elapse and count
usage time and indicate when charcoal filter
replacement is required every 120 hours.
Charcoal Filter Replacements
Installation Instructions
Hood Model Part Number
ZVN-M90BG Z0F-C002 1
ZVN-E42BG Z0F-C002 1
DO NOT WASH CHARCOAL FILTERS. Charcoal
filters may need to be changed more often
depending on cooking habits.
Quantity to
Order
FIG. J
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