Zephyr ZVNM90AG User Manual

Verona Island

ZVN-M90AG ZVN-E42AG

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Model number: Serial Number:

Use, Care, and Installation Guide

Airﬂow Control Technology

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SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet Mounting Height & Clearance Ducting Options

........................................................... 7

Hood Speciﬁ cations Mounting the Hood Ductless Recirculating

FEATURES & CONTROLS

Touch Controls User Interface

............................................................. 14

............................................................... 15

MAINTENANCE

Hood and Filter Cleaning

TROUBLESHOOTING

................................................................ 17

FAN CURVE DIAGRAMS

WIRING DIAGRAM

...................................................................... 20

....................................... 5

................................ 6

................................................... 8

..................................................... 9-12

.............................................. 13

Table of Contents

......................................... 16

......................................................... 18-19

LIST OF PARTS AND ACCESSORIES

.............................. 21

READ AND SAVE THESE INSTRUCTIONS

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WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE: a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings. b. Always turn hood ON when cooking at high heat or when ﬂ aming food c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or ﬁ lter.

Important Safety Notice

d. Use proper pan size. Always use cookware appropriate for the size of the surface element. e. Keep fan, ﬁ lters and grease laden surfaces clean. f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking. h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING: a. SMOTHER FLAMES with a close-ﬁ tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.

If the ﬂ ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

2. The ﬁ re is small and contained in the area where it started.

3. The ﬁ re department is being called.

4. You can ﬁ ght the ﬁ re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Installation work and electrical wiring must be done by qualiﬁ ed person(s) in accordance with all applicable codes and standards.

Including ﬁ re-rated construction. b. Sufﬁ cient air is needed for power combustion and exhausting of gases through the ﬂ ue (chimney) of fuel burning equipment to prevent

back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and

the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI

(Ground Fault Interrupter protected branch circuit). g. NEVER place a switch where it can be reached from a tub or shower. h. Make sure the power is off before installing, wiring or maintenancing.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK. NOT FOR USE IN OUTDOOR COOKING ENVIRONMENTS.

CAUTION

To reduce risk of ﬁ re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

OPERATION

Always leave safety grilles and ﬁ lters in place. Without these components, operating blowers could catch onto hair, ﬁ ngers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances. It is the customer’s responsibility:

- To contact a qualiﬁ ed electrical installer.

- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualiﬁ ed electrician determine that the ground path is adequate.

Do not ground to a gas pipe. Check with a qualiﬁ ed electrician if you are not sure the range hood is properly grounded. Do not have a fuse in the neutral or ground circuit. *National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

ZVN-M90AG - MAX 230 Watts, 3.5 Amps ZVN-E42AG - MAX 230 Watts, 3.5 Amps Power consumption shown above is the default power specs. Hoods with Zephyr’s proprietary Airﬂ ow Control Technology

(ACT) enabled will consume less power. See wiring diagram at the end of this manual for more information.

Important Safety Notice

MODELS: ZVN-M90AG , ZVN-E42AG

PARTS SUPPLIED

2 - Top duct covers

2 - Thick trim pieces

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1 - Top support frame

Front of Hood

Cut-Out Shaded Area

1 - Paper ceiling

1 - Support frame bracket

template

List of Materials

HARDWARE PACKAGE CONTENTS

(3) Wire Nuts

(4) M6 x 1-1/2”

wood screws

2 - Bottom duct covers

2 - Thin trim pieces

1 - 8” round damper (pre-installed)

1 - Hood body w/ blower (pre-installed)

(14) M3 x 5 pan-head duct cover screws

4 - 3W LED lights

1 - Aluminum mesh filter 1 - Hardware package

(4) ø12 OD / ø5

ID Washers

1 - Bottom support frame

2 - Lateral support brackets

(1) M4 x 12 safety screw

(6) 3/16 x 1/4 pan-head machine screws

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Cable connector (if required by local codes)

- Duct cover extension accessory

- Recirculating kit accessory

(20) M4 x 8 pan-head sheet metal screws

(2) M4 x 8 truss-head sheet-metal screws

Duct pieces

3- 1/ 4” x 10” Rect., straight

Equivalent number length x used =

1 Ft. x ( ) =

To t a l

Ft.

Duct pieces

6”- 8” Round wall cap with damper

Equivalent number length x used =

30 Ft. x ( ) =

To t a l

Ft.

7” Round, straight

8” Round, straight

3- 1/ 4” x 10”

Rect. 90 elbow

3- 1/ 4” x 10”

Rect. 45 elbow

3- 1/ 4” x 10”

Rect. 90 flat elbow

3- 1/ 4” x 10” Rect. wall cap with damper

3- 1/ 4” x 10” Rect. to 6” round transition

elbow

8”

Round,

elbow

1 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

24 Ft. x ( ) =

30 Ft. x ( ) =

5 Ft. x ( ) =

20 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

6”- 8” Round, roof cap

6” round to 3- 1/ 4” x 10” rect. transition

elbow

7” or 8”

Round,

elbow

7” or 8”

Round,

elbow

7” or 8”

Round

wall cap with damper

7” or 8” Round, roof cap

7” round to 3 1/ 4” x 10” rect. transition

7” round to 3- 1/ 4” x 10” rect. transition

elbow

30 Ft. x ( ) =

1 Ft. x ( ) =

16 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

30 Ft. x ( ) =

8 Ft. x ( ) =

23 Ft. x ( ) =

Ft.

Installation – Ducting Calculation Sheet

Ft.

8” Round,

elbow

9 Ft. x ( ) =

Subtotal column 1 =

Maximum Duct Length: For satisfactory air movement,

the total duct length of

duct should not exceed 100 equivalent feet.

Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Ft.

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ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required, increase duct size from 8” to 10”.

If turns or transitions are required: Install as far away from duct opening and as far apart between the two transitions as possible.

Minimum mount height between range top to hood bottom should be no less than 26”.

Maximum mount height should be no higher than 34”.

It is important to install the hood at the proper

min. D min. E max. F

26” min. 34” max.

min. A min. B max. C

mounting height. Hoods mounted too low could result in heat damage and ﬁ re hazard; while hoods mounted too high will be hard to reach and will loose its performance and efﬁ ciency.

36”

If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.

Standard Extension

Hood Heights Duct Cover Duct Cover

minimum ducted (A) 28 minimum recirculating (B) 32” 46 maximum (C) 50” 80

Ceiling Heights

minimum ducted (D) 90 minimum recirculating (E) 94” (7’10”) 108 maximum (F) 120” (10’) 150

1/2

” 42“

1/2

” (7’ 6

1/2

“

1/2

”

”) 104“ (8‘ 8”)

1/2

“ (9’

1/2

” (12’ 6

1/2

DUCTING

Installation – Mounting Height & Clearance

A minimum of 8” round duct is recommended to maintain maximum air ﬂ ow efﬁ ciency.

Duct cover extension kit available for ceiling heights up to 12 feet. Turn to page 21 for part number and ordering information.

”)

1/2

DAMAGE-SHIPMENT / INSTALLATION:

• Please fully inspect unit for damage before

”)

• If the unit is damaged in shipment, return the

• If the unit is damaged by the customer, repair

Always use rigid type metal ducts only. Flexible ducts could restrict air ﬂ ow by up to 50%.

• If the unit is damaged by the installer (if other

Use calculation worksheet to compute total duct work (Page 5).

installation.

unit to the store in which it was bought for repair or replacement.

or replacement is the responsibility of the customer.

than the customer), repair of replacement must be made by arrangement between customer and installer.

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option.

Use single wall rigid Metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints w/ certiﬁ ed Silver Tape or Duct Tape.

Some Ducting Options

Roof Pitch w/ Flashing & Cap

(blower housing)

ductless recirculating

(blower housing)

Soffit or crawl space

Installation – Ducting Options

side wall cap w/ gravity damper

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Installation – Hood Speciﬁ cations

12 15/16”

8 1/4”

24”

35 7/16”, 41 15/16”

FRONT

C/L

12 3/4”

STANDARD min. ducted - 28 1/2” min. recirc. - 32” max. - 50”

11 1/16”

Z1C-00VN

min. ducted - 42” min. recirc. - 46 1/2” max. - 80 1/2”

14 3/16”

2 11/16”

16 3/4”

27 7/16”

SIDE

10 1/8”

4 13/16”

1 1/4”4 “

AC In

2 1/16”

TOP of HOOD

C/L

7 15/16”

10 15/16”

C/L

5/8”

4 13/16”

TOP SUPPORT FRAME

(top view)

9 3/4”

WARNING: Electrical wiring must be done by a qualified person(s) in

accordance with all applicable codes and standards. This range hood must be properly grounded. Turn off electrical power at service entrance before wiring.

Ceiling Joists

PAPER TEMPLATE

Front of Hood

Cut-Out Shaded Area

Wood Blocking

Top Support Frame

Bottom Support Frame

Hood Body/Canopy

front

FIG. A

FIG. B

Installation – Mounting the Hood

Hood is intended to be mounted to a ﬁ nished ceiling.

1. Ceiling Preparation: Determine hood mounting location and temporarily tape paper template (incluided with the

hood) to the ceiling. Cut-out internal shaded area of template to allow the ductng and electrical to pass through. Add wood blocking (min. 2” x 4”) onto ceiling joists to reﬁ nforce ceiling above the drywall. (FIG. A, #1) Secure (2) 1-

1/2” wood screws into points A and B of the paper template (FIG. B). Do not completely tighten screws, leave

approx. 1/4” exposed.

2. Hood Preparation: Remove screws securing top and bottom support frames together. Adjust support frame to

accomodate the desired hood height and re-assemble the frame using the previously removed screws (2 screws for each support frame arm). (FIG. A, #2).

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Installation – Mounting the Hood

FRONT

3. Hood heights between 40” to 50” require lateral support brackets to be installed to the two top support frame cut off arms and their corresponding bottom support frame arms. Install lateral support brackets by (12) M4 x 8 sheet metal screws. (FIG. C)

4. Hood heights between 45” to 50” require a square support bracket to be

installed inside the support frame. Install square support bracket to top support frame arms by (8) M4 x 8 sheet metal screws. (FIG. E, #1) Top support frame arms extend past lower support frame bracket with shorter

hood heights. (FIG. E, #2)

FIG. E

5. Lift support frame assembly up to the ceiling making sure the the word “front” on the top support frame faces the front of the hood where the controls will be located (FIG. D). The key-holes on the top support frame should cover the wood screws previously installed in the ceiling. Slide support frame towards narrow end of key-holes to lock the frame in place.

6. Install the last (2) 1-1/2” wood screws with washers into the two remaining corners of the top support frame to secure it to the ceiling. Tighten all screws.

FIG. C

FIG. D

CAUTION: At least two installers are required due to the weight and size of the hood.

ELECTRONICS

MOUNTING

BRACKET

Installation – Mounting the Hood

FIG. F

7. Remove tape securing electronics mounting bracket to hood. (FIG. F, #1) Position electronics mounting bracket as show in (FIG. F, #2) and secure to hood body using (3) M4 x 8 truss head sheet metal screws.

8. Lift hood body and align the (4) pre-installed mounting screws on top of blower housing (FIG. A, #5 on Page 9) with the (4) key holes on the bottom of the support frame. (FIG. H) Slide hood towards the narrow end of key holes to lock in place. Hand tighten each of the (4) screws to secure hood to bottom of support frame. Install (1) M4 x 12mm safety screw into bottom support frame to further secure the hood. (FIG. H, #1)

9. Install electrical and duct work. Seal duct work with aluminum duct tape.

10. Power up hood, verify all functions and check for leaks around duct tape.

FIG. H

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cut trim piece

if necessary

Top support frame

Top duct covers

Bottom duct covers

Installation – Mounting the Hood

Bottom support frame

Thick trim piece (top)

Thin trim piece (bottom)

FIG. J

11. *Secure top duct covers (with louver holes) to top support frame using (2) M4 x 8 truss head sheet metal screws. (FIG. J, #1). Note: If using hood in “ducted mode” the top duct covers may be turned upside-down to hide the louver holes.

12. Assemble top duct covers together using (3) M3 x 5 screws on each side. (FIG. J, #2). Larger screw hole openings should overlap the smaller holes.

13. Assemble bottom duct covers together over top duct covers using (3) M3 x 5 screws on each side. Bottom duct covers will rest on top of the hood body. (FIG. J, #3)

14. Insert the (2) thin trim pieces into left and right seams of bottom duct covers. (1 on each side) (FIG. J, #4)

15. Insert the (2) thick trim pieces into left and right seams of top duct covers. (1 on each side) (FIG. J, #5)

Note: Because less of the top duct covers will be exposed, it may be necessary to measure and cut the thick trim pieces before installing them into the top duct covers.

* If using hood in recirculating mode you must install the air diverter plate before assembling the duct covers.

Turn to page 13 for instructions.

Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust from cooking are drawn and ﬁ ltered by a set of optional charcoal ﬁ lters. The air is then puriﬁ ed and re-circulated back within the home.

We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct work, if possible. The hood is most effective and efﬁ cient as an exhaust hood. Only when the exhaust option is not possible should you recourse to converting the hood into a recirculating hood.

When converted to be a recirculating hood, a set of charcoal ﬁ lters are required on top of its standard Aluminum Mesh Filter set. Order according to its Part number below. The standard Aluminum Mesh Filters are intended to capture residue from cooking and the optional charcoal ﬁ lters help to purify fumes exhausted from cooking for re-circulation.

RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)

Kit includes charcoal ﬁ lter, charcoal ﬁ lter bracket and air diverter plate.

Hood Model Part No. Filters in Pkg.

ZVN-M90AG ZRC-00VN 1 ZVN-E42AG ZRC-00VN 1

1. Purchase recirculating kit per the part number above

2. Secure air diverter plate to top support frame. (FIG. K) Run 8” ducting from top of hood and secure to air diverter plate.

3. Remove aluminum mesh ﬁ lter from hood. Install charcoal ﬁ lter bracket inside ﬁ lter opening. Note: screws to secure charcoal ﬁ lter bracket are already pre-installed in the hood and must ﬁ rst be removed. Clip charcoal ﬁ lter into charcoal ﬁ lter bracket. (FIG. K)

4. Re-install aluminum mesh ﬁ lter.

5. Turn on charcoal ﬁ lter change indicator on control panel (refer to details on page 15.) The microprocessor in the controls will indicate the need to change the charcoal ﬁ lter after 120 hours of continuous use. Order replacement charcoal ﬁ lters per the list below.

Note: Refer to manual included with recirculating kit for more detailed installation instructions.

Charcoal Filter Replacements

Hood Model Part No. Qty to Order

ZVN-M90AG Z0F-C002 1 ZVN-E42AG Z0F-C002 1

FIG. K

Installation – Ductless Recirculating

DO NOT WASH CHARCOAL FILTERS. Charcoal ﬁ lters may need to be changed more often depending on cooking habits.

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