Zephyr ZPHY1738 Installation & Assembly

WWW.ZEPHYRONLINE.COM
Ai
gy
TM
AK7736BS, AK7742BS, AK7748BS
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation
C
rflow Control Te chnolo
MAY22.0101
PRO
TITAN ISLAND
WALL
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Titan Island Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Safety Information ............................................................................ 4-6
Types of Safety Warnings ................................................................... 4
General Safety ..................................................................................4-5
Operation ........................................................................................... 6
Electrical Requirements ...................................................................... 6
Federal Communication Commission Interface Statement ................. 6
List of Materials ................................................................................... 7
Installation Instructions .....................................................................8-18
Ducting Calculation Sheet .................................................................. 8
Mounting Height, Clearance, & Ducting ...........................................9-10
Ducting Options .................................................................................11
Hood Specifications ............................................................................12
Electrical Supply .................................................................................13
Cable Lock .........................................................................................13
Mounting the Hood .......................................................................... 14-16
PBD-1300B Dual Blower Installation ..................................................17-18
Features & Controls ..........................................................................19-22
Electronic LCD Controls ...................................................................19-20
Optional RF Remote Control ............................................................ 21-22
Maintenance ................................................................................... 23-24
Hood & Filter Cleaning .....................................................................23-24
Swivel LumiLight LED ......................................................................... 24
ACT™ Conversion ............................................................................ 25-26
Airflow Control Technology (ACT™) ................................................... 25
Enabling ACT™ .................................................................................. 26
Wiring Diagram .................................................................................. 27
Troubleshooting............................................................................... 28-29
List of Parts & Accessories .................................................................. 30
Limited Warranty ............................................................................... 31
Product Registration ........................................................................... 32
Contents
Page
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Safety Information
READ AND SAVE THESE INSTRUCTIONS
Your safety and the safety of others are very important.
We have provided many important safety messages in this
manual for your appliance. Always read and obey all safety
messages.
This is the Safety Alert Symbol. This symbol alerts you to
potential hazards that can cause severe bodily injury or death.
All safety messages will follow the Safety Alert Symbol and either
the words “DANGER” “WARNING” or “CAUTION”
DANGER
Danger means that failure to heed this safety statement may
result in severe injury or death.
WARNING
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WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
Warning means that failure to heed this safety statement may result in extensive product damage, serious personal
injury, or death.
CAUTION
Caution means that failure to heed this safety statement
may result in minor or moderate personal injury, property or
equipment damage.
General Safety
WARNING
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.
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Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn o the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned. c) DO NOT USE WATER, including wet dishcloths or towels – a
violent steam explosion will result. d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you already know how to operate it.
2) The fire is small and contained in the area where it started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors. e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces, or garages.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
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Safety Information
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Operation
► Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and
loose clothing.
► The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
► Observe all governing codes and ordinances. ► It is the customer’s responsibility to be aware of these below: ► To contact a qualified electrical installer. ► To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest
edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
► If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path
is adequate.
► Do not ground to a gas pipe. ► Check with a qualified electrician if you are not sure the range hood is properly grounded. ► Do not have a fuse in the neutral or ground circuit. ► This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected
by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram
on product.
► A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and
install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
WALL
Federal Communication Commission Interface Statement
► This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
► This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment o and on, the user is encouraged to try to correct the interference by one of the following
measures:
► Reorient or relocate the receiving antenna.
► Increase the separation between the equipment and receiver.
► Connect the equipment into an outlet on a circuit dierent from that to which the receiver is connected.
► Consult the dealer or an experienced radio/TV technician for help.
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www.zephyronline.com
List of Materials
www.zephyronline.com
MODELS: AK7736AS, AK7742AS, AK7748AS
PARTS SUPPLIED
1 - Hood 4 - Duct covers, 2 upper & 2 lower 2 - Support frames, 1 upper & 1 lower 2- Angled support brackets 1- Middle support frame 4 - Baffle filters, AK7736AS & AK7742AS 6 - Baffle filters, AK7748AS 2 - LED light bulbs, AK7736AS & AK7742AS 4 - LED light bulbs, AK7748AS 1 - 8 in. round starting collar (for single blower ducting) 1 - Paper ceiling template 1 - Hardware package
List of Materials
Parts Supplied
Quantity Part
1 Hood 4 Duct covers, 2 upper & 2 lower 2 Support frames, 1 upper & 1 lower 2 Angled support brackets
1 Middle support frame 4 Pro bae filters (36” & 42” models) 6 Pro bae filters (48" model) 2 Swivel LumiLight LED, 6W (pre-installed) (36” & 42” models) 4 Swivel LumiLight LED, 6W (pre-installed) (48” model)
1 8” round starting collar (for single blower ducting)
1 Paper ceiling template
1 Hardware package
6# x 1” (6) 6# x 1-1/2” (6) 6# x 2” (6)
6# x 1” (4)
6# x 1-1/2” (4) 6# x 2” (4)
* M4 x 8 (12) screws are pre-installed into the support frame
Ducting, conduit and all installation tools Cable locking connector (if required by local codes) Dual internal blower (PBD-1300B) RF remote control (14000005) Duct cover extension (36” & 42” models) (Z1C-0077) Duct cover extension (48” model) (Z1C-0177)
M4 x 8 (6)
M4 x 8 (14)
M4 x 8 (12) 3/16*7/8 (4)
M4 x 10 (16) 3/16*7/8 (4)
Parts Not Supplied
5x24mm Washers (6)Wire Caps(3)
(1) M4 x 12
safety screw
3/16 x 1/4” (4)
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Installation Instructions
Ducting Calculation Sheet
Duct pieces
3- 1/ 4” x 10” Rect., straight
6”, 7”, 8”, 10” Round, straight
3- 1/ 4” x 10” Rect. 90 elbow
3- 1/ 4” x 10” Rect. 45 elbow
3- 1/ 4” x 10” Rect. 90 flat elbow
7” to 6” or 8” to 7” Round tapered reducer
6”, 7“, 8” Round in-line damper
6”, 7”, 8”, 10” Round,
0
90
elbow
6”, 7”, 8”, 10” Round,
0
45
elbow
Equivalent number length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
0
9 Ft. x ( ) =
0
24 Ft. x ( ) =
0
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
9 Ft. x ( ) =
Subtotal column 1 =
x ( ) =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/ 4” x 10” Rect. to 6” round transition
3- 1/ 4” x 10” Rect. to 6” round transition
0
elbow
90
6” round to 3- 1/ 4” x 10” rect. transition
6” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
3- 1/ 4” x 10” Rect. wall cap with damper
6”, 7”, 8”, 10” Round, wall cap with damper
6”, 7”, 8”, 10” Round roof cap
Equivalent number length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
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To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
8
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
Titan Island Use, Care, and Installation Guide
Installation Instructions
ZEPHYRONLINE.COM
Mounting Height, Clearance, & Ducting
min. A max. B
min. C max. D
24” min. 36” max.
36”
Standard Extension
Hood Heights Duct Cover Duct Cover
minimum ducted (A) 32-1/2” 49“ maximum (B) 50” 78”
Ceiling Heights
minimum ducted (C) maximum (D) 122” (10’ 2“) 148” (12’ 4”)
92-1/2” (7’ 8-1/2”) 109“ (9’ 1”)
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Installation Instructions
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Mounting Height, Clearance, & Ducting
A minimum of 8” round duct is recommended to maintain maximum air flow eciency for single blower and 10” round duct for dual internal blower. Both options can be vertically or horizontally ducted.
Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.
Also use the ducting calculation sheet (on page 8) to compute total available duct run when using elbows, transitions and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size.
If turns or transitions are required; install as far away from hood duct output and as far apart, between the two as possible.
Minimum mount height between range top to hood bottom should be no less than 24”.
Maximum mount height should be no higher than 36”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will lose its performance and eciency.
If available, also refer range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any dierences.
For shipment and installation damages:
► Please fully inspect unit for damage before installation.
► If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
► If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
► If the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.
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Titan Island Use, Care, and Installation Guide
Installation Instructions
Sot or crawl space
Roof pitch w/ flashing & cap
Side wall cap w/ gravity damper
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Ducting Options
WARNING
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
► Use single wall rigid metal ductwork only.
► Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
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Installation Instructions
Hood Specications
18” (36”, 42“)
9/16” (48”)
21-
3-5/16
4”
35-15/16” (36”)
15/16” (42”)
41­47-
15/16” (48”)
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16-1/8
Standard Min. - 32­Max. - 50“
Z1C-0077 (36”, 42“) Z1C-0177 (48”) Min. - 49”
27-15/16
5/16
14-
31-5/8
Max. - 78”
1/2
FRONT
18” (36”)
20-
15/16” (42”)
(48”)
24
TOP of HOOD
C/L
C/L
1-
1/8
SIDE
13-
1/4” (36”, 42“)
16-
15/16” (48”)
15/16” (36”, 42“)
6-
8-
3/4” (48”)
2-3/16
7/8
7-
14 -9/16
6-
5/16” (36”, 42“)
8-
Front Side
3/16” (48”)
7/16
11-
TOP SUPPORT FRAME
12
(top view)
Titan Island Use, Care, and Installation Guide
Installation Instructions
Cable Lock
ZEPHYRONLINE.COM
Electrical Supply
WARNING
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
FIG. A
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1
2
Ceiling Joists
Wood Blocking
Top Support Frame
Support Frame Arm
Bottom Support Frame
Hood Body
3
Mounting Screws (pre-installed)
4
A
B
Cut-Out Shaded Area
Top Support Frame
Side
Front
Installation Instructions
Mounting the Hood
CAUTION
At least two installers are required due to the weight
and size of the hood.
1. Determine mounting location on ceiling and temporarily tape paper template (included with the hood) to the ceiling. Cut out internal shaded area of template to allow the ducting and electrical to pass through. If necessary, add wood blocking (min. 2” x 4”) to ceiling joists located behind the drywall to reinforce the mounting location*. (FIG. B1). Secure (2) M6 x 2” wood screws to points A and B of the paper template (FIG. C). Do not completely tighten screws, leave approximately 1/4” exposed.
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2. Remove screws securing top and bottom support frames together. Adjust support frame to accommodate the desired hood height and re­assemble the frame using the previously removed screws (2 screws for each support frame arm). (FIG. B3).
*Hood is intended to be mounted to a finished ceiling.
FRONT
FIG. B
14
FIG. C
FIG. D
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1.
2.
1/2
bottomtop
3.
3.
Mounting the Hood
Installation Instructions
FIG. E
3. Attach square support bracket inside the support frame assembly. The placement of the square support bracket should preferably be aligned in the middle where the top and bottom frame intersect (FIG. E1). Install (8) M4 x 8 screws to secure the square support bracket onto the frame. Mount diagonal support brackets onto the support frame assembly facing away from each other in a crossed formation (FIG. E2). The diagonal support brackets have a ledge on the side. During installation, mount the diagonal support brackets with the ledge facing inwards to the unit (FIG. E3). Install (4) M4 x 8 screws to secure the diagonal support brackets onto the frame.
4. Lift support frame assembly up to the ceiling making sure the word “front” on the top support frame faces the front of the hood where the controls will be located (FIG. D). The key holes on the top support frame should cover the wood screws previously installed in the ceiling. Slide support frame towards narrow end of key holes to lock the frame in place. Install the last (4) M6 x 2” wood screws with washers into the four remaining holes of the top support frame to secure it to the ceiling. (2) M6 x 2” wood screws with washers are installed on the corners and the other (2) M6 x 2” wood screws are installed on the front and rear long sides of the support bracket (FIG. D). Tighten all screws.
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1
Top Duct Covers
Top Support Frame
Bottom Duct Covers
Bottom Support Frame
Bottom Support Frame
(secures to top of blower housing)
Key Holes
front - facing controls
back
Installation Instructions
Mounting the Hood
5. Install the (4) 3/16 x 7/8 mounting screws on top of the four corners of the unit body (FIG. B4). Lift hood and align the mounting screws with the (4) key holes on the bottom of support frame (FIG. F). Slide hood towards the narrow end of key holes to lock into place. Hand tighten each of the (4) screws with a screwdriver to secure to bottom support frame. Further secure bottom support frame to unit body by (1) M4 x 12 safety screw (FIG. G).
6. Remove tape securing electronics mounting bracket to hood and reposition electronics mounting bracket with (2) M4 x 8 screws. Install electrical and duct work.
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7. Power up hood, verify all functions, and check for leaks around duct tape.
8. Assembly top duct covers (with louver holes) together over top support frame and secure top duct covers together by magnetic strips.
9. Secure top duct covers to top support frame by using (4) 3/16 x 1/4" screws (2 screws for each top duct cover (FIG. H).
10. Assemble bottom duct covers together over top duct covers and secure together by magnetic strips. Bottom duct covers should rest on top of the hood body.
FIG. F
16
FIG. G
FIG. H
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Installation Instructions
ZEPHYRONLINE.COM
PBD-1300B Dual Blower Installation
This range hood is equipped standard with a single blower vertical duct option. To convert from single blower vertical ducting to dual blower vertical ducting, please follow the instructions below.
1. Disconnect blower plug and white and black power cables.
2. Remove (4) screws from interior of hood body attaching single blower plate to top of hood body. Remove single blower and single blower plate.
3. Remove (4) screws attaching single blower to single blower plate.
4. Attach single blower to dual blower plate by (4) previously removed screws from step 3.
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Installation Instructions
PBD-1300B Dual Blower Installation
5. Position dual blower inside hood
6. Attach 10" round blower collar
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body as shown. Be sure to tuck dual blower plate into blower plate tabs. Secure dual blower by (4) screws previously removed from step 2.
to top of hood body by (4) M4x8 screws.
7. Attach dual blower PCB to electronics bracket by (4) screws. Refer to wiring diagram on this step. Connect the wiring from the dual blower including both blower plugs, blower cable 6 pin connector (E), dual blower switch cable (H), black single pin power cord from dual blower (K), and white single pin power cord (F) to dual blower PCB.
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Electronic LCD Controls
Features & Controls
Power / Delay O
1. Power / Delay O Power Button Function
On/O button will turn power on and o for entire hood (fan and lights). The hood will remember the last speed and light level it was turned o at.
Delay O Button Function
With the fan on, press and hold the On/O button for three seconds. The fan will change to speed 1 and the 10 minute delay o timer will start. A countdown timer will show on the display indicating the time left until the fan and lights automatically turn o. Pressing the On/O button while the Delay O Function is enabled will turn the hood o and cancel the Delay O Function.
ACT™ Verification
Airflow Control Technology (ACT™) allows the installer to set the maximum blower CFM to align with local codes and regulations. To verify the maximum blower CFM: With hood o, hold the On/O button for three seconds. The Display will show if ACT™ is disabled and set to the maximum CFM or if ACT™ is enabled and set to one of the restricted maximum CFM levels of 590, 390 or 290.
Display
Adjust 6 Speed Levels
Lights On/Dim/O
2. Speed Selection
The 6 speed levels are selected by pressing Fan - to decrease and Fan + to increase speed levels. The Display indicates the speed level selected.
ACT™ Enabled Speed Selections
When ACT™ is enabled, the number of fan speeds will be reduced to Maximum 3 speeds.
3. Lights On/Dim/O
Switch lights on by pressing Lights button once, press a second time to dim and again to shut o lights.
4. Display
The display window indicates speed levels and features such as bae filter clean reminder, delay o and clean air indicator.
Filter Clean Reminder
After 30 hours of fan usage the words “Clean grease filters” will show on the Display indicating it is time to clean the filters. To Reset: With hood o, hold the Fan - button for 3 seconds until the display words “Clean grease filters” turns o
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Features & Controls
Electronic LCD Controls
Clean Air
Clean Air is a feature that turns the fan on every 4 hours for 10 minutes to remove stagnant air in the kitchen. To enable Clean Air Function: With hood o, hold the Fan - button and Fan + button simultaneously for three seconds. The words “CleanAir Function Activated” will illuminate and the fan will turn on speed 1 for 10 minutes. After 10 minutes the fan will turn o and the 4 hour timer will begin. To disable Clean Air Function: With hood o, hold the Fan - button and Fan + button simultaneously for three seconds. The words “CleanAIr Function Deactivated” will illuminate indicating the function has been disabled. When the Clean Air Function is enabled the fan will turn on speed 1 for 10 minutes every 4 hours of non fan usage. After 10 minutes the fan will turn o and the 4 hour timer will reset. If the user changes the fan speed while the Clean Air Function is in use, the Clean Air Function will stop. If the user presses the On/O button at any time the 4 hour Clean Air timer will reset.
Optional Remote Control Pairing
To create a unique link between your hood and optional remote control please follow these steps. With Hood o, press and hold the Lights button until the Display shows the words “Remote Pairing...” then press any button on the remote, the Display will then show the words “Remote Paired” indicating the remote control pairing is complete.
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