Your safety and the safety of others are very important.
We have provided many important safety messages in this
manual for your appliance. Always read and obey all safety
messages.
This is the Safety Alert Symbol. This symbol alerts you to
potential hazards that can cause severe bodily injury or death.
All safety messages will follow the Safety Alert Symbol and either
the words “DANGER” “WARNING” or “CAUTION”
DANGER
Danger means that failure to heed this safety statement may
result in severe injury or death.
WARNING
SPRUCE
INSERT
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the
manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service
panel and lock the service disconnecting means to prevent
power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust
Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
Warning means that failure to heed this safety statement
may result in extensive product damage, serious personal
injury, or death.
CAUTION
Caution means that failure to heed this safety statement
may result in minor or moderate personal injury, property or
equipment damage.
General Safety
WARNING
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE
FIRE:
a) Never leave surface units unattended at high settings.
Boilovers cause smoking and greasy spillovers that may ignite.
Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or
when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee,
Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be
allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for
the size of the surface element.
4
Spruce Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS
IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE
FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or
metal tray, then turn o the burner. BE CAREFUL TO PREVENT
BURNS. If the flames do not go out immediately, EVACUATE AND
CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels – a
violent steam explosion will result.
d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you
already know how to operate it.
2) The fire is small and contained in the area where it
started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by
qualified person(s) in accordance with all applicable codes and
standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and
exhausting of gases through the flue (chimney) of fuel burning
equipment to prevent back drafting. Follow the heating
equipment manufacturer’s guideline and safety standards such
as those published by the National Fire Protection Association
(NFPA), and the American Society for Heating, Refrigeration
and Air Conditioning Engineers (ASHRAE), and the local code
authorities.
c) When cutting or drilling into wall or ceiling, do not damage
electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors.
e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected
to a GFCI (Ground Fault Circuit Interrupter) - protected branch
circuit.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside, do
not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces, or garages.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Spruce Use, Care, and Installation Guide
5
PRO
Safety Information
SPRUCE
INSERT
READ AND SAVE THESE INSTRUCTIONS
Operation
► Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and
loose clothing.
► The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and
the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
► Observe all governing codes and ordinances.► It is the customer’s responsibility to be aware of these below:► To contact a qualified electrical installer.► To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest
edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes
and ordinances.
► If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path
is adequate.
► Do not ground to a gas pipe.► Check with a qualified electrician if you are not sure the range hood is properly grounded.► Do not have a fuse in the neutral or ground circuit.► This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected
by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram
on product.
► A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and
install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
► Intended for outdoor covered patio or lanai area.► Suitable for use in damp locations when installed in a GFCI protected branch circuit.
6
Spruce Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Wire Caps (3)
#8 x 1/2” (12)
List of Materials
Parts Supplied
QuantityPart
1Insert hood body
2Bae filters (34" & 40" models)
3Bae filters (46" & 58" models)
4LumiLight LED
110" round starting collar
1Hardware package
M4 x 6mm (4)
Parts Not Supplied
Ducting, conduit and all installation tools
Cable locking connector (if required by local codes)
Spruce Use, Care, and Installation Guide
7
PRO
Installation Instructions
Ducting Calculation Sheet
Duct pieces
3- 1/ 4” x 10”
Rect.,
straight
6”, 7”, 8”, 10”
Round,
straight
3- 1/ 4” x 10”
Rect. 90
elbow
3- 1/ 4” x 10”
Rect. 45
elbow
3- 1/ 4” x 10”
Rect. 90
flat elbow
7” to 6” or
8” to 7” Round
tapered
reducer
6”, 7“, 8”
Round
in-line
damper
6”, 7”, 8”, 10”
Round,
0
90
elbow
6”, 7”, 8”, 10”
Round,
0
45
elbow
Equivalent number
length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
0
9 Ft. x ( ) =
0
24 Ft. x ( ) =
0
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
9 Ft. x ( ) =
Subtotal column 1 =
x ( ) =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/ 4” x 10”
Rect. to
6” round
transition
3- 1/ 4” x 10”
Rect. to
6” round
transition
0
elbow
90
6” round to
3- 1/ 4” x 10”
rect.
transition
6” round to
3- 1/ 4” x 10”
rect.
transition
0
90
elbow
7” round to
3 1/ 4” x 10”
rect.
transition
7” round to
3- 1/ 4” x 10”
rect.
transition
0
90
elbow
3- 1/ 4” x 10”
Rect.
wall cap
with damper
6”, 7”, 8”, 10”
Round, wall
cap with
damper
6”, 7”, 8”, 10”
Round
roof cap
Equivalent number
length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
To tal
SPRUCE
INSERT
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
8
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
Spruce Use, Care, and Installation Guide
Installation Instructions
24” min.
36” max.
36”
ZEPHYRONLINE.COM
Mounting Height, Clearance, & Ducting
A minimum of 10” round duct is recommended to
maintain maximum air flow eciency.
Always use rigid type metal ducts only. Flexible
ducts could restrict air flow by up to 50%.
Also use the ducting calculation sheet (on page
8) to compute total available duct run when using
elbows, transitions and caps.
ALWAYS, when possible, reduce the number or
transitions and turns. If long duct run is required,
increase duct size.
If turns or transitions are required; install as far
away from hood duct output and as far apart,
between the two as possible.
Minimum mount height between range top to hood
bottom should be no less than 24”.
Maximum mount height should be no higher than
36”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
result in heat damage and fire hazard; while hoods
mounted too high will be hard to reach and will lose
its performance and eciency.
If available, also refer range manufacturer’s height clearance requirements and recommended hood
mounting height above range. Always check your local codes for any dierences.
For shipment and installation damages:
► Please fully inspect unit for damage before installation.
► If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
► If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
► If the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.
Spruce Use, Care, and Installation Guide
9
PRO
Side wall cap
w/ gravity damper
Side wall cap
w/ gravity damper
Roof pitch w/
flashing & cap
Sot or crawl space
Installation Instructions
SPRUCE
Ducting Options
WARNING
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
► Use single wall rigid metal ductwork only.
► Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
INSERT
10
Spruce Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Hood Specications
3”
Installation Instructions
28-
3/8
”, 34-
3/8
”, 40-
3/8
”, 52-
3/8
”
34-
3/8”,
40-
3/8
”, 46-
6”
3/8
”, 58-
7/8
”
3/4 View
C/L
(34”) 12”
(40”) 15”
(46“) 18”
(58”) 24-1/8”
Ø
1
0
”
2
2
elec.
k/o
12”
”
2
/
-1
2”
Top View
(34”) 12”
(40”) 15”
(46“) 18”
(58”) 24-1/8”
elec.
k/o
10-3/4”
Back View
Spruce Use, Care, and Installation Guide
4-3/8”
C/L
11
PRO
Cable Lock
Installation Instructions
SPRUCE
INSERT
Electrical Supply
WARNING
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not
use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly
grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring
must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local
requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
FIG. A
12
Spruce Use, Care, and Installation Guide
ZEPHYRONLINE.COM
34-5/8” or 40-5/8” or 46-5/8”
22-
3/
4
”
c
ut
ou
t
(AK9834)
(AK9846)
(AK9840)
or 59-1/8”
(AK9858)
1/4”
1-
1/8
”
Mounting the Hood
CAUTION
At least two installers are required due to the
weight and size of the insert.
1. Remove all packing materials and protective
film prior to installation. Use caution during
installation to prevent scratches or damage to
the stainless steel.
2. Cut out an opening in the bottom of the
cabinet by following the dimensions in FIG. B.
3. Prepare insert for installation into cabinet by
following the steps on page 15-16.
Installation Instructions
4. Lift insert into bottom opening of cabinet and
secure to interior of cabinet using (8) #8 x 1/2”
stainless steel screws; (4) screws in the front
and (4) screws in the sides. FIG. C.
5. Finalize installation of electrical and duct work.
Seal duct work with certified aluminum duct
tape. Power on insert, check for leaks around
duct tape and verify proper operation.
FIG. B
WARNING
Make sure the surface you are securing the
insert to is capable of holding the weight of
AK98. Failure to do so may cause personal
injury or damage to cooking surface or counter.
NOTE: If access to top of insert is not available after installation, electrical and duct work connection
may need to be made prior to installing the insert.
FIG. C
6. Re-install the previously removed bottom panel, side spacer panels (if applicable), grease tray,
and bae filters.
Spruce Use, Care, and Installation Guide
13
PRO
1
2
Installation Instructions
Preparation & Installation
SPRUCE
INSERT
1. Remove bae filters by: 1) Pulling
filter toward front of insert. 2)
Pivoting rear of filter down.
2. Remove grease tray by: 1) Pulling
1
2
1
up on tray to release from bottom
panel. 2) Lifting tray out of insert
body.
3. Remove left and right sidespacer panels by removing (2)
screws from behind each panel, if
applicable.
14
Spruce Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Preparation & Installation
Installation Instructions
1
Bottom Panel Screws
2
Locking Tabs
4. Remove bottom panel by: 1)
Removing (2) screws from left
and right sides of bottom panel.
2) Pulling bottom panel toward
front of insert to release from
locking tabs.
5. Secure 10” round ducting collar
to top of insert by (4) M4 x 6mm
screws.
Spruce Use, Care, and Installation Guide
6. Insert hood preparation is
complete. Refer to page 13, step
4 to complete installation.
15
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