Zephyr ZPHY1703 Owner Manual

WWW.ZEPHYRONLINE.COM
Cypress
AK7836CS, AK7842CS, AK7848CS, AK7854CS
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation
FEB22.0101
INTENDED FOR OUTDOOR COVERED PATIO OR LANAI AREA
ZEPHYRONLINE.COM
Safety Information ............................................................................ 4-6
Types of Safety Warnings ................................................................... 4
General Safety ..................................................................................4-5
Operation ........................................................................................... 6
Electrical Requirements ...................................................................... 6
List of Materials ................................................................................... 7
Installation Instructions .....................................................................8-15
Ducting Calculation Sheet .................................................................. 8
Mounting Height, Clearance, & Ducting ............................................. 9
Ducting Options .................................................................................10
Hood Specifications ............................................................................ 11
Electrical Supply .................................................................................12
Cable Lock .........................................................................................12
Mounting the Hood .............................................................................13
Horizontal Ducting Conversion ........................................................ 14-15
Features & Controls ............................................................................ 16
Rotary Controls ..................................................................................16
Maintenance .................................................................................... 17-18
Hood & Filter Cleaning ........................................................................ 17
LumiLight LED ....................................................................................18
Wiring Diagram .................................................................................. 19
Troubleshooting................................................................................20-21
List of Parts & Accessories .................................................................. 22
Limited Warranty ...............................................................................23
Product Registration ........................................................................... 24
Contents
Page
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Safety Information
READ AND SAVE THESE INSTRUCTIONS
Your safety and the safety of others are very important.
We have provided many important safety messages in this
manual for your appliance. Always read and obey all safety
messages.
This is the Safety Alert Symbol. This symbol alerts you to
potential hazards that can cause severe bodily injury or death.
All safety messages will follow the Safety Alert Symbol and either
the words “DANGER” “WARNING” or “CAUTION”
DANGER
Danger means that failure to heed this safety statement may
result in severe injury or death.
WARNING
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WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
Warning means that failure to heed this safety statement may result in extensive product damage, serious personal
injury, or death.
CAUTION
Caution means that failure to heed this safety statement
may result in minor or moderate personal injury, property or
equipment damage.
General Safety
WARNING
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.
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Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn o the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned. c) DO NOT USE WATER, including wet dishcloths or towels – a
violent steam explosion will result. d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you already know how to operate it.
2) The fire is small and contained in the area where it started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors. e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces, or garages.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
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Safety Information
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READ AND SAVE THESE INSTRUCTIONS
Operation
► Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and
loose clothing.
► The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
► Observe all governing codes and ordinances. ► It is the customer’s responsibility to be aware of these below: ► To contact a qualified electrical installer. ► To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest
edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
► If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path
is adequate.
► Do not ground to a gas pipe. ► Check with a qualified electrician if you are not sure the range hood is properly grounded. ► Do not have a fuse in the neutral or ground circuit. ► This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected
by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram
on product.
► A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and
install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
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► Intended for outdoor covered patio or lanai area. ► Suitable for use in damp locations when installed in a GFCI protected branch circuit.
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List of Materials
Parts Supplied
Quantity Part
1 Hood 2 Pro bae filters (36" & 42" models) 3 Pro bae filters (48" & 54" models) 2 LumiLight LED (36" & 42" models) 4 LumiLight LED (48" & 54" models) 3 10" round starting collar 2 Top cover plate (for horizontal ducting)
1 Hardware package
M6 x 2” (4)
M6 x 1-1/2” (4)
M6 x 1” (4)
M4 x 8 (4) Wire Caps (3)
Parts Not Supplied
Ducting, conduit and all installation tools Cable locking connector (if required by local codes) 12" duct cover accessory (36" models) (AK0736BS) 12" duct cover accessory (42" models) (AK0742BS) 12" duct cover accessory (48" models) (AK0748BS) 12" duct cover accessory (52" models) (AK0754BS) Duct cover extension (Z1C-0178) Wood board to hang hood (W x D x H)
3/16 x 3/8 (4)
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Installation Instructions
Ducting Calculation Sheet
Duct pieces
3- 1/ 4” x 10” Rect., straight
6”, 7”, 8”, 10” Round, straight
3- 1/ 4” x 10” Rect. 90 elbow
3- 1/ 4” x 10” Rect. 45 elbow
3- 1/ 4” x 10” Rect. 90 flat elbow
7” to 6” or 8” to 7” Round tapered reducer
6”, 7“, 8” Round in-line damper
6”, 7”, 8”, 10” Round,
0
90
elbow
6”, 7”, 8”, 10” Round,
0
45
elbow
Equivalent number length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
0
9 Ft. x ( ) =
0
24 Ft. x ( ) =
0
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
9 Ft. x ( ) =
Subtotal column 1 =
x ( ) =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/ 4” x 10” Rect. to 6” round transition
3- 1/ 4” x 10” Rect. to 6” round transition
0
elbow
90
6” round to 3- 1/ 4” x 10” rect. transition
6” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
3- 1/ 4” x 10” Rect. wall cap with damper
6”, 7”, 8”, 10” Round, wall cap with damper
6”, 7”, 8”, 10” Round roof cap
Equivalent number length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
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To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
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Ft.
Ft.
Ft.
8
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
Installation Instructions
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Mounting Height, Clearance, & Ducting
A minimum of 10” round duct is recommended to maintain maximum air flow eciency.
Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.
Also use the ducting calculation sheet (on page
8) to compute total available duct run when using elbows, transitions and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size.
30” min. 36” max.
36”
If available, also refer range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any dierences.
For shipment and installation damages:
If turns or transitions are required; install as far away from hood duct output and as far apart, between the two as possible.
Minimum mount height between range top to hood bottom should be no less than 30”.
Maximum mount height should be no higher than 36”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will lose its performance and eciency.
► Please fully inspect unit for damage before installation.
► If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
► If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
► If the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.
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Roof pitch w/
flashing & cap
Sot or crawl space
Side wall cap w/ gravity damper
Rear ducting
Installation Instructions
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Ducting Options
WARNING
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
► Use single wall rigid metal ductwork only.
► Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
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Hood Specications
Installation Instructions
Top View
14-3/16”
6-1/16”
10-3/8”
11-9/16”
Ø 9-15/16”
C/L
35 7/8” (36”) 41 7/8“ (42”) 47 7/8” (48”) 53 7/8” (54”)
Back View
Ducting & Electrical Dimensions
C/L
11-9/16”
1-11/16”
2-5/8”
Ø 9-15/16”
11-9/16”
1-1/16”
1-3/4”
Side View
10-3/8”
4-5/16”
15”
50.5˚ 18”
4”
32”
Back View
Mounting Dimensions
3-5/16”
1-11/16”
10-3/8”
14-3/16”
29”
29”
10-3/4”
15”
21-3/4”
16-1/8”
13-5/8”
16-7/8”
5-5/16”
21-1/4”
35-1/4” (42”, 48”, 54”)
Optional Telescopic Duct Cover
Z1C-0178
Min. - 48” Max. - 75”
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Cable Lock
Installation Instructions
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Electrical Supply
WARNING
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
FIG. A
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C/L
C/L
A
B
16-7/8
min 30”
4”
wood board
Mounting the Hood
Installation Instructions
1. Select preferred ducting application (vertical or horizontal) and prepare hood. Refer to page 14 for horizontal ducting conversion.
2. Plum and mark center line on wall.
3. Choose desired height above cooking surface (30” min). Level and mark hood bottom, line A (FIG. B).
4. Level and mark top of wood board, line B (FIG. B) 16 7/8” from line A.
5. Mark center line of wood board. Center and align top of board with line B. Secure wood board to studs using (4) M6 wood screws. Wood Board Dimensions: (W x D x H) AK7836CS - 33” x 1/2” x 4” AK7842CS - 39” x 1/2” x 4” AK7848CS - 45” x 1/2” x 4” AK7854CS - 51” x 1/2” x 4”
C/L
B
wood board
4”
16-7/8
A
min 30”
C/L
FIG. B
6. Prepare duct pipe and duct cut outs in upper cabinet if needed or wall if horizontally ducting
3-5/16”
1-11/16”
hood. Prepare electrical wiring and electrical cut outs in upper cabinet if needed or wall if horizontal electrical hook up is required. Refer to hood specifications on page 11 for
16-1/8”
13-5/8”
dimensions.
7. Mount hood onto wood board and secure using (4) M6 wood screws.
8. Further secure hood onto wall through lower
21-1/4”
35-1/4” (42”, 48”, 54”)
FIG. C
body screw holes by (2) M6 wood screws. See dimensions in FIG. C.
9. Install electrical. Install duct work and seal with certified aluminum duct tape.
10. Power up hood and check for leaks around duct tape.
11. Install pro bae filters.
16-7/8”
5-5/16”
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Installation Instructions
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Horizontal Ducting Conversion
This range hood is equipped with a 10" round vertical duct option by default. To convert from 10" round vertical to 10" round horizontal ducting, please follow the instructions below.
1. Disconnect blower plug.
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A
2. Remove (4) screws from interior of hood body attaching blower plate to top of hood body. Remove blower and blower plate.
3. Knock out plate A for dual blower horizontal ducting.
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Horizontal Ducting Conversion
Installation Instructions
4. From inside hood body, position top cover plate to top of hood body. From outside hood body, attach top cover plate to top of hood body using (4) 3/16 x 3/8 screws.
5. Position dual blower plate onto interior back wall mounting brackets inside hood body. Attach by (4) screws previously removed from step 2. Re-connect blower plug.
6. Attach 10 inch round blower collar to back of hood using (4) M4 x 8 screws.
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