Zephyr ZPHY1694 Owner Manual

WWW.ZEPHYRONLINE.COM
Okeanito
COK-E36CSX, COK-E42CSX, COK-E48CSX, COK-E36CBGX, COK-E42CBGX, COK-E48CBGX
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation
DEC21.0101
DESIGNER
OKEANITO
WALL
2
ZEPHYRONLINE.COM
Safety Information ............................................................................ 4-6
Types of Safety Warnings ................................................................... 4
General Safety ..................................................................................4-5
Operation ........................................................................................... 6
Electrical Requirements ...................................................................... 6
List of Materials ................................................................................... 7
Installation Instructions .....................................................................8-16
Ducting Calculation Sheet .................................................................. 8
Mounting Height, Clearance, & Ducting ............................................. 9
Ducting Options .................................................................................10
Hood Specifications ............................................................................ 11
Electrical Supply .................................................................................12
Cable Lock .........................................................................................12
Internal Blower Preparation ................................................................13
Remote Blower Preparation.................................................................14
Mounting the Range Hood ............................................................... 15-16
Features & Controls .......................................................................... 17-18
Touch Controls .................................................................................17-18
Maintenance ....................................................................................19-20
Hood & Grease Filter Cleaning ...........................................................19
Swivel LumiLight LED ......................................................................... 20
Wiring Diagram ................................................................................21-22
Troubleshooting............................................................................... 23-24
List of Parts & Accessories .................................................................. 25
Notes .................................................................................................. 26
Limited Warranty ...............................................................................27
Product Registration ........................................................................... 28
Contents
Page
3
DESIGNER
Safety Information
READ AND SAVE THESE INSTRUCTIONS
Your safety and the safety of others are very important.
We have provided many important safety messages in this
manual for your appliance. Always read and obey all safety
messages.
This is the Safety Alert Symbol. This symbol alerts you to
potential hazards that can cause severe bodily injury or death.
All safety messages will follow the Safety Alert Symbol and either
the words “DANGER” “WARNING” or “CAUTION”
DANGER
Danger means that failure to heed this safety statement may
result in severe injury or death.
WARNING
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WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
Warning means that failure to heed this safety statement may result in extensive product damage, serious personal
injury, or death.
CAUTION
Caution means that failure to heed this safety statement
may result in minor or moderate personal injury, property or
equipment damage.
General Safety
WARNING
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn insert ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.
4
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Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn o the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned. c) DO NOT USE WATER, including wet dishcloths or towels – a
violent steam explosion will result. d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you already know how to operate it.
2) The fire is small and contained in the area where it started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors. e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces, or garages.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
5
DESIGNER
Safety Information
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READ AND SAVE THESE INSTRUCTIONS
Operation
► Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and
loose clothing.
► The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
► Observe all governing codes and ordinances. ► It is the customer’s responsibility to be aware of these below: ► To contact a qualified electrical installer. ► To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest
edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
► If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path
is adequate.
► Do not ground to a gas pipe. ► Check with a qualified electrician if you are not sure the insert is properly grounded. ► Do not have a fuse in the neutral or ground circuit. ► This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected
by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram
on product.
► A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and
install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
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M4 * 8 x 10
Allen Key x 1
Set Screw x 3
(pre-installed into utensil rail)
List of Materials
Parts Supplied
Quantity Part
1 Hood 1 Bae filters (36” & 42” models)
2 Bae filters (48” model)
2
Swivel LumiLight LED, 6W (pre-
installed) (36” & 42” models)
Swivel LumiLight LED, 6W (pre-
4
installed)
(48” model) 2 4W mood LED bulbs 2 Telescopic duct covers
1 Duct cover ceiling bracket 1 Utensil rail 1 Wall mount hanging bracket
1
8” round starting collar with
damper 1 Remote blower wire harness 1 Hardware package
M4 * 38 x 10
Washer x 10
Zip Tie Holder x 4
Zip Tie x 4
Hardware Package
M4 * 8 x 10
Wire Cap x 3
Set Screw x 3
Allen Key x 1
(pre-installed into utensil rail)
Parts Not Supplied
Ducting, conduit and all installation tools Cable locking connector (if required by local
codes) Single internal blower (CBI-290C, CBI-600A) External blower (CBE-1000) In-line blower (PBN-1000A) Duct cover extension (Z1C-00OK)
Internal Blower Hardware Package
M4 * 8 x 2
M4 * 16 x 4
10x3/16” x 2
M4 * 8 x 2
7
DESIGNER
Installation Instructions
Ducting Calculation Sheet
Duct pieces
3- 1/ 4” x 10” Rect., straight
6”, 7”, 8”, 10” Round, straight
3- 1/ 4” x 10” Rect. 90 elbow
3- 1/ 4” x 10” Rect. 45 elbow
3- 1/ 4” x 10” Rect. 90 flat elbow
7” to 6” or 8” to 7” Round tapered reducer
6”, 7“, 8” Round in-line damper
6”, 7”, 8”, 10” Round,
0
90
elbow
6”, 7”, 8”, 10” Round,
0
45
elbow
Equivalent number length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
0
9 Ft. x ( ) =
0
24 Ft. x ( ) =
0
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
9 Ft. x ( ) =
Subtotal column 1 =
x ( ) =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/ 4” x 10” Rect. to 6” round transition
3- 1/ 4” x 10” Rect. to 6” round transition
0
elbow
90
6” round to 3- 1/ 4” x 10” rect. transition
6” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
3- 1/ 4” x 10” Rect. wall cap with damper
6”, 7”, 8”, 10” Round, wall cap with damper
6”, 7”, 8”, 10” Round roof cap
Equivalent number length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
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To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
8
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
Installation Instructions
ZEPHYRONLINE.COM
Mounting Height, Clearance, & Ducting
A minimum of 6” round duct work must be used to maintain maximum air flow eciency with the 290/600 CFM internal blower. A minimum of 8” to 10” round duct work must be used with the 1000 CFM remote blower.
Always use rigid type metal ducts only. Flexible ducts could
min. C max. D
24” min. 36” max.
36”
min. A max. B
restrict air flow by up to 50%.
Also use calculation (on page 8) to compute total available duct run when using elbows, transitions and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size.
If turns or transitions are required; install as far away from insert duct output and as far apart, between the two as possible.
Minimum mount height between range top to insert bottom should be no less than 24”.
Standard Extension
Hood Heights Duct Cover Duct Cover
minimum (A) 30­ maximum (B) 49-
Ceiling Heights
minimum (C) 90­ maximum (D) 121-
1/2 44” 1/2 77”
1/2” (7’ 6-1/2”) 104” (8’ 8”) 1/2” (10’ 1-1/2”) 149” (12’ 5”)
Maximum mount height should be no higher than 36”.
It is important to install the insert at the proper mounting height. Inserts mounted too low could result in heat damage and fire hazard; while inserts mounted too high will be hard to reach and will lose its performance and eciency.
If available, also refer range manufacturer’s height clearance requirements and recommended insert mounting height above range.
For shipment and installation damages:
► Please fully inspect unit for damage before installation.
► If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
► If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
► If the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.
9
DESIGNER
Side Wall Cap
External blower
External blower
Sot or crawl space
Sot or crawl space
Roof pitch w/ flashing & cap
Installation Instructions
OKEANITO
Ducting Options
WARNING
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
► Use single wall rigid metal ductwork only.
► Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
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Front View Bottom View
Top View Side View
95°
22-3/4”
Standard Duct Cover min. : 30-1/2” max. : 49-1/2”
Z1C-00OK Extension min. : 44” max. : 77”
6”
10”
5-1/8”
4-1/4”
(36”) 26-1/16” (42“) 26-1/16” (48“) 41”
21”
(36”) 5” (42“) 8” (48“) 3-1/2”
duct cover C/L
6” collar C/L
8” collar C/L
19-3/4”
19-3/4”
14-1/2”
36”, 42”, 48”
10”
13-1/2”
Hood Specications
Installation Instructions
11
DESIGNER
remote blower
knockout
electrical
knockout
7/8”
1-7/8”
9-15/16”
C/L
Installation Instructions
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Electrical Supply
WARNING
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
FIG. A
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Internal Blower Preparation
Installation Instructions
1. Position internal blower inside hood body so internal blower collar protrudes through 6” round flange opening.
4. Secure ground wire from capacitor box to ground wire rivet nut next to capacitor box.
2. Secure internal blower to internal blower flange by (4) M4*16 screws from internal blower hardware.
5. Connect 9 pin molex connector from internal motor to 9 pin molex connector from capacitor cable box. Secure cable to hood interior with zip tie and zip tie holder.
3. Position capacitor box inside hood body and secure by (2) M4*8 screws from internal blower hardware.
6. Connect 6 pin molex connector from control board to 6 pin molex connector from capacitor box cable. Secure cable to hood interior with zip tie and zip tie holder.
13
DESIGNER
Installation Instructions
Remote Blower Preparation
1. Remove internal blower flange from motor housing by (6) screws.
2. Install remote blower 8” round collar. Attach by (4) M4*8 screws.
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3. Install threaded cable lock and remote blower wiring harness through the remote blower wiring knockout. Attach by (4) M4*8 screws.
4. Secure ground wire from remote blower wiring to ground wire rivet nut.
NOTE: For instructions on mounting the remote blower, please refer to the CBE-1000 or PBN-1000A remote blower manual included in the remote blower packaging or on our website at www.zephyronline.com
5. Connect 6 pin male connector from remote blower wiring to 6 pin female connector on control board box.
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A
min. 26” max. 36”
C/L
14-1/2”
9-11/16”
B
C/L
6”
C/L
8-11/16”
C
Top
Bottom
gap between bracket and wall
Mounting the Range Hood
Installation Instructions
FIG. B FIG. C
FIG. D
1. Measure from cooking surface to desired hood bottom, level and mark line A. (26” minimum from cooking surface)
2. Plum and mark center line.
3. Mark line B, 9-11/16” up from line A. This is the top position of the wall bracket. FIG. B.
4. Follow center line up to the ceiling, measure and mark ceiling bracket mount line C, 6” out from the wall onto the ceiling. FIG. C.
5. Mark ceiling bracket mounting spread, 8-11/16” from center line on line C. FIG. C.
6. Place duct cover ceiling bracket onto ceiling and mark inside diameter of ceiling bracket. Cut inside diameter of ceiling bracket to fit the 6” or 8” round duct pipe.
7. Prepare duct work and electrical through ceiling.
8. Attach ceiling bracket to ceiling by (2) M4 * 38 screws. Wood blocking may need to be added inside ceiling to support the weight of the upper duct cover.
9. Place and center the top of wall bracket on line B, FIG. B. The top of the wall bracket will have a gap between the bracket and the wall. FIG. D.
15
DESIGNER
remote blower
knockout
electrical
knockout
7/8”
1-7/8”
9-15/16”
C/L
10-9/16”
Upper duct cover attachment screw locations
Back View
Front Back
Set screw
Installation Instructions
Mounting the Range Hood
FIG. E FIG. F
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FIG. G
10. Attach wall bracket to wall by (3) M4*38 screws with washers. NOTE: Wood blocking may need to be added behind the drywall if no studs are present. Wall anchors may also be used but check with local codes for compliance. Failure to use suitable wall anchors and screws to hold the weight of the hood could result in personal injury or damage to the cooking surface or counter.
11. Lift hood onto wall bracket. The lip at the back of the hood body will rest between the wall and the top lip of the wall bracket. Secure hood body in place by (2) M4*38 screws though bottom section of interior of hood body. FIG. E.
12. Place telescopic duct covers on top of hood.
13. Run duct work from ceiling to motor collar and seal all joints with certified aluminum duct tape and install electrical wiring. FIG. F.
14. Attach upper (inner) duct cover to ceiling bracket by (2) M4*8 screws. FIG. E.
15. Attach utensil rail to hood canopy by (3) set screws (pre-installed into rail) using the provided Allen key. FIG. G. A small hole has been pre-drilled into the canopy to provide a starting point to attach the first utensil rail post. After the first post is lined up with the hole, gently slide the rest of the rail onto the canopy. Be careful not to scratch the stainless of the canopy while installing the utensil rail.
16
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1. Bl
By pr
2. Speed Selection
- Pr
- If fan is on Speed 1 and is pr
- Pr
- If hood is o and is pr
3
This featur once completely shut do
4
Switch ligh and pr
5
The display windo clean air indicator
6
This is the mas the mas will turn the LED and mood ligh
Blower On/O
1
Touch Controls
ower On/O
essing the blower is switched on and o. When switched on, the blower starts up on speed level 1.
Display (speed level, delay o, filter clean)
5
2
Adjust 3 Speed Levels
Features & Controls
Mood Light On/O
6
4
Lights Low/Medium/High/O
3
5 Min Delay O
ess to decrease fan speed. 3, 2, 1.
ess to increase fan speed. Fan On, 1, 2, 3.
. Delay O
e is used for programmed shut down of blower 5 minutes after the function is activated. Press
, a dot flashes in the lower right side of display indicating the function is on. The blower will
wn after 5 minutes.
. Lights Low/Medium/High/O
ts on to low by pressing once, press a second time for medium, press a third time for high,
ess again to shut o the lights.
. Display Window
w indicates speed levels and features such as bae filter clean reminder, delay o and .
. Mood Light On/O
ter on and o button for the mood lights. Press in to turn on, press again to turn o. When
ter mood light switch is on, pressing will power o the LED and mood lights. Pressing again
essed, the fan will power o.
essed, the fan will turn on speed 1.
ts back on.
17
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