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ZPHY1687
Owner Manual
60 pgs8.52 Mb0

Zephyr ZPHY1687 Owner Manual

WWW.ZEPHYRONLINE.COM
Trapeze
CTP-E36CSX, CTP-E48CSX, CTP-E54CSX, CTP-E60CSX
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation
DEC21.0101
DESIGNER
TRAPEZE
ISLAND
2
ZEPHYRONLINE.COM
Safety Information ............................................................................ 4-6
Types of Safety Warnings ................................................................... 4
General Safety ..................................................................................4-5
Operation ........................................................................................... 6
Electrical Requirements ...................................................................... 6
Federal Communication Commission Interface Statement ................. 6
List of Materials ................................................................................... 7
Installation Instructions .....................................................................8-17
Ducting Calculation Sheet .................................................................. 8
Mounting Height, Clearance, & Ducting ............................................. 9
Ducting Options .................................................................................10
Hood Specifications ............................................................................ 11
Electrical Supply .................................................................................12
Cable Lock .........................................................................................12
Internal Blower Preparation ................................................................13
Remote Blower Preparation.................................................................14
Mounting the Range Hood ............................................................... 15-16
Telescopic Rod & Utensil Rail Installation ............................................. 17
Features & Controls .......................................................................... 18-21
Touch Controls ................................................................................ 18-19
Optional RF Remote Control ............................................................20-21
Maintenance ................................................................................... 22-23
Hood & Grease Filter Cleaning .......................................................... 22
Swivel LumiLight LED ......................................................................... 23
Wiring Diagram ............................................................................... 24-25
Troubleshooting............................................................................... 26-27
List of Parts & Accessories .................................................................. 28
Limited Warranty ...............................................................................29
Product Registration ...........................................................................30
Contents
Page
3
DESIGNER
Safety Information
READ AND SAVE THESE INSTRUCTIONS
Your safety and the safety of others are very important.
We have provided many important safety messages in this
manual for your appliance. Always read and obey all safety
messages.
This is the Safety Alert Symbol. This symbol alerts you to
potential hazards that can cause severe bodily injury or death.
All safety messages will follow the Safety Alert Symbol and either
the words “DANGER” “WARNING” or “CAUTION”
DANGER
Danger means that failure to heed this safety statement may
result in severe injury or death.
WARNING
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WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
Warning means that failure to heed this safety statement may result in extensive product damage, serious personal
injury, or death.
CAUTION
Caution means that failure to heed this safety statement
may result in minor or moderate personal injury, property or
equipment damage.
General Safety
WARNING
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn insert ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.
4
ZEPHYRONLINE.COM
Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn o the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned. c) DO NOT USE WATER, including wet dishcloths or towels – a
violent steam explosion will result. d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you already know how to operate it.
2) The fire is small and contained in the area where it started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors. e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces, or garages.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
5
DESIGNER
Safety Information
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READ AND SAVE THESE INSTRUCTIONS
Operation
► Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and
loose clothing.
► The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
► Observe all governing codes and ordinances. ► It is the customer’s responsibility to be aware of these below: ► To contact a qualified electrical installer. ► To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest
edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
► If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path
is adequate.
► Do not ground to a gas pipe. ► Check with a qualified electrician if you are not sure the insert is properly grounded. ► Do not have a fuse in the neutral or ground circuit. ► This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected
by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram
on product.
► A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and
install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
Federal Communication Commission Interface Statement
► This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
► This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment o and on, the user is encouraged to try to correct the interference by one of the following
measures:
► Reorient or relocate the receiving antenna.
► Increase the separation between the equipment and receiver.
► Connect the equipment into an outlet on a circuit dierent from that to which the receiver is connected.
► Consult the dealer or an experienced radio/TV technician for help.
6
ZEPHYRONLINE.COM
List of Materials
Parts Supplied
Quantity Part
1 Hood 2 Bae filters 4 Swivel LumiLight LED, 6W (pre-
installed) (48”, 54”, 60” models)
2 Swivel LumiLight LED, 6W (pre-
installed) (36” model) 2 Telescopic duct covers 4 Telescopic support rod sets 4 Telescopic support rod couplers
1 Duct cover ceiling bracket 2 Utensil rails 4 Angle brackets (short) 4 Angle brackets (long)
1 8” round starting collar
1 AC power wiring box
1 Remote blower wire harness &
wiring box
1 Motor housing w/ internal motor
housing flange
1 Remote blower motor housing
flange
1 Hardware package
#6 * 2” x 4
M4 * 8 x 12
M4 * 4 Set Screw x 12
Wire Cap x 3
Zip Tie Holder x 2
Allen Key x 1
Zip Tie x 4
Hardware Package
M4 * 38 x 4
M4 * 4 Set Screw x 10 (pre-installed in utensil rails)
3/16 * 3/8 x 2
Washer x 4
M4 * 6 x 36
Washer x 2
M3 * 5 x 2
Parts Not Supplied
Ducting, conduit and all installation tools Cable locking connector (if required by local
codes) Single internal blower (CBI-290C, CBI-600A) External blower (CBE-1000) In-line blower (PBN-1000A) Duct cover extension (Z1C-00TP)
Internal Blower Hardware Package
M4 * 8 x 2
M4 * 16 x 4
10x3/16” x 2
M4 * 8 x 2
7
DESIGNER
Installation Instructions
Ducting Calculation Sheet
Duct pieces
3- 1/ 4” x 10” Rect., straight
6”, 7”, 8”, 10” Round, straight
3- 1/ 4” x 10” Rect. 90 elbow
3- 1/ 4” x 10” Rect. 45 elbow
3- 1/ 4” x 10” Rect. 90 flat elbow
7” to 6” or 8” to 7” Round tapered reducer
6”, 7“, 8” Round in-line damper
6”, 7”, 8”, 10” Round,
0
90
elbow
6”, 7”, 8”, 10” Round,
0
45
elbow
Equivalent number length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
0
9 Ft. x ( ) =
0
24 Ft. x ( ) =
0
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
9 Ft. x ( ) =
Subtotal column 1 =
x ( ) =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/ 4” x 10” Rect. to 6” round transition
3- 1/ 4” x 10” Rect. to 6” round transition
0
elbow
90
6” round to 3- 1/ 4” x 10” rect. transition
6” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
3- 1/ 4” x 10” Rect. wall cap with damper
6”, 7”, 8”, 10” Round, wall cap with damper
6”, 7”, 8”, 10” Round roof cap
Equivalent number length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
TRAPEZE
ISLAND
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
8
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
Installation Instructions
ZEPHYRONLINE.COM
Mounting Height, Clearance, & Ducting
A minimum of 6” round duct work must be used to maintain maximum air flow eciency with the 290/600 CFM internal blower. A minimum of 8” to 10” round duct work must be used with the 1000 CFM remote blower.
Always use rigid type metal ducts only. Flexible ducts could
min. A
restrict air flow by up to 50%.
min. C
max. D
24” min. 36” max.
max. B
Also use calculation (on page 8) to compute total available duct run when using elbows, transitions and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size.
If turns or transitions are required; install as far away from insert duct output and as far apart, between the two as possible.
36”
Minimum mount height between range top to insert bottom should be no less than 24”.
Maximum mount height should be no higher than 36”.
Standard Extension
Hood Heights Duct Cover Duct Cover
minimum (A) 34” 47“ maximum (B) 51-
Ceiling Heights
minimum (C) 94” (7’ 10”) 107“ (8‘ 11”) maximum (D) 123-
1/2” 72”
1/2” (10’ 3-1/2“) 144” (12’)
It is important to install the insert at the proper mounting height. Inserts mounted too low could result in heat damage and fire hazard; while inserts mounted too high will be hard to reach and will lose its performance and eciency.
If available, also refer range manufacturer’s height clearance requirements and recommended insert mounting height above range.
For shipment and installation damages:
► Please fully inspect unit for damage before installation.
► If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
► If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
► If the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.
9
DESIGNER
Sot or crawl space
Roof pitch w/ flashing & cap
Sot or crawl space
External blower
External blower
Side wall cap w/ gravity damper
Installation Instructions
TRAPEZE
Ducting Options
WARNING
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
► Use single wall rigid metal ductwork only.
► Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
ISLAND
10
ZEPHYRONLINE.COM
Front View
Top View
Side View
6-
13/16
”
Standard Duct Cover Min 34” - Max 51-
1/2
”
Z1C-00TP Extension Min 47” - Max 72”
8-
7/8
”
25-
3/16
”
26-
7/8
”
32”
15-
3/4
”
12-
1/8
”
Min 21-
5/8
” Max 41”
47-
15/16
”, 53-
15/16
”, 59-
1/8
”
1/2
”
2-
3/8
”
13/16
”
5/8
”
8-
15/16
”
2-
1/8
”
6-
9/16
”
11-
3/4
”
10”
9”
1-
3/8
”
10-
7/16
”
9-
1/2
”
3-
1/8
”
Ceiling Bracket
FRONT
Hood Specications
Installation Instructions
11
DESIGNER
Cable Lock
Installation Instructions
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Electrical Supply
WARNING
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
FIG. A
12
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Internal Blower Preparation
Installation Instructions
1. Remove internal blower flange from motor housing by (6) screws.
4. Secure ground wire to underside of internal blower flange by (1) 3/16*3/8 screw and (1) washer.
2. Secure internal blower to internal blower flange by (4) M4*16 screws from internal blower hardware.
5. Connect 9 pin molex connector from capacitor cable to 9 pin molex connector from internal blower.
3. Secure AC power wiring box to internal blower flange by (2) M4*8 screws.
6. Re-install internal blower flange to motor housing by (6) screws previously removed from step 1.
7. Secure motor housing to hood body by (12) M4*6 screws.
8. Connect 6 pin molex connector from capacitor cable to 6 pin molex connector from control box. Connect 2 pin plug from AC power cable to 2 pin plug from control box. Secure cables to hood interior with zip ties and zip tie holders.
9. Secure capacitor box to internal hood body by (2) M4*8 screws and secure ground wire by (1) 3/16*3/8 screws.
13
DESIGNER
Installation Instructions
Remote Blower Preparation
1. Remove internal blower flange from motor housing by (6) screws.
2. Secure AC power box and remove blower wiring box to remote blower flange by (2) M4*8 screws each.
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3. Secure AC power ground wire and remote blower ground wire to underside of remote blower flange by (1) 3/16*3/8 screw and (1) washer each.
4. Secure remote blower 8” round collar to remote blower flange by (8) M4*8 screws.
7. Connect 6 pin molex connector from remote blower wiring box to 6 pin molex connector from control box. Connect 2 pin plug from AC power cable to 2 pin plug from control box. Secure cables to hood interior with zip ties and zip tie holders.
14
5. Secure remote blower flange to motor housing using (6) screws previously removed from step 1.
NOTE: For instructions on mounting the remote blower, please refer to the CBE-1000 or PBN-1000A remote blower manual included in the remote blower packaging or on our website at www.zephyronline.com
6. Secure motor housing to hood body by (12) M4*8 screws.
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Add Blockings
Tabs
Tabs
Ceiling Bracket
Mounting the Range Hood
1. Determine the location for mounting the hood. Mark centerlines front to back and left to right of hood placement. Place supplied paper template on ceiling and center marked center lines with template center lines. Mark mounting holes for ceiling bracket and telescopic rod couplers.
2. Cut out hole in ceiling for the duct work and electrical wiring passage.
Installation Instructions
FIG. B
3. Add and secure wood blockings (minimum 2x4 studs) between ceiling joists for ceiling bracket and telescopic rod couplers if needed. FIG. B.
4. Center, mark and fasten ceiling
CL
Mounting
Holes
Marking
for Coupler
CL
Ceiling
Set screw mounting
hole
bracket onto ceiling using (4) M4*38 screws and (4) washers. Make sure the word “FRONT” displayed on the ceiling bracket is facing the front of the hood where the controls will be
FRONT
Electrical wiring
passage
located. FIG. C.
FIG. C
5. Attach telescopic rod couplers to marked locations on ceiling using (1) #6*2” wood screw for each coupler. Make sure the set screw mounting hole is toward the bottom of the coupler during mounting. FIG. C.
6. Prepare and position electrical wiring and duct work through ceiling bracket.
15
DESIGNER
Tab
A
B
B
A
A
A
B
B
A
Installation Instructions
Mounting the Range Hood
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FIG. D FIG. E
7. Determine desired height of hood, measure and select either 27-3/8” or 35-3/8” angle brackets. Position and attach angle brackets type A and B to the motor housing as shown using (8) M4*6 screws, (2) for each angle bracket. FIG. D.
8. Slide duct covers over motor housing. Make sure bottom duct cover with cut-out is facing the front and back of hood. FIG. D.
9. Lift assembled unit and attach all (4) angle brackets to ceiling bracket. Make sure the tabs on each angle bracket fit between the slots on the ceiling bracket. One half of the angle bracket will be outside the ceiling bracket and the other half outside the ceiling bracket. Attach angle brackets to ceiling bracket using (16) M4*6 screws, (4) for each angle bracket. FIG. E.
10. Connect duct work and electrical wiring.
11. Slide up upper duct cover and attach to ceiling bracket using (2) M3*5 screws.
16
Installation Instructions
Set screws
Tool
Set screw
FRONT BACK
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Telescopic Rod & Utensil Rail Installation
Telescopic Rod Installation (FIG. F)
1. Install telescopic rod (thicker end down) into coupler on top of hood and secure by (1) M4*4 set screw for each rod.
2. Extend inner telescopic rod to ceiling coupler and attach by (1) M4*4 set screw for each rod.
3. Secure telescopic rods together at top of outer rod by (1) M4*4 set screw for each rod set.
FIG. G
Utensil Rail Installation (FIG. G)
1. Attach utensil rail to long side of hood canopy. A small hole has been pre-drilled into the canopy to provide a starting point to attach the first utensil rail post. After the first post is lined up with the hole, gently slide the rest of the rail onto the canopy. Use caution and be careful not to scratch the stainless steel of the canopy when performing this step.
2. Secure utensil rail to hood canopy by (1) M4*4 set screw pre-installed into each post. Repeat step for other side of canopy.
FIG. F
17
DESIGNER
1. Bl
By pr
2. Speed Selection
- Pr
- If fan is on Speed 1 and is pr
- Pr
- If hood is o and is pr
3
This featur once completely shut do
4
Switch ligh and again to shut o the ligh
5
The display windo clean air indicator
Blower On/O
1
Features & Controls
Touch Controls
5
2
Adjust 3 Speed Levels
ower On/O
essing the blower is switched on and o. When switched on, the blower starts up on speed level 1.
Display (speed level, delay o, filter clean)
4
Lights Low/Medium/High/O
3
5 Min Delay O
TRAPEZE
ISLAND
ess to decrease fan speed. 3, 2, 1.
ess to increase fan speed. Fan On, 1, 2, 3.
. Delay O
e is used for programmed shut down of blower 5 minutes after the function is activated. Press
, a dot flashes in the lower right side of display indicating the function is on. The blower will
wn after 5 minutes.
. Lights Low/Medium/High/O
ts on to low by pressing once, press a second time for medium, press a third time for high,
. Display Window
w indicates speed levels and features such as bae filter clean reminder, delay o and .
essed, the fan will power o.
essed, the fan will turn on speed 1.
ts.
18
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