Zephyr ZPHY1371 Owner Manual
WWW.ZEPHYRONLINE.COM
Ai
gy
TM
Monsoon II
AK9334BS, AK9340BS, AK9346BS, AK9352BS
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation
C
rflow Control Te chnolo
JUN22.0601
ZEPHYRONLINE.COM
Safety Information ............................................................................ 4-6
Types of Safety Warnings ................................................................... 4
General Safety ................................................................................... 4
Operation ........................................................................................... 6
Electrical Requirements ...................................................................... 6
Federal Communication Commission Interface Statement ................. 6
List of Materials ................................................................................... 7
Installation Instructions .....................................................................8-16
Ducting Calculation Sheet .................................................................. 8
Mounting Height, Clearance, & Ducting ...........................................9-10
Ducting Options .................................................................................11
Hood Specifications ............................................................................12
Electrical Supply .................................................................................13
Cable Lock .........................................................................................13
Preparation & Installation ................................................................ 14-16
Features & Controls ..........................................................................17-20
Touch Controls .................................................................................17-18
RF Remote Control ..........................................................................19-20
Maintenance ....................................................................................21-23
Hood & Filter Cleaning .....................................................................21-22
LumiLight LED ................................................................................... 23
ACT™ Conversion ............................................................................ 24-26
Airflow Control Technology (ACT™) ................................................... 24
Enabling ACT™ ................................................................................25-26
Wiring Diagram .................................................................................. 27
Troubleshooting............................................................................... 28-29
List of Parts & Accessories .................................................................. 30
Limited Warranty ............................................................................... 31
Product Registration ........................................................................... 32
Contents
Page
Monsoon II Use, Care, and Installation Guide
3
PRO
Safety Information
READ AND SAVE THESE INSTRUCTIONS
Your safety and the safety of others are very important.
We have provided many important safety messages in this
manual for your appliance. Always read and obey all safety
messages.
This is the Safety Alert Symbol. This symbol alerts you to
potential hazards that can cause severe bodily injury or death.
All safety messages will follow the Safety Alert Symbol and either
the words “DANGER” “WARNING” or “CAUTION”
DANGER
Danger means that failure to heed this safety statement may
result in severe injury or death.
WARNING
MONSOON II
INSERT
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the
manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service
panel and lock the service disconnecting means to prevent
power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust
Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
Warning means that failure to heed this safety statement
may result in extensive product damage, serious personal
injury, or death.
CAUTION
Caution means that failure to heed this safety statement
may result in minor or moderate personal injury, property or
equipment damage.
General Safety
WARNING
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE
FIRE:
a) Never leave surface units unattended at high settings.
Boilovers cause smoking and greasy spillovers that may ignite.
Heat oils slowly on low or medium settings.
b) Always turn insert ON when cooking at high heat or
when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee,
Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be
allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for
the size of the surface element.
4
Monsoon II Use, Care, and Installation Guide
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Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS
IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE
FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or
metal tray, then turn o the burner. BE CAREFUL TO PREVENT
BURNS. If the flames do not go out immediately, EVACUATE AND
CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels – a
violent steam explosion will result.
d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you
already know how to operate it.
2) The fire is small and contained in the area where it
started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by
qualified person(s) in accordance with all applicable codes and
standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and
exhausting of gases through the flue (chimney) of fuel burning
equipment to prevent back drafting. Follow the heating
equipment manufacturer’s guideline and safety standards such
as those published by the National Fire Protection Association
(NFPA), and the American Society for Heating, Refrigeration
and Air Conditioning Engineers (ASHRAE), and the local code
authorities.
c) When cutting or drilling into wall or ceiling, do not damage
electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors.
e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected
to a GFCI (Ground Fault Circuit Interrupter) - protected branch
circuit.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside, do
not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces, or garages.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Monsoon II Use, Care, and Installation Guide
5
PRO
Safety Information
MONSOON II
INSERT
READ AND SAVE THESE INSTRUCTIONS
Operation
► Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and
loose clothing.
► The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and
the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
► Observe all governing codes and ordinances.
► It is the customer’s responsibility to be aware of these below:
► To contact a qualified electrical installer.
► To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest
edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes
and ordinances.
► If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path
is adequate.
► Do not ground to a gas pipe.
► Check with a qualified electrician if you are not sure the insert is properly grounded.
► Do not have a fuse in the neutral or ground circuit.
► This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected
by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram
on product.
► A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and
install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
Federal Communication Commission Interface Statement
► This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
► This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment o and on, the user is encouraged to try to correct the interference by one of the following
measures:
► Reorient or relocate the receiving antenna.
► Increase the separation between the equipment and receiver.
► Connect the equipment into an outlet on a circuit dierent from that to which the receiver is connected.
► Consult the dealer or an experienced radio/TV technician for help.
6
Monsoon II Use, Care, and Installation Guide
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#8 x 1/2” (12)
List of Materials
Parts Supplied
Quantity Part
1 Insert hood body
2 Pro bae filters (AK9334BS & AK9340BS)
3 Pro bae filters (AK9346BS & AK9352BS)
4 LumiLight LED, 6W (pre-installed)
1 Dual internal blower (pre-installed)
1 10” round duct collar
1 RF remote control (w/ battery & holder)
1 Hardware package
Wire Caps (3)
RF Remote Control (1) Remote Holder (1)
M4 x 6mm (4)
Parts Not Supplied
Ducting, conduit and all installation tools
Cable locking connector (if required by local codes)
Monsoon II Use, Care, and Installation Guide
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PRO
Installation Instructions
Ducting Calculation Sheet
Duct pieces
3- 1/ 4” x 10”
Rect.,
straight
6”, 7”, 8”, 10”
Round,
straight
3- 1/ 4” x 10”
Rect. 90
elbow
3- 1/ 4” x 10”
Rect. 45
elbow
3- 1/ 4” x 10”
Rect. 90
flat elbow
7” to 6” or
8” to 7” Round
tapered
reducer
6”, 7“, 8”
Round
in-line
damper
6”, 7”, 8”, 10”
Round,
0
90
elbow
6”, 7”, 8”, 10”
Round,
0
45
elbow
Equivalent number
length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
0
9 Ft. x ( ) =
0
24 Ft. x ( ) =
0
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
9 Ft. x ( ) =
Subtotal column 1 =
x ( ) =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/ 4” x 10”
Rect. to
6” round
transition
3- 1/ 4” x 10”
Rect. to
6” round
transition
0
elbow
90
6” round to
3- 1/ 4” x 10”
rect.
transition
6” round to
3- 1/ 4” x 10”
rect.
transition
0
90
elbow
7” round to
3 1/ 4” x 10”
rect.
transition
7” round to
3- 1/ 4” x 10”
rect.
transition
0
90
elbow
3- 1/ 4” x 10”
Rect.
wall cap
with damper
6”, 7”, 8”, 10”
Round, wall
cap with
damper
6”, 7”, 8”, 10”
Round
roof cap
Equivalent number
length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
MONSOON II
INSERT
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
8
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
Monsoon II Use, Care, and Installation Guide
Installation Instructions
ZEPHYRONLINE.COM
Mounting Height, Clearance, & Ducting
24” min.
36” max.
36”
Monsoon II Use, Care, and Installation Guide
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PRO
Installation Instructions
MONSOON II
INSERT
Mounting Height, Clearance, & Ducting
A minimum of 10” round duct must be used to maintain maximum air flow eciency.
Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.
Also use calculation (on page 11) to compute total available duct run when using elbows, transitions
and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required,
increase duct size.
If turns or transitions are required; install as far away from hood duct output and as far apart,
between the two as possible.
Minimum mount height between range top to hood bottom should be no less than 24”.
Maximum mount height should be no higher than 36”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result
in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will lose its
performance and eciency.
If available, also refer range manufacturer’s height clearance requirements and recommended hood
mounting height above range.
For shipment and installation damages:
► Please fully inspect unit for damage before installation.
► If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
► If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
► If the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.
10
Monsoon II Use, Care, and Installation Guide
Installation Instructions
Sot or crawl space
Roof Pitch w/
Flashing & Cap
side wall cap
w/ gravity
damper
side wall cap
w/ gravity damper
ZEPHYRONLINE.COM
Ducting Options
WARNING
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
► Use single wall rigid metal ductwork only.
► Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
Monsoon II Use, Care, and Installation Guide
11
PRO
Back View
Installation Instructions
Hood Specications
3”
34-
46-
3/8”,
3/8
”, 52-
5-5/8”
40-
3/8
3/8
”,
”
3/4 View
28-
40-
3/8”
3/8
, 34-
”, 46-
(34”) 17-1/4”
(40”) 20-1/4”
(46”) 23-1/4”
(52”) 26-1/4”
(34”) 12”
(40”) 15”
(46”) 18”
(52”) 21”
1/8”
MONSOON II
INSERT
3/8
”,
12”
”
2
/
-1
2
2
2”
12”
elec.
k/o
Ø
1
0
”
C/L
Top View
(34”) 12”
(40”) 15”
(46”) 18”
(52”) 21”
elec.
k/o
10-3/8”
C/L
4-3/8”
12
Monsoon II Use, Care, and Installation Guide
Installation Instructions
ZEPHYRONLINE.COM
Electrical Supply
WARNING
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not
use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly
grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring
must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local
requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
Cable Lock
FIG. A
Monsoon II Use, Care, and Installation Guide
13
PRO
34-5/8” or 40-5/8” or 46-5/8” or 52-5/8”
22
-
3
/4
”
cut o
u
t
(AK9334)
(AK9340)
(AK9
3
52)
(AK9
3
4
6)
1/4”
1-1/8”
Installation Instructions
Preparation & Installation
CAUTION
At least two installers are required due to the
weight and size of the liner.
1. Remove all packing materials and protective
film prior to installation. Use caution during
installation to prevent scratches or damage to
the stainless steel.
2. Cut out an opening in the bottom of the
cabinet by following the dimensions in FIG. B.
3. Prepare liner for installation into cabinet by
following the steps on page 18.
MONSOON II
INSERT
FIG. B
4. Lift liner into bottom opening of cabinet and
secure to interior of cabinet using (8) #8 x 1/2”
stainless steel screws; (4) screws in the front
and (4) screws in the sides. FIG. C.
WARNING
Make sure the surface you are securing the liner
to is capable of holding the weight of AK93.
Failure to do so may cause personal injury or
damage to cooking surface or counter.
5. Finalize installation of electrical and duct work. Seal duct work with certified aluminum duct tape.
Power on liner, check for leaks around duct tape and verify proper operation.
NOTE: If access to top of liner is not available after installation, electrical and duct work connection
may need to be made prior to installing the liner.
6. Re-install the previously removed bottom panel, side spacer panels (if applicable), grease tray,
and bae filters.
14
Monsoon II Use, Care, and Installation Guide
FIG. C
ZEPHYRONLINE.COM
1
2
Preparation & Installation
Installation Instructions
1. Remove bae filters by: 1) Pulling
filter toward front of liner. 2)
Pivoting rear of filter down.
2. Remove grease tray by: 1) Pulling
1
2
1
up on tray to release from bottom
panel. 2) Lifting tray out of liner
body.
3. Remove left and right side-spacer
panels by removing (2) screws
from behind each panel.
Monsoon II Use, Care, and Installation Guide
15
PRO
Installation Instructions
Preparation & Installation
1
Bottom Panel Screws
2
Locking Tabs
MONSOON II
INSERT
4. Remove bottom panel by: 1)
Removing (2) screws from left and
right sides of bottom panel. 2)
Pulling bottom panel toward front
of liner to release from locking
tabs.
5. Secure 10” round ducting collar
to top of insert by (4) M4 x 6mm
screws.
6. Vertical ducting preparation is
complete. Refer to page 18, step
4 to complete installation.
16
Monsoon II Use, Care, and Installation Guide
ZEPHYRONLINE.COM
1. Bl
By pr
- Airflo
codes and r
- T
- W
2. Speed Selection
- Pr
- If fan is on Speed 1 and is pr
- Pr
- If hood is o and is pr
A
- When A
- 5
- 390 CFM = Maximum 2 speeds
3
This featur
once
completely shut do
4
Switch ligh
5
The display windo
clean air indicator
Blower On/O
1
Touch Controls
ower On/O
essing the blower is switched on and o. When switched on, the blower starts up on speed level 1.
ACT Verification
w Control Technology (ACT) allows the installer to set the maximum blower CFM to align with local
o verify the maximum blower CFM:
number 3 displays = max. 590 CFM, and if number 2 displays = max. 390 CFM.
ess to decrease fan speed. 6, 5, 4, 3, 2, 1.
ess to increase fan speed. Fan On, 1, 2, 3, 4, 5, 6.
CT Enabled Speed Selections
90 CFM = Maximum 3 speeds
. Delay O
, a dot flashes in the lower right side of display indicating the function is on. The blower will
egulations.
ith hood o, hold the button for 3-4 seconds. If number 6 displays = default max. CFM, if
CT is enabled, the number of blower speeds will be reduced as follows:
e is used for programmed shut down of blower 5 minutes after the function is activated. Press
wn after 5 minutes.
Display (speed level, delay o, filter clean)
5
2
Adjust 6 Speed Levels
essed, the fan will power o.
essed, the fan will turn on speed 1.
Features & Controls
4
Lights Low/High/O
3
5 Min Delay O
. Lights Low/High/O
. Display Window
Monsoon II Use, Care, and Installation Guide
ts on to low by pressing once, press a second time for high and again to shut o lights.
w indicates speed levels and features such as bae filter clean reminder, delay o and
.
17
PRO
Bae Filter Clean Reminder
om < A > to < >
Clean Air Indicator
While Clean Air is activ
alternate betw
Af
blo
will r
If the blo
Clean Air Function is in use
in
Clean Air Function
Clean Air is a featur
to r
mus
F
F
F
A
A
A
1
1
A
F
F
Features & Controls
Touch Controls
A set of bae filters are fitted by the factory, these bae filters are intended to filter
out residue from cooking. The filters need not be replaced on a regular basis but are
required to be kept clean. The BaeFilter Clean reminder function in the microprocessor will automatically indicate by a flashing when the bae filters need to be
cleaned after every 60 hours of use. Filters can be cleaned by hand with non-abrasive
soap or in a dishwasher. Heavily soiled filters should also be soaked in grease cutting
detergent prior to cleaning.
Bae Filter Clean Indicator
When flashes on the display, the bae
filters needo be cleaned. This will occur
after every 60 hours of use.
F
MONSOON II
INSERT
F
Clean Filters
display < F > flashes
F
Reset the filter clean reminder timer after
filters are cleaned and re-installed. With
hood o, press and hold for approximately 5 seconds until on display
disappears . The filter clean reminder
function is now reset and a new 60 hours
elapse cycle is initiated.
emove stagnant air in the kitchen. The Clean Air function is disabled by default and
t be enabled by the user.
ter 10 minutes of Clean Air operation, the
wer will power o and the 4 hour timer
eset.
terrupted and the timer will reset after.
F
e that turns on the blower on low speed every 4 hours for 10 minutes
e, the display will
1
A
een , , , .
wer speed is changed while the
A
1
, the cycle will be
To Reset
hold 5 sec. display from < F > to < >
F
To Enable
hold 3 sec.
and
To Disable
hold 3 sec. display fr
and
display < A > flashes
A
A
18
Monsoon II Use, Care, and Installation Guide
Features & Controls
Blower On/
Speed Selection
5 Min Delay O
t corner of the hood display indicating the function
ZEPHYRONLINE.COM
RF Remote Control
FCC Caution
To assure continued compliance, any changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate this equipment. (Example use only shielded interface cables when connecting to computer or peripheral device. This device
complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions. (1)
This device may not cause harmful interference, and (2) This device must accept any interference
received, including interference that may cause undesired operation.
Synchronization
To create a unique link between your liner and remote control please follow these steps.
1. With liner o, press and hold the “lights” button on the liner until the letter “F” shows on the display
screen.
2. Press the “lights” button on the remote, the lights on the liner will turn on and synchronization is
complete.
RF Remote Control Functions
1
3
Blower On/
2
Power O
4
Lights Low/High/O
1
Blower On / Speed Selection
Press to power on blower and cycle through all six blower speeds.
2
Blower On / Power O
By pressing , the blowers will power on at the last speed setting. Press
again and the entire hood will power o, including lights.
Delay O
3
By pressing , the blower and lights will enter Delay O mode. A dot will
appear in the lower righ
is on. The blower will change to speed 1 and shut down after 5 minutes.
Lights Low/High/O
4
Switch lights to Low by pressing once, again to High and again to switch O.
Monsoon II Use, Care, and Installation Guide
19
PRO
A
-
+
Features & Controls
MONSOON II
INSERT
RF Remote Control
RF Remote Features
The RF remote control is equipped with a magnet on the back for easy storage. The remote may be
placed on any magnetic surface such as a refrigerator or the Zephyr remote holder, FIG. D. The
remote holder can be inserted into a standard electrical outlet for easy storage. Note: The remote
holder does not charge the RF remote.
Maximum remote control communication distance is 15 feet from the liner.
FIG. D
RF Remote Maintenance
Clean the remote control using non abrasive detergents.
Follow instructions below for replacing battery. Using a small flat head screwdriver, raise the cover of
the battery door (A) in order to access the battery compartment. FIG. E.
Remove the battery and replace with battery type A23 12V. Negative end of battery should face the
spring inside the remote.
Re-install battery door and recycle old battery.
20
FIG. E
Monsoon II Use, Care, and Installation Guide
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