Zephyr ZPHY1306 Owner Manual
Luce
ZLU-E30BS
ZLU-M90BS
www.zephyronline.com
Model number:
Use, Care, and Installation Guide
Serial Number:
AUG20.0301 © Zephyr Ventilation, LLC.
www.zephyronline.com
SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS ....................................................... 4
INSTALLATION
Ducting Calculation Sheet
Mounting Height & Clearance
Ducting Options
........................................................... 7
Hood Specications
Mounting the Hood
Ductless Recirculating
FEATURES & CONTROLS
ICON Touch Controls
MAINTENANCE
Hood and Filter Cleaning
LED Light Strip
TROUBLESHOOTING
ACT CONVERSION
............................................................. 14
................................................................ 15
..................................................................... 16
FAN CURVE DIAGRAMS
....................................... 5
................................ 6
................................................... 8
..................................................... 9
.............................................. 10
Table of Contents
................................................ 11-12
......................................... 13
......................................................... 17-18
WIRING DIAGRAMS
................................................................... 19
LIST OF PARTS AND ACCESSORIES
WARRANTY
PRODUCT REGISTRATION
.................................................................................... 21
.................................................... 22
.............................. 20
1
READ AND SAVE THESE INSTRUCTIONS
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power o at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
b. Always turn hood ON when cooking at high heat or when aming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or lter.
Important Safety Notice
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan, lters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-tting lid, cookie sheet, or metal tray, then turn o the burner. BE CAREFUL TO PREVENT BURNS.
If the ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The re is small and contained in the area where it started.
3. The re department is being called.
4. You can ght the re with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualied person(s) in accordance with all applicable codes and standards.
Including re-rated construction.
b. Sucient air is needed for power combustion and exhausting of gases through the ue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. NEVER place a switch where it can be reached from a tub or shower.
f. Make sure the power is o before installing, wiring or maintenancing.
2
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,
attics, crawl spaces or garages.
Not for use over an outdoor grill.
OPERATION
Always leave safety grilles and lters in place. Without these components, operating blowers could catch onto hair, ngers
and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to
negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
- To contact a qualied electrical installer.
- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualied electrician determine that the
ground path is adequate.
Do not ground to a gas pipe.
Check with a qualied electrician if you are not sure the range hood is properly grounded.
Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to
Electrical Diagram on product.
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase
and install appropriate connector if necessary.
ZLU-E30BS / ZLU-M90BS - 321 Watts, 2.7 Amps
Power consumption shown above is the default power specs. Hoods with Zephyr’s proprietary Airow Control Technology
(ACT) enabled will consume less power. See wiring diagram at the end of this manual for more information.
Important Safety Notice
Prop. 65 Warning for California Residents
WARNING:
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
3
(3) Wire Nuts
(2) M4 x 1”
(2) M4 x 8
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Extension duct cover accessory - Z1C-00LU
- Recirculating kit accessory - ZRC-00LU
HARDWARE PACKAGE CONTENTS
PARTS SUPPLIED
MODELS: ZLU-E30BS , ZLU-M90BS
1 - Hood with internal blower
1 - Duct cover wall bracket
1 - Duct cover assembly (top and bottom)
1 - 6” round backdraft damper (pre-installed)
1 - 9W BriteStrip™ LED
2 - Aluminum mesh filters
1 - Hardware package
(3) M4 x 1-1/2”
List of Materials
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4
Duct pieces
3- 1/4” x 10”
Rect.,
straight
6”, 7”, 8”, 10”
Round,
straight
3- 1/4” x 10”
0
Rect. 90
elbow
3- 1/4” x 10”
0
Rect. 45
elbow
3- 1/4” x 10”
0
Rect. 90
flat elbow
7” to 6” or
8” to 7” Round
tapered
reducer
6”, 7“, 8”
Round
in-line
damper
6”, 7”, 8”, 10”
Round,
0
90
elbow
6”, 7”, 8”, 10”
Round,
0
45
elbow
Equivalent number
length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
24 Ft. x ( ) =
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
x ( ) =
9 Ft. x ( ) =
Subtotal column 1 =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/4” x 10”
Rect. to
6” round
transition
3- 1/4” x 10”
Rect. to
6” round
transition
0
elbow
90
6” round to
3- 1/4” x 10”
rect.
transition
6” round to
3- 1/4” x 10”
rect.
transition
0
90
elbow
7” round to
3 1/ 4” x 10”
rect.
transition
7” round to
3- 1/4” x 10”
rect.
transition
0
elbow
90
3- 1/4” x 10”
Rect.
wall cap
with damper
6”, 7”, 8”, 10”
Round, wall
cap with
damper
6”, 7”, 8”, 10”
Round
roof cap
Equivalent number
length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Installation – Ducting Calculation Sheet
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 100 equivalent feet.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
5
www.zephyronline.com
26” min.
34” max.
min. A
min. B
max. C
min. D
min. E
max. F
Standard Extension
Hood Heights Duct Cover Duct Cover
minimum ducted (A) 26 1/2” 41 1/2“
minimum recirculating (B) 31” 45 1/2“
maximum (C) 50” 80”
Ceiling Heights
minimum ducted (D) 88 1/2” (7’ 4 1/2”) 103 1/2“ (8’ 7 1/2”)
minimum recirculating (E) 93” (7’ 9”) 107 1/2“ (8’ 11 1/2”)
maximum (F) 120” (10’) 150” (12’ 6”)
36”
ALWAYS, when possible, reduce the number of
transitions and turns. If a long duct run is required,
increase duct size from 6” to 7” or 8”.
If turns or transitions are required: Install as far
away from duct opening and as far apart between
the two transitions as possible.
Minimum mount height between range top to hood
bottom should be no less than 26”.
Maximum mount height should be no higher than
34”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
result in heat damage and re hazard; while hoods
mounted too high will be hard to reach and will
loose performance and eciency.
If available, also refer to range manufacturer’s
height clearance requirements and recommended
hood mounting height above range. Always check
your local codes for any dierences.
Installation – Mounting Height & Clearance
DUCTING
A minimum of 6” round duct must be used to
maintain maximum air ow eciency.
Always use rigid type metal ducts only. Flexible
ducts could restrict air ow by up to 50%.
Use calculation worksheet to compute total duct
work (Page 5).
Duct cover extension kit available for ceiling
heights up to 12 feet. Turn to page 19 for part
number and ordering information.
D
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
installation.
• If the unit is damaged in shipment, return the
unit to the store in which it was bought for
repair or replacement.
• If the unit is damaged by the customer, repair
or replacement is the responsibility of the
customer.
• If the unit is damaged by the installer (if other
than the customer), repair of replacement must
be made by arrangement between customer
and installer.
6
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside, unless using the recirculating option.
Use single wall rigid metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints w/ certied Silver Tape or Duct Tape.
Some Ducting Options
Roof Pitch w/
Flashing & Cap
ductless
recirculating
Soffit or crawl space
side wall cap
w/ gravity damper
side wall cap
w/ gravity damper
Installation – Ducting Options
7
10
3/8
”
10 9/16”
”
www.zephyronline.com
STANDARD
min. ducted - 26 1/2”
min. recirc. - 31”
max. - 50”
Z1C-00LU EXTENSION
min. ducted - 41 1/2”
25 1/8”
min. recirc. - 45 1/2”
max. - 80”
1 9/16
29
15/16”, 35 7/16”
2”
22”
Installation – Hood Specication
3 15/16"
"
6
AC in
CL
8 7/16"
8
1. Measure from range top to hood bottom and mark line A.
26” min.
8-
15/16
”
14-
5/8
”
CAUTION: At least two installers are required
due to the weight and size of the hood.
!
accordance
properly grounded. Turn off electrical power at service entrance before wiring.
!
(26” minimum from range top) .
2. Plum and mark center line.
3. Mark hood height line B. (14-5/8” from line A)
4. Mark mounting spread from C/L. (8-15/16” on line B)
5. Fasten (2) M4 x 1-1/2” screws into studs on line B but
do not tighten all the way. Note: Wood blocking may
need to be added behind the drywall if no studs are
present. Wall anchors may also be used but check
local codes for compliance. Failure to use suitable
wall anchors and screws to hold the weight of the
hood could result in personal injury or damage to
the cooking surface or counter.
6. Remove tape and securing electronics mounting bracket
to hood. Reposition electronics mounting bracket as
shown in (FIG B.) and secure to motor housing using (2)
pre installed screws (FIG B-3).
6. Remove the (2) aluminum mesh lters.
7. Hang hood onto the mounting screws and hand tighten
each screw. (Fig A)
8. Center and attach duct cover mounting bracket to wall
just below the ceiling or sot using (2) M4 x 1” screws.
9. Install electrical (FIG B-2) and duct work. Seal duct work
with aluminum duct tape.
10. Power up hood and check for leaks around duct tape.
11. Place telescopic duct covers onto hood and extend
* If using hood in recirculating mode you must secure the
inner (top) duct cover upwards and secure to duct cover
bracket using (2) M4 x 8 screws. Reinstall mesh lters.
air diverter plate onto wall before installing duct work and
duct covers. You will also need to install charcoal lters
and brackets. Turn to page 10 for more details.
WARNING: Electrical wiring must be done by a qualified person(s) in
with all applicable codes and standards. This range hood must be
Installation – Mounting the Hood
FIG. A
2
1
Cable Lock
Cable Lock
A cable locking connector (not supplied) might
be required by local codes. Check with local
requirements and codes, purchase and install
appropriate connector if necessary.
9
3
Motor Housing
FIG. B
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2 31
Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed.
When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust
from cooking are drawn and ltered by a set of optional charcoal lters. The air is then puried and recirculated back within the home.
We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct
work, if possible. The hood is most eective and ecient as an exhaust hood. Only when the exhaust option
is not possible should you recourse to converting the hood into a recirculating hood.
When converted to be a recirculating hood, a set of charcoal lters are required on top of its standard Metal
Filter set. Order according to its part number below. The standard mesh lters are intended to capture residue
from cooking and the optional charcoal lters help to purify fumes exhausted from cooking for recirculation.
RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)
Kit includes charcoal lter and air diverter plate.
Hood Models Part No. Filters & in pkg.
ZLU ZRC-00LU 1
1. Purchase recirculating kit per the part number above
2. Secure air diverter plate to wall below duct cover bracket. Run
6” ducting from top of hood and secure to air diverter plate.
(FIG. C)
3. Remove aluminum mesh lters from hood. Install spring clip
into motor housing. Secure charcoal lter to motor housing by
spring clip.
Installation – Ductless Recirculating
4. Re-Install mesh lters. For more details refer to manual
included with recirculating kit.
5. Charcoal lters must be replaced after every 120 hours of use
(or approximately every 3 to 4 months based on an average of
1 - 2 hrs. of daily cooking time).
Charcoal Filter Replacements
Hood Model Part No. Qty to Order
ZLU Z0F-C092 1
DO NOT WASH CHARCOAL FILTERS. Charcoal lters may need
to be changed more often depending on cooking habits.
FIG. C
10
Lights Off/Low/High
Display (speed level, delay off, filter clean/change)
Adjust 5 Speed Levels
Power / Delay Off
1 POWER / DELAY OFF BUTTON
Power Button Function
- Button will turn power on and off for entire hood (fan and lights).
- Hood will remember the last speed and light level it was turned off at.
(Example: Press Button to turn off hood when on fan speed 4 and high lights. Press Button
again and the hood will turn back on at speed 4 and high lights level.)
Delay Off Button Function
- With the fan on press and hold the Button for two seconds. The fan will change to speed 1 and the
5 minute delay off timer will start.
+ LEDs will illuminate and slowly blink in accordance with the time
remaining until the fan and lights automatically turn off.
- Pressing Button while Delay Off Function is enabled will turn the hood off and cancel the Delay Off
Function.
ACT Verification
- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to align with local
codes and regulations.
- To verify the maximum fan CFM:
- With hood off, hold the Button for two seconds. If all five fan speed indicators illuminate =
default maximum CFM. If four fan speed indicators illuminate = 390 maximum CFM. If 3 fan
speed indicators illuminate = 290 maximum CFM.
2 SPEED SELECTION BUTTON
Fan Speed Decrease Button
- Press this button to decrease fan speed. 5, 4, 3, 2, 1.
- If fan is On Speed 1 and this button is pressed, fan will power Off.
Fan Speed Increase Button
- Press this button to increase fan speed. Fan On, 1, 2, 3, 4, 5.
- If hood is Off and this button is pressed, fan will turn On Speed 1.
Act Enabled Speed Selections
- When ACT is enabled, the number of fan speeds will be reduced as follows:
- 390 CFM = Maximum 4 speeds
- 290 CFM = Maximum 3 speeds
Lighted Glass Button
5
Features & Controls - ICON Touch Controls
11
3 LIGHTS BUTTON
- Lights have two levels, Low and High.
- From off, press one time for Low. Press again for High. Press again to power lights off.
4 DISPLAY INDICATORS
Mesh Filter Clean Reminder (always enabled)
- After 30 hours of fan usage, the button indicator will begin to slowly blink indicating it is time to
clean the mesh filters.
- To reset: With hood off: hold the button for three seconds. All LED indicators will blink two times
confirming the 30 hour timer has been reset.
Charcoal Filter Replace Indicator (disabled by default, must be enabled if recirculating hood)
- To enable Charcoal Filter Replacement Reminder:
- With hood off, hold button and button simultaneously for two seconds. All LED indicators
will illuminate for three seconds confirming the Charcoal Filter Replace Reminder is enabled.
- To disable Charcoal Filter Replacement Reminder:
- With hood off, hold button and button simultaneously for two seconds. All LED indicators
will blink two times confirming the Charcoal Filter Replace Reminder is disabled.
- After 120 hours of fan usage the button will slowly blink indicating the charcoal filters need
replacment.
- To reset: With hood off, hold the button for two seconds. All LED indicators will blink two times
confirming the 120 hour timer has been reset.
5 LIGHTED GLASS BUTTON
- Press to cycle glass color from White, Blue, Amber and Off.
- Press and hold for 3 seconds to activate demo mode. While in demo mode each color will gradually
change every 10 seconds.
- Pressing to power off the LED lights will also power off the lighted glass.
Features & Controls - ICON Touch Controls
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12
SURFACE MAINTENANCE:
Do not use corrosive detergents, abrasive detergents or oven cleaners.
Do not use any product containing chlorine bleach or any product containing chloride.
Do not use steel wool or abrasive scrubbing pads which will scratch and damage surface.
Cleaning Stainless Steel
Clean periodically with warm soapy water and clean cotton cloth or micro ber cloth. Always rub in the
direction of the stainless steel grain. To remove heavier grease build up use a liquid degreaser detergent.
After cleaning use a non-abrasive stainless steel polish/cleaners, to polish and bu out the stainless luster
and grain. Always scrub lightly, with clean cotton cloth or micro ber cloth and bu in the direction of the
stainless steel grain.
Aluminum Mesh Filters
The aluminum mesh lters installed by the factory are intended to lter out residue and grease from
cooking. They need not be replaced on a regular basis but are required to be kept clean.
Remove and clean by hand or in dishwasher using a non-phosphate detergent. Discoloration of the lter
may occur if using phosphate detergents, or as a result of local water conditions - but this will not aect
lter performance. This discoloration is not covered by the warranty. Spray degreasing detergent and leave
to soak if heavily soiled.
Dry lters and re-install before using hood.
Removing Aluminum Mesh Filters
1. Pull down on lter latch to disengage lter spring
2. Pull down on lter hande to remove lter
Maintenance – Hood and Filter Cleaning
13
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