Zephyr AK9434AS, AK9440AS, AK9428AS User Manual

Monsoon

AK9434AS AK9440AS

www.zephyronline.com

Model number: Serial Number: Date of Purchase: Sales Dealer:

Use, Care, and Installation Guide

READ AND SAVE THESE INSTRUCTIONS

www.zephyronline.com

SAFETY NOTICE.......................................................................... 2-3

LIST OF MATERIALS

................................................................. 4

INSTALLATION

Ducting Calculation Sheet

....................................... 5

Mounting Height & Clearance Ducting Options Speciﬁ cations Electrical

........................................................... 7

............................................................... 8

......................................................................... 9

Cabinet Preparation & Installation Vertical Ducting Preparation Horizontal Ducting Preparation

FEATURES & CONTROLS

Touch Controls User Interface RF Remote Control

............................................................. 15

............................................................... 16

.................................................... 17

MAINTENANCE

Cleaning and Installing Filters

TROUBLESHOOTING

................................................................ 19

FAN CURVE & WIRING DIAGRAMS

................................ 6

....................... 10

................................... 11

............................. 12-14

Table of Contents

............................... 18

.................................. 20

LIST OF PARTS AND ACCESSORIES

.............................. 21

READ AND SAVE THESE INSTRUCTIONS

www.zephyronline.com

WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE: a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings. b. Always turn hood ON when cooking at high heat or when ﬂ aming food c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or ﬁ lter. d. Use proper pan size. Always use cookware appropriate for the size of the surface element.

Important Safety Notice

e. Keep fan, ﬁ lters and grease laden surfaces clean. f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking.

h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING: a. SMOTHER FLAMES with a close-ﬁ tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.

If the ﬂ ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

2. The ﬁ re is small and contained in the area where it started.

3. The ﬁ re department is being called.

4. You can ﬁ ght the ﬁ re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Installation work and electrical wiring must be done by qualiﬁ ed person(s) in accordance with all applicable codes and standards.

Including ﬁ re-rated construction. b. Sufﬁ cient air is needed for power combustion and exhausting of gases through the ﬂ ue (chimney) of fuel burning equipment to prevent

back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and

the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. NEVER place a switch where it can be reached from a tub or shower. f. Make sure the power is off before installing, wiring or maintenancing.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK. NOT FOR USE OVER AN OUTDOOR GRILL

CAUTION

To reduce risk of ﬁ re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

OPERATION

Always leave safety grilles and ﬁ lters in place. Without these components, operating blowers could catch onto hair, ﬁ ngers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to

negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances. It is the customer’s responsibility:

- To contact a qualiﬁ ed electrical installer.

- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualiﬁ ed electrician determine that the

ground path is adequate.

Do not ground to a gas pipe. Check with a qualiﬁ ed electrician if you are not sure the range hood is properly grounded. Do not have a fuse in the neutral or ground circuit. *National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

AK9434AS - Max. 219W, 3.5 Amps AK9440AS - Max. 225W, 3.6 Amps

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

FEDERAL COMMUNICATION COMMISSION INTERFACE STATEMENT

Important Safety Notice

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off

and on, the user is encouraged to try to correct the interference by one of the following measures: . Reorient or relocate the receiving antenna. . Increase the separation between the equipment and receiver. . Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. . Consult the dealer or an experienced radio/TV technician for help

MODELS: AK9434AS AND AK9440AS

PARTS SUPPLIED

1 - Liner hood body 3 - Bafﬂ e ﬁ lters 2 - 6W Zephyr Bloom LED light bulbs (pre-installed) (3 for AK9440AS) 1 - Internal blower (pre-installed) 1 - 8” round adaptor w/damper 1 - 3 1/4” x 10” rectangular adaptor w/damper

List of Materials

2 - Horizontal ducting blower mount brackets 1 - Top rectangular cover plate

www.zephyronline.com

#8 x 1/2” (12)

Wire Caps (3)

M4 x 6mm (8)

3/16” x 3/8” (10)

Remote Holder (1)RF Remote Control (1)

1 - Hardware package

HARDWARE PACKAGE CONTENTS

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Cable connector (if required by local codes)

Duct pieces

3-1/ 4” x 10” Rect., straight

Equivalent number length x used =

1 Ft. x ( ) =

To t a l

Ft.

Duct pieces

6” Round wall cap with damper

Equivalent number length x used =

30 Ft. x ( ) =

To t a l

Ft.

6” Round, straight

7”-10” Round,

straight

3-1/ 4” x 10”

Rect.90 elbow

3-1/ 4” x 10”

Rect.45 elbow

3-1/ 4” x 10”

Rect.90 flat elbow

3-1/ 4” x 10” Rect. wall cap with damper

3-1/ 4” x 10” Rect.to 6” round transition

elbow

6” Round,

elbow

1 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

24 Ft. x ( ) =

30 Ft. x ( ) =

5 Ft. x ( ) =

20 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

6” Round, roof cap

6” round to 3-1/ 4” x 10” rect. transition

elbow

7” - 10”

Round,

elbow

7” - 10”

Round,

elbow

7” - 10”

Round

wall cap with damper

7” - 10” Round, roof cap

7” round to 3 1/ 4” x 10” rect. transition

7” round to 3-1/ 4” x 10” rect. transition

elbow

30 Ft. x ( ) =

1 Ft. x ( ) =

16 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

30 Ft. x ( ) =

8 Ft. x ( ) =

23 Ft. x ( ) =

Ft.

Installation – Ducting Calculation Sheet

Ft.

6” Round,

elbow

9 Ft. x ( ) =

Subtotal column1 =

Ft.

Maximum Duct Length: For satisfactory air movement, the total duct length should not exceed 100 equivalent feet.

Subtotal column2 =

Subtotal column1 =

Total ductwork =

Ft.

26” min. 36” max.

36”

www.zephyronline.com

between the two as possible.

Minimum mount height between range top to hood bottom should be no less than 26”.

Maximum mount height should be no higher than 36”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and ﬁ re hazard; while hoods mounted too high will be hard to reach and will lose its performance and efﬁ ciency.

If available, also refer range manufacturer’s height clearance requirements and recommended hood mounting height above range.

Vertical Ducting:

8” round minimum

Horizontal Ducting:

8” round or 3 1/4” x 10” rectangular minimum

DUCTING

A minimum of 8” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air ﬂ ow efﬁ ciency.

DAMAGE-SHIPMENT / INSTALLATION:

• Please fully inspect unit for damage before

• If the unit is damaged in shipment, return the

Installation – Mounting Height & Clearance

Always use rigid type metal ducts only. Flexible ducts could restrict air ﬂ ow by up to 50%.

Also use calculation (on page 5) to compute total available duct run when using elbows, transitions and caps.

ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size.

If turns or transitions are required; install as far away from hood duct output and as far apart,

• If the unit is damaged by the customer, repair

• If the unit is damaged by the installer (if other

installation.

unit to the store in which it was bought for repair or replacement.

or replacement is the responsibility of the customer.

than the customer), repair of replacement must be made by arrangement between customer and installer.

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside.

Use single wall rigid metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints with certiﬁ ed Silver Tape or Duct Tape.

Some Ducting Options

side wall cap w/ gravity damper

side wall cap w/ gravity dampe

8” round or 3-1/4”x10” rect. horizontal ducting

Roof Pitch w/ Flashing & Cap

8” round vertical ducting

Soffit or crawl space

8” round vertical ducting

Installation – Ducting Options

www.zephyronline.com

”

3”

34-

3/8

”

, 40-

3/8

”

3/4 View

28-

remote

antenna

3/8

”, 34-

3/8

”

12”

”

Installation – Speciﬁ cations

”

3/8

10-

”

5/8

elec. k/o

”

1/2

(34”)12” (40“)15”

”

1/4

(34”)17(40“)20-

(34”)12” (40“)15”

C/L

Top View

C/L

7/8

”

Back View

3/4

1/4

”

1/4

”

2”

elec.

k/o

”

1/2

ELECTRICAL WARNING

All Electrical work must be performed by qualiﬁ ed electrician or person with similar technical know how and background.

For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.

Follow national electrical codes or prevailing local codes and ordinances.

Electrical Supply:

This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer Electrical Diagram labeled on product.

Cable Lock:

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary.

Cable Lock

Installation – Electrical

CAUTION: At least two installers are required

due to the weight and size of the liner.

If possible, power up and test all functions prior to installation.

1. Remove all packing materials and protective ﬁ lm prior to installation. Use caution during installation to prevent scratches or damage to the stainless steel.

2. Cut out an opening in the bottom of the cabinet by following the dimensions in FIG. 1. If ducting the liner horizontally, also cut out an opening in the back of the cabinet (if applicable). FIG. 2.

3. Prepare liner for installation into cabinet by following the steps on page 11 for vertical ducting or pages 12 -14 for horizontal ducting.

Continue to Step 4 after preparation is completed.

4. Lift liner into bottom opening of cabinet and secure to interior of cabinet using (8) #8 x 1/2” stainless steel screws; (4) screws in the front and (4) screws in the sides. FIG. 3.

WARNING: Make sure the surface you are securing the liner to is capable of holding the weight of AK94. Failure to do so may cause personal injury or damage to cooking surface or counter.

5. Finalize installation of electrical and duct work. Seal duct work with certiﬁ ed aluminum duct tape. Power on liner, check for leaks around duct tape and verify proper operation. NOTE: If access to top of liner is not available after installation, electrical and duct work connection may need to be made prior to installing the liner.

6. Re-install the previously removed bottom panel, side spacer panels (if applicable), grease tray, and bafﬂ e ﬁ lters.

www.zephyronline.com

(AK9434)

34-

1/2

cut out

(AK9440)

” or 40-

CABINET BACK

8in Round

1/2

”

FIG. 1

”

Installation – Cabinet Preparation & Installation

”

1/8

1/4”

FIG. 3

”

5-1/2”

C/L

CABINET BACK

3-1/4in x 10in Rectangular

11”

5-1/2”

C/L

FIG. 2

9”

4”

1. Remove bafﬂ e ﬁ lters by: 1) Pulling ﬁ lter toward front of liner. 2) Pivoting rear of ﬁ lter down.

3. (AK9440AS Only) Remove left and right sidespacer panels by removing (2) screws from behind each panel.

2. Remove grease tray by: 1) Pulling up on tray to release from bottom panel. 2) Lifting tray out of liner body.

Bottom Panel Screws

Locking Tabs

4. Remove bottom panel by: 1) Removing (2) screws from left and right sides of bottom panel.

2) Pulling bottom panel toward front of liner to release from locking tabs.

Installation – Vertical Ducting Preparation

5. Secure 8” round adaptor to top of liner by (4) M4

x 6mm screws.

6. Vertical ducting preparation is complete. Refer to page 10, step 4 to complete installation.

www.zephyronline.com

1. Remove bafﬂ e ﬁ lters by: 1) Pulling ﬁ lter toward front of liner. 2) Pivoting rear of ﬁ lter down.

3. (AK9440AS Only) Remove left and right side-

spacer panels by removing (2) screws from behind each panel.

2. Remove grease tray by: 1) Pulling up on tray to release from bottom panel. 2) Lifting tray out of liner body.

Bottom Panel Screws

Locking Tabs

4. Remove bottom panel by: 1) Removing (2) screws from left and right sides of bottom panel.

2) Pulling bottom panel toward front of liner to release from locking tabs.

Installation – Horizontal Ducting Preparation

5. Disconnect blower molex plug.

6. Remove blower from liner by removing the (4)

3/16” x 3/8” screws from the top of the liner. Set screws aside for later usage.

Rect.

At this point, install the liner into the cabinet by following the steps on Page 10, Step 4. After liner installation, continue to page 14.

ducting

7. Using a ﬂ at head screwdriver, remove 8” round

or 3 1/4”x10” rect. knock-out plates at the back of the liner.

Round ducting

8. Remove knock-outs A and B for rectangular

ducting. Remove knock outs B and C for round ducting.

At this point, install the liner into the cabinet by following the steps on Page 10, Step 4. After liner installation, continue to page 14.

9. Place top rectangular cover plate over opening

on top of the liner. NOTE: Make sure the cover plate tabs are on top of the cover plate as shown. From inside the liner, secure plate to top of liner with (2) 3/16 x 3/8 screws.

Installation – Horizontal Ducting Preparation

+ 33 hidden pages