Zephyr AK9034AS, AK9028AS, AK9034AS290, AK9028AS290 User Manual

Vortex

AK9028AS AK9034AS AK9028AS290 AK9034AS290

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Model number: Serial Number: Date of Purchase: Sales Dealer:

Use, Care, and Installation Guide

READ AND SAVE THESE INSTRUCTIONS

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SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet Mounting Height & Clearance Ducting Options Speciﬁ cations Electrical

........................................................... 7

............................................................... 8

......................................................................... 9

Custom Hood Preparation & Installation Mounting the Liner

FEATURES & CONTROLS

Slide Controls

............................................................... 12

MAINTENANCE

Cleaning & Installing the Filter Ductless Recirculating Lights

................................................................................ 15

TROUBLESHOOTING

................................................................ 16

DIAGRAMS

Fan Curve & Wiring

....................................... 5

................................ 6

........... 10

...................................................... 11

Table of Contents

............................... 13

.............................................. 14

.................................................... 17-18

LIST OF PARTS & ACCESSORIES

..................................... 19

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WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE: a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings. b. Always turn hood ON when cooking at high heat or when ﬂ aming food c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or ﬁ lter.

Important Safety Notice

d. Use proper pan size. Always use cookware appropriate for the size of the surface element. e. Keep fan, ﬁ lters and grease laden surfaces clean. f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking. h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING: a. SMOTHER FLAMES with a close-ﬁ tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.

If the ﬂ ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

2. The ﬁ re is small and contained in the area where it started.

3. The ﬁ re department is being called.

4. You can ﬁ ght the ﬁ re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Installation work and electrical wiring must be done by qualiﬁ ed person(s) in accordance with all applicable codes and standards.

Including ﬁ re-rated construction. b. Sufﬁ cient air is needed for power combustion and exhausting of gases through the ﬂ ue (chimney) of fuel burning equipment to prevent

back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and

the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. NEVER place a switch where it can be reached from a tub or shower. f. Make sure the power is off before installing, wiring or maintenancing.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of ﬁ re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

OPERATION

Always leave safety grilles and ﬁ lters in place. Without these components, operating blowers could catch onto hair, ﬁ ngers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances. It is the customer’s responsibility:

- To contact a qualiﬁ ed electrical installer.

- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualiﬁ ed electrician determine that the ground path is adequate.

Do not ground to a gas pipe. Check with a qualiﬁ ed electrician if you are not sure the range hood is properly grounded. Do not have a fuse in the neutral or ground circuit. *National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

Important Safety Notice

AK9028AS / AK9034AS - Max. 315W @ 2.7 Amps AK9028AS290 / AK9034AS290 - Max. 130W @ 1.1 Amps

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

MODELS: AK9028AS(290) AND AK9034AS(290)

PARTS SUPPLIED

1 - One piece liner 1 - Adjustable front panel 1 - Bafﬂ e ﬁ lter 2 - Halogen light bulbs (pre-installed) 1 - Internal blower with damper (pre-installed) 1 - Hardware package

List of Materials

HARDWARE PACKAGE CONTENTS

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Light Bulb Removal Suction Cup (1)

Wire Caps (3)

#8 x 1/2” (8)

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Cable connector (if required by local codes)

- Optional Recirculating Kit (ZRC-9000)

Duct pieces

3-1/ 4” x 10” Rect., straight

Equivalent number length x used =

1 Ft. x ( ) =

To t a l

Ft.

Duct pieces

6” Round wall cap with damper

Equivalent number length x used =

30 Ft. x ( ) =

To t a l

Ft.

6” Round, straight

7”-10” Round,

straight

3-1/ 4” x 10”

Rect.90 elbow

3-1/ 4” x 10”

Rect.45 elbow

3-1/ 4” x 10”

Rect.90 flat elbow

3-1/ 4” x 10” Rect. wall cap with damper

3-1/ 4” x 10” Rect.to 6” round transition

elbow

6” Round,

elbow

1 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

24 Ft. x ( ) =

30 Ft. x ( ) =

5 Ft. x ( ) =

20 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

6” Round, roof cap

6” round to 3-1/ 4” x 10” rect. transition

elbow

7” - 10”

Round,

elbow

7” - 10”

Round,

elbow

7” - 10”

Round

wall cap with damper

7” - 10” Round, roof cap

7” round to 3 1/ 4” x 10” rect. transition

7” round to 3-1/ 4” x 10” rect. transition

elbow

30 Ft. x ( ) =

1 Ft. x ( ) =

16 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

30 Ft. x ( ) =

8 Ft. x ( ) =

23 Ft. x ( ) =

Ft.

Installation – Ducting Calculation Sheet

Ft.

6” Round,

elbow

9 Ft. x ( ) =

Subtotal column1 =

Ft.

Maximum Duct Length: For satisfactory air movement, the total duct length should not exceed 100 equivalent feet.

Subtotal column2 =

Subtotal column1 =

Total ductwork =

Ft.

26” min. 36” max.

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Minimum mount height between range top to cabinet bottom should be no less than 26”.

Maximum mount height should be no higher than 36”.

It is important to install the liner at the proper mounting height. Liners mounted too low could result in heat damage and ﬁ re hazard; while liners mounted too high will be hard to reach and will lose its performance and efﬁ ciency.

If available, also refer range manufacturer’s height clearance requirements and recommended liner mounting height above range.

Vertical Ducting:

6” round minimum

36”

DUCTING

A minimum of 6” round duct must be used to maintain maximum air ﬂ ow efﬁ ciency .

Always use rigid type metal ducts only. Flexible ducts could restrict air ﬂ ow by up to 50%.

Installation – Mounting Height & Clearance

Also use calculation (on page 5) to compute total available duct run when using elbows, transitions and caps.

ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size.

If turns or transitions are required; install as far away from insert duct output and as far apart, between the two as possible.

Horizontal Ducting:

N/A

DAMAGE-SHIPMENT / INSTALLATION:

• Please fully inspect unit for damage before

• If the unit is damaged in shipment, return the

• If the unit is damaged by the customer, repair

• If the unit is damaged by the installer (if other

installation.

unit to the store in which it was bought for repair or replacement.

or replacement is the responsibility of the customer.

than the customer), repair of replacement must be made by arrangement between customer and installer.

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside.

Use metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints with certiﬁ ed Silver Tape or Duct Tape.

Some Ducting Options

side wall cap w/ gravity damper

Roof Pitch w/ Flashing & Cap

Soffit or crawl space

side wall cap w/ gravity dampe

Installation – Ducting Options

3/8

”*, 34-

3/8

*dimensions do not include 3/8” wide flange around the liner

”

7/16

6”

”*

3/4 View

-1/2

adjustable de

1/8

”

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12-

5/16

”

-1/2 pth

”

5/8

Installation – Speciﬁ cations

”

1/2

17-

3/8”

”

5/16

10-

C/L

Top View

26-

9/16

”

10-

5/8

”

C/L

Back View

”

1/16

”

3/8

”

1/4

10-

ELECTRICAL WARNING

All Electrical work must be performed by qualiﬁ ed electrician or person with similar technical know how and background.

For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.

Follow national electrical codes or prevailing local codes and ordinances.

Electrical Supply:

This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer Electrical Diagram labeled on product.

Cable Lock:

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary.

Cable Lock

Installation – Electrical

CAUTION: At least two installers are required due to the weight and size of the hood.

If possible, power up and test all functions prior to installation.

1. Remove bafﬂ e ﬁ lter, all packing materials and

protective ﬁ lm prior to installation. Use caution during installation to prevent scratches or damage to the stainless steel.

2. Prepare custom hood enclosure by following the

dimensions in FIG. 1.

3. Install liner into custom hood. FIG. 2, Page 11.

WARNING: Make sure the surface you are securing the liner to is capable of holding the weight of AK90. Failure to do so may cause personal injury or damage to cooking surface or counter. Wood blocking may need to be added to cabinet base if additional support is needed.

4. Secure front panel to custom hood. FIG. 3, Page 11

5. Finalize electrical and duct work. Seal duct work

with certiﬁ ed aluminum duct tape.

Note: If access to the top of the liner is not available

after installation, duct work and electrical connection may need to be installed prior to installing the liner.

Recommended Side Panel Thickness:

1/16

”

Plywood Base

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3/4''

cut-out

6. Power on the liner, check for leaks around duct tape

and test for proper operation.

7. Re-install bafﬂ e ﬁ lter.

Custom Hood Exterior WidthModel

AK9028AS

AK9034AS

Installation – Custom Hood Preparation & Installation

Model

AK9028AS

AK9034AS

*Dimension does not include 3/8” wide flange around liner. **Assumes backboard thickness of 3/8”

30 inches 36 inches

Cut-Out Width (C)

26-5/8”

Inside Width* (A)

28 1/2” 34

1/2”

Cut-Out Depth (D)

1/2”

10-

FIG. 1

Without Backboard With Backboard**

3/8” Wide Flange

FIG. 1

Inside Depth* (B)

17 1/2” - 20 1/2” 17 1/8” - 20 1/8”

Rear Base

(E)

Depth

1-3/8”1”

FIG. 2

flange

liner flange

1. Lift liner into opening and secure to bottom of custom hood using (5) #8 x 1/2” stainless steel screws. FIG. 2.

FIG. 3

2. Remove ﬁ lm from double-sided tape on the sides of front panel. FIG. 3-1

3. Lift front panel up and slide into the nose of the custom hood base. The tape will temporarily hold it in place and help keep the bottom ﬂ ange of the front panel ﬂ ush with the liner bottom ﬂ ange. FIG. 3-2

4. Secure front panel to interior front of custom hood by using (3) #8 x 1/2” screws.

FIG. 3-3

5. Return to Page 10, Step 5 to complete installation.

Installation – Mounting the Liner

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Blower On/Off Speed Selection

0 I II III

BLOWER ON/OFF/SPEED SELECTION

0 is off, I is low speed, II is medium speed and III is high speed.

LIGHTS BRIGHT/DIM/OFF

0 is off, I is dim, and II is bright.

Lights Bright/Dim/Off

0 I II

Features & Controls – Slide Controls

+ 30 hidden pages