Zephyr AK8300ASX, AK8200AS User Manual

Tornado II

AK8200AS

Tornado III

AK8300ASX

www.zephyronline.com

Model number:

Serial Number:

Date of Purchase:

Sales Dealer:

Use, Care, and Installation Guide

JUL11.0601 © 2010 Zephyr Corporation

READ AND SAVE THESE INSTRUCTIONS

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SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet

....................................... 5

Mounting Height & Clearance
Ducting Options
Specifi cations
Electrical
Installing the Power Pack

........................................................... 7

............................................................... 8

......................................................................... 9

........................................ 10

Single and Dual Internal Blowers
Remote Blower Preparation

................................... 12

FEATURES & CONTROLS

Touch Controls
RF Remote Control

............................................................. 13-14

.................................................... 15

MAINTENANCE

Cleaning and Installing Filters
Lights

................................................................................ 17

TROUBLESHOOTING

................................................................ 18

LIST OF PARTS AND ACCESSORIES

................................ 6

......................... 11

Table of Contents

............................... 16

.............................. 19

1

READ AND SAVE THESE INSTRUCTIONS

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WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings.
b. Always turn hood ON when cooking at high heat or when fl aming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or fi lter.
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.

Important Safety Notice

e. Keep fan, fi lters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.

h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

a. SMOTHER FLAMES with a close-fi tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.

If the fl ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

2. The fi re is small and contained in the area where it started.

3. The fi re department is being called.

4. You can fi ght the fi re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Installation work and electrical wiring must be done by qualifi ed person(s) in accordance with all applicable codes and standards.

Including fi re-rated construction.
b. Suffi cient air is needed for power combustion and exhausting of gases through the fl ue (chimney) of fuel burning equipment to prevent

back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and

the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. NEVER place a switch where it can be reached from a tub or shower.
f. Make sure the power is off before installing, wiring or maintenancing.

2

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
NOT FOR USE OVER AN OUTDOOR GRILL

CAUTION

To reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,
attics, crawl spaces or garages.

OPERATION

Always leave safety grilles and fi lters in place. Without these components, operating blowers could catch onto hair, fi ngers
and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to

negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.
It is the customer’s responsibility:

- To contact a qualifi ed electrical installer.

- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualifi ed electrician determine that the
ground path is adequate.

Do not ground to a gas pipe.

Check with a qualifi ed electrician if you are not sure the range hood is properly grounded.

Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to

Electrical Diagram on product.

AK8200AS - 710W, 5.95 Amps
AK8300ASX (CBI-290B / CBI-600B) - 217W, 1.85 Amps / 460W, 3.85 Amps

AK8300ASX (PBI-1100A / PBN-1000A/CBE-1000) - 780W, 6.55 Amps / 840W, 7.3 Amps

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase
and install appropriate connector if necessary.

FEDERAL COMMUNICATION COMMISSION INTERFACE STATEMENT

Important Safety Notice

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there
is no guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the equipment off

and on, the user is encouraged to try to correct the interference by one of the following measures:

. Reorient or relocate the receiving antenna.

. Increase the separation between the equipment and receiver.

. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

. Consult the dealer or an experienced radio/TV technician for help

3

MODELS: AK8200AS AND AK8300ASX

PARTS SUPPLIED

AK8200AS AK8300ASX

1 - Power Pack 1 - Power Pack
2 - Baffl e fi lters 3 - Baffl e fi lters
2 - Halogen light bulbs (pre-installed) 4 - Halogen light bulbs (pre-installed)
1 - Dual internal blower (pre-installed) 1 - 8” round adapter
1 - 8” round adapter 1 - Remote blower wiring harness
1 - RF remote control (with battery) 1 - RF remote control (with battery)
1 - Hardware package 1 - Hardware package

List of Materials

NO BLOWER

HARDWARE PACKAGE CONTENTS

Suction Cup (1)

M4 x 1” (4)

www.zephyronline.com

M4 x 8 (4)

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Cable connector (if required by local codes)

- Single internal blower kit (CBI-290B, CBI-600B) - AK8300ASX only

- Dual internal blower kit (PBI-1100A) - AK8300ASX only

- External blower kit (CBE-1000) - AK8300ASX only

- In-Line blower kit (PBN-1000A) - AK8300ASX only

- Optional stainless steel hood liner (AK08xxAS)

Wire Caps (3)

4

Duct pieces

3-1/ 4” x 10”
Rect.,
straight

Equivalent number
length x used =

1 Ft. x ( ) =

To t a l

Ft.

Duct pieces

6” Round
wall cap
with damper

Equivalent number
length x used =

30 Ft. x ( ) =

To t a l

Ft.

6” Round,
straight

7”-10” Round,

straight

3-1/ 4” x 10”

0

Rect.90
elbow

3-1/ 4” x 10”

0

Rect.45
elbow

3-1/ 4” x 10”

0

Rect.90
flat elbow

3-1/ 4” x 10”
Rect.
wall cap
with damper

3-1/ 4” x 10”
Rect.to
6” round
transition

3-1/ 4” x 10”
Rect.to
6” round
transition

0

90

elbow

6” Round,

0

90

elbow

1 Ft. x ( ) =

1 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

24 Ft. x ( ) =

30 Ft. x ( ) =

5 Ft. x ( ) =

20 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

6” Round,
roof cap

6” round to
3-1/ 4” x 10”
rect.
transition

6” round to
3-1/ 4” x 10”
rect.
transition

0

90

elbow

7” - 10”

Round,

0

90

elbow

7” - 10”

Round,

0

elbow

45

7” - 10”

Round

wall cap
with damper

7” - 10”
Round,
roof cap

7” round to
3 1/ 4” x 10”
rect.
transition

7” round to
3-1/ 4” x 10”
rect.
transition

0

90

elbow

30 Ft. x ( ) =

1 Ft. x ( ) =

16 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

30 Ft. x ( ) =

30 Ft. x ( ) =

8 Ft. x ( ) =

23 Ft. x ( ) =

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Ft.

Installation – Ducting Calculation Sheet

Ft.

6” Round,

0

45

elbow

9 Ft. x ( ) =

Subtotal column1 =

Ft.

Ft.

Maximum Duct Length: For satisfactory air movement, the
total duct length should not exceed 100 equivalent feet.

Subtotal column2 =

Subtotal column1 =

Total ductwork =

Ft.

Ft.

Ft.

5