Zephyr AK8100AS User Manual

Twister
Tornado I
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Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
Use, Care, and Installation Guide
JAN08.0201 © 2008 Zephyr Corporation
READ AND SAVE THESE INSTRUCTIONS
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SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS ....................................................... 4
INSTALLATION
Ducting Calculation Sheet
....................................... 5
Mounting Height & Clearance Ducting Options Specifi cations Electrical Installing the Power Pack
........................................................... 7
............................................................... 8
......................................................................... 9
........................................ 10
FEATURES & CONTROLS
Slide Controls
............................................................... 11
MAINTENANCE
Cleaning and Installing Filters AK8000AS Recirculating Kit Lights
................................................................................ 14
TROUBLESHOOTING
................................................................ 15
................................... 13
LIST OF PARTS AND ACCESSORIES
................................ 6
Table of Contents
............................... 12
.............................. 16
1
READ AND SAVE THESE INSTRUCTIONS
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer. b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings. b. Always turn hood ON when cooking at high heat or when fl aming food c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or fi lter.
Important Safety Notice
d. Use proper pan size. Always use cookware appropriate for the size of the surface element. e. Keep fan, fi lters and grease laden surfaces clean. f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking. h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-fi tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.
If the fl ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fi re is small and contained in the area where it started.
3. The fi re department is being called.
4. You can fi ght the fi re with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualifi ed person(s) in accordance with all applicable codes and standards.
Including fi re-rated construction. b. Suffi cient air is needed for power combustion and exhausting of gases through the fl ue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI
(Ground Fault Interrupter protected branch circuit). g. NEVER place a switch where it can be reached from a tub or shower. h. Make sure the power is off before installing, wiring or maintenancing.
2
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.
OPERATION
Always leave safety grilles and fi lters in place. Without these components, operating blowers could catch onto hair, fi ngers and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
- To contact a qualifi ed electrical installer.
- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualifi ed electrician determine that the ground path is adequate.
Do not ground to a gas pipe.
Check with a qualifi ed electrician if you are not sure the range hood is properly grounded.
Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.
AK8000AS (290 cfm) - 150W, 1.25 Amps
AK8100AS (600 cfm) - 390W, 3.25 Amps
Important Safety Notice
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.
3
MODELS: AK8000AS AND AK8100AS
PARTS SUPPLIED
AK8000AS and AK8100AS
1 - Power Pack 1 - Metal mesh fi lter (AK8000AS), 1 - Decorative mesh fi lter (AK8100AS) 2 - Halogen light bulbs (pre-installed) 1 - Single internal blower (pre-installed) 1 - Hardware package
List of Materials
HARDWARE PACKAGE CONTENTS
Suction Cup (1)
M4 x 1-1/2” (4)
M4 x 1” (4)
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Wire Caps (3)
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Optional stainless steel liner (AK08xxAS)
- Optional Recirculating Kit for AK8000AS (ZRC-0100)
4
Duct pieces
3-1/ 4” x 10” Rect., straight
Equivalent number length x used =
1 Ft. x ( ) =
To t a l
Ft.
Duct pieces
6” Round wall cap with damper
Equivalent number length x used =
30 Ft. x ( ) =
To t a l
Ft.
6” Round, straight
7”-10” Round,
straight
3-1/ 4” x 10”
0
Rect.90 elbow
3-1/ 4” x 10”
0
Rect.45 elbow
3-1/ 4” x 10”
0
Rect.90 flat elbow
3-1/ 4” x 10” Rect. wall cap with damper
3-1/ 4” x 10” Rect.to 6” round transition
3-1/ 4” x 10” Rect.to 6” round transition
0
90
elbow
6” Round,
0
90
elbow
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
24 Ft. x ( ) =
30 Ft. x ( ) =
5 Ft. x ( ) =
20 Ft. x ( ) =
15 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
6” Round, roof cap
6” round to 3-1/ 4” x 10” rect. transition
6” round to 3-1/ 4” x 10” rect. transition
0
90
elbow
7” - 10”
Round,
0
elbow
90
7” - 10”
Round,
0
elbow
45
7” - 10”
Round
wall cap with damper
7” - 10” Round, roof cap
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3-1/ 4” x 10” rect. transition
0
90
elbow
30 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Installation – Ducting Calculation Sheet
Ft.
6” Round,
0
45
elbow
9 Ft. x ( ) =
Subtotal column1 =
Ft.
Ft.
Maximum Duct Length: For satisfactory air movement, the total duct length should not exceed 100 equivalent feet.
Subtotal column2 =
Subtotal column1 =
Total ductwork =
Ft.
Ft.
Ft.
5
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Minimum mount height between range top to hood bottom should be no less than 26”.
Maximum mount height should be no higher than 36”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fi re hazard; while hoods mounted too high will be hard to reach and will lose its performance and effi ciency.
Min 26" - Max 36"
36"
If available, also refer range manufacturer’s height clearance requirements and recommended hood mounting height above range.
Vertical Ducting:
6” round minimum
Horizontal Ducting:
N/A
DUCTING
A minimum of 6” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air fl ow effi ciency .
Always use rigid type metal ducts only. Flexible ducts could restrict air fl ow by up to 50%.
Installation – Mounting Height & Clearance
Also use calculation (on page 5) to compute total available duct run when using elbows, transitions and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size.
If turns or transitions are required; install as far away from hood duct output and as far apart, between the two as possible.
6
WARNING FIRE HAZARD
r
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside.
Use metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints with certifi ed Silver Tape or Duct Tape.
Some Ducting Options
side wall cap w/ gravity damper
Roof Pitch w/ Flashing & Cap
Soffit or crawl space
side wall cap w/ gravity dampe
Installation – Ducting Options
7
10-5/8”
5-7/8”
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4-1/8”
Installation – Specifi cations
1-1/16”
11-13/16”
26-9/16” 27-9/16”
front
27-9/16”
25-3/4”
10-1/2”
3-3/4”
C/L
top
5-3/8”
11-3/16”
10-5/16”
9-3/8”
8-11/16”
10-5/16”
11-3/16”
15”
18-15/16”
1-5/16”
bottom side
8
1-1/8”
ELECTRICAL
WARNING
All Electrical work must be performed by qualifi ed electrician or person with similar technical know how and background.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
Electrical Supply:
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer Electrical Diagram labeled on product.
Cable Lock:
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary.
Cable Lock
Installation – Electrical
9
!
D
k
CAUTION: At least two installers are required due to the weight and size of the hood.
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26
7/8
C/L
1. Install optional AK08xxAS Stainless Steel Liner. Review manual included with liner for more details.
2. If no liner is used cut out an opening in the bottom of the cabinet by following the dimensions in FIG 1.
3. Lift Power Pack into opening and ensure locking clip has locked into position. (locking clip is located on left side of Power Pack. FIG 2
4. Fasten (2) M4 screws into each long side of Power Pack. If a liner is used the screws will go through the Power Pack mounting holes, then the liner and into the wood base. note: Wood blocking may need to be added to cabinet base if additional support is needed. see FIG 3 and FIG 4
5. Install duct work and seal with duct tape.
7. Install electrical.
8. Remove all packing materials before using Power Pack. Switch power on and check for leaks around duct tape.
Installation – Installing the Power Pack
5/8
10
cabinet bottom cut-out size
wood base
wood base
locking clip
metal or other non combustible material
FIG 1
front view
Ductwork
uctwor
mounting holes
FIG 2
right side view
Ductwork
C/L
controls
9. Install fi lter.
10
woodbase
wood base 2” minimum
2” minimum
secure (2) M4 screws to mounting holes on each long side of Power Pack
FIG 3
Power Pack
Stainless Steel Liner
FIG 4
1
Blower On/Off Speed Selection
2
Lights Bright/Dim/Off
0 I II III
1
BLOWER ON/OFF/SPEED SELECTION
0 is off, I is low speed, II is medium speed and III is high speed.
2
LIGHTS BRIGHT/DIM/OFF
0 is off, I is dim, and II is bright.
0 I II
11
Features & Controls – Slide Controls
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SURFACE MAINTENANCE:
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent, or steel wool/ scoring pads which will scratch and damage surface. Do not use products containing chlorine bleach or orange cleaners. For heavier soil use liquid degreaser.
After cleaning, you may use non-abrasive stainless steel polish/ cleaners, to polish and buff out the stainless luster and grain. Always scrub lightly using a micro fiber or clean cotton cloth and with the grain.
Metal Mesh and Decorative Mesh Filters
The filters are intended to trap residue and grease from cooking. Although the fi lters should never need replacing, they are required to be cleaned every 30 days or more often depending on cooking habits.
Filters may be placed in dishwasher at low heat or soaked in hot soapy water Dry fi lters and re-install before using hood.
Installing Metal Mesh Filter, FIG 5:
1. Place back of fi lter into channel on left side of Power Pack.
2. Push fi lter handle in towards left side of Power Pack.
3. Pivot fi lter up and lock into place.
Hood Model: Part No. Qty. to Order
AK8000AS 50200022 1
Installing Decorative Mesh Filter, FIG 6:
1
FIG 5
2
3
Hood Model: Part No. Qty. to Order
AK8100AS 50200024 1
1. Place back of fi lter into channel on left side of Power Pack.
2. Pull fi lter handle down.
3. Pivot fi lter up and lock into place.
Maintenance – Cleaning and Installing Filters
12
1
FIG 6
3
2
DUCTLESS RECIRCULATING (AK8000AS ONLY):
Ductless recirculating is intended for applications where an exhaust duct work is not possible to be installed. When converted, the power pack functions in air “purifying” mode rather than exhausting the air. Fumes and exhaust from cooking is drawn and fi ltered by a charcoal fi lter. The air is then purifi ed and recirculated back into the kitchen.
We recommend to always exhaust air outside of the home by employing existing or installing new duct work, if possible. The power pack is most effective and effi cient as an exhaust unit. Only when the exhaust option is not possible should you use the power pack in recirculating mode.
When converted to recirculating mode, a charcoal fi lter is required to be installed on top of the standard metal mesh fi lter and a return air vent is needed to direct air back into the kitchen. The standard metal mesh fi lter is intended to capture residue from cooking and the optional charcoal fi lter helps to purify fumes exhausted from cooking in recirculating mode.
Purchase recirculating kit as follows, for AK8000AS ONLY:
Hood Model: Part No. Qty. to Order
AK8000AS ZRC-0100 1
Charcoal fi lters must be replaced approximately every 3 months based off an average usage of 1 hour a day.
Order replacement charcoal fi lters as follows:
Hood Model: Part No. Qty. to Order
AK8000AS Z0F-C022 1
For detailed installation instructions please refer to manual included with recirculating kit.
E
D
Install charcoal filter (plastic side up) into filter bracket. Insert tab cut-out side D of charcoal filter into bracket first. Lock charcoal filter into place by pushing down on side E with locking tabs.
Maintenance – AK8000AS Recirculating Kit
13
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REPLACING LIGHT BULBS
CAUTION: Light bulb becomes extremely hot when turned on.
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.
Make sure all power is turned off and bulbs are not hot.
Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and falls out.
If bulbs are diffi cult to turn due to prolonged use, fi rmly attach a glass suction cup approximately the diameter of the bulb or use a rubber/latex glove and turn counter clockwise.
Replacement bulbs are available at specialty lighting stores. Purchase type MR16 (GU-10) 35W halogen.
For Zephyr part numbers please turn to page 15 of the manual.
Maintenance – Lights
Bottom View
14
TROUBLESHOOTING PROCEDURES FOR TWISTER AND TORNADO 1
Issue Cause What to do
After installation, the unit doesn’t work.
Light works, but motor is not turning.
The unit is vibrating.
The motor is working, but the lights are not.
The hood is not venting out properly.
1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s
2. The power line and the cable locking connector is not connecting properly.
3. The switch board and control board wirings are disconnected.
4. On the switch board, Black/White wire or White wire is disconnected.
5. The switch board or control board is defective. 5. Change the switch board or control board.
1. The blower is defective, possible seized. 1. Change the blower.
2. The thermally protected system detects if the motor is too hot to operate and shuts the motor down.
3. Damaged capacitor. 3. Change the capacitor.
1. The blower is not secure in place. 1. Tighten the blower in place.
2. Damaged blower wheel. 2. Change the blower.
3. The hood is not secured in place. 3. Check the installation of the hood.
1. Defective halogen bulb. 1. Change the halogen bulb.
2. The light bulb is loose. 2. Tighten the light bulb.
1. The hood might be hanging to high from the cook top.
2. The wind from the opened windows or opened doors in the surrounding area are affecting the ventilation of the hood.
3. Blocking in the duct opening or duct work. 3. Remove all the blocking from the duct work or
4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.
5. Using the wrong size of ducting. 5. Change the ducting to at least 6” or higher.
power is ON.
2. Check the power connection with the unit is connected properly.
3. Make sure the wirings between the switch board and control board are connected properly.
4. Make sure the Black/White wire or White wire connects properly.
2. The motor will function properly after the thermally protected system cool down.
1. Adjust the distance between the cook top and the bottom of the hood within 26” to 36” range.
2. Close all the windows and doors to eliminate the outside wind fl ow.
duct opening.
Troubleshooting
Metal fi lter is vibrating.
1. Metal fi lter is loose. 1. Change the metal fi lter.
2. Spring clip is broken. 2. Change the spring clip.
15
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DESCRIPTION PART #
Replacement Parts
Light Bulb MR16 (GU10) 35W (each) Z0B-0023 Metal Mesh Filter (each) 50200022
Decorative Mesh Filter (each) 50200024
Optional Accessories
Liner,30” AK0800AS Liner,36” AK0836AS
Recirculating Kit (AK8000AS ONLY) ZRC-0100
To order parts, visit us online at http://store.zephyronline.com or call us at 1.888.880.8368
List of Parts and Accessories
16
STAPLE YOUR RECEIPT HERE
Proof of the original purchase
date is needed to obtain
Limited Warranty
TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call:
service under warranty
1-888-880-8368
Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein as “you” or “your”) of Zephyr products (the “Products”) that such Products will be free from defects in materials or work­manship as follows:
Ten Year Limited Warranty for Parts: For ten years from the date of your original purchase of the Products, we will provide, free of charge, Products or parts to replace those that failed due to manufacturing defects. We may choose, in our sole discretion, to repair or replace parts before we elect to replace the Products.
One Year Limited Warranty for Labor: For one year from the date of your original purchase of the Products, we will provide, free of charge, the labor cost associated with repairing the Products or parts to replace those that failed due to manufacturing defects. After the first year from the date of your original purchase, you are responsible for all labor costs associated with this warranty.
Warranty Exclusions: This warranty covers only repair or replacement, at our option, of defective Products or parts and does not cover any other costs related to the Products including but not limited to: (a) normal maintenance and service required for the Products and consumable parts such as light bulbs, metal and carbon filters and fuses; (b) any Products or parts which have been subject to freight damage, misuse, negligence, accident, faulty installation or installa­tion contrary to recommended installation instructions, improper maintenance or repair (other than by us); (c) commer­cial use of the Products or use otherwise inconsistent with its intended purpose; (d) natural wear of the finish of the Prod­ucts or wear caused by improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner products; (e) chips, dents or cracks caused by abuse or misuse of the Products; (f) service trips to your home to teach you how to use the Products; or (g) damage to the Products caused by accident, fire, floods or act of God. If you are outside our service area, additional charges may apply for shipping costs for warranty repair at our designated service locations and for the travel cost to have a service technician come to your home to repair, remove or reinstall the Prod­ucts. After the first year from the date of your original purchase, you are also responsible for all labor costs associated with this warranty.
Limitations of Warranty. OUR OBLIGATION TO REPAIR OR REPLACE, AT OUR OPTION, SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. WE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSE­QUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE PRODUCTS. THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRAN­TIES FOR THE PRODUCTS, AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states or provinces do not
allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential dam­ages, so the above limitations or exclusions may not apply to you. To the extent that applicable law prohibits the exclu­sion of implied warranties, the duration of any applicable implied warranty is limited to the same ten-year period described above. Any oral or written description of the Products is for the sole purpose of identifying the Products and shall not be construed as an express warranty. Prior to using, implementing or permitting use of the Products, you shall determine the suitability of the Products for the intended use, and you shall assume all risk and liability whatsoever in connection with such determination. We reserve the right to use functionally equivalent refurbished or reconditioned parts or Products as warranty replacements or as part of warranty service. This warranty is not transferable from the original purchaser and applies in the United States and Canada.
To Obtain Service Under Limited Warranty: To qualify for warranty service, you must: (a) notify us at the address or telephone number stated below within 60 days of the discovery of the defect; (b) give the model number and part identifi­cation number and serial number; and (c) describe the nature of any defect in the Product or part. At the time of the request for warranty service, you must present evidence of your proof of purchase and proof of the original purchase date. If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documenta­tion to obtain service, you will be responsible for all shipping, travel, labor and other costs related to the services.
Zephyr Corporation, Service Department, 395 Mendell Street, San Francisco, CA 94124 1-888-880-8368
APR08.0101
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