Zephyr AK0800AS, AK0836AS, AK0806BS, AK0806AS, AK0842AS Installation
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ZEPHYRONLINE.COM
WARNING:
When building a custom hood for a power pack, always follow all applicable construction codes and standards.
See the illustrations and table below to locate your liner choice and use corresponding custom hood
base dimensions. For the liner installation, only the bottom of the custom hood is needed. Do not
finalize the entire custom hood yet, because an opening is needed for the power pack.
FIG 1
Recommended
thickness:
3/4''
2 1/16''
A
Plywood base thickness: 3/4”
B
AK08xxxS Adjustable Depth Liners
Liner
Model
AK0800AS
AK0836AS
AK0806BS
AK0806AS
AK0842AS
AK0848BS
AK0848AS
AK0854AS
AK0860AS
AK0840AS
AK0846AS
AK0886AS
AK0882AS
AK0888AS
AK0884AS
AK0880AS
AK0886BS
AK0882BS
AK0888BS
AK0884BS
AK0880BS
Power Pack
Model
AK8000AS
and
AK8100AS
AK8200AS
AK8300ASX
AK8400AS
AK8800AG
and
AK8800AS
Custom Hood
Exterior Width
30 inches
36 inches
36 inches
42 inches
48 inches
54 inches
60 inches
30 inches
36 inches
36 inches
42 inches
48 inches
54 inches
60 inches
36 inches
42 inches
48 inches
54 inches
60 inches
*Inside
Width (A)
28 1/2”
34
1/2”
34
1/2”
40
1/2”
1/2”
46
52
1/2”
1/2”
58
28 1/2”
1/2”
34
34 1/2”
40
1/2”
1/2”
46
52 1/2”
58
1/2”
34 1/2”
40
1/2”
1/2”
46
52 1/2”
58
1/2”
*Inside Depth (B)
Without Backboard **With Backboard
17 1/2” - 20 1/2” 17 1/8” - 20 1/8”
17 5/8” - 20 1/8”
20
1/2” - 23 1/2” 20 1/8” - 23 1/8”
17 1/4” - 19 3/4”
17 5/8” - 20 1/8” 17 1/4” - 19 3/4”
1/2” - 23 1/2” 20 1/8” - 23 1/8”
20
17 1/2” - 20 1/2” 17 1/8” - 20 1/8”
20 1/2” - 23 1/2” 20 1/8” - 23 1/8”
26 1/2” - 29 1/2” 26 1/8” - 29 1/8”
Installation -
*Dimension does not include 3/8” wide flange around liner.
**The inside depth shown in the table above assumes a minimum cabinet backboard thickness of 3/8”.
FIG 1:
Consider the shape and size of the power pack to determine the configuration of the custom hood.
For more details, refer to the installation manual of the power pack.
Zephyr Ventilation
Tel: 1.888.880.8368 Fax: 1.888.990.8368 e-mail: productsupport@zephyronline.com
OCT18.001
Zephyr recommends the base of the custom hood to be 3/4” thick plywood. The sides,
front and backboard (if included) of the custom hood to be 3/4” thick, assuming standard
cabinet widths.
2277 Harbor Bay Pkwy, Alameda, CA 94502
1
ZEPHYRONLINE.COM
AK08xxxS Adjustable Depth Liners
CAUTION:
Before installing, remove any protective film from all parts.
The custom hood liner must be installed before the power pack unit. For installation into shallow
5/8
cabinets (17panel section. This must be done because the power pack flange must fit under the liner front
panel section when an overlap occurs.
Refer to power pack instructions for mounting height details.
” to 21-
1/2
“ inside depth) the power pack must be installed before the liner front
1
A
Install 1 small pad (A), included in the
hardware package, to each side of the main
liner plate. (See figures 1 and 2)
3 4
B
2
C
A
B
Temporarily install the main liner plate (B) to
the external base of the custom hood (C).
When inserting the main liner plate, push
slightly on the pads (A) to prevent damage.
Main liner plate should be positioned as far
back as possible.
A
ower Pack Liner
Installation -
Using a pen, mark the outline of the future
opening for the power pack. Remove the
main liner plate (B) from the custom hood.
5
Reinstall the main liner plate to the base of
the custom hood and secure it with (5) 3/4”
screws for 30”/36”/42” custom hood exterior
width and (6) for 48”/54”/60” custom hood
exterior width.
Note: When installing the power pack it will need to be secured to a wood surface and not only to
the liner. See power pack installation manuals for more detailed mounting instructions.
Cut out an opening in the bottom of the
custom hood.
6
D
Slide the front panel section (D) into the nose
of the custom hood base. Take care not to
scratch the main liner plate when installing
the front panel section of the liner. Assemble
it to the cabinet using (3) 1/2” screws for 30”/
36”/42” custom hood exterior width and (4) for
48”/54”/60” custom hood exterior width.
2
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