SPRAYERS
SURE SHOT
®
SPRAYERS
INSTRUCTIONS
SURE SHOT
®
SPRAYERS
INSTRUCTIONS
Refillable, reusable. Extra versatile.
Pressurized by free air
DIRECTIONS FOR OPERATING MODEL “M” SPRAYERS
NOTE: ALWAYS CHECK WITH YOUR CHEMICAL
SUPPLIER IF YOU ARE NOT SURE OF COMPATIBILITY.
READ CAUTION LABEL ON SPRAYER BEFORE FILLING.
MODEL M
24 OZ.
SURE SHOT
®
SPRAYERS
INSTRUCTIONS
Refillable, reusable. Extra versatile.
Pressurized by free air
DIRECTIONS FOR OPERATING MODEL “M” SPRAYERS
1) ALWAYS DEPRESSURIZE SPRAYER BEFORE
REMOVING ANY PARTS. The pressure may be let
out of the sprayer one of the two following ways:
NOTE: ALWAYS CHECK WITH YOUR CHEMICAL
SUPPLIER IF YOU ARE NOT SURE OF COMPATIBILITY.
READ CAUTION LABEL ON SPRAYER BEFORE FILLING.
NEVER USE ACIDS IN ANY
SURE SHOT SPRAYER.
3) Take the complete top assembly and screw it
clockwise into top of the canister. Firmly hand
tighten only.
4) Charge sprayer with compressed air by holding
standard air chuck on valve stem of the air filler.
Hold the air chuck on the air filler until you hear the
line pressure equalize with the sprayer. Working
pressure is 80-150 psi. At least 80 psi is needed to
MODEL M
24 OZ.
DURA SHOT S
24 oz.
DURA SHOT™ S SPRAYERS
Refillable, reusable. Extra versatile.
Pressurized by free air
DIRECTIONS FOR OPERATING
™
DURA SHOT
S SPRAYERS
1) ALWAYS DEPRESSURIZE SPRAYER BEFORE
REMOVING ANY PARTS. The pressure may be let
out of the sprayer one of the two following ways:
a) Always use the entire product in sprayer before
you rell as this will make sure you will have 24
oz. on your next ll.
a) Tip the sprayer upside down and depress the
b)
trigger until no pressure is left. If some liquid
is left in the sprayer when you attempt this
2) Connect the sprayer to the quick connect on the
procedure make sure you aim the nozzle at a
place where a little bit of liquid can be expelled.
c)
b) Remove #122 black cap from air filler and use
small probe to depress #121 valve core until
all the pressure escapes. NOTE: Make sure
the sprayer is upright and the air filler stem is
pointing away from you when depressing the
valve core.
machine (Pictured below). Push the joystick to the
RIGHT (liquid side) of the machine until the yellow
cap on the rod moves all the way to the right
(approx. 15 seconds) and stops.
NOTE: ALWAYS CHECK WITH YOUR CHEMICAL
SUPPLIER IF YOU ARE NOT SURE OF COMPATIBILITY.
READ CAUTION LABEL ON SPRAYER BEFORE FILLING.
3) Release the control lever; make sure it returns to
center for several seconds, then push lever to the
LEFT for air, and hold for approx. 15 seconds. This
will ll the sprayer with up to 125 P.S.I. of air and
siphon the chemical back into the pump so you are
ready for the next ll. (If you do not hold the lever to
the left long enough the rod will retract slightly
indicating a short ll. Push the lever back to the left
for an additional 5 seconds and release.)
4) Disconnect the quick connect from top of sprayer by
pulling the outside collar of the quick connect until it
releases. You are ready to spray.
The DURA SHOT sprayer is now ready to use.
NEVER USE ACIDS IN ANY
DURA SHOT™ S SPRAYER.
SURE SHOT SPRAYER.
CAUTION: Never point the nozzle of sprayer toward yourself
or another person. Always point the nozzle of
the sprayer away from yourself and toward your
intended target before depressing the trigger.
ALWAYS DEPRESSURIZE THE SPRAYER BEFORE
REMOVING ANY PARTS.
SPRAYER NOT RECOMMENDED FOR USE WITH PAINTS.
MAXIMUM PRESSURE 200 PSI.
™
DURASHOT S
T28601T07601
(Includes stem and spring)
RST0010 REPAIR KIT INCLUDES
T38301
T29701
T29701
M240
RST0009
M243
M245
P114 P115 P116 T38301
B11W
RST0012
P121
P122
M242
PKG. OF 6 SCREWS
1/3
Air
2/3
2/3
Liquid
Liquid
PART # DESCRIPTION
NOZZLES
RST0010
KIT
Includes
B11W Teflon®Washer
RST0009 O’Ring
RST0012 Air Filler Assembly
(Incl. B11W, P121, P122)
M240 Acetal Plastic Handle
M242 Handle Screws (Pkg. of 6)
M243 Brass Siphon Tube
M245 24 oz. Capacity Anodized Canister
(Black or silver)
T28601 Inner Adapter Washer
T29701 Stem and Spring
P114 Stuffing Box Packing
P115 Stuffing Box Nut
P116 Cotter Pin
T38301 Valve Trigger
T41101 Chemical Resistant Valve Core
T34501 Black Cap
P307 Valve Seat Adapter - Male
P307-C Valve Seat Adapter - Female
1/8” NPT
P307PT Valve Seat Adapter - Male
1/8” NPT
T35601 Outer Adapter Washer
T38301 Trigger
P116 Cotter Pin
P115 Stuffing Box Nut
P114 Stuffing Box Packing
T29701 Valve
PART # DESCRIPTION
P223A Spray Jet Spiral (For P305)
T25801 Regular Spray Nozzle
(Incl. P303, P309)
Remove P303 With Needle Nose
Pliers To Produce Pin Stream
P302-B Coarse Spray Nozzle
(Incl. P303, P309)
P302-C Extra Fine Spray Nozzle
(Incl. P303, P309)
T26801 Spray Jet Spiral
(Fits P302, P302-B, P302-C)
P305 Fine Spray Nozzle
(Incl. P223A, P108)
P501 Flat Spray Nozzle
(Incl. P307-C, P108)
P550 Flat Spray Nozzle
(Incl. P307-C, P108)
P567 Coarse Flat Spray Nozzle
(Incl. P307-C, P108)
T07601 Adjustable Nozzle With Adapter
(Incl. P108)
P707 Extra, Extra Fine Spray Nozzle
(Incl. P108)
EXTENSIONS
304 Nozzle Extension Washer
(for 325 & 335)
T40401 3” Extension with Sprayhead
T33601 6” Nozzle Extension - Rigid Brass
(for 302/302B/302C/501)
330 12” Nozzle Extension -
Long Flexible Teflon
®
Tube
(for 301/302/302B/302C/501)
ACCESSORIES
W20701
Filling/Measuring Device
32 ounce Capacity: Graduations
at 8, 16, 24, and 32 oz. Includes
Brass Mesh Screening
331 12” Nozzle Extension -
Long Flexible Teflon®Tube
(for 305/550/567/602/707)
338 6” Nozzle Extension - Rigid Brass
(for 305/550/567/602/707)
T23301 12” Nozzle Extension - Flexible Brass
(for 302/302B/302C/501)
W40601 12” Nozzle Extension - Flexible Brass
(for 305/550/567/602/707)
337 12” Plastic Pin Stream Extension
344 3” Long Hypodermic Tube Extension
345 3” Extension with Pin Stream Head
(3)
REPAIR PROCEDURES
The following is the correct order and way to
remove and replace all the parts on your Model “M”
Sprayer.
a) ALWAYS DEPRESSURIZE SPRAYER BEFORE
REMOVING ANY PARTS.
(See page 1)
b) Remove t he complet e top assemb ly from the
canister once all the air has been let out of the
sprayer. Do this by grasping the body in one hand
and the can ister in the other and unscrewing
counterclockwise completely.
c) Take a pliers and remove the P116 cotter pin from
the T38301 trigger and remove the trigger.
m) Snug 3/8” hex P115 stuffing box nut. Do not over-
tighten.
n) Replace T38301 trigger. Line up the holes in the
trigger with hole in the back of the P110 valve. Insert
P116 cotter pin and using a pliers bend over the
ends.
o) Press down on the P117 trigger and apply a drop or
two of lubricant to the valve stem of the P110 at the
rear of the P115 stuffing box nut. Tilt the sprayer so
that the lubricant runs into and around the P115.
p) Pressurize sprayer and check for leaks.
CLEANING TH T29701 VALVE
d) Remove the T07601 nozzle using a 5/8” wrench.
e) Remove the P115 nut using a 3/8” wrench.
f) Remove the T29701 valve. Note that the P111 spring
is assembled to the valve.
g) You will most likely damage the P114 when you
remove it. Be careful not to damage the inside
threads when removing the P114. The P114 stuffing
box packing may be removed by taking a small thin
flat blade screwdriver and working the P114 loose.
h) Remove the RST0009 O’Ring from the body.
i) Remove the 7/16” hex M11 air filler assembly from
the side of the body. The B11W washer must also
be removed and replaced. You have now removed
all the parts from the sprayer.
j) To reassemble using your KM10 complete repair kit,
start by taking a P114 and placing it into the position
you just removed it from. Take the P115 and just
hand start the thread.
1) ALWAYS DEPRESSURIZE SPRAYER BEFORE
REMOVING ANY PARTS.
(See page 1)
2) Remove t he complete top assembly from the
canister once all the air has been let out of the
sprayer. Do this by grasping the body in one hand
and the canist er in the othe r and unscrewing
counterclockwise completely.
3) Remove T07601 nozzle by using 5/8” wrench on the
hex portion of the P602 body. Clean nozzle.
4) The face of the T29701 valve is now visible. The face
should be clean and clear of all par ticles. You
should see a circular depression caused by the back
of the nozzle. This depression should be clean and
clear of all debris. You can do this with a small
brush.
5) Return T07601 nozzle and P108 washer to the
opening and tighten.
6) Depress the T38301 trigger several times to reset the
seal between the face of the T29701 valve and the
back of the nozzle.
k) Take the P111 valve spring and assemble it to the
T29701 valve and place whole assembly into sprayer.
l) Take a T28601 washer and assemble to the back of
the T07601 nozzle. Take the assembly and push the
face of the P110 back into the sprayer until you can
hand start the thread. Tighten the 5/8” hex until
washer is seated.
7) Take the top assembly and screw it clockwise into
the top of the canister. Firmly hand tighten only.
8) Pressurize and check for leaks. If valve does not seal
correctly, replace the T29701 valve.
(4)
TROUBLE SHOOTING
TROUBLE SHOOTING
SPRAYER WILL NOT SPRAY AT ALL
A) Sprayer is completely full of liquid. Only fill sprayer
2/3 full (24 ounces).
B) No air pressure. Pressurize.
C) Nozzle is clogged. Clean or replace nozzle.
PIN STREAM ONLY
A) Liquid too thick. Thin until sprayable. Consult your
liquid supplier for correct thinning procedures.
Too little air pressure. Minimum of 80 psi.
B)
AIR FILLER ASSEMBLY WON’T ACCEPT AIR
A) Air filler assembly has been damaged. Replace.
LEAKS FROM NOZZLE
A) Dirty or worn face on T29701 valve. (See Cleaning the
T29701 valve on previous page)
B) P115 stuffing box nut is too tight. (See stuck or
dragging trigger action on this page)
LEAKS BETWEEN BODY AND CANISTER
A) O’Ring is dirty. Clean and wet.
B) O’Ring is damaged or worn. Replace.
LEAKS FROM P115 STUFFING BOX NUT
A) P115 stuffing box nut is loose. Tighten P115 1/16th
of a turn and apply a drop or two of lubricant to
the T29701 valve stem at the rear of the P115. Tilt
the sprayer so that the lubr icant runs into and
around the P115. Depress trigger a few times to
work in the oil.
STUCK OR DRAGGING TRIGGER ACTION
A) P115 stuffing box nut is too tight. Loosen P115 nut
1/16th of a turn and apply a drop or two of lubricant
to the T29701 valve stem at the rear of the P115. Tilt
the s prayer so that th e lubricant runs into and
around the P115. Depress trigger to work in oil.
Retighten slightly for proper action.
(5)
WARNING * WARNING * WARNING
Sprayer Units returned to the factory containing ANY LIQUIDS will be returned to sender at their expense.
WARRANTY
DURASHOT
™
SPRAYERS, Parts and Accessories are guaranteed against defective materials and workmanship
under normal conditions of use and service for a period of ninety days from date of sale to the consumer or nine
months from date of shipment from the factory, whichever transpires first. The obligation of the Company (Zep Sales
& Service) shall be limited to repairing or replacing any sprayer, part or accessory which is found by the
Company to be defective, provided that a written claim covering such defect is submitted within the warranty period.
The Company shall in no event be liable for consequential damages arising out of a defect or failure in any sprayer,
part or accessory, or for any loss arising from the use or resale of any such materials, the Company’s liability being
limited to repair or replacement of defective components as aforesaid. This warranty shall not apply to defects resulting
from accident, alterations, abuse or misuse, including the use of solutions containing ammonia in any DURASHOT
Sprayer. Although it shall be the policy of the Company to be liberal in making adjustments, the settlement of claims
regarding product defects will be governed by the provisions of this warranty. No other warranty, expressed or
implied, is made by Zep Sales & Service with respect to any sales or products referred to herein.
Suspect defective sprayers should be returned to the factory for examination. All sprayers returned to the
factory for examination and/or repair must be sent to the addre
ss shown below with transportation
charges prepaid. If the defects are covered by the above warranty, the least expensive inbound and
outbound transportation charges in connection with repairing or replacing such defects will be borne
by the factory. All returned repairable sprayers not covered by the warranty will be reconditioned in
accordance with the following schedule of reconditioning charges.
™
DURASHOT™
Zep Sales & Service, a unit of Zep Inc.
Call 1-877 I BUY ZEP (1-877-428-9937)
www.zep.com
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