Zenoah BCZ4000DW Owner's Manual
GB-1
G
B
BCZ4000DL / BCZ4000DW / BCZ4200CL
BCZ4000DL
BCZ4000DW
BCZ4200CL
G
B
OWNER’S MANUAL
BRUSHCUTTERS
848JG093A0 (611)
GB-2
BCZ4000DL / BCZ4000DW / BCZ4200CL
EXPLANATION OF SYMBOLS AND SAFETY WARNINGS
APPROVAL NUMBER OF CE EXHAUST EMISSION REGULATION
DIRECTIVE 97/68/EC AMENDED 2002/88/EC
e13*97/68SH2G3*2002/88*0272*01
SOUND LEVEL VIBRATION LEVEL
ISO 10884
LwA(guaranteed)
ISO 22867
A(8)
MODEL
L
pAav
ISO 22868
a
hv,eq
BCZ4000DL Blade 40.1 cm
3
102 dB(A) 118 dB(A) 7.6 m/s
2
5.0 m/s
2
BCZ4000DL Line head 40.1 cm
3
103 dB(A) 118 dB(A) 8.2 m/s
2
5.4 m/s
2
BCZ4000DW Blade 40.1 cm
3
101 dB(A) 118 dB(A) 4.9 m/s
2
3.2 m/s
2
BCZ4000DW Line head 40.1 cm
3
102 dB(A) 118 dB(A) 4.3 m/s
2
2.9 m/s
2
BCZ4200CL Blade 40.1 cm
3
101 dB(A) 118 dB(A) 3.2 m/s
2
2.1 m/s
2
BCZ4200CL Line head 40.1 cm
3
102 dB(A) 118 dB(A) 3.2 m/s
2
2.1 m/s
2
WARNING!!!
RISK OF DAMAGING HEARING
Wear head, eye and ear protection.
EC DECLARATION OF COMFORMITY
We, KOMATSU ZENOAH CO.,
1-9, Minamidai, Kawagoe, Saitama, Japan
declare in sole responsibility that the following products referred to in this
declaration conform with
DIRECTIVE 89/336/EEC, 98/37/EC, 2000/14/EC, 2002/88/EC, 2002/44/EC
EN ISO 11806 : 1997
The products referred to are:
DESIGNATION : BRUSHCUTTERS
MODELS : BCZ4000DL
BCZ4000DW
BCZ4200CL
SERIAL NUMBERS : 60800101 and up
Thecompany named above will keep on file the following technical documentation for any inspection purpose.
• Operation instructions
• Plans and Drawings
• Description of measures designed to ensure conformity
• Other technical documentation :Specification sheet
Inspection standard
Saitama, Japan 1st August 2006
Masahiko GOUDA
General Manager, Quality Assurance Department
GB-3
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BCZ4000DL / BCZ4000DW / BCZ4200CL
1. Parts location
(1) Primer
(2) Air cleaner cover
(3) Choke lever
(4) Fuel tank
(5) Starter knob
(6) Blade
(7) Angle transmission
(8) Cutting attachment guard
(9) Loop handle
(10) Shaft tube
(11) Suspension point
(12) Throttle trigger
(13) Stop switch
(14) Throttle cable
(15) Handle
(16) Line head
SAFETY FIRST
Instructions contained in warnings within this manual marked
with a symbol concern critical points which must be taken
into consideration to prevent possible serious bodily injury, and
for this reason you are requested to read all such instructions
carefully and follow them without fail.
WARNINGS IN THE MANUAL
WARNING
This mark indicates instructions, which must be followed in order to prevent accidents, which could lead to serious bodily injury or death.
IMPORTANT
This mark indicates instructions, which must be followed, or it
leads to mechanical failure, breakdown, or damage.
NOTE
This mark indicates hints or directions useful in the use of the
product.
Contents
1. Parts location .................................................. 3
2. Specifications ................................................. 4
3. Warning labels on the machine ...................... 4
4. Symbols on the machine ................................ 4
5. For safe operation........................................... 5
6. Set up ............................................................. 8
7. Fuel ................................................................. 9
8. Operation ...................................................... 10
9. Maintenance ................................................. 13
10. Storage ......................................................... 15
11. Disposal ........................................................ 15
12. Troubleshooting guide .................................. 16
2
4
1
14
12
15
9
13
11
11
10
16
8
8
8
7
11
5
2
4
3
2
4
14
12
13
10
7
6
15
12
13
10
7
6
5
3
5
3
1
1
DL TYPE
with line head
DW TYPE
with blade
CL TYPE
with blade
GB-4
BCZ4000DL / BCZ4000DW / BCZ4200CL
Model BCZ4000DL BCZ4000DW BCZ4200CL
Overall size (LxWxH) mm 1890 x 392 x 291 1890 x 660 x 496 1900 x 660 x 520
Dry weight kg 6.9 7.3 8.5
Engine Model Zenoah GZ40N
Displacement cm
3
40.1
Fuel Mixture (Gasoline 50 : Oil 1)(when using ZENOAH genuine oil)
Carburetor Diaphragm type
Ignition system Flywheel magneto (C.D.I.)
Spark plug NGK CMR7H
Fuel tank capacity L 0.75
Starter Recoil starter
Clutch Centrifugal type
Reduction ratio 1.4
Cutting head rotating direction Counter-clockwise (Operator view)
Specifications are subject to change without notice.
2. Specification
3. Warning labels on the machine
4. Symbols on the
machine
For safe operation and maintenance, symbols are
carved in relief on the machine. According to these
indications, please be careful not to make a mistake.
Never modify your machine.
We won’t warrant the machine, if you use the
remodeled brushcutter or if you don’t observe
the proper usage written in the manual.
If warning label peels off or becomes soiled and
impossible to read, you should contact the
dealer from which you purchased the product
to order new labels and affix them in the required
location(s).
The port to refuel the “MIX GASOLINE”
Position: FUEL TANK CAP
The direction to close the choke
Position: ENGINE COVER
The direction to open the choke
Position: ENGINE COVER
15
m
(50ft)
(1) (2) (3) (4) (5) (6) (7)
(1) Read owner’s manual before operating this machine.
(2) Wear head, eye and ear protection.
(3) Wear foot protection.
(4) Wear gloves.
(5) Beware of thrown objects.
(6) Warning / Attention
(7) Keep all children, bystanders and helpers 15 meters away from the machine.
GB-5
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BCZ4000DL / BCZ4000DW / BCZ4200CL
1. Read this manual carefully until
you completely understand and
follow all safety and operating
instructions.
2. Keep this manual handy so that
you may refer to it later whenever any questions arise. Also
note, if you have any questions
which cannot be answered
herein, contact the dealer from
whom you purchased the product.
3. Always be sure to include this
manual when selling, lending, or
otherwise transferring the ownership of this product.
4. Never allow children or anyone
unable to fully understand the
directions given in the manual
to use the machine.
WORKING CONDITION
1. When using the product, you
should wear proper clothing and
protective equipment.
(1) Helmet
(2) Ear protectors
(3) Protection goggles or face
protector
(4) Thick work gloves
(5) Non-slip-sole work boots
2. And you should carry with you.
(1) Attached tools
(2) Properly reserved fuel
(3) Spare blade
(4) Things to notify your working
area (rope, warning signs)
(5) Whistle (for collaboration or
emergency)
(6) Hatchet or saw (for removal of
obstacles)
3. Do not wear loose clothing, jewelry, short trousers, sandals, or go
barefoot. Do not wear anything
which might be caught by a moving part of the unit. Secure hair
so it is above shoulder length.
WORKING CIRCUMSTANCE
1. Never start the engine inside a
closed room or building. Exhaust
gases contain dangerous carbon
monoxide.
2. Never use the product,
a. when the ground is slippery
or when you can’t maintain a
steady posture.
b. At night, at times of heavy fog,
or at any other times when
your field of vision might be
limited and it would be difficult to gain a clear view of the
working area.
c. During rain storms, during
lightning storms, at times of
strong or gale-force winds, or
at any other times when
weather conditions might
make it unsafe to use the
product.
WORKING PLAN
1. You should never use the product when under the influence of
alcohol, when suffering from exhaustion or lack of sleep, when
suffering from drowsiness as a result of having taken cold medicine
or at any other time when a possibility exists that your judgment
might be impaired or that you
might not be able to operate the
product properly and in a safe
manner.
2. When planning your work schedule, allow plenty of time to rest.
Limit the amount of time over
which the product is to be used
continuously to somewhere
around 30 ~ 40 minutes per session, and take 10 ~ 20 minutes of
rest between work sessions. Also
try to keep the total amount of
work performed in a single day
under 2 hours or less.
WARNING
1. If you don’t obser ve the working
time, or working manner (See
“USING THE PRODUCT”), Repetitive Stress Injury (RSI) could
occur.
If you feel discomf ort, redness and
swelling of your fingers or any
other part of your body , see a doctor before getting worse.
2. To avoid noise complaints, in general, operate product between
8 a.m. and 5 p.m. on weekdays
and 9 a.m. to 5 p .m. on week ends.
IMPORTANT
Check and follow the local regulations as to sound level and
hours of operations for the product.
5. For safe operation
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