Zenoah BCZ3200DL User Manual

848JCG93B0 (512)

BRUSHCUTTERS

December 2005

APPLICABLE SERIAL NUMBERS:

51200000 and up

NOTE :

1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement.

2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any
parts other than those specified by the company.

3. When placing parts orders for repair and/or replacement, check if the model name and the serial
number are applicable to those specified in the parts list, then use parts number described in the
parts list.

4. The contents described in the parts list are accurate as of the date and may change due to
improvement.

5. The parts for the machine shall be supplied ten (10) years after the machine is discontinued. [It is
possible that some specific parts may be subject to change of their delivery term and list price
within the limit of ten (10) years after the machine is discontinued. It is also possible that some
parts may be available even after the limit of ten (10) years.]

BCZ3200DL
BCZ3200DW

Fig.1 CUTTER GROUP

BCZ3200DL

Q’TY

Key# PART NUMBER DESCRIPTION NOTE

/UNIT

Q’TY

Key# PART NUMBER DESCRIPTION NOTE

/UNIT

1 848B5F5821 PIPE COMP.

1500x24xT1.5

1

2 3520-12213 SHAFT, spline ø7x7teeth 1 1470x7

4 848JC86100 GEARCASE ASSY 1

5 6440-13122 • GEARCASE 1

6 06000-00626 • BEARING 1

7 06000-06000 • BEARING 1

8 3565-13130 • SEAL 1

9 04065-02612 • SNAPRING 1

10 T3002-13210 • SHAFT 1

11 T3317-13220 • GEAR 1

12 6440-13242 • HOLDER (A) 1

13 6019-13250 • HOLDER (B) 1

14 T3002-13260 • NUT 1

15 848JC061D0 • PINION 1

16 06000-00609 • BEARING 1

17 06001-00609 • BEARING 1

18 T3300-13330 • SNAPRING 1

19 04065-02412 • RING 1

20 T4950-53040 • BOLT TORX 1 M5x30

21 T4950-60800 • BOLT TORX 1 M6x8

22 01641-20608 • WASHER 1

23 T4950-51200 • BOLT TORX 1 M5x12

24 T3300-17202 HANGER COMP. 1

25 0263-90520 SCREW 1

26 848JC890R0 PLATE NAME 1

27 6425-12552 PLATE CAUTION 1

28 848JL066A4 GUARD 1

29 848JL06634 GUARD ASSY 1

30 848JL066B2 • BLADE 1

31 4820-72150 • BOLT TORX 1 M4x16

32 3238-13150 • NUT 1 M4

33 3550-14170 SPACER 1

34 848JC266C0 BRACKET 1

35 T4950-63040 BOLT TORX 2 M6x30

41 3540-13283 COVER (NUT) 1

42 6251-15910 COVER (BLADE) 1

43 T3300-17100 STRAP ASSY 1

44 6298-E3390 BLADE 1

45 T3110-14000 HANDLE ASSY 1

47 0263-90530 • SCREW 4

48 T1504-83000 CABLE ASSY 1

49 T1504-83100 • CABLE COMP. 1

50 T3037-14520 • CORD COMP. 1

51 6420-14511 • TUBE 1

52 T3110-18000

GRIP ASSY

1

53 K2300-000240 • GRIP (R) 1

54 K2300-000230 • GRIP (L) 1

55 K3200-000370 • CLAMP (A) 2

56 K3300-000010 • PLATE (A) 1

57 K3300-000020 • PLATE (B) 1

58 K5100-000240 • COLLAR 1

59 K5100-000220 • SPRING 1

60 K2300-000260 • SAFETY LEVER 1

61 K2300-000250 • THROTTLE LEVER 1

62 K3200-000380 • CLAMP (B) 1

63 K5100-000230 • SPRING 1

64 K5100-000210 • SPRING 1

65 K2300-000270 • PLATE 1

66 B1122-C2910H • SCREW 1

67 K2300-000280 • SWITCH 1

68 K5200-000090 • CORD 1

69 K5100-000270 • CABLE COMP. 1

––––––––––– • • THROTTLE CABLE 1

––––––––––– • • SLEEVE 1

70 K2300-000390 • LID 1

71 B1176-090530 • SCREW 4

72

B1181-04054506

• NUT 4

73 T3189-15102 TAP HEAD COMP. 1

74 T3189-15112 • CASE 1

75 T3189-15191 • EYELET 2

76 T3189-15132 • COVER 1

77 T3189-15142 • CORD HOLDER 1

78 T3189-15160 • SPRING 1

79 T3189-15180 • CORD 1

80 8488U00070 TOOL SET 1

81 8488U10040 • SOCKET 1

82 3540-91120 • SPANNER 1

83 1030-91340 • DRIVER 1

84 3540-91110 • BAR 1

Fig.1 CUTTER GROUP

BCZ3200DL

Fig.2 CUTTER GROUP

BCZ3200DW

Q’TY

Key# PART NUMBER DESCRIPTION NOTE

/UNIT

Q’TY

Key# PART NUMBER DESCRIPTION NOTE

/UNIT

1 848B5F5821 PIPE COMP.

1500x24xT1.5

1

2 3520-12213 SHAFT, spline ø7x7teeth 1 1470x7

4 848JC86100 GEARCASE ASSY 1

5 6440-13122 • GEARCASE 1

6 06000-00626 • BEARING 1

7 06000-06000 • BEARING 1

8 3565-13130 • SEAL 1

9 04065-02612 • SNAPRING 1

10 T3002-13210 • SHAFT 1

11 T3317-13220 • GEAR 1

12 6440-13242 • HOLDER (A) 1

13 6019-13250 • HOLDER (B) 1

14 T3002-13260 • NUT 1

15 848JC061D0 • PINION 1

16 06000-00609 • BEARING 1

17 06001-00609 • BEARING 1

18 T3300-13330 • SNAPRING 1

19 04065-02412 • RING 1

20 T4950-53040 • BOLT TORX 1 M5x30

21 T4950-60800 • BOLT TORX 1 M6x8

22 01641-20608 • WASHER 1

23 T4950-51200 • BOLT TORX 1 M5x12

24 T3300-17202 HANGER COMP. 1

25 0263-90520 SCREW 1

26 848JC990R0 PLATE NAME 1

27 6425-12552 PLATE CAUTION 1

28 848JL066A4 GUARD 1

29 848JL06634 GUARD ASSY 1

30 848JL066B2 • BLADE 1

31 4820-72150 • BOLT TORX 1 M4x16

32 3238-13150 • NUT 1 M4

33 3550-14170 SPACER 1

34 848JC266C0 BRACKET 1

35 T4950-63040 BOLT TORX 2 M6x30

41 3540-13283 COVER (NUT) 1

42 6251-15910 COVER (BLADE) 1

43 T3300-17100 STRAP ASSY 1

44 6298-E3390 BLADE 1

46 848JG03230 BRACKET ASSY 1

47 848JG032B1 • BRACKET 1

48 3541-14182 • CAP-L 1

49 848JL132K1 • BRACKET-UP 1

50 4820-13180 • BOLT 2

51 T4950-52540 • BOLT 4

52 T3300-14191 PLATE 2

53 4050-17110 PROTECTOR 1

54 3540-93120 BAND 1

55 T3189-15102 TAP HEAD COMP. 1

56 T3189-15112 • CASE 1

57 T3189-15191 • EYELET 2

58 T3189-15132 • COVER 1

59 T3189-15142 • CORD HOLDER 1

60 T3189-15160 • SPRING 1

61 T3189-15180 • CORD 1

62 8488U00070 TOOL-SET 1

63 8488U10040 • SOCKET 1

64 3540-91120 • SPANNER 1

65 1030-91340 • DRIVER 1

66 3540-91110 • BAR 1

70 848JL03212 HANDLE COMP. 1

71 848JCH3320 GRIP ASSY 1

72 848JL033A3 • BODY-R 1

73 848JL033B4 • BODY-L 1

74 848JL033C3 • LEVER 1

75 848JL033D2 • SPRING 1

76 848JL033E3 • LEVER-S 1

77 T4506-52110 • SWITCH 1

78 8488241600 • SCREW 4

79 T4960-53010 • SCREW TORX 1

80 3320-15310 • NUT 1

81 8488P00320 • CABLE COMP. 1

82 8488M10450 • CORD COMP. 2

83 T3004-14810 • TUBE 1

Fig.2 CUTTER GROUP

BCZ3200DW

Fig.3 ENGINE GROUP

BCZ3200DL/BCZ3200DW

Fig.3 ENGINE GROUP

BCZ3200DL/BCZ3200DW

Q’TY

Key# PART NUMBER DESCRIPTION NOTE

/UNIT

Q’TY

Key# PART NUMBER DESCRIPTION NOTE

/UNIT

1 848F6012A3 CYLINDER 1
2 T1590-12210 GASKET, base 1
3 4820-12130 BOLT TORX 4 M5x22
4 848F6014A1 INSULATOR 1
5 848F6014B1 GASKET, insu 1
6 T1590-13130 GASKET, carb 1
7 T4950-52021 BOLT TORX 4 M5x20
8 848F6012C1 COVER, trs 1

9 848F6012E1 GASKET, tr 2
10 848F6012D2 COVER, trf 1
11 4820-16310 BOLT TORX 4 M4x10
12 848F602111 CRANKCASE COMP. 1
13 848F6021D1 GASKET, case 1
14 84889C3200 BEARING 2
15 4810-21210 SEAL 1
16 1650-21220 SEAL 1
17 04065-03212 SNAP RING 2
18 4820-13180 BOLT TORX 3 M5x20
19 848F6041A2 PISTON 1
20 T1590-41210 RING 2
21 T2200-41310 PIN 1
22 3310-41320 SNAP RING 2
23 3310-41410 BEARING 1
24 1650-41510 WASHER 2
25 848F604201 CRANKSHAFT COMP. 1
26 1650-43230 NUT 1
27 1000-43240 KEY 1
28 T1700-71110 ROTOR 1
29 T1590-71200 COIL ASSY 1
30 4810-72111 • CAP 1
31 T1108-72120 • SPRING 1
32 2850-71320 • TUBE 1
33 1260-71261 SPACER 2
34 4820-72150 BOLT TORX 2 M4x16
35 848F698100 CARBURETOR ASSY 1
36 848F600630 • REBUILD KIT 1
37 1850-81450 • • BODY ASSY 1
38 4810-06021 • • GASKET KIT 1
39 1850-81490 • BODY, purge 1
40 1850-81520 • COVER, pump 1
41 1751-81510 • PUMP, priming 1
42 8488J14150 • JET 1
43 1751-81240 • O-RING 1
44 1751-81130 • RING 1
45 1881-81140 • SWIVEL 1
46 1752-81110 • SCREW 2
47 5500-81120 • BRACKET 1
48 1751-81180 • NUT, adjuster 1
49 1918-81170 • SCREW, adjuster 1
50 1850-81530 • SCREW 4
51 5500-81160 • WASHER 1
52 4820-15310 BOLT TORX 2 M5x50
53 1950-86120 CLIP 1
54 848F671510 MUFFLER ASSY 1
55 4810-15140 • ARRESTER 1
56 4820-15310 BOLT TORX 2 M5x50
57 848F6015C0 GASKET, muff 1
58 848F601530 PLATE ASSY 1
59 848F6015F0 • SHEET 1
60 4820-12350 BOLT TORX 2 M5x10
61 848F615300 HOUSING ASSY 1
62 T1590-31100 • HOUSING COMP. 1
63 T1590-31110 • • HOUSING 1

64 T1700-31212 • • BRACKET (A) 1
65 T1700-31221 • • BRACKET (B) 1
66 T1700-31232 • • CUSHION 1
67 T1590-31120 • DRUM 1
68 04065-02812 • SNAP RING 1
69 T1701-31150 • BEARING 1
70 04064-01210 • SNAP RING 1
71 4820-13180 • BOLT TORX 2 M5x20
72 4820-12350 • BOLT TORX 1 M5x10
73 4820-85510 BOLT TORX 4 M5x16
74 848F6031A1 COVER, engine 1
75 848F6012G1 PLATE, cyl 1
76 4820-12350 BOLT TORX 2 M5x10
77 4820-32120 BOLT TORX 2 M5x16
78 T1600-72210 CLAMP 1
79 T1590-51110 SHOE 2
80 8488E93700 SPRING 1
81 1140-51250 SCREW 2
82 1140-51230 WASHER 2
83 8488728000 WASHER, wave 2
84 T1551-73200 CORD COMP. 1
85 3699-91867 SPARK PLUG NGK CMR7H 1
86 4810-72120 GROMMET 1
87 848F687510 RECOIL ASSY 1
88 848F6875C0 • REEL 1
89 848F6875L0 • PLATE, cam 1
90 848F6875K0 • SPRING, damper 1
91 848F6875B0 • SPRING, spiral 1
92 4500-75150 • SCREW 1
93 848F6875F0 • ROPE 1
94 3330-75421 • KNOB 1

97 4820-32120 BOLT TORX 4 M5x16
98 848F008310 BODY ASSY 1

99 T1512-82130 • PLATE, choke 1
100 T1600-82140 • LEVER 1
101 T1108-82190 • SCREW 1
102 T1551-82170 ELEMENT 1
103 848F628320 COVER ASSY 1
104 T1108-82220 • KNOB 1
105 848F608502 TANK ASSY 1
106 T1015-85202 • CAP ASSY 1
107 4500-85300 • • HOLDER ASSY 1
108 4500-85220 • • PACKING 1
109 5601-85260 • • FILTER 1
110 4820-85260 • • STOPPER 1
111 848F608530 • PIPE COMP. 1
112 3302-85400 • FILTER ASSY 1
113 1260-85460 • CLIP 1
114 T4950-52030 BOLT TORX 3 M5x20
115 848F6085Z0 GUARD, tank 1
116 848F6190C0 LABEL, recoil 1
117 848F6190B0 LABEL 1
118 4500-81910 COVER 1
119 2634-31420 LABEL (CE) 1
120 8488X01160 LABEL (116dB) 1

131 848F687520 PULLEY ASSY 1

133 848F6875R0 • RATCHET 2
134 848F6875S0 • SPRING 2
135 1034-72180 • E-RING 2

1-9 Minamidai, Kawagoe, Saitama, 350-1192 Japan

PRINTED IN JAPAN

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