Zenoah BC2003 User Manual

848J5J93B1 (709)
BC2003
TR2002
BRUSHCUTTERS
September 2007
NOTE :
1. Use ZENOAH genuine parts specified in the parts list for repair and/or replacement.
other than those specified by the company.
3. When placing orders of parts for repair and/or replacement, check if the model name and the serial
number are suitable to those specified in the parts list, then use parts number described in the
parts list.
4. The contents described in the parts list may change due to improvement.
5. The parts for the machine shall be supplied within ten (10) years after the machine is discontinued.
[It is possible that some specific parts may be subject to change of their delivery term and list price
within the limit of ten (10) years after the machine is discontinued. And it is also possible that some
parts may be available even after the limit of ten (10) years.]
APPLICABLE SERIAL NUMBERS : 50100000 and up
PARTS LIST
Fig.1 CUTTER GROUP
BC2003
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1 848BG25810 PIPE COMP. 1
2 T3400-12211 SHAFT 1
3 T3339-13000 GEARCASE ASSY 1
4 848B2062A0 • GEARCASE (T3300-91320) 1
5 06004-06000 • BEARING 1
6 06000-00626 • BEARING 1
7 04065-02612 • RING 1
8 T3195-13210 • SHAFT 1
9 T3300-93250 • GEAR 1
10 T3002-13260 • NUT 1
11 T3300-93310 • PINION 1
12 06001-00609 • BEARING 1
13 3210-13330 • RING 1
14 04065-02412 • RING 1
15 3199-13350 • FITTING 1
16 01641-20608 • WASHER 1
17 0225-00410 • BOLT 1
18 T3300-91340 • HOLDER (A) 1
19 01252-30520 • BOLT 1
20 01252-30512 • BOLT 1
22 T3110-18000 GRIP ASSY 1 ø24
23
K2300-000240
• GRIP (R) 1
24
K2300-000230
• GRIP (L) 1
25
K3200-000370
• CLAMP (A) 2
26
K3300-000010
• PLATE (A) 1
27
K3300-000020
• PLATE (B) 1
28
K5100-000240
• COLLAR 1
29
K5100-000220
• SPRING 1
30
K2300-000260
• SAFETY LEVER 1
31
K2300-000250
• THROTTLE LEVER 1
32
K3200-000380
• CLAMP(B) 1
33
K5100-000230
• SPRING 1
34
K5100-000210
• SPRING 1
35
K2300-000270
• PLATE 1
36
B1122-C2910H
• SCREW 1 M3x10
37
K2300-000280
• SWITCH 1
38
K5200-000090
• CORD 1
39
K5100-000270
• CABLE COMP. 1
42
K2300-000390
• LID 1
43
B1176-090530
• BOLT 4
44
B1181-04054506
• NUT 4
45 5548-83000 CABLE ASSY 1
46 5548-83100 • CABLE COMP. 1
47 5548-73200 • CORD COMP. 1
48 5548-73310 • TUBE 1
49 6420-14320 CLAMP 1
50 6489-14300 HANDLE COMP. 1
51 0263-90535 SCREW 4
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
55 T3300-17202 HANGER COMP 1
56 0263-90520 • SCREW 1
57 T3338-24100 GUARD ASSY 1
58 6041-24140 • BLADE 1
59 0263-90516 • SCREW TORX 2
60 3320-15310 • NUT 2
61 T3338-24120 CLAMP 1
62 01252-30630 BOLT 2
63 848J5J90R1 PLATE, name 1
64 6425-12552 PLATE, caution 1
65 848J823610 STRAP ASSY 1
72 848BU36914 TAP HEAD COMP. 1
73 848BU369M4 • CASE 1
74 T3189-15191 • EYELET 2
75 T3189-15132 • COVER 1
76 T3189-15142 • CORD HOLDER 1
77 T3189-15160 • SPRING 1
78 848BU369S0 • CORD 1
81 1030-91340 DRIVER 1
82 3144-91160 SOCKET 1
83 09007-00425 WRENCH 1
84 09007-00528 WRENCH 1
85 3540-91110 BAR 1
86 3540-91120 SPANNER 1
100 BC00A21 BLADE KIT 1 OP
101 T3246-24110 • Guard (for Metal Blade) 1 OP
102 6489-14300 • Handle comp. (with Barrier) 1 OP
103 6420-14320 • Clamp 1 OP
104 0263-90535 • Screw 4 OP
105 8488Z23010 •
Blade (ø250x1.8mm 3Teeth Blade)
1OP
106 6423-13250 • Holder (B) 1 OP
107 3540-13283 •
Cover (ø10mm Center Hole)
1OP
Fig.1 CUTTER GROUP
BC2003
Fig.2 ENGINE GROUP
BC2003
Fig.2 ENGINE GROUP
BC2003
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1 848E3Y12A0 CYLINDER 1
2 T1600-12210 GASKET 1
3 1850-12130 BOLT 2 M5x22
4 3699-90332 PLUG 1 BPMR7A
5 T1600-21100 CRANKCASE COMP. 1
6 2629-21130 • PIN
7 T1600-21140 GASKET, CASE 1
8 T1600-21240 BEARING 2
9 T1600-21210 SEAL 1
10 T1600-21220 SEAL 1
11 04065-02612 RING 1 ø26
12 01252-30520 BOLT 3 M5x20
13 T1600-42003 CRANKSHAFT COMP. 1
14 1160-41110 PISTON 1
15 1100-41210 RING 1
16 1101-41310 PIN 1
17 1260-41320 RING 2
18 5500-41410 BEARING 1
19 1101-41340 WASHER 2
20 T1600-15110 MUFFLER 1
21 01252-30550 BOLT 2 M5x50
22 T1600-15210 GASKET 1
23 T1600-15221 PLATE 1
24 T1600-13100 INSULATOR COMP. 1
25 0282-10604 • NUT 1
26 T1600-13170 • SCREW 1
27 5500-13121 GASKET 1
28 5500-13131 GASKET 1
29 5500-85510 SCREW 2 M5x16
30 848E488100 CARBURETOR ASSY 1 WYL-221
31 0263-90550 SCREW 2 M5x50
32 T1600-82100 BODY ASSY 1
33 1970-82190 • SLEEVE 1
34 T1600-82130 • PLATE, choke 1
35 T1600-82140 • LEVER, choke 1
36 2630-33610 • SCREW 1
37 5500-82171 ELEMENT 1
38 T1600-82200 COVER ASSY 1
39 5500-82221 • KNOB 1
40 848E3Y5300 HOUSING ASSY 1
42 848EA051A1 • DRUM 1
43 04064-01210 • SNAP RING 1
44 T1700-31212 BRACKET (A) 1
45 T1700-31221 BRACKET (B) 1
46 T1700-31232 CUSHION 1
47 01252-30522 BOLT 2
48 01252-30510 BOLT 1
49 T1600-72210 CLAMP 1
50 5500-85510 SCREW 4 M5x16
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
51 848E3Y31A1 COVER, ENGINE 1
52 0263-90510 SCREW 1
53 5500-85510 SCREW 2 M5x16
54 848EA051D0 SHOE COMP. 1
55 T1700-51220 • SPRING 1
56 1140-51250 SCREW 2
57 1140-51230 WASHER 2
58 1970-51241 WASHER 2
59 848E4871A0 ROTOR 1
60 848E487120 COIL ASSY 1
63 3350-14150 BOLT 2 M4x20
64 1260-71261 SPACER 2
65 T1600-73200 CORD COMP. 1
66 2750-32620 NUT 1
67 T1600-75100 RECOIL ASSY 1
68 T1600-75120 • REEL 1
69 4500-75150 • SCREW 1
70 T1600-75130 • SPRING 1
71 4500-75180 • COLLOR 1
72 T1600-75190 • ARM 1
73 T1600-75160 • ROPE 1
74 T1600-75310 • KNOB 1
75 T1600-75321 • COLLOR 1
76 T1600-75330 • SPRING 1
77 4820-75210 • WASHER 1
78 4500-75210 PULLEY 1
79 5500-85510 SCREW 2
80 T1600-85001 TANK ASSY 1
81 5607-85201 • CAP ASSY 1
82 5601-85300 • • HOLDER ASSY 1
83 5500-85220 • • PACKING 1
84 5601-85260 • • FILTER 1
85 4820-85260 • • STOPPER 1
86 4810-85300 • PIPE COMP. 1
87 5500-85400 • FILTER 1
88 1260-85460 • CLIP 1
89 5500-85510 SCREW 3
90 1950-86120 CLIP 1
91 T1616-75410 LABEL, RECOIL 1
92 T1807-31130 LABEL 1
93 2634-31420 LABEL (CE) 1
94 T2990-21080 LABEL, sound 1
Fig.3 CUTTER GROUP
TR2002
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1 848B5F5821 PIPE COMP. 1
2 3520-12213 SHAFT 1
3 T3338-13000 GEARCASE ASSY 1
4 848B2062A0 • GEARCASE (T3300-91320) 1
5 06004-06000 • BEARING 1
6 06000-00626 • BEARING 1
7 04065-02612 • RING 1
8 T3195-13210 • SHAFT 1
9 T3300-93250 • GEAR 1
10 T3002-13260 • NUT 1
11 T3195-13310 • PINION 1
12 06001-00609 • BEARING 1
13 3210-13330 • RING 1
14 04065-02412 • RING 1
15 3199-13350 • FITTING 1
16 01641-20608 • WASHER 1
17 0225-00410 • BOLT 1
18 T3300-91340 • HOLDER (A) 1
19 01252-30520 • BOLT 1
20 01252-30512 • BOLT 1
23 T3110-18000 GRIP ASSY 1 ø24
24
K2300-000240
• GRIP (R) 1
25
K2300-000230
• GRIP (L) 1
26
K3200-000370
• CLAMP (A) 2
27
K3300-000010
• PLATE (A) 1
28
K3300-000020
• PLATE (B) 1
29
K5100-000240
• COLLAR 1
30
K5100-000220
• SPRING 1
31
K2300-000260
• SAFETY LEVER 1
32
K2300-000250
• THROTTLE LEVER 1
33
K3200-000380
• CLAMP(B) 1
34
K5100-000230
• SPRING 1
35
K5100-000210
• SPRING 1
36
K2300-000270
• PLATE 1
37
B1122-C2910H
• SCREW 1 M3x10
38
K2300-000280
• SWITCH 1
39
K5200-000090
• CORD 1
40
K5100-000270
• CABLE COMP 1
43
K2300-000390
• LID 1
44
B1176-090530
• BOLT 4
45
B1181-04054506
• NUT 4
46 5548-83000 CABLE ASSY 1
47 5548-83100 • CABLE COMP. 1
48 5548-73200 • CORD COMP. 1
49 5548-73310 • TUBE 1
50 T3110-14000 HANDLE ASSY 1
52 0263-90530 • SCREW 4
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
55 T3300-17202 HANGER COMP 1
56 0263-90520 • SCREW 1
57 T3338-24100 GUARD ASSY 1
58 6041-24140 • BLADE 1
59 0263-90516 • SCREW TORX 1
60 3320-15310 • NUT 1
61 T3338-24120 CLAMP 1
62 01252-30630 BOLT 2
63 848J5K90R0 PLATE, name 1
64 6425-12552 PLATE, caution 1
65 848J823610 STRAP ASSY 1
72 T3189-15102 TAP HEAD COMP. 1
73 T3189-15112 • CASE 1
74 T3189-15191 • EYELET 2
75 T3189-15132 • COVER 1
76 T3189-15142 • CORD HOLDER 1
77 T3189-15160 • SPRING 1
78 T3189-15180 • CORD 1
81 1030-91340 DRIVER 1
82 3144-91160 SOCKET 1
83 09007-00425 WRENCH 1
84 09007-00528 WRENCH 1
85 3540-91110 BAR 1
86 3540-91120 SPANNER 1
100 BC00A21 BLADE KIT 1 OP
101 T3246-24110 • Guard (for Metal Blade) 1 OP
102 6489-14300 • Handle comp. (with Barrier) 1 OP
103 6420-14320 • Clamp 1 OP
104 0263-90535 • Screw 4 OP
105 8488Z23010 •
Blade (ø250x1.8mm 3Teeth Blade)
1OP
106 6423-13250 • Holder (B) 1 OP
107 3540-13283 •
Cover (ø10mm Center Hole)
1OP
Fig.3 CUTTER GROUP
TR2002
Fig.4 ENGINE GROUP
TR2002
Fig.4 ENGINE GROUP
TR2002
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1 848E3Y12A0 CYLINDER 1
2 T1600-12210 GASKET 1
3 1850-12130 BOLT 2 M5x22
4 3699-90332 PLUG 1 BPMR7A
5 T1600-21100 CRANKCASE COMP. 1
6 2629-21130 • PIN
7 T1600-21140 GASKET, CASE 1
8 T1600-21240 BEARING 2
9 T1600-21210 SEAL 1
10 T1600-21220 SEAL 1
11 04065-02612 RING 1 ø26
12 01252-30520 BOLT 3 M5x20
13 T1600-42003 CRANKSHAFT COMP. 1
14 1160-41110 PISTON 1
15 1100-41210 RING 1
16 1101-41310 PIN 1
17 1260-41320 RING 2
18 5500-41410 BEARING 1
19 1101-41340 WASHER 2
20 T1600-15110 MUFFLER 1
21 01252-30550 BOLT 2 M5x50
22 T1600-15210 GASKET 1
23 T1600-15221 PLATE 1
24 T1600-13100 INSULATOR COMP. 1
25 0282-10604 • NUT 1
26 T1600-13170 • SCREW 1
27 5500-13121 GASKET 1
28 5500-13131 GASKET 1
29 5500-85510 SCREW 2 M5x16
30 848E488100 CARBURETOR ASSY 1 WYL-221
31 0263-90550 SCREW 2 M5x50
32 T1600-82100 BODY ASSY 1
33 1970-82190 • SLEEVE 1
34 T1600-82130 • PLATE, choke 1
35 T1600-82140 • LEVER, choke 1
36 2630-33610 • SCREW 1
37 5500-82171 ELEMENT 1
38 T1600-82200 COVER ASSY 1
39 5500-82221 • KNOB 1
40 T1620-31101 HOUSING ASSY 1
42 848F3051A1 • DRUM 1
43 04064-01210 • SNAP RING 1
44 T1700-31212 BRACKET (A) 1
45 T1700-31221 BRACKET (B) 1
46 T1700-31232 CUSHION 1
47 01252-30522 BOLT 2
48 01252-30510 BOLT 1
49 T1600-72210 CLAMP 1
50 5500-85510 SCREW 4 M5x16
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
51 848E3431A1 COVER, ENGINE 1
52 0263-90510 SCREW 1
53 5500-85510 SCREW 2 M5x16
54 848EA051D0 SHOE 2
55 T1700-51220 SPRING 1
56 1140-51250 SCREW 2
57 1140-51230 WASHER 2
58 1970-51241 WASHER 2
59 848E4871A0 ROTOR 1
60 848E487120 COIL ASSY 1
63 3350-14150 BOLT 2 M4x20
64 1260-71261 SPACER 2
65 T1600-73200 CORD COMP. 1
66 2750-32620 NUT 1
67 T1620-75100 RECOIL ASSY 1
68 T1600-75120 • REEL 1
69 4500-75150 • SCREW 1
70 T1600-75130 • SPRING 1
71 4500-75180 • COLLOR 1
72 T1600-75190 • ARM 1
73 T1600-75160 • ROPE 1
74 1140-75320 • KNOB 1
75 5500-75170 • WASHER 1
76 4500-75210 PULLEY 1
77 5500-85510 SCREW 2
78 T1600-85001 TANK ASSY 1
79 5607-85201 • CAP ASSY 1
80 5601-85300 • • HOLDER ASSY 1
81 5500-85220 • • PACKING 1
82 5601-85260 • • FILTER 1
83 4820-85260 • • STOPPER 1
84 4810-85300 • PIPE COMP. 1
85 5500-85400 • FILTER 1
86 1260-85460 • CLIP 1
87 5500-85510 SCREW 3
88 1950-86120 CLIP 1
89 T1616-75410 LABEL, RECOIL 1
90 T1807-31130 LABEL 1
91 2634-31420 LABEL (CE) 1
92 T2990-21080 LABEL, sound 1
Fig.5 CARBURETOR
BC2003/TR2002
Fig.5 CARBURETOR
BC2003/TR2002
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
1 848E488100 CARBURETOR ASSY 1 WYL-221
2 1794-81450 • BODY ASSY 1
3 3306-81380 • • SCREEN 1
4 3356-81310 • • VALVE, inlet 1
5 1794-81270 • • SPRING 1
6 1850-81220 • • SCREW 1
7 3310-81250 • • PIN 1
8 3310-81230 • • LEVER 1
9 1850-81490 • BODY, purge 1
10 1850-81520 • COVER, pump 1
11 1751-81510 • PUMP, priming 1
12 4810-81260 • DIAPHRAGM 1
13 1850-81470 • GASKET 1
14 8488J13600 • JET 1 #36
15 1751-81130 • RING 1
16 1881-81140 • SWIVEL 1
18 1751-81240 • O-RING 1
19 4810-81410 • GASKET 1
20 1065-81420 • DIAPHRAGM, pump 1
21 5850-81110 • SCREW 2
22 1850-81530 • SCREW 4
Q’TY
Key# PART NUMBER DESCRIPTION NOTE
/UNIT
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