, Stripe®, ZPL®, ZebraNet®, ZebraLink®, and ZPL II® are registered trademarks of
Zebra T echnologie s. The copyrights in t his manual and the prin ter described therein are owned
by Zebra Technologies. Unauthorized reproductio n of this ma nu al or the softw are in the
printer may result in imprisonment of up to one year and fines of up to $10,000 (17
U.S.C.506). Copyright violators may be subject to civil liability.
All other brand names, product names, or trademarks belong to their respective holders.
Foreword
This manual contains installation and operation information for the Zebra P120i card printers manufactured by
Zebra Technologies Corporation.
Copyright Notice
This document contains information proprietary to Zebra Technologies Corporation. This docume nt an d the
information contained within is Copyrighted by Zebra Technologies Corporation and may not be duplicated in
full or in part by any person without written approval from Zebra Technologies Co rporatio n. Whil e every ef fort
has been made to keep the information contained within current and accurate as of the date of pu blication, no
guarantee is given that the document is error-free or that it is accurate with regard to any specification. Zebra
Technologies Corporation reserves the right to make changes, for the purpose of product improvement, at any
time.
Trademarks
Zebra is a registered trademark of Zebra Technologies Corporation. Windows and MS.DOS are registered
trademarks of Microsoft Corp. All other trademarks or registered trademarks are marks of their respective
holders.
980504-001 Rev. A P120i Card Printer User Guidei
Foreword
Warranty Information
Warranty Information
Note • Products returned must be packaged in the original or comparable packing and shipping
container. In the event equipment is not so packaged, or if shipping damage is evident, it will not
be accepted for service under
the continental United States is paid by Zebra. Otherwise, Zebra pays CPT (carriage paid to)
nearest airport, customer pays customers, duties, taxes, and freight from airport to destination. If
Zebra determines that the product returned for warranty service or replacement is not defective
as herein defined, the customer will pay all handling and transportation costs.
Printers
All Zebra Card Printers are warranted against defects in material or workmanship for twelve (12) months
from the purchase date.
Proof of purchase or shipment date is required to validate the warranty period. The warranty becomes void
if the equipment is modified, improperly installed or used, damaged by accident or neglect, or if any parts
are improperly installe d by the user.
Printheads
warranty. Surface Transportation charges for return to customers in
Since printhead wear is part of normal operation, the original printhead is covered for a twelve (12) month
period.
To qualify for this warranty, the printer must be returned to the factory or to an authorized service center.
Customers are not required to purchase Zebra supplies (media and/or ribbons) for warranty qualification. If
the use of other manufacturer’s supplies has caused any defect in the printhead for which a warranty claim
is made, the user is responsible for Zebra's labor and material charges required to repair the defect. The
warranty becomes void if the printhead is physically worn or damaged; also if it is determined that failure
to follow the preventive maintenance schedule has caused the defect in the thermal printhead for which a
warranty claim is made.
Spare Parts
All parts, maintenance kits, replacement print heads, options kits, and accessories are warranted to be free of
defects in material and workmanship for 90 days (except where otherwise denoted) from date of purchase.
This warranty become void if the item is modified, improperly in stalled or used, or damaged by accident or
neglect.
iiP120i Card Printer User Guide980504-001 Rev. A
Foreword
Return Materials Authorization
Return Materials Authorization
Before returning any equipment to Zebra Technologies Corporation for in-warranty or out-of-warranty repair,
contact Repair Administration for a Return Materials Authorization (RMA) number. Repack the equipment in
the original packing material and mark the RMA number clearly on the outside. Ship the equipment, freight
prepaid, to the address listed below:
Product Disposal Information • Do not dispose of this product in unsorted municipal
waste. This product is recyclable, and should be recycled ac co rding to your local
standards. For more information, please see our web site at:
http://www.zebra.com/environment
980504-001 Rev. A P120i Card Printer User Guideiii
Foreword
Return Materials Authorization
Declarations of Conformity
RF Emissions control
RF Emissions and Immunity for
radio equipment
Immunity to Electro-Magnetic
Disturbances
Product safety
89/336/EEC
modified by
92/31/EEC and
93/68/EEC
73/23/EEC
modified by
EMC Directive
EMC Directive
EN 55022 (1998)
EN 301489-3
V1.4.1
EMC DirectiveEN55024
(2001)
EN 60950-1
Low voltage Directive
(2001)
93/68/EEC
1999/5/CE
R&TTE
Directive
EN300330-2 V1.1.1
Radio Frequency Interferences
For a formal certificate, please contact the Compliance Office at Zebra’s Camarillo facility.
EUROPE:
Norway Only: This product is also designed for IT power system with phase to phase voltage 230V.
Earth grounding is via the polarized, 3-wire power cord.
FI: “Laite on liitettävä suojamaadoitus koskettimilla varustettuun pistorasiaan”
SE: “Apparaten skall anslutas till jordat uttag”
NO: “Apparatet må tilkoples jordet stikkontakt”
Model P120i conforms to the following specification: FCC Part 15, Subpart A, Section
15.107(a) and Section 15.109(a) Class B digital device.
Supplemental Information
This equipment has been tested and found to co mply with the limits for a Cl ass B digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful in terference in
a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference’s by one or more of the
following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and the receiver.
•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
•Consult the dealer or an experienced radio/TV technici an fo r he lp .
The user may find the following booklet, prepared by the Federal Communicatio ns Commission, helpful:
How to identify and resolve Radio/TV Interference Problems. This booklet is avai lable from the U.S.
Government printing Office, Washington, D.C. 20402, Stock No. 004-000-00345-4. Use of a shielded cable is
required to comply within Class B limits of Part 15 of FCC Rules. Pu rsuant to Part 15.21 of th e FCC Rules, any
changes or modifications to this equipment not expressly approved by Zebra may cause, harmful interference
and void the FCC authorization to operate this equipment.
ivP120i Card Printer User Guide980504-001 Rev. A
Foreword
Return Materials Authorization
Industry Canada Notice
This device complies with Industry Canada ICS-003 class B requirements.
P120i Printer Model
The Zebra Product Number tells a story:
Here is a quick review of the Zebra Card Printer Series numbering and lettering system to help you.
Model numbers include identifiers that specify options using the following lettering conventions:
Yes (select defaults below)
Magnetic Encoder Defaults
None
Stripe Down, HiCo
Memory Expansion
None
Interface
USB Only
Power Cords
U. S. and Europe
U. K. and Australia
Windows Drivers and User Documentation / Training CD
Free Demo Software CD with W indows Drivers and User Documentation / T raining
included on one CD (Software & Documentation Package) which contains Multilanguage documentation - English, Spanish, French, German, Chinese, and Italian
Windows Drivers and User Documentation / Training included on one CD (Software
& Documentation Package) which contains Multi-language documentation English, Spanish, French, German, Chinese, and Italian
_ _ _ _ _ - _ _ _ _ _ - _ _SStarter kit (including 200 - 30 mil PVC cards and one YMCKOK ribbon, part
number 800015-948
Example
P120i-0M10A-ID0P120i Printer, Magnetic Stripe Encoder (HiCoDn), Standard Memory, USB
Interface, US and Europe Power Cords, Windows Driver and User Documentation
Accessories
105862-001P120i Card Sense
105912-912P120i Cleaning Kit, includes 4 print engine cleaning cards and 4 feeder cleaning
cards
980504-001 Rev. A P120i Card Printer User Guidev
TM
single card upgrade kit
Foreword
Return Materials Authorization
Icons
Throughout this manual, different icons highlight important information, as follows:
Note • Indicates information that emphasizes or supplements important poin ts of the main
text.
Important • Advises you of informatio n that is essential to comple te a task, or point s out the
importance of specific information in the text.
Electric Shock Caution • Warns you of a potential electric shock situation.
Electrostatic Discharge Caution • Warns you of a situation where electrostatic
discharge could cause damage to electronic components.
Caution • Advises you that failure to take or avoid a specific action could result in
physical harm to you, or could result in physical damage to the hardware.
viiiP120i Card Printer User Guide980504-001 Rev. A
1
Getting Started
Unpacking Your Card Printer
Your P120i printer ships in a cardboard carton, protected by styrofoam inserts and a protective anti-static bag.
Keep all packaging material in case you need to move or re-sh ip the pr int er.
1. Before opening and unpacking the printer, inspect the carton to ensure that no damage occurred during
shipment.
2. Ensure that you have a clean and nearly dust free environment for proper operation and storage of the
printer.
3. Unlatch and remove the handle, open the printer carton, and remove the styrofoam packing material from
the top of the printer.
STYROFOAM
PACKING
MATERIAL
P120
i
PRINTER
PRINTER
ACCESSORIES
HANDLE
980504-01-01
980504-001 Rev. A P120i Card Printer User Guide1
Getting Started
Controls and Indicators
4. Lift the printer out of the carton by holding it on both sides of the bottom and lif ting the printer gently from the
carton.
5. Remove the box containing the printer accessories from the shipping carton.
6. Make sure the following accessories are included with your P120i printer:
a.Software CD-ROM
b.Quick Start Guide
c.Cleaning Kit
d.120 vac and 230 vac Power Cords
e.Power Transformer
f.USB Printer Cable
If any items are missing, please contact your dealer.
USB PRINTER
CABLE
QUICK START
GUIDE
SOFTWARE
CD-ROM
CLEANING
KIT
120 VAC &
230 VAC
POWER CORDS
POWER
TRANSFORMER
980540-01-02
Controls and Indicators
Your P120i printer is equipped with a Multi Function LCD Readout Panel to provid e printer sta tus informa tion.
The readout is controlled by the multi-function control button directly below the viewing window.
Power Switch
The power switch is located at the rear of the printer unit, bottom right.
Power Socket
The power socket is located at the rear of the printer, to the left of the power switch.
2P120i Card Printer User Guide980504-001 Rev. A
Getting Started
Controls and Indicators
POWER
SOCKET
980540-01-04
USB PORT
USB Port
The USB port is located at the rear of the printer unit, bottom left.
INSERT FEEDER CLEANING CARD
REMOVE FEEDER CARD
PRESS BUTTON TO CONTINUE
FEED LONG CLEANING CARD IN EXIT
CLEANING PRINTER
INVALID MA GNETIC DAT A (encoding stops)
REMOVE RIBBON
Errors (Printer will not operate)
OUT OF RIBBON
MECHANICAL ERROR
OUT OF CARDS
PRINTER OPEN
Scrolling
Scrolling
Scrolling
Scrolling
Scrolling
Scrolling
Fixed
Fixed
Fixed
Blinking
Blinking
4P120i Card Printer User Guide980504-001 Rev. A
Printer Installation
Installing the P120i Printer
Caution • Do not power the printer with USB attached to your computer at
this time.
power up your printer
The driver will prompt you when it is time to plug in and
.
2
To install the P120i Printer on Windows 2000 and Windows XP operating systems, insert the
User Documentation, Drivers, and Training CD, included with your printer, into your
computer and InstallWizard will walk you through the required installation steps. The
InstallWizard will:
•Automatically install the User Interface when the driver CD is inserted.
•Start the installation process when the Install Printer Driver menu item is selected from
the Main Menu.
•Allow you to install Ethernet drivers, if you plan on networking your card printer via an
external print server
•Check to see which operating system you are using
•Detect previous versions of the driver and clean up any unnecessary Windows registry
entries. You must select “Remove” from the install options to remove any previous driver
versions.
•Install the new driver files
•Reboot your computer
980504-001 Rev. A P120i Card Printer User Guide5
Printer Installation
Installing the P120i Printer
Print Driver Installation
Install the P120i Printer driver as follows:
1. Insert the P120i User Documentation, Drivers, and Training CD into the CD drive of
the host computer. The Select Language window will open.
2. From the Select Language window, choose the appropriate language for your system. The
Main Menu will open in the selected language.
3. From the Main Menu, select Install Printer Driver.
6P120i Card Printer User Guide980504-001 Rev. A
Printer Installation
Installing the P120i Printer
4. The InstallShield Wizard wi ll be instal led and a prog re ss window wi ll be displa yed. On ce
the InstalShield Wizard has been instal led, the W elcome to InstallShield W izard window
will open.
5. On the Welcome to InstallShield Wizard window, click the Next button. The Select Features window will open.
980504-001 Rev. A P120i Card Printer User Guide7
Printer Installation
Installing the P120i Printer
Important • Important • Installatio n of et hern et prin ter dr ivers wi ll also allo w the pri nter to
be connected via USB.
6. From the Select Features window:
a. If this printer is to be a stand alone unit, click the Install USB printer drivers button.
The License Agreement window will open. Proceed to USB Installation.
b. To use this printer with an external print server, ethernet printer drivers are required.This
procedure will also install the USB printer drivers. Select Install Ethernet printer drivers.
The License Agreement window will open.
7. Accept the License Agreement by clicking the Yes button. The Card Image Rotation window
will open. Proceed to Ethernet Installation.
8P120i Card Printer User Guide980504-001 Rev. A
USB Installation
If you reject the License Agreement by clicking the No button, the installation process will terminate.
Printer Installation
Installing the P120i Printer
1. Accept the License Agreement by clicking the Yes button. The Select the Setup Type
window will open.
2. From the Select the Setup Type window:
a.If you are willing to accept the default settings for your printer, select the Complete
installation option, click the Next> button. Proceed to Complete Installation.
b.If you want to choose your own particular settings for certain printer functions, select the
Custom installation option, click the Next> button. The Card Image Rotation window
will open. Proceed to Custom Installation.
980504-001 Rev. A P120i Card Printer User Guide9
Printer Installation
Installing the P120i Printer
Custom Installation
1. In the Card Image Rotation window, select the rotation desired, then click the Next>
button. The Print on Both Sides window will open.
2. In the Print on Both Sides window, select Yes or No, and click the Next> button. The
Monochrome Conversion window will open.
10P120i Card Printer User Guide980504-001 Rev. A
Printer Installation
Installing the P120i Printer
3. In the Monochrome Conversion window, choose the conversion type required. Click the
Next> button. The Network Printer Components window will open.
4. From the Network Printer Components window
a.Select the Install network printer components option and click the Next> button. The
Default network ribbon window will open.
b.Select the Do not install network printer components option and click the Next>
button. Proceed to Encoder Settings.
980504-001 Rev. A P120i Card Printer User Guide11
Printer Installation
Installing the P120i Printer
5. In the Default network ribbon window, choose the desired default network ribbon, and
click the Next> button. The Enter First IP Address window will open.
6. Enter the IP address of the first printer into the text box and click the Next button. The
Enter Second IP Address window will open.
12P120i Card Printer User Guide980504-001 Rev. A
Printer Installation
Installing the P120i Printer
7. If you are installing a second network printer, enter the IP address of the second printer
into the text box. If you are installing only one network printer, leave text box blank. Click
the Next button. The Enter Third IP Address window will open.
8. If you are installing a third network printer, enter the IP address of the third printer into
the text box. If you are installing only one or two network printers, leave text box b lank .
Click the Next button. Proceed to Encoder Se ttings.
980504-001 Rev. A P120i Card Printer User Guide13
Printer Installation
Installing the P120i Printer
Encoder Settings
1. In the Encode Only window, choose Yes or No. If you choose Yes, the printer will be set
up to ONLY encode magnetic stripes on cards. No printing of cards will occur. Click the
Next> button. The Select Encoder Coercivity window will open.
2. In the Select Encoder Coercivity window, choose coercivity settings that match the type
of cards being encoded, then click the Next> button. The Track 1 Settings window will
open.
14P120i Card Printer User Guide980504-001 Rev. A
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