No part of this publication may be reproduced or used in any form, or by any electrical or mechanical means,
without permission in writing from Zebra. This includes electronic or mechanical means, such as photocopying,
recording, or information storage and retrieval systems. The material in this manual is subject to change
without notice.
The software is provided strictly on an “as is” basis. All software, including firmware, furnished to the user is on
a licensed basis. Zebra grants to the user a non-transferable and non-exclusive license to use each software
or firmware program delivered hereunder (licensed program). Except as noted below, such license may not be
assigned, sublicensed, or otherwise transferred by the user without prior written consent of Zebra. No right to
copy a licensed program in whole or in part is granted, except as permitted under copyright law. The user shall
not modify, merge, or incorporate any form or portion of a licensed program with other program material, create
a derivative work from a licensed program, or use a licensed program in a network without written permission
from Zebra. The user agrees to maintain Zebra’s copyright notice on the licensed programs delivered
hereunder, and to include the same on any authorized copies it makes, in whole or in part. The user agrees not
to decompile, disassemble, decode, or reverse engineer any licensed program delivered to the user or any
portion thereof.
Zebra reserves the right to make changes to any software or product to improve reliability, function, or design.
Zebra does not assume any product liability arising out of, or in connection with, the application or use of any
product, circuit, or application described herein.
No license is granted, either expressly or by implication, estoppel, or otherwise under any Zebra Technologies
Corporation, intellectual property rights. An implied license only exists for equipment, circuits, and subsystems
contained in Zebra products.
Zebra and the stylized Zebra head are trademarks of ZIH Corp., registered in many jurisdictions worldwide. All
other trademarks are the property of their respective owners.
Zebra Technologies Corporation
Lincolnshire, IL U.S.A.
http://www.zebra.com
Warranty
For the complete Zebra hardware product warranty statement, go to:
http://www.zebra.com/warranty.
Revision History
Changes to the original manual are listed below:
ChangeDateDescription
-01 Rev A7/2011Initial release
-02 Rev A10/2011Add instructions to change password.
-03 Rev A1/2012Update Set Regulatory Mode.
-04 Rev A8/2012Correct storage temperature. Remove Connecting to Serial Port and Connecting
-05 Rev A7/2013Add: EMDK Toolkits in Related Document and Software section; GPIO section
iii
to USB Port. Remove User Application Management. Add important note in
chapter 2 and Appendix B regarding connecting the antenna and ensuring that
the reader is Not Transmitting RF Signals. Add notes regarding the following:
Motorola does not support embedded applications/scripts; FX9500 supports only
host based applications. Add GPIO Connections. Remove Chapter
5:Configuring Inputs and Outputs.
figures; Programming for the FX9500 chapter.
Removed: References to USB and RS-232 interfaces; references to Embedded;
Import Security Keys.
-07 Rev A3/2015Zebra re-branding
-08 Rev A8/2016Updated Figure 4-4.
-09 Rev A7/2017Correction on page 2-2.
ivFX9500 RFID Reader User Guide
Table of Contents
Warranty ........................................................................................................................ ii
Revision History............................................................................................................. iii
About This Guide
Introduction .................................................................................................................... ix
Configurations................................................................................................................ ix
Chapter Descriptions ..................................................................................................... x
Notational Conventions.................................................................................................. xi
Related Documents and Software ................................................................................. xi
Service Information........................................................................................................ xii
This document is intended for those who wish to setup and operate the FX9500 RFID Reader system. Before
attempting to install, configure, and operate this product, you should be familiar with the following:
•
Windows-based software installation and operation
•
Device communication parameters including Ethernet and serial communications
•
RFID reader configuration including antenna placement
•
Basic digital input/output control.
NOTEScreens and windows pictured in this guide are samples and may differ from actual screens.
Configurations
This guide covers the following FX Series of RFID reader configurations:
•
US and Canada 4-port configuration, part number: FX9500-41324D41-US
•
International 4-port configuration, part number: FX9500-41324D41-WW
•
US and Canada 8-port configuration, part number: FX9500-81324D41-US
•
International 8-port configuration, part number: FX9500-81324D41-WW.
xFX9500 RFID Reader User Guide
Chapter Descriptions
Topics covered in this guide are as follows:
•
Chapter 1, Getting Started - This chapter provides a brief overview of the FX9500 RFID Reader hardware
and software.
•
Chapter 2, RFID Reader Installation - This chapter describes how to mechanically and electrically install the
FX9500 RFID Reader.
•
Chapter 3, RFID Reader Operation - This chapter provides the FX9500 RFID Reader operation instructions.
•
Chapter 4, Reader Web Console - This chapter provides information on how to fully configure the FX9500
RFID Reader for operation in a variety of applications and environments.
•
Chapter 5, Configuring Digital Inputs and Outputs - This chapter provides information on how to configure the
FX9500 RFID Reader Digital Inputs and Outputs.
•
Chapter 6, Programming for FX9500 - This chapter provides information on programming for the FX9500
RFID Reader.
•
Chapter A, Technical Specifications - This appendix provides detailed mechanical, electrical, and
environmental specifications.
•
Chapter B, Safety Instructions - This appendix provides important safety information about the FX9500 RFID
Reader. All users must read this section before installing or operating this reader.
•
Chapter C, Disposal of Reader - This appendix provides instruction for removing the battery and disposing of
the reader.
Notational Conventions
The followingconventions are used in this document:
•
“RFID Reader” or “reader” refers to the FX9500 RFID reader.
•
Italics are used to highlight the following:
• Chapters and sections in this guide
• Related documents.
•
Bold text is used to highlight the following:
• Code entered by the user
• Dialog box, window and screen names
• Drop-down list and list box names
• Check box and radio button names
• Icons on a screen
• Key names on a keypad
• Button names on a screen.
About This Guidexi
•
Bullets (•) indicate:
• Action items
• Lists of alternatives
• Lists of required steps that are not necessarily sequential.
•
Sequential lists (e.g., those that describe step-by-step procedures) appear as numbered lists.
•
Values in () indicate:
• (values) within parentheses indicate parameters
• (values) in italics indicate user defined variables.
•
<n> indicates a variable number used in a function that can apply to several different devices such as
antennas or I/O ports.
Related Documents and Software
The following documents provide more information about the FX9500 RFID reader.
•
FX9500 Regulatory Guide, p/n 72-152143-xx
•
Zebra EMDK Toolkits (see the FX9500 product web page on the Zebra Support site).
For the latest version of this guide and all guides, go to: www.zebra.com/support.
xiiFX9500 RFID Reader User Guide
Service Information
If you have a problem with your equipment, contact Zebra support for your region. Contact information is available
at: www.zebra.com/support.
When contacting Zebra support, please have the following information available:
•
Serial number of the unit
•
Model number or product name
•
Software type and version number
Zebra responds to calls by e-mail, telephone or fax within the time limits set forth in service agreements.
If your problem cannot be solved by Zebra support, you may need to return your equipment for servicing and will
be given specific directions. Zebra is not responsible for any damages incurred during shipment if the approved
shipping container is not used. Shipping the units improperly can possibly void the warranty.
If you purchased your business product from a Zebra business partner, please contact that business partner for
support.
Chapter 1 Getting Started
Introduction
This chapter provides a brief overview of the FX9500 RFID Reader hardware and software.
1 - 2FX9500 RFID Reader User Guide
Mounting Tab
Mounting Tab
LEDs
Antenna 1-8 (Rx/Tx)
Ethernet
(TCP-IP)
(Digital)
GPIO
Power
Reset
RFID Reader Hardware
The FX9500 RFID Reader is a multi-protocol, multi-regional Radio Frequency Identification (RFID) System that
operates in the 902-928 MHz and 865-868 MHz band.
Figure 1-1
FX9500 RFID Reader
Getting Started1 - 3
As shown in Figure 1-2, the high performance FX9500 RFID Reader supports up to eight Tx/Rx antennas (8x1
monostatic or 4x2 bistatic) and Ethernet interfaces. Discrete digital inputs and outputs are also provided.
Figure 1-2
FX9500 Power and I/O Connections
NOTE The eight (8) port FX9500 RFID Reader illustrated above also is available in a four (4) port
configuration (see Configurations on page 3-ix).
The FX9500 RFID Reader is equipped with four status indicators located on the top of the enclosure. These LEDs
provide indication for the following:
.
Figure 1-3
Table 1-1
FX9500 RFID Reader Status Indicators
FX9500 RFID Reader Indication Definitions
NumberIndicationColor/StateIndication
1PowerOff
Amber
Amber-Flashing
Green
2ActivityOff
Green
Green-Flashing
Amber
Power off
Boot loader executing
Linux initializing
Unit operational
RF off
TX active
Tag detect
Antenna check failed
3UserAmberUser defined
4StatusOff
Amber
Green-Flashing
Red
OK
Firmware update
GPIO activity
Fault
1 - 4FX9500 RFID Reader User Guide
Reader Software
The FX9500 is shipped with a software application that can be used to configure and control the RFID Reader.
RFID Reader Web Console
The Web Console is a RFID Reader application that provides the ability to access RFID Readers across the
internet. Enter the IP address of the RFID Reader into a web browser, Web Console and RM interface allows you
to fully modify and operate the RFID Reader. This application provides the ability to modify the RFID Reader's
communication, network, and operational parameters. Also, the ability to read tags, review tag data, perform
diagnostics, and upload new software. This application is primarily intended for configuring and managing
deployed RFID Readers. For detailed information, see Chapter 4, Reader Web Console.
Chapter 2 RFID Reader Installation
Introduction
This chapter describes how to mechanically and electrically install the FX9500 RFID Reader.
Mechanical Installation
Mounting the RFID Reader
The FX9500 is equipped with two mounting flanges and slotted keyholes that accept three #8 (M4) mounting
screws. Pre-drill mounting surface according to the following dimensions. The mounting surface must be able to
support up to 5 pounds (2.3 kg).
Figure 2-1
FX9500 Mechanical Dimensions (dimensions in mm)
2 - 2FX9500 RFID Reader User Guide
Concrete Wall Mounting
To mount the RFID Reader to a hollow concrete block wall, Zebra recommends metal sleeve type concrete
anchors that accept #8 screws and flat washers.
Wood or Metal Wall Mounting
To mount the RFID Reader to a wood or sheet metal wall, Zebra recommends either #8 x 1 inch wood screws or #8
x 1 inch sheet metal screws and washers.
Drywall Mounting
To mount the RFID Reader to drywall or sheetrock, Zebra recommends either #8 toggle bolts or #8 drywall
anchors.
Mounting the Antennas
The FX9500 RFID Reader supports from one to eight antennas in a variety of configurations. One and two-antenna
configurations are typical for most conveyor and container tracking. Four and eight antenna configurations are
used for portals and loading dock doorways.
Antennas (not provided) must be installed on a solid surface or frame to prevent damage or later misalignment. It
is highly recommended that the antenna mounting be adjustable in order to obtain the best performance from the
system.
WARNING! FCC Radiation Exposure Statement. The antennas used for this transmitter must be installed
to provide a separation distance of at least 25 cm from all persons and must not be co-located
or operating in conjunction with any other antenna or transmitter.
EU Radiation Exposure Statement. The antennas used for this transmitter must be installed to
provide a separation distance of at least 25 cm from all persons and must not be co-located or
operating in conjunction with any other antenna or transmitter.
Electrical Installation
RFID Reader Installation2 - 3
Figure 2-2
FX9500 Electrical Connections
NOTE The FX9500 RFID Reader is designed to meet the regulatory requirements in those
jurisdictions in which it is offered. Changes or modifications not expressly approved by Zebra
for compliance could void the user's authority to operate the equipment.
IMPORTANT FX9500 RFID Reader antenna ports may be susceptible to damage from static discharge
or other high voltage. Use proper Electrostatic Discharge (ESD) precautions to avoid static
discharge when handling or making connections to the FX9500 RFID Reader antenna or
communication ports. Equipment failure can result if the antenna or communication ports
are subjected to ESD.
Connecting and Configuring the Ethernet Port
The maximum Ethernet cable length is 30 meters. If communicating with the RFID Reader across a Local Area
Network (LAN), connect an Ethernet cable from the hub or router to the RJ-45 connection.
By default, the RFID Reader is configured to use a DHCP server to obtain its IP address and related information. In
the event a DHCP server is unavailable, the RFID Reader will boot with an IP address in the 169.254.x.x subnet.
In the absence of other RFID Readers on the same network, and if no other network traffic is observed which
references 169.254.1.1, the RFID Reader will select that address; otherwise, it will select a random address on the
169.254.x.x subnet.
2 - 4FX9500 RFID Reader User Guide
Connecting the Antennas
The maximum antenna cable length is 10 meters. Connect the antenna to antenna port 1. If using additional
antennas, connect them to Ports 2-8.
Antennas can be connected as either 8x1 monostatic or 4x2 bistatic.
IMPORTANT Always stop RF reading/polling on the RFID reader through the web console before
removing an antenna or load from an RF port.
NOTE The FX9500 RFID Reader antenna ports may be susceptible to damage from static discharge
or other high voltage. Use proper Electrostatic Discharge (ESD) precautions to avoid static
discharge when handling or making connections to the FX9500 RFID Reader antenna or
communication ports. Equipment failure can result if the antenna or communication ports are
subjected to ESD.
NOTE None of the GPIO connector pins on the FX9500 RFID reader provide voltage to drive external
devices. When using the GPIO connector on the FX9500, you must provide power to drive the
GP inputs and to power any devices driven by the GP outputs. GP outputs are pulled low when
activated and can conduct enough current to drive a load of up to 1W from a positive supply
that must not exceed 40V.
RFID Reader Installation2 - 5
Connecting Digital Inputs/Outputs
The FX9500 RFID Reader is equipped with a general purpose digital input/output (I/O) port that provides four
optically isolated 5-24 Vdc input signals and four open-collector output signals. The digital inputs can be used as
general purpose inputs or to trigger the RFID Reader for tag reading. These inputs can be configured to provide an
external read trigger from proximity sensors, photo switches, or other devices.
The digital outputs can be used as general purpose outputs, to indicate tag reading activity, or to indicate the RFID
Reader is transmitting (RF On). The outputs can also be configured to trigger conveyor gates or other access
control and sorting devices. For detailed information on configuring the digital inputs and outputs, see Chapter 5,
Configuring Digital Inputs and Outputs.
Figure 2-3
Digital Input/Output
Connecting the Power
Connect the 24 Vdc power supply to the RFID Reader and connect the power supply to your 100-240 Vac, 50-60
Hz power source. Allow 30 seconds for the RFID Reader to initialize.
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