zarges Z200, Z300 Assembly And Usage Instructions

Assembl y and usage instructions
www.zarges.de
Z200 / Z300 mobile scaffold towers
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Table of contents
1. General information 4
1.1. Introduction 4
1.2. Manufacturer 4
1.3. Construction type approval 4
1.4. Warranty 4
1.5. Date of issue 5
1.6. Industrial property and trademark rights 5
1.7. Proper usage 5
1.8. Improper usage 5
2. Design 6
2.1. Safety provisions 6
2.2. Behaviour for work on electrical systems with the scaffold 8
2.3. Further applicable safety instructions 8
2.4. Technical specications 8
2.5. General assembly specications 9
2.6. Basic measurements 12
2.7. Identication 13
2.8. Parts list incl. ballasting (see also 5.2) 14
2.9. Position of the individual parts 15
2.10. Assembly drawings 16
3. Note about disassembly of the scaffold 20
4. Usage rules and regulations 20
5. Stability specications 21
5.1. General information 21
5.2. Fastening the ballasting 21
5.3. Maintenance, repair, storage and cleaning 21
5.4. Inspections of the scaffold components 22
6. Spare parts 23
7. Accessories 26 Notes 28
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1. General information
1.1. Introduction
The present operating and assembly instructions are only valid for the scaffolds described in these operating and assembly instructions.
The instructions provided in these operating and assembly instructions for safety as well as the rules and regulations f or the handling of scaffolds are in the area of application of the scaffolds mentioned in this documentation.
The operator must on his own responsibility:
bear responsibility for adherence to local, regional and national regulations,
adhere to the regulations (laws, ordinances, guidelines, etc.) listed for safe handling,
ensure that the operating and assembly instructions are available to operating
personnel and that all details such as instructions, warnings and safety pro visions ar e followed completely.
1.2. Manufacturer
The manufacturer of the scaffolds described in this documentation is:
ZARGES GmbH Tel.: +49 8 81 / 68 71 00 Lift technology branch Fax: +49 8 81 / 68 72 95 PO Box 16 30 E-mail: zarges@zarges.de 82360 Weilheim Internet: http://www.zarges.de
1.3. Construction type approval
The scaffolds addressed below were inspected by.
1.4. Warranty
The scope, period and form of the warranty are established in the manufacturer's sales and delivery conditions. Authoritative for warranty claims which arise fr om insuffi cient documentation is always the operating and assembly instructions valid at the time of delivery (see section 1.5). Beyond the sales and delivery conditions, it applies that: There is no warranty assumed for damage to the delivered scaffolds which arises due to one or several of the following reasons:
lack of knowledge or disregarding of these operating and assembly instructions
insuf ciently-quali ed or trained operating personnel
use of other than original spare parts
The operator must ensure on his own responsibility:
that the safety provisions according to section 5 are adhered to,
that an improper use (see section 1.8) and faulty setting up and impermissible use are
excluded and thus
that in addition, proper use (see section 1.7) is guaranteed and that the scaffolds are
operated according to the contractually agreed-upon conditions of use.
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1.5. Date of issue
The date of issue of these German-language operating and assembly instructions is 1 October 2006.
1.6. Industrial property and trademark rights
The trademark right for these operating and assembly instructions remains with
the manufacturer.
Furthermore, all rights are reserved, especially for the case of the granting of
a patent or utility patent registration.
Violations which contradict the details above are subject to punitive damages!
1.7. Proper usage
The scaffolds listed in these operating and assembly instructions may only be used as scaffolds according to the r egulations of EN 1004 and the version o verview of these operating and assembl y instructions.
1.8. Improper usage
A use other than for the purposes intended – that is, a deviation from the details provided in section 1.7 of the scaffolds documented in these operating and assembly ins tructions – counts as improper usage in the sense of ProdSG (s tatus as of 1.8.1997). This also applies for the disregarding of the standards and guidelines listed in these operating and assembly instructions.
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2. Design
2.1. Safety provisions
1. For the stability, installation and usage of the scaff olds mentioned above, the regulations of EN 1004 "Mobile access and w orking to w er s" apply.
2. The scaffolds may only be assembled and used by people who are familiar with these operating and assembly instructions.
3. For the assembly and disassembly of the scaffold, at leas t two people are required.
4. Only undamaged and faultless original spare parts of the manufacturer's scaffold system, which refers to the inspection certifi cate, may be used. Before using the unit, inspect all c omponents for proper assembly and functionality.
5.
According to EN 1004, the maximum platform heights are limited to 8 m outdoors and 12 m in entirely closed-in spaces. For the scaffolds described in these operating and assembly instructions, the maximum platform height in entirely closed­in spaces is 10 m.
6. The use of lifts on the scaffold is not permitted.
7. The fi rst platform may be at a height of max. 4.40 m above the ground. The distance between the other platforms may be at most 4 m. The platforms must be at l east 1.70 m apart.
8. During the assembly and disas sembl y of the scaffold, platf orms or scaffold planks mus t be laid out completely at a distance of 2 m as assembly aids. With the use of scaffold planks, these must extend 500 mm beyond the scaffold on each side. It is forbidden to use railings and braces as a place to st and, also not f or as sembly and disassembly.
9. The assembly of the scaffold is only permitted perpendicular on a horizontally-level subsurface with suffi cient carrying capacity. If necessary, load- distributing bases must be used.
10. For information about the use of chassis beams, ballast weights, stabilisers and wall spacers to guarantee stability, see these operating and assembly instructions.
11. Work on the working platform is only permitted with complete 3-part side protection, that is, railing frames, knee protection and surrounding toe boards. The intermediate platforms do not have to have toe boards.
12. Work on several working platf orms simultaneously is not permitted.
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13. For wall-side assembly of the scaffold, wall spacers can also be used for ballasting (accessory, order no. 44461).
14. The permissible load capacity of the scaffold with e venly-distributed load is 2.0 kN/ m² (according to EN 1004 - scaffolding group 3).
15. All swivel castors must be fi xed by pressing down the brake lever. The brake lever may only be released for moving.
16. When moving the scaffold, neither people nor material or tools may be on the platform. Avoid all collisions. Move the scaffold only by hand in the lengthwise or diagonal direction on solid, level and obstacle-free surfaces. When moving, normal walking speed may not be exceeded.
17. Moving the scaffold with the assistance of vehicles (e.g. fork lifts) is forbidden. The scaffold may not be lifted or pulled or pushed with the fork lift.
18. The area on which the scaffold is moved must be able to accommodate its weight.
19. For use outdoors or in open buildings, the scaffold must be moved into a wind-protected area if there are wind strengths above 6 (according to the Beaufort scale), in case of an oncoming storm and when work is complete and protected against tipping with other suitable measures (e.g. anchoring). The exceeding of the wind strength 6 (12 m/s) can be detected with a palpable drag when walking.
20. With the use of anchors in connection with anchor fi tting connections, the information in the "Bulletin for the attachment of dowels to anchors of facade scaffolds" (can be ordered from Carl Heymanns Verlag KG, Luxemburger Straße 449 in 50939 Cologne­order no. ZH 1/500) must be heeded.
21. The bridging of scaffolds to buildings with planks is not permitted. The scaffold may not be used as a stair tower in order to reach other constructions from there.
22. Before using the scaffold, the vertical alignment of the scaffold must be checked and corrected if neces sary . F urthermore, the scaff old must be checked to ensur e compl ete assembly according to section 2.8.
23. With the use of stabilisers, these must always be attached under a frame. The anti­twist devices of the stabilisers must always be attached.
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2.2. Behaviour for work on electrical systems with the scaffold
Work on or in the proximity of unprotected live systems, may not be carried out using the scaffold if
the system component is not disconnected,
the system component is not secured against switching on,
if there is voltage in the system component,
the system component is not short-circuited with an earthing rail,
the system component is not isolated against adjacent live parts.
2.3. Further applicable safety instructions
For the inspection, assembly and usage of the scaffold, the following provisions are applicable:
BGI 663 " Instructions for action for handling work and protective scaffolds"
For the use of electrical de vices on the scaffold, the pr ovisions of BGR 165 and BGI 594 (pre viously ZH 1/228) "Safety rules for the use of electrical equipment with increased electrical hazard" apply.
2.4. Technical specifi cations
Z200 folding scaffold 0.7 m × 1.5 m
Approved according to EN 1004 Scaffold group 3 Permissible load according to scaffold group 3 200 kg/m² Total load of the scaffold (maximum) 210 kg Load of the platform (maximum) 210 kg Maximum platform height 6.60 m
Z200 mobile scaffold tower 0.7 m × 1.5 m
Approved according to EN 1004 Scaffold group 3 Permissible load according to scaffold group 3 200 kg/m² Total load of the scaffold (maximum) 210 kg Load of the platform (maximum) 210 kg Maximum platform height 6.85 m
Z300 folding scaffold 0.7 m × 2.0 m
Approved according to EN 1004 Scaffold group 3 Permissible load according to scaffold group 3 200 kg/m² Total load of the scaffold (maximum) 280 kg Load of the platform (maximum) 280 kg Maximum platform height 9.60 m
Z300 mobile scaffold tower 0.7 m × 2.0 m
Approved according to EN 1004 Scaffold group 3 Permissible load according to scaffold group 3 200 kg/m² Total load of the scaffold (maximum) 280 kg Load of the platform (maximum) 280 kg Maximum platform height 9.85 m
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2. Assembly of slip-in frame on chassis beams
Fig. 3. Fig. 4.
3. Assembly of swivel castor s, with pivots on the chassis beams
(base plates are included in the basic package)
Fig. 5. Fig. 6.
4. Assembly of swivel castor s, with shafts on the chassis beams
(base plates are included in the basic package)
Fig. 7. Fig. 8.
5. Assembly of diagonal braces
The fi rst diagonals always be- gin on the 1st rung from the bottom!!! After that, the diago­nals run zig-zag up the long side of the scaffold.
Fig. 9. Fig. 10.
Ð
Ð
Ô
Î
Í
Ï
1.
2.
Ô
1.
2.
Ï
Ð
2.5. General design specifi ca- tions
1. Preparatory work for assembly
Fig. 1. Fig. 2.
1.
2.
Ô
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7. Assembly of platform
Scaffold planks or platforms must be installed as assembly aids. The platform serves as a place to stand for the further assembly (cf. section 2.1 no. 7). After the scaffold is complete, all assembly aids (scaffold planks, etc.) must be removed.
Fig. 13. Fig. 14.
ÐÐ
1. 2.
3.
max.
0.5m
Ò
Fig. 19. Fig. 20.
10. Assembly of toe boards
(lengthwise board, crosswise board)
1.
2.
Ô
Ð
Ð
8.1 Assembly of railings Z200
For Fig. 15: Railings for intermediate platform For Fig. 16: Railings for working platform (uppermost platform)
Fig. 15. Fig. 16.
Ï
Ð
Ô
Ô
8.2 Assembly of railings Z300
For Fig. 17: Railings for intermediate platform For Fig. 18: Railings for working platform (uppermost platform)
Fig. 17. Fig. 18.
Ï Ð
Ô
Ô
6. Assembly of diagonal braces
Fig. 11.
Ð
Ð
Ð
Fig. 12.
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12. Assembly of stabilisers
Only for mobile scaffold tow­ers with stabilisers (D and E module).
Fig. 23. Fig. 24.
Fig. 25. Fig. 26.
1.
2.
Ñ
Ô
11. Aligning the scaffold
After the scaffold has been as­sembled, it must be aligned us­ing a spirit level. If the scaffold should be moved to its usage location only after assembly, its alignment must absolutely be checked again on location.
Fig. 21.
Fig. 22.
13. Assembly of wall anchor
Fig. 28. Fig. 29.
3.
4.
Fig. 27.
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2.6. Basic measurements
Module / dimensions
[mm]
abcde
Z200 0.7 m × 1.5 m
A
1500 700 - - -
A+B
1500 700 1500 - -
A+B+C
1500 700 1500 - -
A+B+C+D
1500 700 1500 3000 2800
K
1500 700 - - -
K+B
1500 700 1500 - -
K+B+C
1500 700 1500 - -
K+B+C+D
1500 700 1500 3000 2800
Z300 0.7 m × 2.0 m
A
2000 700 - - -
A+B
2000 700 1650 - -
A+B+C
2000 700 1650 - -
A+B+C+D
2000 700 1650 3000 3300
A+B+C+D+E
2000 700 1650 3000 3300
K
2000 700 - - -
K+B
2000 700 1650 - -
K+B+C
2000 700 1650 - -
K+B+C+D
2000 700 1650 3000 3300
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2.7. Identifi cation
Item no.
Type plate
Max. platform height
Load max.
EAN code
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2.8. Parts list incl. ballasting (see also 5.2)
The parts list includes the designation of the individual parts, their associated weights, the item no. of the individual parts which are included in the complete scaffold and the item no. of the complete scaffold. The necessary ballasting per scaffold is also listed.
Z200 / Z300 mobile scaffold towers
Scaffold size
Working height
1)
Parts list
Basic frame 1.75 m
Folding unit
Slip-in frame 1 m
Slip-in frame 2 m
Railings 2)Platform with fl ap
Crosswise board
Lengthwise board
Diagonal brace
Horizontal brace
Chassis beams
3)
Stabilisers
Base plates
Ballasting
Interior
usage
Outdoor
usage
centre erection
side erection
2)
centre erection
side erection
2)
approx. [m]
Order
no.
44400
44468
44407
44405-44435
44445
44440
44420
44410
44450
44455
44459
Z200 0.7 × 1.5
2.55 48409
-1-- 1---1--4
Number of ballast weights over each swivel cas-
tor
0000
2.80 48400
2--- 1--11--4 0000
5.00 48401
--21 -22252-- 33/333/3
7.00 48402
---2 1--34--- 57/757/7
9.00 48403
---2 ---2--4- 22/222/2
approx. [m]
Order
no.
44400
44404
44407
44405
44413
44436
44445
44441
44421
44411
44451
44455
44459
44460
4)
Z300 0.7 × 2.0
2.55 44509
-1---1---1--4 0000
2.80 44500
2----1--11--4 0000
5.00 44501
--212-22212-- 11/211/2
7.00 44502
---221--3---- 33/543/5
9.00 44503
---2----2--4- 00/020/0
12.00 44504
---321--2---- 22/222/2
1)
With footplates; when swivel castors 44 454 are used = 22 cm to max. 33 cm; 44 453 = +16 cm (at an extr a cost). Ballast w eights
not included in the scope of delivery.
2)
Is replaced with 2 horizontal braces.
3)
Length of the chassis beams for the Z300: 1.65 m of galvanised steel; for the Z200: 1.50 m of aluminium.
4)
In the case of side erection, sometimes more ballast weights are located on the side facing away from the wall. (Example: 3/5 = 3 weights on the side facing the wall and 5 ballast weights on the side facing away from the wall) With more than 4 ballast weights per swivel castor, additional slip-in pipes (44449) must be used. Pay attention to the ballasting specifi cations in the operating and assembly instructions!
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2.9. Position of the individual parts
Slip-in frame 2.00 m
Slip-in frame 1.00 m
Folding unit
Platform with access way
Crosswise toe board
Lengthwise toe board
Diagonal brace
Horizontal brace
Stabilisers
Chassis beams
Railings
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Z200 / Z300
Scaffold comb.
Module
A
Working height
approx. 2.90 m
Scaffold height
1.75 m
Platform
height
0.90 m
Weight
23.1 kg
Order no.
48400
Scaffold comb.
Module
A+B
Working height
approx. 4.85 m
Scaffold height
3.95 m
Platform
height
2.85 m
Weight
83.1 kg
Order no.
48540
Scaffold comb.
Module
A+B+C
Working height
approx. 6.85 m
Scaffold height
5.95 m
Platform
height
4.85m
Weight
111.2 kg
Order no.
48541
Scaffold comb.
Module
A+B+C+D
Working height
approx. 8.85 m
Scaffold height
7.95 m
Platform
height
6.85 m
Weight
152.2 kg
Order no.
48542
2.10. Assembly drawings Z200 Mobile scaffold tower, 0.7 m × 1.5 m
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Scaffold comb.
Module
K
Working height
approx. 2.70 m
Scaffold height
1.50 m
Platform
height
0.70 m
Weight
24.9 kg
Order no.
48409
Scaffold comb.
Module
K+B
Working height
approx. 4.60 m
Scaffold height
3.70 m
Platform
height
2.60 m
Weight
84.9 kg
Order no.
48590
Scaffold comb.
Module
K+B+C
Working height
approx. 6.60 m
Scaffold height
5.70 m
Platform
height
4.60 m
Weight
113.0 kg
Order no.
48591
Scaffold comb.
Module
K+B+C+D
Working height
approx. 8.60 m
Scaffold height
7.70 m
Platform
height
6.60 m
Weight
154.0 kg
Order no.
48592
Z200 Folding scaffold, 0.7 × 1.5
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Scaffold comb.
Module
A+B+C+D
Working
height
approx. 8.85 m
Scaffold
height
7.95 m
Platform
height
6.85 m
Weight
156.1 kg
Order no.
44542
Scaffold comb.
Module
A+B+C+D+E
Working
height
approx. 11.85
m
Scaffold
height
10.95 m
Platform
height
9.85 m
Weight
197.7 kg
Order no.
44543
Z300 Mobile scaffold tower, 0.7 × 2.0
Scaffold comb. Platform height
Module
A
0.90 m
Working height Weight
approx. 2.90 m 27.1 kg
Scaffold height Order no.
1.75 m 44500
Scaffold comb. Platform height
Module
A+B
2.85 m
Working height Weight
approx. 4.85 m 79.6 kg
Scaffold height Order no.
3.95 m 44540
Scaffold comb. Platform height
Module
A+B+C
4.85m
Working height Weight
approx. 6.85 m 114.3 kg
Scaffold height Order no.
5.95 m 44541
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Z300 Folding scaffold, 0.7 × 2.0
Scaffold comb.
Module
A+B+C+D
Working
height
approx. 8.60 m
Scaffold
height
7.70 m
Platform
height
6.60 m
Weight
160.1 kg
Order no.
44592
Scaffold comb.
Module
A+B+C+D+E
Working
height
approx. 11.60
m
Scaffold
height
10.70 m
Platform
height
9.60 m
Weight
201.7 kg
Order no.
44593
Scaffold comb. Platform height
Module
A
0.70 m
Working height Weight
approx. 2.70 m 31.1 kg
Scaffold height Order no.
1.50 m 44509
Scaffold comb. Platform height
Module
A+B
2.60 m
Working height Weight
approx. 4.60 m 83.6 kg
Scaffold height Order no.
3.70 m 44590
Scaffold comb. Platform height
Module
A+B+C
4.60 m
Working height Weight
approx. 6.60 m 118.3 kg
Scaffold height Order no.
5.70 m 44591
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3. Note about disassembly of the scaffold
Disassembly of the erected scaffold occurs in the reverse order of assembly. Here it must be noted that the platforms or scaffold planks necessary for the assembly personnel must be laid out in advance as places to stand and thereby laid out completely. In no case may parts of the scaffold (braces, platforms, etc.) be disassembled before the levels above them have been disassembled completely.
4. Usage rules and regulations
1. Ascent to the working platform may only occur from the inside.
2. It is not permitted to lean against the side protector while working.
3. It is not permitted to jump on the panel coverings.
4. No horizontal loads may be generated, e.g. due to work on adjacent constructions which could cause the scaffold to tip.
5. While using scaffolds in passageway buildings, on uncovered buildings or building corners, special attention must be paid to the wind situation in order to prevent the scaffold from tipping over.
6. It is forbidden to extend the platform height by using ladders, crates or other equipment.
7. Tools and materials may onl y be handed upwards. Her e, the w eight of the tools and materials must always be taken into acc ount in order not to overload the w orking platf orm. The per son lifting the load may only l et go when the person acc epting the load has it secur el y in his or her hands.
8. Scaffolds with swivel castors can be moved to their later location after assembly (fl oor slant may not be more than 3%). Avoid all collisions. After moving, the alignment of the scaffold must be checked again.
9. When moving the scaffold, always pay attention that no live system components are touched.
10. Electrical devices (drills, etc.) may only be operated on the scaffold with protection low voltage (48 V), with protective isolation (separation transformer) or if they are connected to a residual current oper ated devic e with a r esidual current of 30 mA. The regulations of BGI 594 (previously ZH 1/228) must be applied.
11. Tools and materials must be stored on the working platform so that 20 cm on the side of the working platform remains free as a passageway.
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Extension pipe
Order no.: 44449
Ballast weights
Order no.: 44460
5.3. Maintenance, repair, storage and cleaning
Clean the scaffold with water and commercial cleansers. If paint gets on the scaffold, it can be removed with turpentine. Cl eansers may not penetrate the soil; used cleanser s must be disposed of in accordance with the applicable environmental regulations.
Greasing the moving parts Grease all moving parts (spindle, swivel castor bearing, catches) with commercial oil. For use
in the winter, use low viscosity oil. Wipe off excess oil, the oil may not reach the treads - danger of slipping. Dispose of cleaning rags soiled with grease in accordance with the applicable environmental regulations.
Storage
Storage must be in a manner such that damage to the unit is excluded. The scaffold c omponents must be stored so that they are protected against the effects of weather. During transport to or from the storage location, the scaffold components must be secured against slipping and bumping as well as falling down. When loading, the scaffold components may not be thrown.
5. Stability specifi cations
5.1. General information
Chassis beams and stabilisers are responsible for the stability of the scaffold. However, these must also be ballasted according to the area of deployment (indoors / outdoors). For the correct ballasting, please see the parts lists (packet 2.8).
5.2. Fastening the ballasting
The attachment location and the quantity of the ballast weights depend on the type of assembly and platform height of the scaffold. For the pr ecise quantity of the ballasting, pl ease see the parts lists in section 2.8 (lower portion of the tables).
Attach ballast weights over the supports on the swivel castors, see Fig. below. For scaffolds for which a larger number of ballast weights are required, the supports on the chassis beams can be lengthened with slip-in pipes (accessory, order no. 44449).
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5.4. Inspections of the scaffold components
If a defect is discovered, the affected part may not be used any longer. Slip-in frame / chassis beams
• Check for deformation, crushing and crack formation.
Braces (diagonal / railings)
• Check for deformation, crushing, crack formation and function of the catches.
Platform
• Check for deformation, crushing, crack formation and function of the catches.
• Check state of the wood.
• Check pass-through fl ap for function.
Toe boards
• Check state of the wood.
• Check toe boards for crack formation.
Swivel castors
• Check rolling capacity of the castor and function of the brake on rolling and
basic frame.
• For swivel castors with spindle, also check that spindle can move freely.
• Check fail safe (thumb screw, plug) on the chassis beams and and basic frame.
Safety springs
• Check for deformation, crushing, crack formation and tight fi t.
If you would like information or if you have special problems that are not treated in suffi cient detail in these operating and assembly instructions, you can request the required information directly from the manufacturer (see section 1.2).
Furthermore, we hereby notify you that the content of these operating and assembly instructions is not part of an earlier existing agreement, covenant or a legal relationship nor should it change these. All obligations arise from the respective purchase contract, which also contains the complete and solely-valid warranty regulation (see also section 1.4). These contractual warranty regulations are neither extended nor limited by the details of these operating and assembly instructions.
The propagation and duplication of these documents, the exploitation and communication of their content are only permissible with the expr ess permission of the manufacturer . Violations which contradict the details above are subject to punitive damages.
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23
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6. Spare parts
Platform with fl ap
1.5 m 44435
2.0 m 44436
Railings Z300
2.0 m 44413
Folding unit
1.5 m 44468
2.0 m 44404
Slip-in frame
1.0 m 44407
2.0 m 44405
Basic frame
1.75 m 44400
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24
Crosswise board
0.70 m 44445
Lengthwise board
1.5 m 44440
2.0 m 44441
Diagonal brace
1.5 m 44420
2.0 m 44421
Horizontal brace
1.5 m 44410
2.0 m 44411
Chassis beams
1.50 m (alu) 44450
1.65 m (steel) 44451
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25
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Stabilisers
2.2 m 44455
Base plates
0.30 m 44459
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26
7. Accessories
Ballast weight (disk)
10.0 kg 44460
Swivel castors 150 mm
No. pieces 44454
VE (4 pcs.) 44444
Slip-in pipe of alu
0.6 m 44449
Wall anchor
1.0 m 44461
Swivel castors 125 mm
No. pieces 44453
VE (4 pcs.) 44433
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27
Z200 / Z300
Entry arm (steel)
0.3 m 44456
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28
NOTES
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29
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NOTES
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30
NOTES
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31
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NOTES
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32
NOTES
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33
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NOTES
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Z200 / Z300
34
NOTES
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Z200-300-AA-RC4_EN.indd 35Z200-300-AA-RC4_EN.indd 35 28.02.2008 10:21:5628.02.2008 10:21:56
No291291 EN
N
o
540291291000
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