Zanussi ZGF782CX, ZGF782CW, ZGF782CN User Manual

GAS HOB
ZGF782C
INSTRUCTION BOOKLET
Please read this instruction booklet before using the appliance
GB
Important Safety Information
You MUST read hese warnings carefully before installing or using the hob. If you need assistance, contact our Customer Care Department on 08705 727727
Installation
l This hob must be installed by qualified personnel,
according to the manufacturers instructions and to the relevant British Standards.
l Any gas installation must be carried out by a
registered CORGI installer.
l Remove all packaging before using the hob.
l Ensure that the gas and electrical supply complies
with the type stated on the rating plate, located near the gas supply pipe.
l Do not attempt to modify the hob in any way.
Child Safety
l This hob is designed to be operated by adults. Do
not allow children to play near or with the hob.
l The hob gets hot when it is in use.
l Children should be kept away until it has cooled.
l Children can also injure themselves by pulling pans
or pots off the hob.
During Use
l This hob is intended for domestic cooking only. It is
not designed for commercial or industrial purposes.
l When in use a gas cooking appliance will produce
heat and moisture in the room in which it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose.
l When using the hob for a long period time, the
ventilation should be improved, by opening a window or increasing the extractor speed.
l Do not use this hob if it is in contact with water.
Do not operate the hob with wet hands.
l Ensure the control knobs are in the OFF position
when not in use.
l When using other electrical appliances, ensure the
cable does not come into contact with the hot surfaces of the cooking appliance.
l Unstable or misshapen pans should not be used on
the hob as unstable pans can cause an accident by tipping or spillage.
l Never leave the hob unattended when cooking with
oil and fats.
l Never use plastic or aluminium foil dishes on the hob.
l Perishable food, plastic items and areosols may be
affected by heat and should not be stored above or below the hob unit.
Service
l This hob should only be repaired or serviced by an
authorised Service Engineer and only genuine approved spare parts should be used.
Environmental Information
l After installation, please dispose of the packaging with
due regard to safety and the environment.
l When disposing of an old appliance, make it unusable,
by cutting off the cable.
Keep this instruction book for future reference
and ensure it is passed on to any new owner.
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the Instructions:
Safety Instructions
Step by step instructions for an operation
F
Hints and Tips
Environmental Information
This appliance complies with the following
E.E.C. Directives: * 73/23 - 90/683
(Low VoltageDirective);
* 93/68 (General Directives); * 89/336 (Electromagnetical Compatibility Directive); * 90/396 (Gas Appliances),
and subsequent modifications
2
Contents
For the User
Important Safety Information 2
Description of the Hob 3
Operation 4
Maintenance and Cleaning 4
Something Not Working? 5
Guarantee Conditions 6
For the Installer
Instructions for the Installer 7
Important safety requirements 8
Installation 9
Building In 10
Electrical connections 11
Wiring Diagram 12
Fault Finding 12
Commissioning 14
Conversion from Natural Gas to LPG 14
Description of the Hob
2
3
1. Auxiliary Burner
2. Semi-rapid Burners
1
2
5
4
3. Ultra-rapid Triple-crown Burner
4. Rapid Burner
5. Control knobs
3
Operation
Hob burners
To light a burner:
F
l push in the relevant control knob and turn it
anticlockwise to maximum position;
l then adjust the flame as required.
If the burner does not ignite, turn the control knob to zero, and try again.
To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table).
Burner minimum maximum
diameter diameter
Ultra-rapid (Triple-crown) 180 mm. 260 mm. Large (rapid) 180 mm. 260 mm. Medium (semi-rapid) 120 mm. 220 mm. Small (Auxiliary) 80 mm. 160 mm.
If you use a saucepan which is smaller than the recommended size, the flame will spread beyond the bottom of the vessel, causing the handle to overheat.
Take care when frying food in hot oil or fat, as the overheated splashes could easily ignite.
As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid simmering.
If the control knobs become difficult to turn, please contact your local Zanussi Service Force Centre.
Maintenance and Cleaning
Before any maintenance or cleaning can be carried out, you must DISCONNECT the hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little washing up liquid has been added. Avoid the use of the following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers. Should the hob top become heavily soiled, it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used.
The Burners
The burner caps and crowns can be removed for cleaning. Wash the burner caps and crowns using hot soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution, if the marks are particularly difficult to remove. After cleaning, be sure to wipe dry with a soft cloth.
4
Cast Iron Pan Supports
The hob has cast iron pan supports. Take care when removing them. They are fair heavy and could damage the hob or your kitchen furniture if you let them fall down. To keep the pan supports in the correct position, they are hooked into hinges at the back of the hob. When removing the pan supports, lift them up as shown in the diagram. Never turn the pan supports on the hinges, this could damage them. Wash the pan supports using hot soapy water. If necessary, a paste cleaner or a soap impregnated steel wool pad can be used with caution.
YES
NO
Fig. 1
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local Zanussi Service Force Centre.
SYMPTOM
n There is no spark when lighting the gas
n The gas ring burns unevenly
SOLUTION
u Check that the unit is plugged in and the electrical
supply is switched on
u Check that the RCCB has not tripped (if fitted)
u Check the mains fuse has not blown
u Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
u Check the main jet is not blocked and the burner
crown is clear of food particles.
If after all these checks, your hob still does not operate correctly, contact your local Zanussi Service Force Centre.
Please note that it will be necessary to provide proof of purchase for any in-guarantee service calls.
u Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
In-guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown.
5
Service and Spare Parts
In the event of your appliance requiring service, or if you wish to purchase spare parts, please contact your local Zanussi Service Force Centre by telephoning:
0870 5 929929
Your telephone call will be automatically routed to the Service Force Centre covering your post code area. For the address of your local Service Force Centre and further information about Service Force, please visit the website at www.serviceforce.co.uk Before calling out an engineer, please ensure you have read the details under the heading Something Not Working. When you contact the Service Force Centre you will need to give the following details:
1. Your name, address and post code
2. Your telephone number
3. Clear and concise details of the fault
4. The model and serial number of the appliance (found on the rating plate)
5. The purchase date
Customer Care Department
For general enquiries concerning your Zanussi appliance or for further information on Zanussi products, please contact our Customer Care Department by letter or telephone at the address below or visit our website at www.zanussi.co.uk
Customer Care Department
Zanussi 55-77 High Street Slough Berkshire SL1 1DZ 08705 727727 (*)
* calls to this number may be recorded for training purposes.
Guarantee Conditions
Zanussi Guarantee conditions
We, Zanussi, undertake that if, within 24 months of the date of the purchase, this Zanussi appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials, we will, at our option, repair or replace the same FREE OF ANY CHARGE for labour, materials or carriage on condition that: * The appliance has been correctly installed and used
only on the gas and electricity supply stated on the rating plate.
* The appliance has been used for normal domestic
purpose only, and in accordance with the manufacturer's instructions.
* The appliance has not been serviced, maintained,
repaired, taken apart or tampered with by any person not authorised by us.
* All service work under this guarantee must be
undertaken by a Zanussi Service Centre.
* Any appliance or defective part replaced shall
become the Company's property.
* This guarantee is in addition to your statutory and
other legal rights. Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available outside these hours, in which case a premium will be charged.
* Appliances found to be in use within a commercial
or similar environment, plus those which are the subject to rental agreements.
* Products of Zanussi manufacture which are not
marketed by Zanussi.
European Guarantee
If you should move to another country within Europe then
your guarantee moves with you to your new home subject to the following qualifications:
* The guarantee starts from the date you first
purchased your product.
* The guarantee is for the same period and to the same
extent for labour and parts as exist in the new country of use for this brand or range of products.
* This guarantee relates to you and cannot be
transferred to another user.
* Your new home is within the European Community
(EC) or European Free Trade Area.
* The product is installed and used in accordance with
our instructions and is only used domestically, i.e. a normal household
* The product is installed taking into account
regulations in your new country.
Exclusions
This guarantee does not cover:
* Damage or calls resulting from transportation,
improper use or neglect, the replacement of any light
bulbs or removable parts of glass or plastic. * Costs incurred for calls to put right an appliance
which is improperly installed or calls to appliance
outside the United Kingdom.
6
Before you move, please contact your nearest Customer Care centre, listed below, to give them details of your new home. They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances. France Senlis +33 (0)3 44 62 29 99 Germany Nürnberg +49 (0)911 323 2600 Italy Pordenone +39 (0)1678 47053 Sweden Stockholm +46 (0)8 738 79 50 UK Slough +44 (0)1753 219897
Instructions for the Installer
Engineers technical data
OVERALL DIMENSIONS
Width: 680 mm. Depth: 510 mm.
CUT OUT DIMENSIONS
Width: 560 mm. Depth: 480 mm.
SUPPLY CONNECTIONS
Gas:
R 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230-240V 50Hz supply, 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse.
Ignition HT Spark
Spark Generator Ispra Control's BF 50066
220- 240V 0.6 VA T 120
Spark Gap Fixed
Rear Left Burner (semi rapid)
Heat Input 2.0 kW (6824 BTU/HR)
Front Left Burner (auxiliary)
Heat Input 1.0 kW (3413 BTU/HR)
Rear Right Burner (semi rapid)
Heat Input 2.0 kW (6824 BTU/HR)
Front Right Burner (rapid)
Heat Input 3.0 kW (10236 BTU/HR)
Central Burner (Ultra-rapid Triple-crown)
Heat Input 4.0 kW (13652 BTU/HR)
BURNER RAPID SEMI-RAPID AUXILIARY
GAS
TYPE OF
20 mbar
NATURAL GAS
LPG GAS
28-30/37 mbar
CHARACTERISTICS
3
3
Ws - 50.7 MJ/ m
VALUE = 37.78 MJ/m
VALUE = 49.92 MJ/Kg
POSITION M AX MIN MAX MIN M AX MIN MA X MIN
NOMINAL THERMAL POWER kW 3.0 0.65 2.0 0.45 1.0 0.33 4.0 1.2
NOMINAL FLOW RATE m3/h 0.286 0.062 0.190 0.043 0.095 0.031 0.381 0.114
NOZZLE REFERENCE 119 Adjust. 96 Adjust. 70 Adjust. 146 Adjust.
1/100 mm
NOMINAL THERMAL POWER kW 2.8 0.65 2.0 0.45 1.0 0.33 4.0 1.2
NOMINAL FLOW RATE g/h 202 47 144 32 72 24 288 86
NOZZLE REFERENCE 86 40 71 32 50 28 98 56
1/100 mm
Burner Dia. Tap By-pass
1/100 mm
(large) (medium) (small)
APPLIANCE CLASS : 3
APPLIANCE CATEGORY: II2H3+
ULTRA-RAPID
(triple-crown)
Auxiliary 28
Semi-rapid 32
Rapid 40
Ultra-rapid 56
Aeration adjustment none
APPLIANCE GAS SUPPLY: Natural gas G20 / 20mbar
7
700 mm
400 mm
400 mm
100 mm
55 mm
600 mm
50 mm
50 mm
Important safety requirements
This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition). Detailed recommendations are contained in the following British Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Part 2 and B.S. 6891 Current Editions. The hob should not be installed in a bed sitting room with a volume of less than 20 m3. If it is installed in a room of volume less than 5 m3 an air vent of effective area of 110 cm2 is required. If it is installed in a room of volume between 5 m3 and 10 m3 an air vent of effective area of 50 cm2 is required, while if the volume exceeds 11 m3 no air vent is required. However, if the room has a door which opens directly to the outside no air vent is required even if the volume is between 5 m3 and 11 m3. If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current Edition, should be consulted to determine the requisite air vent requirements.
Location
The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom or shower room. Before making the cut out in the worktop ensure that the edges of the hob that are to be near either a side or rear wall have a minimum distance of 55 mm. between the edge of the hob and the wall. The minimum distance combustible material can be fitted above the hob is 400 mm. If it is fitted below 400 mm. a space of 50 mm. must be allowed from the edges of the hob. The minimum distance combustible material can be fitted directly above the hob is 700 mm. A minimum distance of 100 mm. must be left between the side edges of the hob and any adjacent cabinets or walls.
700 mm
100 mm
FO 2369*
FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
600 mm
400 mm
55 mm
50 mm
FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
400 mm
50 mm
8
FO 2231*
Installation
IMPORTANT: qualified personnel to the relevant British
Standards.
Any gas installation must be carried out by a registered CORGI installer. The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored.
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any protective materials, which were put
on in the factory. On the end of the shaft, which includes the G 1/2" threaded elbow, adjustment is fixed so that the washer is fitted between the components as shown in the diagram. Screw the parts together without using excessive force.
This hob must be installed by
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or copper. The connection should be suitable for connecting to R 1/2" (1/2 BSP male thread). When the final connection has been made, it is essential that a thorough leak test is carried out on the hob and installation. Ensure that the main connection pipe does not exert any strain on the hob.
FO 0814
FO 0264
A) End of shaft with nut B) Washer C) Elbow
It is important to install the elbow correctly, with the shoulder on the end of the thread, fitted to the hob connecting pipe. Failure to ensure the correct assembly will cause leakage of gas.
Cut Out Size
The dimensions of the cut-out are given in the diagram.
Rectangular cut-out size for hob
480
560
Dimensions are given in mm.
FO 2038
150 min
9
50 50
Building In
Building over a cupboard or drawer
If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface. It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2.
Dimensions are given in mm.
1
FLEX OUTLET
ON/OFF SWITCH
ON/OFF SWITCH
Building over a kitchen unit with door
Proper arrangements must be taken in designing the furniture unit, in order to avoid any contact with the bottom of the hob which can be heated when it is operated. The recommended solution is shown in diagram 3. The panel fitted under the hob ("a") should be easily removable to allow easy access if technical assistance is needed. The space behind the kitchen unit ("b") can be used for connections.
2
3
a
60
b
30
20 min
FLEX OUTLET
FO
FO 2563
2564
Fitting the Hob into the worktop
Carry out the building in of the hob as follows:
put the seals supplied with the hob, on the
F
The edge of the hob forms a double seal which prevents the ingress of liquids.
edges of the cut out: place them exactly on the front and rear edge and at 50 mm. from the side edges, as shown in the diagram, taking care that the seals meet without overlapping;
place the hob in the cut out, taking care that it
is centred;
fix the hob with the relevant fixing clamps and
screws, as shown in the diagram. When the screws have been tightened, the excess seal can be removed.
FO 2044
FO 2039
10
Electrical connections
Seal
a
FO 0199
Any electrical work required to install this hob should be carried out by a qualified electrician or competent person, in accordance with the current regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these safety measures not be observed.
This hob is designed to be connected to a 230-240V 50Hz AC electrical supply.
Before switching on, make sure the electricity supply voltage is the same as that indicated on the hob rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the back cover of this book.
The hob is supplied with a 3 core flexible supply cord incorporating a 3amp plug fitted. In the event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must be used. Should the plug need to be replaced for any reason, the wires in the mains lead are coloured in accordance with the following code:
Permanent Connection
In the case of a permanent connection, it is necessary that you install a double pole switch between the hob and the electricity supply (mains), with a minimum gap of 3 mm. between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations. The switch must not break the yellow and green earth cable at any point.
Ensure that the hob supply cord does not come into contact with surfaces with temperatures higher than 50 deg. C.
Supply cable replacement
The cable used to connect the hob to the electrical supply must comply to the specifications given below.
Min. size Cable/flex Cable / flex type Fuse
0.75 mm
2
H05 V2V2-F (T90) 3 A
Green and Yellow - Earth Blue - Neutral Brown - Live
 Connect the green and yellow (earth) wire to
F
Upon completion there must be no cut, or stray strands of wire present and the cord clamp must be secure over the outer sheath.
the terminal in the plug which is marked with
the letter 'E' or the earth symbol or coloured green and yellow.
 Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N' or coloured black.
 Connect the brown (live) wire to the terminal in
the plug which is marked with the letter 'L' or coloured red.
A cut off plug inserted into a 13 amp socket is a seriuos safety (shock) hazard. Ensure that the cut off plug is disposed of safely.
FO 0390
11
Wiring Diagram
L
1
A
N
0
220/240
B
2
3
4
5
6
Fault Finding
Preliminary Electrical Systems Check
Brown
Brown
Blue
Blue
Green Yellow
Green Yellow
START
Isolate appliance and carry out: A: Earth Continuity check.
NO YES
Carry out: C: Polarity check.
A. IGNITOR SWITCH
B. IGNITOR UNIT
PLUG (with cover removed)
Earth Wire Green/Yellow
Neutral Wire Blue
Carry out: D: Resistance to Earth check.
( )
FUSE
SOCKET
(face view)
( )
E
N
Electricity supply should now be satisfactory.
L
Has inlet fuse blown?
NO YES
Inlet wiring faulty. Rectify any fault.
Isolate appliance and carry out: B: Insulation check. Rectify any fault including replacing fuses as necessary.
A. EARTH CONTINUITY CHECK - Appliance must be electrically disconnected - meter set on W (Ohms) x 1 scale and adjust zero if necessary.
a) Test leads from any appliance earth point to earth
pin on plug. Resistance should be less than
0.1 W (Ohm), check all earth wires for continuity and all contacts are clean and tight.
B. INSULATION CHECK - Appliance electrically disconnected, all switches ON.
a) meter set on W (Ohms) x 1 scale.
Test leads from L to N in appliance terminal block. If meter reads «0» then there is a short circuit.
b) meter set on W (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads less than ¥ (infinity) there is a fault.
NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed continuity check (i.e. by disconnecting and checking each component) is required to trace the faulty component.
It is possible that a fault could occur as a result of local burning/arcing but no fault could be found under test. However a detailed visual inspection should reveal evidence of burning around the fault.
12
Ignition System / Gas Ignition
Ignitor does not spark
NO
Check plug top fuse and replace if necessary
Check polarity and earth continuity of supply point
Check earth continuity of appliance
Check continuity from 'N' on the mains connector block and "O" on the ignitor unit
YES
Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit
Check gas supply at burner
Light burner manually
Check by pass simmer adjusted
Check position of the electrode
Check fitting of burners
Check continuity from 'L' on the mains connector block and the taps ignition switches
Check continuity from ignition switches connector to ignitor unit
Check for breaks in the insulation of the HT leads
Change the taps ignition switches
Change the ignitor unit
13
Commissioning
When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below.
- Turn the gas tap to the MAX position and ignite.
- Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below.
Procedure:
Re-ignite the burner and set to MIN.
F
Remove the control knob.
To adjust, use a thin bladed screwdriver and turn the adjustment screw (see diagram) until the flame is steady and does not extinguish, when the knob is turned from MIN to MAX. Repeat this procedure for all burners.
Pressure Testing
Remove left hand pan support and front left
F
burner cap and crown.
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite another burner.
The pressure reading should be nominally 20mbar and must be between 17 mbar and 25mbar.
Turn off the burner supplies.
Minimum adjustment screw
Conversion from Natural Gas to LPG
It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted. The gas rate is adjusted to suit.
Method
To adjust the gas rate
With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw. Upon completion stick the replacement rating plate on the under side of the hob.
Ensure that the gas taps are in the 'OFF' position  Isolate the hob from the electrical supply  Remove all pan supports, burner caps, rings, crowns
and control knobs.
With the aid of a 7mm box spanner the burner injectors
can then be unscrewed and replaced by the appropriate LPG injectors.
14
IMPORTANT
The replacement/conversion of the gas hob should only be undertaken by a competent person.
15
Grafiche MDM - Forlì
CUSTOMER CARE
Zanussi
55-77 High Street
Slough
Berkshire, SL1 1DZ
Tel:
08705 727727
© Electrolux plc 2003
From the Electrolux Group. The worlds No.1 choice.
The Electrolux Group is the worlds largest producer of powered appliances for kitchen, cleaning and outdoor use. More than 55 million Electrolux Group products (such as refrigerators, cookers, washing machines, vacuum cleaners, chain saws and lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world.
35669-7305 02/03
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