Zanussi ZGF6420X User Manual

Page 1
GAS HOB
ZGF 6420
INSTRUCTION BOOKLET
Please read this instruction booklet before using the appliance
GB
Page 2
Important Safety Information
You MUST read these warnings carefully before installing or using the hob. If you need assistance, contact our Customer Care Department on 08705 727727
Installation
! This appliance must be installed and serviced by a
competent person as stated in the Gas Safety (Installation and Use) Regulations Current Editions and the IEE Wiring Regulations.
! For appliances installed in the Republic of Ireland
please refer to NSAI-Domestic Gas Installations I.S.813 Current Editions and the ETCI Rules for Electrical Installations.
! Remove all packaging before using the hob.
! Ensure that the gas and electrical supply complies
with the type stated on the rating plate, located near the gas supply pipe.
! Do not attempt to modify the hob in any way.
Child Safety
! This hob is designed to be operated by adults. Do
not allow children to play near or with the hob.
! The hob gets hot when it is in use.
! Children should be kept away until it has cooled.
! Children can also injure themselves by pulling pans
or pots off the hob.
During Use
! This hob is intended for domestic cooking only. It is
not designed for commercial or industrial purposes.
! When in use a gas cooking appliance will produce
heat and moisture in the room in which it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose.
! When using the hob for a long period of time, the
ventilation should be improved, by opening a window or increasing the extractor speed.
! Do not use this hob if it is in contact with water.
Do not operate the hob with wet hands.
! Ensure the control knobs are in the ‘OFF’ position
when not in use.
! When using other electrical appliances, ensure the
cable does not come into contact with the hot surfaces of the cooking appliance.
! Unstable or misshapen pans should not be used on
the hob as unstable pans can cause an accident by tipping or spillage.
! Never leave the hob unattended when cooking with
oil and fats.
! Never use plastic or aluminium foil dishes on the hob.
! Perishable food, plastic items and aerosols may be
affected by heat and should not be stored above or below the hob unit.
2
! The chromed pan supports and burners will become
discoloured over time. This does NOT affect the performance of the hob and is NOT a fault with the pan supports or burners.
! This appliance cannot be cleaned with steam
or with a steam cleaning machine.
Service
! This hob should only be repaired or serviced by an
authorised Service Engineer and only genuine approved spare parts should be used.
Environmental Information
! After installation, please dispose of the packaging
with due regard to safety and the environment.
! When disposing of an old appliance, make it unusable,
by cutting off the cable.
The symbol on the product or on its packaging
indicates that this product may not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. For more detailed information about recycling of this product, please contact your local city office, your household waste disposal service or the shop where you purchased the product.
Keep this instruction book for future reference
and ensure it is passed on to any new owner.
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the Instructions:
Safety Instructions
Step by step instructions for an operation
"
Hints and Tips
Environmental Information
Page 3
Contents
For the User
Important Safety Information 2
Description of the Hob 3
Operation 4
Maintenance and Cleaning 4
Something Not Working? 5
Service and Spare Parts 6
Customer Care 6
Guarantee Conditions 6
European Guarantee 7
For the Installer
Instructions for the Installer 8
Installation 10
Electrical Connections 12
Wiring Diagram 13
Fault Finding 13
Commissioning 15
Conversion from Natural Gas to LPG 15
Description of the Hob
1
1. Hob Top
2. Auxiliary Burner
3. Semi-rapid Burners
4. Rapid Burner
5. Control knobs
3
2
3
4
5
3
Page 4
Operation
Hob Burners
To light a burner:
"
! push in the relevant control knob and turn it
anticlockwise to maximum position;
! then adjust the flame as required.
If the burner does not ignite, turn the control knob to zero, and try again.
In the absence of electricity, ignition can occur without the electrical device; in this case approach the burner with a flame, push the relevant knob down and turn it anti-clockwise until it reaches maximum position.
To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table).
Burner minimum maximum
diameter diameter
Large (rapid) 180 mm 260 mm Medium (semi-rapid) 120 mm 220 mm Small (auxiliary) 80 mm 160 mm
Fig. 1
A - Burner cap B - Burner crown C - Ignition electrode
If you use a saucepan which is smaller than the recommended size, the flame will spread beyond the bottom of the vessel, causing the handle to overheat.
Take care when frying food in hot oil or fat, as the overheated splashes could easily ignite.
As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid simmering.
If the control knobs become difficult to turn, please contact your local Service Force Centre.
Maintenance and Cleaning
Before any maintenance or cleaning can be carried out, you must DISCONNECT the hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little washing up liquid has been added. Avoid the use of the following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used.
4
Page 5
Cast Iron Pan Supports
The hob has cast iron pan supports. Take care when removing them. They are very heavy and could damage the hob or your kitchen furniture if you let them fall down. To keep the pan supports in the correct position, they are hooked into hinges at the back of the hob. When removing the pan supports, lift them up as shown in the diagram. Never turn the pan supports on the hinges, this could damage them. Wash the pan supports using hot soapy water. If necessary, a paste cleaner or a soap impregnated steel wool pad can be used with caution. After cleaning, be sure to wipe dry with a soft cloth.
YES
The Burners
The burner caps and crowns (Fig. 1) can be removed for cleaning. Wash the burner caps and crowns using hot soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution, if the marks are particularly difficult to remove. After cleaning, be sure to wipe dry with a soft cloth.
NO
Ignition Electrode
The electric ignition is obtained through a ceramic "electrode" and a metal electrode (Fig. 1 - letter C). Keep these components very clean, to avoid lighting difficulties, and check that the burner crown holes are not obstructed.
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local Zanussi Service Force Centre. IMPORTANT: installation, a charge will be made even if the appliance is under guarantee.
If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or
SYMPTOM
# There is no spark when lighting the gas
# The gas ring burns unevenly
SOLUTION
$ Check that the unit is plugged in and the electrical
supply is switched on
$ Check that the RCCB has not tripped (if fitted)
$ Check the mains fuse has not blown
$ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
$ Check the main jet is not blocked and the burner
crown is clear of food particles.
$ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
5
Page 6
Service and Spare Parts
In the event of your appliance requiring service, or if you wish to purchase spare parts, please contact your local Zanussi Service Force Centre by telephoning:
0870 5 929929
Your telephone call will be automatically routed to the Service Force Centre covering your post code area.
For the address of your local Service Force Centre and further information about Service Force, please visit the website at www.serviceforce.co.uk
Before calling out an engineer, please ensure you have read the details under the heading “Something Not Working.”
When you contact the Service Force Centre you will need to give the following details:
1. Your name, address and post code
2. Your telephone number
3. Clear and concise details of the fault
4. The model and serial number of the appliance (found on the rating plate)
5. The purchase date
Please note that a valid purchase receipt or guarantee documentation is required for in­guarantee service calls.
Customer Care Department
For general enquiries concerning your Zanussi appliance or for further information on Zanussi products, please contact our Customer Care Department by letter or telephone at the address below or visit our website at www.zanussi.co.uk
Customer Care Department
Zanussi
Major Appliances
Addington Way Luton Bedfordshire LU4 9QQ
08705 727727 (*)
* calls to this number may be recorded for training purposes.
For Customer Service in the Republic of Ireland please contact us at the address below:
ZANUSSI Electrolux Group (Ire) Ltd.
Long Mile Road Dublin 12 Republic of Ireland
Tel: + 353 (0) 1 4090751
e-mail: service.eid@electrolux.ie
Guarantee Conditions
Zanussi Guarantee Conditions
We, Zanussi, undertake that if, within 24 months of the date of the purchase, this Zanussi appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials, we will, at our option, repair or replace the same FREE OF ANY CHARGE for labour, materials or carriage on condition that:
* The appliance has been correctly installed and used
only on the gas and electricity supply stated on the rating plate.
* The appliance has been used for normal domestic
purpose only, and in accordance with the manufacturer's instructions.
* The appliance has not been serviced, maintained,
repaired, taken apart or tampered with by any person not authorised by us.
* All service work under this guarantee must be
undertaken by a Zanussi Service Centre.
* Any appliance or defective part replaced shall
become the Company's property.
* This guarantee is in addition to your statutory and
other legal rights.
Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available outside these hours, in which case a premium will be charged.
Exclusions
This guarantee does not cover:
* Damage or calls resulting from transportation,
improper use or neglect, the replacement of any light bulbs or removable parts of glass or plastic.
* Costs incurred for calls to put right an appliance
which is improperly installed or calls to appliance outside the United Kingdom.
* Appliances found to be in use within a commercial or
similar environment, plus those which are the subject to rental agreements.
* Products of Zanussi manufacture which are not
marketed by Zanussi.
6
Page 7
European Guarantee
This appliance is guaranteed by Electrolux in each of the countries listed below for the period specified in the appliance guarantee or otherwise by law. If you move from one of these countries to another of the countries listed below the appliance guarantee will move with you subject to the following qualifications:
· The appliance guarantee starts from the date you first purchased the appliance which will be evidenced by production of a valid purchase document issued by the seller of the appliance.
· The appliance guarantee is for the same period and to the same extent for labour and parts as exists in your new country of residence for this particular model or range of appliances.
· The appliance guarantee is personal to the original purchaser of the appliance and cannot be transferred to another user.
· The appliance is installed and used in accordance with instructions issued by Electrolux and is only used within the home, i.e. is not used for commercial purposes.
· The appliance is installed in accordance with all relevant regulations in force within your new country of residence.
The provisions of this European Guarantee do not affect any of the rights granted to you by law.
7
Page 8
Instructions for the Installer
Engineers Technical Data
Overall dimensions
Width: 580 mm Depth: 510 mm
Cut out dimensions
Width: 560 mm Depth: 480 mm
Supply connections
Gas:
RC 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230 V ~ 50 Hz supply, 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse.
GAS
TYPE OF
20 mbar
NATURAL GAS
Characteristics
3
VALUE = 37.78 MJ/m
BURNER RAPID SEMI-RAPID AUXILIARY
POSITION MA X MIN MA X MIN M AX MIN
3
NOMINAL THERMAL POWER kW 3.0 0.65 2.0 0.45 1.0 0.33 NOMINAL FLOW RATE m3/h 0.286 0.062 0.190 0.043 0.095 0.031
NOZZLE REFERENCE 11 9 Adjust. 96 Adjust. 70 Adjust.
Ws - 50.7 MJ/ m
1/100 mm
NOMINAL THERMAL POWER kW 2.8 0.65 2.0 0.45 1.0 0.33
(large) (medium) (small)
Rear Left Burner (semi rapid)
Heat Input 2.0 kW (6824 BTU/HR)
Front Left Burner (auxiliary)
Heat Input 1.0 kW (3412 BTU/HR)
Rear Right Burner (semi rapid)
Heat Input 2.0 kW (6824 BTU/HR)
Front Right Burner (rapid)
Heat Input 3.0 kW (10236 BTU/HR)
NOMINAL FLOW
LPG GAS
28-30/37 mbar
RATE g/h 202 47 144 32 72 24
NOZZLE REFERENCE 86 40 71 32 50 28
VALUE = 49.92 MJ/Kg
1/100 mm
Burner Dia. Tap By-pass
1/100 mm
Auxiliary 28
Semi-rapid 32
Rapid 40
Aeration adjustment none
8
APPLIANCE CLASS: 3
APPLIANCE CATEGORY: II2H3+
APPLIANCE GAS SUPPLY:Natural gas G20 / 20mbar
This appliance complies with the following
E.E.C. Directives:
* 73/23 - 90/683
(Low VoltageDirective);
* 93/68 (General Directives); * 89/336 (Electromagnetical Compatibility Directive); * 90/396 (Gas Appliances),
and subsequent modifications
Page 9
Important safety requirements
This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition).
For appliances installed in the Republic of Ireland please refer to NSAI- Domestic Gas Installation I.S. 813 Current Editions and the ETCI Rules for Electrical Installations.
Provision for Ventilation
Detailed recommendations are contained in the following British Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Part 2 and B.S. 6891 Current Editions. The hob should not be installed in a bed sitting room with a volume of less than 20 m room of volume less than 5 m3 an air vent of effective area of 110 cm2 is required. If it is installed in a room of volume between 5 m3 and 10 m3 an air vent of effective area of 50 cm2 is required, while if the volume exceeds 11 m3 no air vent is required. However, if the room has a door which opens directly to the outside no air vent is required even if the volume is between 5 m3 and 11 m3. If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current Edition, should be consulted to determine the requisite air vent requirements.
For appliances installed in the Republic of Ireland please refer to the NSAI- Domestic Gas Installation I.S. 813 Current Editions Table Four.
3
. If it is installed in a
Location
The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom, shower room or garage. Before making the cut out in the worktop ensure that there is a minimum distance of 55 mm between the rear edge of the hob and the wall. A minimum distance of 100 mm must be left between the side edges of the hob and any adjacent cabinets or walls. The minimum distance combustible material can be fitted above the hob in line with the edges of the hob is 400 mm. If it is fitted below 400 mm a space of 50 mm must be allowed from the edges of the hob. The minimum distance combustible material can be fitted directly above the hob is 700 mm.
For appliances installed in the Republic of Ireland please refer to NSAI- Domestic Gas Installation I.S 813 Current Edition Section 7- Permitted Locations of Appliance.
ICLEARANCES REQUIRED
WHEN FITTING THE HOB
WITHOUT A COOKER HOOD ABOVE
700 mm
400 mm
50 mm
100 mm
55 mm
50 mm
400 mm
FO 0813FO 0812
650 mm
700 mm
100 mm
CLEARANCES REQUIRED
WHEN FITTING THE HOB
WITH A COOKER HOOD ABOVE
600 mm
400 mm
50 mm
55 mm
50 mm
400 mm
9
Page 10
Installation
IMPORTANT: This hob must be installed by a
competent person to the relevant Gas Standards.
Please, ensure that, once the hob is installed, it is easily accessible for the engineer in the event of a breakdown.
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any protective materials, which were put on in the factory.
Any gas installation must be carried out by a competent person.
The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored.
On the end of the shaft, which includes the GJ 1/2" threaded elbow, adjustment is fixed so that the washer is fitted between the components as shown in the diagram. Screw the parts together without using excessive force.
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or copper. The connection should be suitable for connecting to RC 1/2 (1/2 BSP male thread). When the final connection has been made, it is essential that a thorough leak test is carried out on the hob and installation. Ensure that the main connection pipe does not exert any strain on the hob.
It is important to install the elbow correctly, with the shoulder on the end of the thread, fitted to the hob connecting pipe. Failure to ensure the correct assembly will cause leakage of gas.
Cut Out Size
The dimensions of the cut-out are given in the diagram.
Rectangular cut-out size for hob
FO 2038
FO 0814
FO 0264
A) End of shaft with nut B) Washer C) Elbow
Dimensions are given in mm.
10
100
Page 11
Building In
Building over a Cupboard or Drawer
If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface.
1
FLEX OUTLET
FO 0763
ON/OFF SWITCH
FO 2564
2
ON/OFF SWITCH
FLEX OUTLET
Building over a Kitchen Unit with
It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2.
3
FO 2044
Dimensions are given in mm.
Door
Proper arrangements must be taken in designing the furniture unit, in order to avoid any contact with the bottom of the hob which can be heated when it is operated. The recommended solution is shown in diagram 3. The panel fitted under the hob ("a") should be easily removable to allow easy access if technical assistance is needed. The space behind the kitchen unit ("b") can be used for connections.
Fitting the Hob into the Worktop
Carry out the building in of the hob as follows:
"
put the seals supplied with the hob, on the
edges of the cut out: place them along the side edges and at 8 mm from the front and rear edge, as shown in the diagram, taking care that the seals meet without overlapping;
place the hob in the cut out, taking care that it
is centred;
fix the hob with the relevant fixing clamps and
screws, as shown in the diagram. When the screws have been tightened, the excess seal can be removed.
The edge of the hob forms a double seal which prevents the ingress of liquids.
Seal
a
FO 0199
11
Page 12
Electrical Connections
Any electrical work required to install this hob should be carried out by a qualified electrician or competent person, in accordance with the current regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these safety measures not be observed.
This hob is designed to be connected to a 230 V ~ 50 Hz AC electrical supply.
Before switching on, make sure the electricity supply voltage is the same as that indicated on the hob rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the back cover of this book.
The hob is supplied with a 3 core flexible supply cable incorporating a 3amp plug fitted. In the event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must be used. Should the plug need to be replaced for any reason, the wires in the mains lead are coloured in accordance with the following code:
Permanent Connection
In the case of a permanent connection, it is necessary that you install a double pole switch between the hob and the electricity supply (mains), with a minimum gap of 3 mm. between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations.
The switch must not break the yellow and green earth cable at any point.
Ensure that the hob supply cable does not come into contact with surfaces with temperatures higher than 50 deg. C.
Green and Yellow - Earth Blue - Neutral Brown - Live
— Connect the green and yellow (earth) wire to
"
Upon completion there must be no cut, or stray strands of wire present and the cable clamp must be secure over the outer sheath.
the terminal in the plug which is marked with
the letter 'E' or the earth symbol or coloured green and yellow.
— Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N' or coloured black.
— Connect the brown (live) wire to the terminal in
the plug which is marked with the letter 'L' or coloured red.
A cut off plug inserted into a 13 amp socket is a serious safety (shock) hazard. Ensure that the cut off plug is disposed of safely.
FO 0390
12
Page 13
Wiring Diagram
Fault Finding
Preliminary Electrical Systems Check
PLUG (with cover removed)
Earth Wire
Brown Blue
Blue
Brown
Green Yellow
START
Isolate appliance and carry out: A: Earth Continuity check.
NO YES
Carry out: C: Polarity check.
Green/Yellow
Neutral Wire Blue
1. TAPS IGNITOR SWITCHES
2. IGNITOR UNIT
(face view)
( )
FUSE
N
Carry out: D: Resistance to Earth check.
Electricity supply should now be satisfactory.
SOCKET
( )
E
L
Has inlet fuse blown?
NO YES
Inlet wiring faulty. Rectify any fault.
Isolate appliance and carry out: B: Insulation check. Rectify any fault including replacing fuses as necessary.
A. EARTH CONTINUITY CHECK - Appliance must be electrically disconnected - meter set on (Ohms) x 1 scale and adjust zero if necessary. a) Test leads from any appliance earth point to earth
pin on plug. Resistance should be less than 0.1 (Ohm), check all earth wires for continuity and all contacts are clean and tight.
B. INSULATION CHECK - Appliance electrically disconnected, all switches ON. a) meter set on (Ohms) x 1 scale.
Test leads from L to N in appliance terminal block. If meter reads «0» then there is a short circuit.
b) meter set on (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads less than (infinity) there is a fault.
NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed continuity check (i.e. by disconnecting and checking each component) is required to trace the faulty component. It is possible that a fault could occur as a result of local burning/arcing but no fault could be found under test. However a detailed visual inspection should reveal evidence of burning around the fault.
13
Page 14
Ignition System / Gas Ignition
Ignitor does not spark
NO
Check plug top fuse and replace if necessary
Check polarity and earth continuity of supply point
Check earth continuity of appliance
Check continuity from 'N' on the mains connector block and "O" on the ignitor unit
YES
Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit
Check gas supply at burner
Light burner manually
Check by pass simmer
Check position of the electrode
Check fitting of burners
Check continuity from 'L' on the mains connector block and the taps ignition switches
Check continuity from ignition switches connector to ignitor unit
Check for breaks in the insulation of the HT leads
Change the taps ignition switches
Change the ignitor unit
14
Page 15
Commissioning
When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below.
- Turn the gas tap to the MAX position and ignite.
- Set the gas tap to the MIN flame position then turn
the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below.
Procedure:
"
- Re-ignite the burner and set to MIN.
- Remove the control knob and use a thin bladed
screwdriver to turn the adjustment screw until the flame is steady and does not extinguish, when the knob is turned from MIN to MAX.
- The adjustment screw may be located at the centre
of the gas tap control shaft or on the gas tap body, left of the control shaft or below (see diagram).
- Repeat the adjustment procedure for all burners.
"
Pressure Testing
- Remove left hand pan support and front left burner
cap and crown.
- Fit manometer tube over the injector.
- Turn on the burner gas supply and ignite another
burner.
- The pressure reading should be nominally 20mbar
and must be between 17 mbar and 25mbar.
- Turn off the burner supplies.
Adjustment
screw
Conversion from Natural Gas to LPG
IMPORTANT
The replacement/conversion of the gas hob should only be undertaken by a competent person.
It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted and the gas rate is adjusted to suit.
To adjust the Gas Rate
With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw, which is located down the centre of the gas tap control shaft. Upon completion stick the replacement rating plate on the under side of the hob.
Method
Ensure that the gas taps are in the 'OFF' position
Isolate the hob from the electrical supply
Remove all pan supports, burner caps, rings, crowns
and control knobs.
With the aid of a 7mm box spanner the burner injectors
can then be unscrewed and replaced by the appropriate LPG injectors.
15
Page 16
www.zanussi-electrolux.co.uk
CUSTOMER CARE
Zanussi
Major Appliances
Addington Way Luton Bedfordshire LU4 9QQ
© Electrolux plc 2003
35687-8602 04/06
Grafiche MDM - Forlì
Loading...