Zanussi RTCS 140, RTM 200, RTM 180, RTM 140, RTCS 250 User Manual

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washing
washing
systems
systems
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the
Systemthe
Modern catering has really evolved also thanks to the ZANUSSI Professional system.
Every expert in the field acknowledges it as the real driving force behind an evolution
which has improved life in the kitchen and broadened the possibilities for the professionals
In addition, there are several other subsystems, each focusing on a specific area. The
Washing systems offer a wide range of solutions, using the most up to date technology
and following the highest production standards, designed to guarantee the maximum
levels of hygiene and cleanliness in accordance with the strictest international health and
safety guidelines.
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the
washing range
Modular
rack type dishwasher
Compact
rack type dishwasher
WT90
rack type dishwasher
High quality performance and reliability, this is what the ZANUSSI Professional dishwashing
systems offer, proof of a level of quality which has become a benchmark in the world of
catering. Rack type dishwashers are integrated by a complete and well-organised series of
accessories. All the machines meet current safety, ecological and ergonomic standards
and are made of the strongest, most resistant materials. All components are designed
to guarantee the highest standards of hygiene as well as a long, trouble-free and silent
working life, even with high work loads. Just a few simple operations are required to use
the machine and the electronic models are equipped with an autodiagnosis system that
constantly controls the appliance, a valid aid for anyone already working under pressure.
Pot & Pan
Washer
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Modular rack type dishwasher
The Zanussi Modular rack type dishwashing range combines
superior strength, top washing performances, easier cleaning and substantial costs savings thanks to the reduction in water, detergent and energy consumption. It is ideal for heavy usage installations such as hotels, restaurants, canteens, hospitals and nursing homes.
The range is entirely built on a stainless steel subframe. The machine incorporates a top of the range stainless steel wash pump for added assurance. All doors are rigidly foam insulated to provide additional solidity as well as to reduce noise dispersion.
Maximum hygiene and no odours are guaranteed by the self-draining wash pump while the pressed tanks in the pre­wash, wash and rinse zones are sloped toward the drain to prevent dirt built up.
The Ideal Washing System (IWS) is designed to wash every item perfectly thanks to separate modules of pre­wash, wash and rinse. This allows to maintain the best working conditions in each phase. The Autostart function (equipped in pre-wash and rinse tank) ensures no water and energy consumption during stand-by periods.
The range of MODULAR RACK TYPE DISHWASHERS includes:
Modular Level A models with electronic controls, ACTIVE, Energy Saving Device, two speeds and stainless steel wash pump, electric, with right or left loading.
Modular Level B models with electronic controls, ACTIVE, two speeds and stainless steel wash pump, electric, with right or left loading.
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Cost savings
The overall running costs are reduced by the unique wash
and rinse system which minimises water, energy and detergent consumption.
When the water becomes too dirty to wash, the IWS, Ideal Washing system avoids draining completely all the wash tanks. A part of the dirty water is drained away automatically each hour and topped up with clean water on a predefined basis so the appliance can work all day long.
Water saving is up to 30% consumption is reduced up to 75%
pre-wash zones does not use heated water and so requires no additional water for cooling.
Savings up to 12kW
Device which incoporates a large condenser unit that is able to pre-heat incoming cold water up to 50°C and to avoid the need for a dedicated ventilation hood.
are guaranteed by the Energy saving
, while the detergent
. Indeed, the separate
Up to 30% savings in water
Zanussi system
Up to 75% savings in detergent
Zanussi system Traditonal system
Traditonal system
Working Performance
The duo wash pump supplies the upper and lower wash arms, concentrating as much high powered wash water as possible, ideal for dried on foods or for a large number of containers or utensils to be washed.
The Maximum Water Contact (MWC) wash arms are positioned along the full length of the wash tank to wash in the shortest possible space. Thus doubling
the amount of wash water contact time
in comparison to the traditional wash arm configurations. Just because a basket is in the wash zone for 2 minutes, it doesn’t mean it is being washed in water for 2 minutes.
Self-draining stainless steel washing pumps, suitable for heavy duty installations, allow complete discharge of the dirty wash water.
TRADITIONAL PROCESS
Pre-wash
Wash Rinse
Pre-wash
ZANUSSI IDEAL WASH SYSTEM
Wash Rinse
50°C
10°C
85°C
Washware hygiene
The atmospheric duo rinse system with built-up air gap
assures the highest rinsing quality. Hot water at a constant pressure in any conditions guarantees that every washed item will be detergent free and perfectly hygienic
The Duo rinse system ensures complete detergent removal with minimum water consumption: hot rinse even from the second rinse created by additional 3 kW electrical elements in the duo rinse tank.
Duo rinse pump
Duo Rinse system
Washing performance
The Ideal Washing Performance (IWS) consists of separate
modules for pre-washing, washing and rinsing, this allows to maintain the best working conditions in each washing phase.
70°C
84°C
Boiler
The pre-wash zone is now completely detached from the detergent laden heated wash zone water, and uses only fresh cold water, ideal to prevent protein food stuff from sticking to the plates.
The wash zone is also physically separated from the rinse zone (that in traditional systems is carried over from the rinse area) so the wash tank is free of rinse aid which typically weakens the working power of the detergent, resulting in excessive detergent consumption.
The traditional dishwashers need to be completely drained and re-filled at some stage, while the Ideal Wash System of the Zanussi Professional Rack Type continues washing with only a minimal quantity of water, even during long washing periods which last several hours.
Detergent
Rinse aid
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Easy cleaning and maintenance
Washing chamber without internal pipes
Quick pull-out stainless steel filters. Easily removable “click­in / click-out” wash arms.
Pressed tanks in the pre-wash, wash and rinse zones, sloped towards drain to prevent dirt build up.
Counter balanced door with springs open with minimum operator effort and incorporate a safety device to block the door during cleaning. Door handles designed to be accessed from any position. Foam injection insulated doors to reduce noise and cool uncomfortably hot surfaces.
Ease of use
Thanks to the electronic control panel, both speeds can be fine tuned on-site. Drainage quantities and frequencies are all variable by the electronic control panel in order to maximize washing performance with minumum water consumption.
A clear user interface makes the machine easy to use for any operator. The light turns green when optimal rinse conditions are met.
ON/OFF button
START/STOP button
Speed selector
Digital display
Functions and functions switch
Compact rack type dishwasher
The new Compact rack type dishwasher is the best
solution in terms of solidity, flexibility, hygiene, and performance. A strong-built stainless steel sub frame holds the dishwasher together so that it can withstand heavy usage and difficulties typically caused by installation or long distance transportation.
All the rear tubing which carries the water from the pumps to the wash and rinse arms, is in stainless steel to avoid the need of moving the machine for maintenance. All the main components are 100% stainless steel, from the transportation system to the wash and rinse arms, to the insulated doors.
The solid stainless steel sub frame allows a real modular structure so that the pre-wash and wash modules can be separated and re-joined on-site for access to tight installations. Pressed ceiling and tanks in the pre-wash and wash zones guarantee maximum hygiene level.
No more bacteria
periods thanks to the complete discharge of the dirty wash water via the self-draining pumps.
proliferation and bad odours during inactive
THE RANGE OF DISHWASHERS INCLUDES:
Compact Level A models with electronic controls, Energy Saving Device, two speeds, electric, with right or left loading
Compact Level B models with electronic controls, two speeds (except RTCS90), electric, with right or left loading
COMPACT RACK TYPE
Cleaning operations are simplified due to the all-round internal accessibility, as each module has its own door, including the drying zone. The cleaning of the ESD is extremely simple, since it can be completely removed for regular cleaning.
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Washing performance
The pre-wash zone is completely separate from the wash
area and uses only cold water from the mains network; in this way, proteins, starches etc. do not bake on to the plate from excess heat.
The drying zone has been designed to mix external fresh air taken from the rear of the dishwasher; the humidity is lowered considerably so that drying is performed at a lower temperature, resulting in baskets that are cooler for the operators to handle.
High efficiency in compact space
The Compact design is ideal for reduced spaces, bringing
together the wash & rinse zones housed in only one module, starting from only 1120 mm in overall length. The rack type dishwasher range is designed to be easily connected with the equipment included in the Zanussi Handling System range, guaranteeing a solid connection between dishwasher and tabling and syncronising the basket movement speed with the dishwasher without reducing the washing capacity.
The particular design of the RTCS90 and the RTCS140, with a centrally positioned wash tank, enables the feeding direction to be changed on-site if necessary.
All machines are designed so that they can be modified to operate with either a maximun or minimun power load. Minimum power is recommended for less frequent or short washing periods (half an hour). Maximum power is required for continuous use.
6m2 footprint
3,5m length
Easy cleaning and maintenance
Pressed tank prevents dirt build up thanks to its sloped bottom.
Energy Saving Device (ESD) easy to remove for better cleanability.
Double skinned counter­balanced doors with injected foam insulation which adds strength and reduces noise and heat loss
Feeding system fingers are more resistant thanks to their stainless steel construction.
Stainless steel rear washing pipes and solid box sub-frame (the frame provides long-term sturdiness).
A clear user interface makes the machine easy to use for any operator.
ON/OFF button
START/STOP button
Speed selector
Digital display
Functions and functions switch
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Handling system
The handling system is made up of a wide range of
products:
curves
scrapping/ sorting clearance tables
basin conveyors
dishwasher & machine driven turntables
automatic loaders and roller conveyors.
The highest standards of hygiene are guaranteed by the smooth surfaces, the inclined tank bottoms and the possibility to remove the rollers. The system is ideal for installations up
to 3,000 plates per hour.
WT90 rack type dishwasher
The ZANUSSI Professional WT90 rack type dishwasher
is ideal for those who want to have a good performing dishwasher at a convenient price. It offers long lasting reliability thanks to the robust materials used. The tank is in anti-corrosion 316 AISI stainless steel, all main elements are in stainless steel including bearing structure, door, feet, internal and external panels, washing arms, rinsing arms, nozzles and tank filters. Top-level hygiene is assured by rinsing and washing circuits that are completely separated and by the curtain which physically separates the washing and rinsing zones.
The large inspection door allows easy access both to the washing and the rinsing areas to simplify daily cleaning operations. External cleanability is facilitated by the smooth external surface, the 200 mm feet height and the IPX5 protection.
Maintenance is not a problem since accessibility to the main components, boiler and washing pump included, can be achieved either from the front or from the side panels. Furthermore, electric and hydraulic connections are centralized in one point. The WT90 rack type dishwasher makes life in the kitchen a little easier thanks to the double skin door with internal insulation to obtain noise reduction and less heat dispersion in the working environment. The basket feeding direction can also be changed from right to left or left to right on-site, giving the possibility to change the dishwashing layout at a later date.
THE RANGE OF RT10 RACK TYPE DISHWASHERS INCLUDES:
WT90 models with mechanical controls: with hot air blower; with condensing unit; with hot air blower and condensing unit; with right or left loading
Washing pump
WT90
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Pot & Pan Washer
Designed to guarantee optimal washing results, the
ZANUSSI Professional pot & pan washers are characterised by their excellent performance and high standards of quality as well as being extremely flexible to use. These machines are available in electrical and steam versions. Only the rotating part of the washing arms is made of sintered material for a long, friction-free working life. The new washing circuit, with its self-draining pump, has been designed to drastically reduce water pressure losses and remove even more dirt.
The innovative configuration of the arms makes sure that the water hits the kitchenware with a forceful water jet whilst the filter stops any solid residues from finding their way into the washing circuit. For complete sanitization at a constant temperature of 84°C, the pot & pan washers are fitted with an atmospheric boiler, which can easily be drained by pressing the relevant button.
Furthermore, the new auto-diagnosis system displays any operating faults and the electronic board has a computer interface to link to a HACCP (Hazard Analysis and Critical Control Point) control system. The double wall structure of the tank and door drastically reduces heat dispersion and noise pollution while__ the unique folding door design makes them extremely easy to load and clean.
THE RANGE OF POT & PAN WASHERS INCLUDES:
1 x 900 mm wide electric model
1 x 900 mm wide electric model with high door
1 x 1552 mm wide electric model
Double door (high/low),
with the possibility to
open the lower part
180° for easy access to
the washing chamber
LOEE95
The pot & pan washer range is designed to guarantee high performance when washing kitchenware and kitchen utensils while solving the problem of resistant dirt. All models incorporate thermometers and are pre-arranged to be fitted to external automatic detergent and rinse aid dispensing systems. All machines are approved by the authorized international agencies in accordance with the CE mark on the machines.
MODULAR RACK TYPE DISHWASHER
Range
RTM140 RTM165 RTM180 RTM200
Productivity
Dimensions
Width Depth Height Height w/open door
Prewash
Temperature Tank capacity Pump power Heating elements
Baskets/h Dishes/h
mm mm mm mm
°C l kW kW
140, 80 2520, 1440
1773 884 1771 2119
165, 90 2970, 1620
2098 884 1771 2119
180,110 3240, 1980
2526 884 1771 2119
<35 45
0.23
10.5
200,130 3600, 2340
2852 884 1771 2119
<35 45
0.23
10.5
Wash
Temperature Tank capacity Pump power Heating elements
Rinse
Temperature Boiler capacity Water consumption Heating elements
Total power input
Standard power config. Min. power config.
°C l kW kW
°C l l/h kW
kW kW
OPTIONAL ACCESSORY
Drying tunnel
Length Power rating Air temperature Fan motor power rating Circular air
* corner type
55-65 100
2.2 6+6
84 12 240 12
27.4
18.4
mm kW °C kW m
55-65 150
2.2+1.1
10.5+10.5
84
12 300
16.5
31.5 24
ADTLERCT ADTLELCT
900
9.4 50-60
3
1.1 1000
ADTERCT ADTELCT
600
8.5 50-60
0.35 600
ADTERC90CT* ADTELC90CT*
847
8.5 50-60
0.35 600
55-65 100
2.2 6+6
84
12
300
16.5
32.2
23.2
55-65 150
2.2+1.1
10.5+10.5
84 12 300
16.5
31.8
24.3
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COMPACT RACK TYPE DISHWASHER
Range
RTCS90 RTCS140 RTCS180 RTCS250
Productivity
Dimensions
Width Depth Height Height with open door
Prewash
Temperature Tank capacity Pump power Heating elements
mm mm mm mm
°C l kW kW
90 1620
1124 884 1771 2119
140, 90 2520, 1620
1124 884 1771 2119
180, 120 3240, 2160
1837 884 1771 2119
<35 45
0.2 –
250, 180 4500, 3240
2243 884 1771 2119
<35 100
1.0 –
Wash
Temperature Tank capacity Pump power Heating elements
Rinse
Temperature Boiler capacity Water consumption Heating elements
Total power input
Standard power config. Minimum power config.kWkW
OPTIONAL ACCESSORY
Drying tunnel
Length Power rating Air temperature Fan motor power rating Circular air
* corner type
°C l kW kW
°C l l/h kW
mm kW °C kW m
55-65 100
1.0
10.5
80-90 12 240 12
23.9
13.4
3
ADTLERCT ADTLELCT
900
8.5 50-60
0.19 1000
55-65 150
1.5 12
84 12 240 12
26.0
14.1
ADTERCT ADTELCT
600
4.25 50-60
0.12 600
ADTERC90CT* ADTELC90CT*
847
4.25 50-60
0.12 600
55-65 100
1.0 12
84 12 240 12
25.7
13.8
HABRTER HABRTEL
600
4.25 50-60
0.12 600
55-65 100
1.5 12
84 12 300
16.5
31.0
19.6
WT90 RACK TYPE - POT&PAN WASHER
Range
Standard model
Productivity
Dimensions
Width Depth Height Standard model Medium model
Wash
Temperature Tank capacity Pump capacity Pump motor Heating elements
Rinse
Temperature Heating elements Standard model Medium model
Total power input
Electric power Standard model Medium model
Baskets/h Dishes/h
mm mm
mm mm
°C l l/min kW kW
°C
kW kW
kW kW
WT90
100 1800
2150 800
1454 1644
55-65 114 300
1.5 9
80-90
16 22
36.8
42.8
LOEE95
LOEE95A
LOEE150
External Dimensions
Width Depth Height
mm mm mm
876 900 1770-2000 1975-2339
1552 900 1770-2000
Cell Dimensions
Width Depth Height
mm mm mm
680 710 600 800
1350 710
600
Washing cycle
Temperature Pump motor Heating elements
°C kW kW
55-65
2.5 7
55-65 5
10.5
Rinse cycle
Temperatura Water consumption Heating elements Rinse Pump
°C l/h kW kW
80-90 7
10.5
0.35
80-90 7
10.5
0.35
Duration of cycles
Washing + Rinsing min. 3-6-9 inf. 3-6-9 inf.
Water supply
Temperature Hardness
°C °f
50 7-14
50 7-14
Total power input
Electric power kW 13.5 17
19
The Range
Preparation
Static
Static HD
Cooking
N900 - N700
Snack 600
Industrial machines
Ovens
easyLine
FCF
Dishwashing
Dishwashers
Washing system
Laundry equipment
The Company reserves the right to change specifications without notice.
Distribution
Self-Service ActiveSelf
Fit-System
Print: AGCM 1000 10/2009
Refrigeration
Refrigerated appliances
... and much more
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www.zanussiprofessional.com
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