YSI 182XT-4-PR User Manual

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System operating manual

DIQ/S 182 XT-4-PR

(System 182 XT-4)

ba76027e01 02/2012

Modular measuring system

for 4 digital sensors

with PROFIBUS-DP interface

System 182 XT-4

Note

For the most recent version of the manual, please visit www.ysi.com

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1725 Brannum Lane Yellow Springs, OH 45387 USA Tel: +1 937-767-7241

800-765-4974 Email: environmental@ysi.com Internet: www.ysi.com

ba76027e01 02/2012

System 182 XT-4 Contents

System 182 XT-4 - Contents

1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.1 Structure and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Behavior of the system to a power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1 User qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Authorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.3 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Requirements of the measurement location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.3 System planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.4 Basic requirements for optimum installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.4.2 Drawing up the power rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.4.3 Optimum installation of the additional MIQ power supply module . . . . . . . . . . . . 3-6

3.5 Installation guidelines for lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.6 Connecting system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3.6.1 Connecting MIQ modules: General information . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3.6.2 Variant 1: Stack expansion forwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3.6.3 Variant 2: stack expansion backwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

3.6.4 Distributed mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3.6.5 Connecting IQ sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3.7 Onsite installation of DIQ/S 182 XT-4-PR and MIQ modules . . . . . . . . . . . . . . . . . . . . . 3-24

3.7.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

3.7.2 Mounting on a mounting stand with the SSH/IQ sun shield . . . . . . . . . . . . . . . 3-25

3.7.3 Panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3.7.4 Top hat rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

3.8 Using DIQ modules (accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

3.8.1 DIQ/JB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

3.8.2 DIQ/CHV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

3.8.3 Installation of the DIQ modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

3.9 Electrical connections: General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33

3.10 Connecting the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3.10.1 DIQ/S 182 XT-4-PR (line power version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3.10.2 DIQ/S 182 XT-4-PR/24V (24 V version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

3.11 Connection to the relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3.11.1 General installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3.11.2 Usage of the auxiliary voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

3.12 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46

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Contents System 182 XT-4

3.13 Installation examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47

3.13.1 Compressed air cleaning of two sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47

3.13.2 Connection of a sensor that is located at a distance

(without compressed air cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-50

3.14 Figures of the terminal strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-51

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2 Measured value and status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.3 Working with the SETTINGS menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.3.1 Selection menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.3.2 Setting tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

4.3.3 Entry mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

4.4 PROPERTIES menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4.4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4.4.2 Maintenance condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9

4.4.3 Sensor status Sxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

4.5 Calibration of sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15

4.6 Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

5 The SETTINGS menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Overview of the SETTINGS menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.2 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5.3 Sensor S01 to S04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5.4 Relay output R1/R2/R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

5.5 PROFIBUS config. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

5.6 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

6 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Outputs of the system 182 XT-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 Linking and adjusting: general procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

6.2.1 linking outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

6.2.2 Deleting a link with an output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

6.2.3 Setting outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

6.3 Basic information on relay functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

6.3.1 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

6.3.2 Limit indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5

6.3.3 Proportional output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

6.4 Setting table for relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14

6.4.1 Functions and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14

6.4.2 System monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15

6.4.3 Sensor monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16

6.4.4 Limit indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17

6.4.5 Frequency output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18

6.4.6 Pulse-width output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19

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System 182 XT-4 Contents

6.4.7 Sensor controlled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

6.4.8 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

6.4.9 Manual control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

6.5 Behavior of linked relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

6.5.1 Behavior in case of error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

6.5.2 Behavior in non-operative condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

7 PROFIBUS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 PROFIBUS checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2 Connecting the PROFIBUS cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

7.3 Setting the PROFIBUS address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

7.4 GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

7.5 Transmitted sensor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

7.5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

7.5.2 Sensor administration under PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

7.5.3 Output data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

7.5.4 Input data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

7.5.5 Data formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

7.6 PROFIBUS error diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7.7 PROFIBUS error elimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

8 Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

9 What to do if ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9.1 Information on errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9.2 Error causes and remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9.3 Replacing system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9.3.1 Replacing passive components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9.3.2 Adding and replacing IQ sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1 DIQ/S 182 XT-4-PR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.2 MIQ modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

10.3 DIQ/JB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

10.4 DIQ/CHV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9

10.5 Space required by mounted components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

11 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.1 Ordering & Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.2 Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

12 Accessories and options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

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Contents System 182 XT-4

13 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

14 Appendix (store separately if required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

14.1 Forgotten the password? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-1

14.2 Default passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-1

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System 182 XT-4 Overview

1Overview

1.1 Structure and function

Fig. 1-1 DIQ/S 182 XT-4-PR

Sensors Up to four main measured variables (e.g. pH, oxygen content, turbidity

value...) together with their associated auxiliary measured variable (e.g. temperature) can be displayed and administrated with this measuring system. According to the number of available main measured variables, individual sensors (one physical sensor for each main measured variable) and multiple sensors (one physical sensor for several main measured variables) from the selection of digital IQ S

ENSOR NET sensors can be combined and connected.

Each sensor is automatically recognized after being connected and immediately starts measuring.

Up to four physical sensors can be connected directly to the DIQ/ S 182 XT-4-PR.

Note

Installation examples are given in section 3.13 I

NSTALLATION EXAMPLES.

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Overview System 182 XT-4

Relay outputs The relay outputs can be linked to sensors. Linked outputs can be used

to monitor sensors and for the output of measured values.

A relay output can be programmed as:

 a monitoring relay

 a limit monitor

 a proportional output of measured values (pulse width or frequency

output)

 the control unit of a sensor cleaning system driven by compressed

air.

For quick orientation, the states of all relay outputs are clearly indicated on the display.

PROFIBUS DP output The PROFIBUS output enables a connection to a PROFIBUS master

(PROFIBUS-DP) and thus a connection to a superordinate process control.

Cleaning system driven

by compressed air

The DIQ/S 182 XT-4-PR is prepared for the time-controlled sensor cleaning function driven by compressed air. The cleaning process is controlled from the operating unit. The operating unit provides the supply voltage and control relay for the compressed air valve in the DIQ/CHV valve module. This enables simple setup and uncomplicated wiring.

Alternatively, the MIQ/CHV PLUS valve module can be installed in the system. It combines the relay, valve and valve power supply in one MIQ enclosure. Thus, no additional wiring is required, which makes installation easier especially if there is a greater distance between the DIQ/S 182 XT-4-PR and sensor.

Further system options In case of increased energy demand, an additional power supply unit

can be installed for the power supply if necessary.

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System 182 XT-4 Overview

1.2 Behavior of the system to a power failure

 The system configuration is non volatile and is permanently

retained. It consists of the following settings:

– Sensor settings

– Settings and links of the relay outputs

– PROFIBUS settings

– System settings (display language, air pressure/altitude,

passwords etc.)

 Linked relay outputs switch to the non active condition (open).

 A restart is carried out automatically when the power returns. The

system continues to work with the settings at the time of the power failure (except for the time).

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Overview System 182 XT-4

1 - 4

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System 182 XT-4 Safety instructions

2 Safety instructions

This operating manual contains essential instructions that must be followed during the commissioning, operation and maintenance of the System 182 XT-4. Thus, it is essential for the operator to read this component operating manual before carrying out any work with the system.

General safety

instructions

Other labels

Safety instructions in this operating manual are indicated by the warning symbol (triangle) in the left column. The signal word (e.g. "Caution") indicates the level of danger:

Warning

indicates instructions that must be followed precisely in order to prevent serious danger to personnel.

Caution

indicates instructions that must be followed precisely in order to avoid slight injury to personnel or damage to the instrument or the environment.

Note

indicates notes that draw your attention to special features.

Note

indicates cross-references to other documents, e.g. component operating manuals.

Target group The System 182 XT-4 was developed for online analysis. Some

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2.1 User qualification

maintenance activities, e.g. changing the membrane caps in D.O. sensors, require the safe handling of chemicals. Thus, we assume that the maintenance personnel is familiar with the necessary precautions to take when dealing with chemicals as a result of their professional training and experience.

2 - 1

Safety instructions System 182 XT-4

Special user

qualifications

The following installation activities may only be performed by a qualified electrician:

 Connection of the DIQ/S 182 XT-4-PR or an additional MIQ power

supply module to the power supply.

 Connection of external, line voltage-carrying circuits to relay

contacts.

2.2 Authorized use

The authorized use of the System 182 XT-4 consists only of its use in online analysis. Please observe the technical specifications according to chapter 10 T

ECHNICAL DATA. Only operation and running according to the

instructions in this component operating manual is authorized.

Any other use is considered to be unauthorized. Unauthorized use invalidates any claims with regard to the guarantee.

2.3 General safety instructions

All components of the System 182 XT-4 are constructed and inspected in accordance with the relevant guidelines and norms for electronic instruments (see chapter 10 T They left the factory in a safe and secure technical condition.

ECHNICAL DATA).

Function and

operational safety

The fault-free functioning and operational safety of the System 182 XT4 components are only guaranteed if the generally applicable safety measures and the special safety instructions in this operating manual are followed during their use.

The fault-free functioning and operational safety of the System 182 XT4 components are only guaranteed under the environmental conditions specified in chapter 10 T

ECHNICAL DATA.

If components of the System 182 XT-4 are transported from a cold environment into a warm environment, this can cause a malfunction through the formation of condensation. In this case, wait for the components to adjust to room temperature before recommissioning.

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System 182 XT-4 Safety instructions

Safe operation If safe operation is no longer possible, the System 182 XT-4 must be

taken out of operation and secured against inadvertent operation. Safe operation is no longer possible if components:

 have been damaged in transport

 have been stored under adverse conditions for a prolonged period

of time

 are visibly damaged

 no longer operate as described in this manual.

If you are in any doubt, contact the supplier of your System 182 XT-4.

Obligations of the

operator

The operator of the System 182 XT-4 must ensure that the regulations and guidelines listed below are followed when dealing with dangerous substances:

 EEC guidelines relating to safety at work

 National laws relating to safety at work

 Accident prevention regulations

 Safety datasheets of the chemicals manufacturers.

Warning

A circuit (except for the power supply connections) that is connected to the System 182 XT-4 must not feed any voltages or currents that are not allowed. It has to be made sure that the circuit at any time meets all requirements of a Limited circuit or Limited Power as well as of SELV (Safety Extra Low Voltage). These include the following limiting value specifications:

 AC voltage: max. 30 V effective / 42.4 V peak  DC voltage: max. 60 V  Current limit: max. 8 A  Power output limitation: max. 150 VA

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Safety instructions System 182 XT-4

2 - 4

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System 182 XT-4 Installation

3 Installation

Note

How to connect the DIQ/S 182 XT-4-PR to the PROFIBUS master is described in detail in the chapter 7 PROFIBUS

3.1 Scope of delivery

The following parts are included in the scope of delivery of the DIQ/ S 182 XT-4-PR:

 DIQ/S 182 XT-4-PR with attached MIQ/JB branching module

 Accessory kit with:

– Contact carrier with screws

– ISO cap nuts with screws and ring washers

– Cable glands with sealing gaskets

CONNECTION.

 Operating manual.

3.2 Requirements of the measurement location

The measurement location must meet the environmental conditions specified in section 10.1.

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Installation System 182 XT-4

- Position power supply modules near main consumers (e. g. MIQ/VIS)

Power requirement= SP of all consumers (take into account the relative switching on time of valves)

- Number and types of required sensors

- Measuring locations to be designed

- Distances

- Infrastructure, process environment etc.

Rough planning

Determination of power requirement

Rating

Fine adjustment

IQ topology + layoutS

ENSORNET

Power requirement of components

Determination of rating

of power supply modules

Fundamentals of planning

Start

End

Arrangement of

power supply modules

- Sum of all line lengths max. 250 m

3.3 System planning

Overview of planning

steps

Fig. 3-1 System planning

3 - 2

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System 182 XT-4 Installation

3.4 Basic requirements for optimum installation

3.4.1 General information

The System IQ S

ENSOR NET supplies all components with low voltage

as well as digital communication via a shielded 2-wire line.

Because of this characteristic the energy consumption of all components must be taken into account (power rating) when planning an IQ S

ENSOR NET system. The energy consumption determines

whether an additional power module is necessary (section 3.4.2).

3.4.2 Drawing up the power rating

Power rating - why? All components in the system require a specific level of electrical power

for operation. Thus, it is necessary to draw up a power rating after selecting the desired components. At the same time a determination is made of whether the entire power requirement of all components (consumers) is covered by the existing power supply in the DIQ/ S 182 XT-4-PR. If this is not the case, the power available in the system must be increased by an additional MIQ power supply module.

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Installation System 182 XT-4

Power requirement of

ENSOR NET

IQ S

components

Component Power requirement [W]

IQ sensors

SensoLyt

TriOxmatic

FDO

TetraCon

VisoTurb

ViSolid

AmmoLyt

NitraLyt

VARiON

NitraVis

CarboVis

NiCaVis

700 IQ (SW) 0.2

701 IQ 0.2

702 IQ 0.2

700 IQ (SW) 0.7

700 IQ (SW) 0.2

700 IQ 1.5

® Plus

700 IQ 0.2

® Plus

700 IQ 0.2

® Plus

700 IQ 0.2

70x IQ (TS) 7.0

70x IQ 7.0

MIQ modules

MIQ/JB 0

MIQ/JBR 0

MIQ/CR3 3.0

MIQ/C6 3.0

MIQ/R6 1.5

MIQ/IC2 0.2

+ 2.2 W per connected

WG 20 A2 power supply/isolator

MIQ/CHV PLUS 1.0 x rel. turn-on duration *

DIQ/CHV 0.8 x rel. turn-on duration *

MIQ/Blue PS 0.6

Additional digital interfaces

MIQ/IF232 (+ MIQ/T2020 PC) ** 0.2

* In order to take the relative on-time into account, see following text ** Only for safeguarding the system configuration by means of ConfigSaveLoad

3 - 4

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System 182 XT-4 Installation

Allowing for the relative

on-time in valves

Determining the number

of MIQ power supply

modules

Valves usually switch on periodically for a limited time and then require the nominal power. Crucial for the load on the power unit of the DIQ/ S 182 XT-4-PR is the time averaged (effective) power requirement that depends on the relative on-time, ED:

Relative on-time ED = t

/ (tOn + t

Off

)

The effective power requirement is the product of the nominal power of the valve component and the relative on-time:

P = P

nominal

* ED

Since ED is always < 1, the effective power requirement is always smaller than the nominal power of the valve component.

Note

For the control of sensor cleaning systems operated by compressed air, a relative on-time of max. 0.1 has been adopted in practice.

From the value determined for the power requirement, determine the number of the MIQ power supply modules as follows:

Total power requirement P Number of additional

MIQ power supply modules

≤ 4.5 W 0

> 4.5 W 1

Calculation example:

Example configuration 1 Power

requirement [W]

(component)

+ 1 VisoTurb

+ 1 ViSolid

+ 1 FDO

+ VARiON

700 IQ 1.5 1.5

700 IQ + 1.5 3.0

700 IQ + 0.7 3.7

® Plus

700 IQ + 0.2 3.9

requirement P [W] (sum

Total power

of the components)

+ 1 DIQ/CHV (ED = 0.1) (0.8 x 0.1 =) 0.08 3.98

+ 1 DIQ/CHV (ED = 0.05) (0.8 x 0.05 =) 0.04 4.02

Result: Total power requirement P < 4.5 W, hence no additional power supply module is required.

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Installation System 182 XT-4

Example configuration 2 Power

+ 1 FDO

+ NitraVis

+ MIQ/CHV PLUS (ED = 0.1) (1.0 x 0.1 =) 0.1 8.8

Power supply with the

aid of the

MIQ/Blue PS radio

module

Total power

requirement [W]

(component)

700 IQ 0.7 0.7

705 IQ 8.0 8.7

requirement P [W] (sum

of the components)

Result: Total power requirement P > 4.5 W, hence an additional power supply module is required.

The MIQ/Blue PS radio module can also supply power to components with a total of up to 7 W power consumption on an IQ S

ENSOR NET

island. Details of this are given in the operating manual of the MIQ/ Blue PS.

3.4.3 Optimum installation of the additional MIQ power supply module

Basic rule It is preferable to install the MIQ power supply module in the vicinity of

the IQ S

ENSOR NET component with the highest power consumption

(example UV/VIS sensor).

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System 182 XT-4 Installation

3.5 Installation guidelines for lightning protection

When using the IQ SENSOR NET instrumentation, particularly in outdoor areas, adequate protection against (electrical) surges must be provided. A surge is a summation phenomenon of surge voltage and surge current. It is generated through the indirect effect of a lightning event or switching operation in the mains, in the grounding system and in information technology lines.

To be adequately protected against the damaging effects of surges, an integrated concept of the following protective measures is required:

 internal device-related protective measures and

 external protective measures of the installation environment.

The internal device-related protective measures are already integrated in the YSI online measuring technology as so-called 'lightning protection' (see chapter 10 T

ECHNICAL DATA).

The external protective measures of the installation environment can be carried out with respect to the following guidelines:

1 All lines of IQ S

ENSOR NET systems must be

a) installed inside (or else close to) the grounded metallic mounting constructions, e.g. handrails, pipes and posts if possible b) or, particularly in the case of longer lines, laid in the ground.

Background: The formation of highly lightning hazardous inductive loops between the cables and ground is avoided through the low clearance of the grounded metal construction or by installation in the ground.

2 Only the SNCIQ or SNCIQ-UG cable material must be used. This

cable material, particularly the high line cross section of the cable shielding (1.5 mm²), is an important prerequisite for the hazard-free discharging of the surge without inadmissibly high overvoltages developing along the line at the same time that could have a damaging effect on the individual IQ S

ENSOR NET components. It is

not recommended to use cables from other manufacturers with usually appreciably lower shielding conductor cross sections.

3 All metallic mounting constructions, handrails, pipes, posts etc. on

which MIQ modules are installed must be connected to the local potential equalization system and the grounding system or must be individually sufficiently grounded locally according to the codes of practice. For the individual grounding of the measuring point the mounting construction must be solidly connected by means of a large-area auxiliary electrode with the measuring medium. Metallic control shafts/pipes and other large-area metallic bodies that reach into the measuring medium are, for example, ideal for use

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3 - 7

Installation System 182 XT-4

in the grounding of the mounting construction. This creates a set path for the main surge. As a result it is possible to avoid the surge being discharged via the IQ S

ENSOR NET cable

and via the valuable sensors in the measuring medium.

4 The contacts of the MIQ modules must always be protected by the

associated contact covers if they are not in use. The contact cover provides improved insulation against the electric fields of a thunderstorm event through the extension of the air and creepage paths.

5 It is recommended to attach a metallic or nonmetallic sun shield to

each outside location of the MIQ modules. Sun shields protect the electric field lines in the area of the MIQ module through an advantageous development of the electrical field lines in the area of the MIQ module and promote the dissipation of the surge via the mounting construction.

6 The mains voltage for supplying the measuring system must comply

with overvoltage category II. Generally this is ensured through the public operator of the power supply networks. In company-owned networks, e.g. in all power supply systems owned by wastewater treatment plants, this must be kept separate by a potential equalization and a surge protection system for the plant.

7 One part of the IQ S

ENSOR NET safety and lightning protection

concept is based on high-grade protective insulation of the network components and of the entire system. It does not have or require any protective ground (PG) conductor or earth terminal. Avoid any direct connection of the IQ S

ENSOR NET connections or the metallic

sensor enclosures with the local grounding or potential equalization system and with metallic construction elements (see point 9).

8 Additional external lightning protection measures directly on the

ENSOR NET system or its components, e.g. the use of

IQ S overvoltage surge arresters, are not necessary for protection against the indirect effects of lightning and could possibly result in malfunctions.

9 For the realization of the internal lightning protection of the system

(e.g. wastewater treatment plant control stands) and for the protection of IQ S into buildings or distributions coming from the IQ S

ENSOR NET external resources, cable entry points

ENSOR NET must

be carried out as follows:

– The shield of SNCIQ or SNCIQ-UG cables can be connected to

the local potential equalization with a gas overvoltage surge arrester. Shielding terminals (e. g. of the PROFIBUS system) have to be used to contact the shield. The shield of the cable must not be opened under any circumstances.

3 - 8

– 0/4-20 mA interfaces must be realized with shielded cables. The

cable shield must be connected directly to the potential

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System 182 XT-4 Installation

equalization(s) provided. If plant potential equalization systems are provided on both sides, the shield must also be connected on both sides. The inner conductors must have no contact with the potential equalization.

– The PROFIBUS cables have to be installed according to the rules

of the relevant bus system.

– Relay lines should be connected to the local potential

equalization in order to provide general and consistent protection via gas overvoltage surge arresters.

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3 - 9

Installation System 182 XT-4

MIQ Module

DIQ/S 184 XT-4-PR

MIQ Module

DIQ/S 184 XT-4-PR

MIQ Module

3.6 Connecting system components

3.6.1 Connecting MIQ modules: General information

You can connect the DIQ/S 182 XT-4 with MIQ modules without connecting cable (stacking). According to the same principle MIQ modules can also be connected with one another.

Mounting direction

Variant 1 - stack expansion

forwards.

The DIQ/S 182 XT-4-PR or an MIQ module is attached by its back to the lid of an MIQ module (from page 3-12).

Select this variant if an MIQ module is already permanently installed, e.g. to a wall.

Variant 2: - stack expansion backwards.

An MIQ module is attached with its lid to the back of the DIQ/ S 182 XT-4-PR or another MIQ module (page 3-15).

3 - 10

Select this variant if the DIQ/ S 182 XT-4-PR or the front MIQ module is already permanently installed, e.g. in a panel.

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System 182 XT-4 Installation

Caution

For optimum stability only one MIQ module may be attached to the DIQ/S 182 XT-4-PR.

Note

In all MIQ modules in the System 182 XT-4 the terminator switch on the terminal strip must be set to "Off".

Materials required  2 x ISO blind nuts (M4)

 2 x cheese-head screws (M4x16) with plastic washer

 1 x contact base with two plastic tapping screws (scope of delivery

of the MIQ module).

Tools  Phillips screwdriver.

Both installation variants of the attachment of an MIQ module on the DIQ/S 182 XT-4 is described in the following. The assembly of further MIQ modules is carried out analogously. To dismantle a stack, proceed in the reverse order to mounting.

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3 - 11

Installation System 182 XT-4

For stack mounting remove label

and install contact carrier

MIQ module

DIQ/S 182 XT-4_PR

DIQ/S 182 XT-4-PR

3.6.2 Variant 1: Stack expansion forwards

Preparing the stack

mounting

Mounting the contact

Fig. 3-2 Preparing components for stack mounting (variant 1)

1 Remove the covers from the drilled mounting holes (pos. 1 and

3 in Fig. 3-2).

2 Remove the contact cover (pos. 2).

3 Pull off the adhesive label (pos. 4).

base

Fig. 3-3 Mounting the contact base (variant 1)

3 - 12

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System 182 XT-4 Installation

DIQ/S 182 XT-4-PR

Note

Only use the plastic tapping screws supplied for attaching the contact base. They ensure the correct fit.

4 Fix the contact base (pos. 5 in Fig. 3-3) onto the DIQ/S 182 XT-

4-PR with the two plastic self-tapping screws (pos. 6).

5 Remove the two countersunk screws (pos. 7 in Fig. 3-3) of the

DIQ/S 182 XT-4-PR and swing open the lid.

Premounting the ISO

blind nuts

Fig. 3-4 Premounting the ISO blind nuts (variant 1)

6 Insert the cheese-head screws (pos. 8 in Fig. 3-4) with the

plastic washers in the drilled mounting holes in the enclosure and loosely screw in the ISO blind nuts (pos. 9).

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Installation System 182 XT-4

MIQ module

DIQ/S 182 XT-4-PR

MIQ module

DIQ/S 182 XT-4-PR

Stacking the

MIQ modules

Fig. 3-5 Stacking the MIQ modules (variant 1)

Fig. 3-6 Closing the enclosure (variant 1)

7 Attach the prepared DIQ/S 182 XT-4-PR to the cover of the

MIQ module. At the same time, ensure that the two clips on the DIQ/S 182 XT-4-PR click into place in the lid of the MIQ module. Subsequently, tighten the two screws (pos. 8 in Fig. 3-4).

3 - 14

8 Close the cover of the DIQ/S 182 XT-4-PR and fix it in place

with the two countersunk bolts (pos. 7 in Fig. 3-6).

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System 182 XT-4 Installation

For stack mounting remove label

and install contact carrier

MIQ module

DIQ/S 182 XT-4-PR

3.6.3 Variant 2: stack expansion backwards

Preparing the stack

mounting

Mounting the contact

base

Fig. 3-7 Preparing the MIQ modules for stack mounting (variant 2)

1 Remove the covers from the drilled mounting holes (pos. 1 and

3 in Fig. 3-7).

2 Remove the contact cover (pos. 2).

3 Pull off the adhesive label (pos. 4).

4 On the MIQ module, remove the two countersunk screws (pos.

5) and swing open the module lid.

Fig. 3-8 Mounting the contact base (variant 2)

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3 - 15

Installation System 182 XT-4

MIQ module

Note

Only use the plastic tapping screws supplied for attaching the contact base. They ensure the correct fit.

5 Fix the contact base (pos. 6 in Fig. 3-8) onto the DIQ/S 182 XT-

4-PR with the two plastic self-tapping screws (pos. 7).

Premounting the ISO

blind nuts

Fig. 3-9 Premounting the ISO blind nuts (variant 2)

6 Insert the cheese-head screws (pos. 8 in Fig. 3-9) with the

plastic washers in the drilled mounting holes in the module lid and loosely screw in the ISO blind nuts (pos. 9).

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System 182 XT-4 Installation

MIQ module

DIQ/S 182 XT-4-PR

MIQ module

DIQ/S 182 XT-4-PR

Stacking the

MIQ modules

Fig. 3-10 Stacking the MIQ modules (variant 2)

Fig. 3-11 Closing the enclosure (variant 2)

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7 Attach the prepared MIQ module to the back of the DIQ/

S 182 XT-4-PR. At the same time, ensure that the two clips on the DIQ/S 182 XT-4-PR click into place in the lid of the MIQ module. Subsequently, tighten the two screws (pos. 8 in Fig. 3-9).

8 Close the MIQ module and fix it with the two countersunk

screws (pos. 5 in Fig. 3-11).

3 - 17

Installation System 182 XT-4

3.6.4 Distributed mounting

General information For the locally separated connection between DIQ/S 182 XT-4-PR and

MIQ modules and between MIQ modules, the following cables can be used:

 SNCIQ cable

 SNCIQ/UG earth cable - suitable for underground laying in

accordance with VDE 01816, Part 2 and DIN/VDE 0891, Part 6.

The cables are delivered as piece goods (please specify length when ordering!).

SENSORNET

connections

General installation

instructions

The DIQ/S 182 XT-4-PR has a SENSORNET connection on the front terminal strip and four others on the rear terminal strip. The terminal strips are shown in section 3.14. In addition, free SENSORNET connections can all be used in the system, e.g. the two SENSORNET connections of an additional power supply module. All SENSORNET connections are of equal value in the system.

Caution

The IQ SENSOR NET cable may only be connected to the SENSORNET connections. No wires of the cable may be connected with an external electrical potential. Otherwise, malfunctions could occur.

Pay attention to the following points when connecting components via IQ S

ENSOR NET lines:

 The sum of all IQ S

SACIQ) in the system may be up to a maximum of 250.

 IQ S

ENSOR NET lines must always be installed separately at a

minimum distance of 20 cm from any other lines carrying a voltage greater than 60 V.

 The terminator switch on the terminal strip of all MIQ modules in the

System 182 must be set to "Off".

ENSOR NET line lengths (SNCIQ, SNCIQ/UG and

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System 182 XT-4 Installation

Materials required  1 x SNCIQ or SNCIQ/UG connection cable (see

chapter 12 A

CCESSORIES AND OPTIONS)

 Wire end sleeves for 0.75 mm2 wire cross-section with matching

crimping tool

 1 x cable gland, matched to the cable diameter (see section 3.9 on

page 3-33).

Tools  Cable stripping knife

 Wire stripper

 Phillips screwdriver

 Small screwdriver.

Preparing the cable

ends

1 Cut off the cable to the required length.

2 Remove approx. 45 mm of cable insulation (in the case of the

SNCIQ/UG earth cable, remove both the inner and

outer

insulation).

3 Only for the SNCIQ/UG earth cable:

strip the outer insulation for a further 35 mm.

4 Shorten the exposed shielding braid up to the cable sheath.

5 Shorten the two fillers (plastic inlays) up to the cable sheath.

6 Bare the red and green wires and fit them with wire end

sleeves.

7 Fit the filler stranded wire with a wire end sleeve.

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Installation System 182 XT-4

SNCIQ

SNCIQ/UG

approx. 35 mm approx. 45 mm

approx. 45 mm

Fig. 3-12 Prepared cable end

Connecting the cables The SNCIQ and SNCIQ/UG cables are connected to the terminal strip

in the same way as the SACIQ sensor connection cable (see section 3.6.5):

1 Open the enclosure of the DIQ/S 182 XT-4-PR or the

MIQ module.

2 Select a free SENSORNET connection. At the same time, look

out for the SENSORNET designation on the label on the bottom of the enclosure.

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System 182 XT-4 Installation

SENSORNET 1

SACIQSNCIQ

SNCIQ/UG

1 3

SENSORNET 2

Fig. 3-13 Connect cable (example: rear terminal strip)

3 Screw a cable gland (pos. 1 in Fig. 3-13) with the sealing ring

(pos. 2) into the enclosure.

4 Loosen the coupling ring (pos. 3 in Fig. 3-13).

5 Feed the cable through the cable gland into the enclosure.

6 Connect the cable ends to the terminal strip. At the same time,

look out for the designations of the terminals (red / shield / green).

7 Tighten the coupling ring (pos. 3 in Fig. 3-13).

8 Close the enclosure.

Note

The complete assignment of the terminal strip is shown in section 3.14.

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Installation System 182 XT-4

3.6.5 Connecting IQ sensors

Sensors can be connected to all free SENSORNET connectors in the System 182 XT-4. The DIQ/S 182 XT-4-PR has three SENSORNET connections. If no more free SENSORNET connections are available, other sensors with the DIQ/JB branching module can be connected (see section 3.8 and installation examples in section 3.13).

General installation

instructions

Materials required  1 x SACIQ connection cable (see chapter 12 A

Tools  Phillips screwdriver

Connect SACIQ cable to

the

DIQ/S 182 XT-4-PR or

MIQ module

Observe the following points when attaching sensors to the system:

 The sum of all IQ S

ENSOR NET line lengths (SNCIQ, SNCIQ/UG and

SACIQ) in the system may be up to a maximum of 250.

 IQ S

ENSOR NET lines must always be installed separately at a

minimum distance of 20 cm from other lines that carry a voltage greater than 60 V.

CCESSORIES AND

OPTIONS)

 1 x cable gland, matched to the cable diameter (see section 3.9 on

page 3-33).

The free end of the connection cable already has the sheath removed in the factory and all the wires are fitted with wire end sleeves.

 Small screwdriver.

The connection of the SACIQ cable to the terminal strip is described in section 3.6.4 (see C

ONNECTING THE CABLES, Seite 20).

3 - 22

Caution

The SACIQ sensor connection cable may only be connected to the SENSORNET connections. No wires of the cable may be connected with an external electrical potential. Otherwise, malfunctions could occur.

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System 182 XT-4 Installation

SACIQ

1 Remove the protective caps from the plug connections of the

IQ sensor and SACIQ sensor connection cable and keep them

Connecting the sensor

to the connection cable

safe.

2 Plug the socket of the SACIQ sensor connection cable onto the

plug head connector of the IQ sensor. At the same time, rotate the socket so that the pin in the plug head connector (1) clicks into one of the two holes in the socket.

3 Then, screw the coupling ring (2) of the IQ sensor connection

cable on the IQ sensor up to the stop.

Fig. 3-14 Connecting the SACIQ cable with the IQ sensor

Note

For further instructions on the mounting of IQ sensors at the application location, please see the respective manuals (immersion depths, etc.).

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Installation System 182 XT-4

3.7 Onsite installation of DIQ/S 182 XT-4-PR and MIQ modules

3.7.1 General information

The DIQ/S 182 XT-4-PR and the DIQ and MIQ modules have a comprehensive program of mounting accessories, which can be used to adapt the installation to the most varied requirements.

Caution

Components installed outside must always be protected by a sun shield against the effects of the weather (snow, ice and direct solar radiation). Otherwise, malfunctions can result. Always mount the DIQ/S 182 XT-4-PR vertically. Do not under any circumstances install MIQ modules without rain protection with the lid facing upwards (danger of retained humidity and penetration of moisture).

Caution

No contact base may be mounted on the back of the module (danger of short-circuit!) if the module is mounted on a wall, a sun shield, or a top hat rail.

Installation options The most important types of installation for theDIQ/S 182 XT-4-PR are

described in the following chapters:

 Mounting on a mounting stand with the SSH/IQ sun shield:

The SSH/IQ sun shield provides enough space for the DIQ/ S 182 XT-4-PR and two MIQ modules (section 3.7.2).

 Mounting on the SD/K 170 sun shield

The SD/K 170 sun shield provides room for the DIQ/S 182 XT-4-PR. The sun shield can be mounted on round or square section pipes (e.g. rails) with the aid of the MR/SD 170 mounting kit (section 3.7.3).

 Wall mounting:

The DIQ/S 182 XT-4-PR or MIQ module is permanently screwed to a wall. For wall mounting, use the WMS/IQ mounting set (see chapter 12 A

CCESSORIES AND OPTIONS).

 Panel mounting:

The DIQ/S 182 XT-4-PR or the MIQ module is installed in the aperture of a panel. The dimensions of the aperture are 138 x 138 mm + 1 mm. The panel may not be thicker than 15 mm (section 3.7.3).

 Top hat rail mounting:

The DIQ/S 182 XT-4-PR or the MIQ module is mounted on a 35 mm top hat rail with the aid of a bracket, e.g. in a control cabinet. The connection can be released again with one simple movement (section 3.7.4).

3 - 24

How to mount the DIQ/S 182 XT-4-PR is described in the following

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System 182 XT-4 Installation

chapters. MIQ modules are mounted in the same way.

3.7.2 Mounting on a mounting stand with the SSH/IQ sun shield

Materials required  SSH/IQ sun shield (see chapter 12 A

Tools  4 mm set screw wrench

Mounting the sun shield

on a mounting stand

CCESSORIES AND OPTIONS).

 Phillips screwdriver.

Fig. 3-15 Mounting the SSH/IQ sun shield on a mounting stand

1 Screw the sun shield (pos. 1 in Fig. 3-15) with the four

hexsocket head screws (pos. 2), the washers (pos. 3) and the clamps (pos. 4) at the required height on the mounting stand from the back.

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3 - 25

Installation System 182 XT-4

Premounting the ISO

blind nuts

Fig. 3-16 Mounting the sun shield: Premounting the ISO blind nuts

2 Remove the two countersunk screws (pos. 5 in Fig. 3-16) and

swing open the lid.

3 Insert the cheese-head screws (pos. 6 in Fig. 3-16) with the

plastic washers in the drilled mounting holes and loosely screw in the ISO blind nuts (pos. 7).

3 - 26

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System 182 XT-4 Installation

Mounting the DIQ/

S 182 XT-4-PR on the

sun shield

Fig. 3-17 Mounting DIQ/S 182 XT-4-PR on the protective cover of the SSH/IQ

4 Position the DIQ/S 182 XT-4-PR on the sun shield and fix it

into place with the two screws (pos. 6 in Fig. 3-16).

5 Close the lid and fix it with the two countersunk screws (pos. 5

in Fig. 3-16).

PROFIBUS cable route Guide the PROFIBUS cable in the sun shield recess behind the

Universal Transmitter to the top of the housing

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Fig. 3-18 DIQ/S 182 XT-4-PR with PROFIBUS cable at the sun shield

3 - 27

Installation System 182 XT-4

138

34.5 4711 11

Maximum thickness 3mm

3.7.3 Panel mounting

Materials required  PMS/IQ kit for panel mounting (see chapter 12 A

OPTIONS).

Tools  3 mm set screw wrench (contained in the panel installation kit).

Switch panel aperture

Fig. 3-19 Mounting aperture in the switch panel (dimensions in mm)

Note

The space required on the panel for DIQ/S 182 XT-4-PR is given in the dimension drawings in section 10.5.

CCESSORIES AND

Mounting the DIQ/ S 182 XT-4-PR in a

switch panel

1 Unscrew the DIQ/CR3 combi output module from the DIQ/

S 182 Universal Transmitter.

2 Insert the DIQ/S 182 Universal Transmitter in the panel

aperture from the front.

3 - 28

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System 182 XT-4 Installation

or s

ck m

oun

tin

labe

nd in

sta

ll con

ct ca

rrie

Fig. 3-20 Mounting DIQ/S 182 Universal Transmitter in switch panel

3 Slightly unscrew the screws (pos. 2 and 3) of the two angle

brackets (pos. 1 in Fig. 3-20), but do not remove them.

4 Push in the two angle brackets - as shown in Fig. 3-20 - into

the lateral guides of the Universal Transmitter up to the stop.

5 Tighten the screws (pos. 2).

6 Screw in the screws (pos. 3) until the screws rest snugly

against the panel.

7 Screw the DIQ/CR3 combi output module onto the DIQ/S 182

Universal Transmitter.

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3 - 29

Installation System 182 XT-4

or sta

ck m

unting

ove

label

d insta

ll contact carrier

3.7.4 Top hat rail mounting

Materials required  THS/IQ kit for top hat rail mounting (see chapter 12 A

AND OPTIONS).

Tools  Phillips screwdriver.

Mounting the

DIQ/S 182 XT-4-PR on a

top hat rail

CCESSORIES

3 - 30

Fig. 3-21 Mounting the DIQ/S 182 XT-4-PR on a top hat rail

1 Screw the clamping assembly (item 1 in Fig. 3-21) with the two

plastic self-tapping screws (item 2) onto the back of the DIQ/ S 182 XT-4-PR.

2 Attach the DIQ/S 182 XT-4-PR onto the top hat rail from above

using the clamping assembly and press against the rail until the clamping assembly clicks into place. The DIQ/S 182 XT-4PR can subsequently be pushed sideways.

3 To unhook the DIQ/S 182 XT-4-PR, press it downwards and

pull it forwards at the bottom.

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System 182 XT-4 Installation

3.8 Using DIQ modules (accessories)

Note

The various application possibilities of the DIQ modules are shown by means of examples in section 3.13.

3.8.1 DIQ/JB

The DIQ/JB module is a passive branching module and can be used for the following purposes:

 To extend the IQ S

ENSOR NET SNCIQ(/UG) cable and the SACIQ

sensor connection cable, e.g. to connect a sensor that is located farther away to the DIQ/S 182 XT-4-PR.

 Connection of another sensor to the DIQ/S 182 XT-4-PR if all

SENSORNET connections are already in use. Example of the connection of four sensors to the DIQ/S 182 XT-4-PR.

Fig. 3-22 DIQ/JB open.

The DIQ/JB module has seven potential free terminals. To extend or branch lines, connect the three IQ S

ENSOR NET wires to each other

one-to-one at any terminal.

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 green <-> green

 red <-> red

 black/filler stranded wire <-> black/filler stranded wire.

3.8.2 DIQ/CHV

The DIQ/CHV module is a valve module for the automatic relaycontrolled compressed air-driven cleaning function in the System 182 XT-4. It provides four additional potential free terminals to branch (extend) interface lines. For each sensor that is to have compressed air cleaning a DIQ/CHV is required.

3 - 31

Installation System 182 XT-4

Blind nut

Fig. 3-23 DIQ/CHV open.

3.8.3 Installation of the DIQ modules

The DIQ module enclosure is designed like a commercial connection socket and can be mounted directly on a wall. For mounting on a YSI mounting stand, YSI provides the MS/DIQ mounting set. It contains a pipe clip for the mounting stand and provides enough space for two DIQ modules. For assembly use the screws and blind nuts provided with the MS/DIQ as demonstrated in the following figure

3 - 32

Fig. 3-24 Mounting DIQ modules with the MS/DIQ mounting set.

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System 182 XT-4 Installation

sealing ring 20 x 15 x 1 mm

cable gland M16

blind plug

sealing ring 20 x 15 x 1 mm

extension piece M16/M20

sealing ring 24 x 19 x 2 mm

cable gland M20

3.9 Electrical connections: General instructions

Cable glands All electric cables are fed from below via prepared openings in the

enclosure of the DIQ/S 182 XT-4-PR and the MIQ modules. Cable glands with different clamping ranges are included with the DIQ/ S 182 XT-4-PR to provide sealing between the cable and enclosure as well as for strain relief. Select the matching cable gland for the respective cable diameter:

 Small, clamping range 4.5 to 10 mm. This cable gland is suitable for

all IQ S outer insulation, see section 3.6.4) and IQ S connection cable.

ENSOR NET cables (including earth cable after stripping the

ENSOR NET sensor

 Large, clamping range 7 to 13 mm. This cable gland is required for

cable sheaths with an outside diameter of more than 10 mm and is screwed into the enclosure via an extension piece.

Note

If necessary, you can order other sizes of cable gland (see chapter 12 A

CCESSORIES AND OPTIONS).

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3 - 33

Installation System 182 XT-4

General installation

instructions

Observe the following points when attaching connecting wires to the terminal strip

 Shorten all wires to be used to the length required for the installation

 Always fit all the ends of the wires with wire end sleeves before

connecting them to the terminal strip

 Any wires that are not used and project into the enclosure must be

cut off as closely as possible to the cable gland.

 Screw a small cable gland with sealing ring into each remaining free

opening and close it with a blind plug.

Warning

No free wires must be allowed to project into the enclosure. Otherwise, there is a danger that areas safe to contact could come into contact with dangerous voltages. which could result in life threatening electric shock when working with the DIQ/S 182 XT-4PR. Always cut off any wires that are not in use as closely as possible to the cable gland.

3 - 34

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System 182 XT-4 Installation

3.10 Connecting the voltage supply

Note

The following two paragraphs describe how to connect both models of the DIQ/S 182 XT-4-PR to the voltage supply. How to connect additional power supply modules is described in the operating manual of the respective power supply module.

3.10.1 DIQ/S 182 XT-4-PR (line power version)

Warning

If the power supply is incorrectly connected, it may represent a danger to life from electric shock. Pay attention to the following points during installation:

 The DIQ/S 182 XT-4-PR must only be connected by a qualified

electrician.

 The DIQ/S 182 XT-4-PR must only be connected in a voltage-

free condition.

 The power supply must fulfill the specifications given on the

nameplate and in chapter 10 T

 A switch or circuit breaker must be provided in the building

installation as an interrupt facility for the DIQ/S 182 XT-4-PR. The interrupt facility must be

– installed in the vicinity of the DIQ/S 182 XT-4-PR, easily

accessible by the user and

ECHNICAL DATA.

– marked as an interrupt facility for the DIQ/S 182 XT-4-PR.

 After it has been installed, the DIQ/S 182 XT-4-PR may only be

opened if the mains voltage has been switched off beforehand.

Materials required  Wire end sleeves, suitable for the power line, with suitable crimping

tool

 1 x cable gland, matched to the cable diameter (see section 3.9 on

page 3-33).

Tools  Cable stripping knife

 Wire stripper

 Phillips screwdriver

 Small screwdriver.

Preparing the power

cable

1 Cut off the cable to the required length.

2 Strip the cable insulation for approx. 45 mm.

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3 - 35

Installation System 182 XT-4

3 Bare the wires of phases L and N and fit them with wire end

sleeves.

4 If present, cut off the ground wire at the end of the cable

sheath.

Fig. 3-25 Prepared power cable.

Caution

The ground wire must not project into the enclosure. Otherwise, malfunctions could occur.

3 - 36

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System 182 XT-4 Installation

1 3

Connecting the power

line

5 Open the enclosure of the DIQ/S 182 XT-4-PR (front terminal

strip).

Fig. 3-26 Inserting the supply line.

6 Screw a cable gland (pos. 1 in Fig. 3-26) with sealing ring (pos.

2) into the enclosure below the power supply connection.

7 Loosen the coupling ring (pos. 3).

8 Feed the power line through the cable gland into the enclosure.

When doing so bend the flexible divider (pos. 4) to the right.

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3 - 37

Installation System 182 XT-4

Terminal labeling:

X17

X16

100...

240V AC

MAINS

Fig. 3-27 Line power connection.

Note

The complete assignment of the terminal strip is shown in section 3.14.

9 Connect phases L and N to the terminal strip. Make sure that

the cable assignment agrees with the specification on the terminal label under the terminal strip.

10 Tighten the coupling ring (pos. 3 in Fig. 3-26).

Warning

No free wires must be allowed to project into the enclosure. Otherwise, there is a danger that areas safe to contact could come into contact with dangerous voltages. Always cut off any wires that are not in use as closely as possible to the cable gland.

11 Close the enclosure of the DIQ/S 182 XT-4-PR.

3 - 38

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System 182 XT-4 Installation

3.10.2 DIQ/S 182 XT-4-PR/24V (24 V version)

Warning

If the 24 V AC/DC supply is incorrectly connected, it may represent a danger to life from electric shock. Pay attention to the following points during installation:

 The DIQ/S 182 XT-4-PR must only be connected by a qualified

electrician.

 The 24 V AC/DC supply must meet the specifications quoted on

the name plate and in chapter 10 T low voltage SELV).

 The DIQ/S 182 XT-4-PR must only be connected in a voltage-

free condition.

 A switch or circuit breaker must be provided in the building

installation as an interrupt facility for the DIQ/S 182 XT-4-PR. The interrupt facility must be

– installed in the vicinity of the DIQ/S 182 XT-4-PR, easily

accessible by the user and

ECHNICAL DATA (protective

– marked as an interrupt facility for the DIQ/S 182 XT-4-PR.

Note

Rechargeable battery systems should have a deep discharge protection. The DIQ/S 182 XT-4-PR/24V does not have any built-in deep discharge protection.

Materials required  Wire end sleeves, suitable for the 24 V AC/DC feed line, with

suitable crimping tool

 1 x cable gland, matched to the cable diameter (see section 3.9 on

page 3-33).

Tools  Cable stripping knife

 Wire stripper

 Phillips screwdriver

 Small screwdriver.

Preparing the 24 V AC/

DC line

1 Cut off the cable to the required length.

2 Strip the cable insulation for approx. 45 mm.

ba76027e01 02/2012

3 Bare the wires 1 and 2 and fit them with wire end sleeves.

3 - 39

Installation System 182 XT-4

1 3

Fig. 3-28 Prepared 24 V AC/DC line.

Connecting the 24 V AC/

DC line

4 Open the enclosure of the DIQ/S 182 XT-4-PR (front terminal

strip).

3 - 40

Fig. 3-29 Inserting the 24V AC/DC line

5 Screw a cable gland (pos. 1 in Fig. 3-29) with sealing ring (pos.

2) into the enclosure below the 24 V AC/DC connection.

6 Loosen the coupling ring (pos. 3).

7 Feed the 24 V AC/DC line through the cable gland into the

enclosure. When doing so bend the flexible divider (pos. 4) to the right.

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System 182 XT-4 Installation

Terminal labeling:

X17

X16

24V AC DC

INPUT

POWER

Fig. 3-30 24 V AC/DC connection.

Note

The complete assignment of the terminal strip is shown in section 3.14.

8 Connect wires 1 and 2 to the terminal strip. Make sure that the

cable assignment agrees with the specification on the terminal label under the terminal strip.

9 Tighten the coupling ring (pos. 3 in Fig. 3-29).

Warning

No free wires must be allowed to project into the enclosure. Otherwise there is the danger of short circuits that can cause a fire. Always cut off any wires that are not in use as closely as possible to the cable gland.

10 Close the enclosure of the DIQ/S 182 XT-4-PR.

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3 - 41

Installation System 182 XT-4

3.11 Connection to the relay outputs

3.11.1 General installation instructions

Warning

If external electrical circuits that are subject to the danger of physical contact are incorrectly connected to the relay contacts, there may be a danger of life threatening electric shock. Electrical circuits are regarded to be subject to the danger of physical contact when there are voltages higher than the Safety Extra Low Voltage (SELV).

Pay attention to the following points during installation:  Electrical circuits subject to the danger of physical contact

must only be connected by a qualified electrician.

 Electrical circuits subject to the danger of physical contact

must only be connected when they are voltage-free.

 If electrical circuits subject to the danger of physical contact

are switched with a relay, no circuit that is not subject to this danger (e. g. the DIQ/CHV module) may be operated on the further relays.

 Switching voltages and switching currents on the relay

contacts must not exceed the values specified in chapter 10 T currents that are too high with an electrical fuse.

 Only single-phase consumers can be switched with the relays.

Under no circumstances must multiphase consumers be switched with the aid of several relays (example three-phase current driven pumps). Always switch multiphase consumers via a protective relay.

 The DIQ/S 182 XT-4-PR may only be opened after the

installation if all external voltages have been previously switched off.

ECHNICAL DATA. Protect electrical circuits against

3 - 42

Connections The DIQ/S 182 XT-4-PR has three relay outputs in the front part of the

enclosure. The terminal strips are shown in section 3.14.

Materials required  Wire end sleeves, suitable for the connecting wires, with suitable

crimping tool

 1 x cable gland, matched to the cable diameter (see section 3.9 on

page 3-33).

Tools  Cable stripping knife

 Wire stripper

 Phillips screwdriver

 Small screwdriver

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System 182 XT-4 Installation

1 3

Connecting lines to the

terminal strip

11 Open the enclosure of the DIQ/S 182 XT-4-PR.

Fig. 3-31 Feeding in the lines (example: front terminal strip)

12 Screw a cable gland (pos. 1 in Fig. 3-31) with the sealing ring

(pos. 2) into the enclosure below the respective connections.

13 Loosen the coupling ring (pos. 3).

14 Feed the line through the cable gland in the enclosure.

15 Connect the wires to the terminal strip. While doing so, pay

attention to the specifications on the label located under the terminal strip.

16 Tighten the coupling ring (pos. 3).

Warning

No free wires must be allowed to project into the enclosure. Otherwise, there is a danger that areas safe to contact could come into contact with dangerous voltages. This could result in life threatening electric shock when working with the System 182 XT-4. Always cut off any wires that are not in use as closely as possible to the cable gland.

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3 - 43

Installation System 182 XT-4

X13X15

X12X14

X11X4X10

X9X2X8

Terminal strip DIQ/S 182

Terminal strip DIQ/CHV

AUXILIARY

VOLTAGE

VALVEDISTRUBUTION

R2R3

Valve control line

17 Close the enclosure of the DIQ/S 182 XT-4-PR.

3.11.2 Usage of the auxiliary voltage

The DIQ/S 182 XT-4-PR has a 24 V output (designation, HILFSSPANNUNG or AUXILIARY VOLTAGE on the terminal strip). You can use this auxiliary voltage for the relay-controlled opening of the valve in a DIQ/CHV valve module for the compressed air-driven sensor cleaning function. To do so, you have to connect the auxiliary voltage output, a free relay contact and the valve connection in the DIQ/CHV in series. Bridge a terminal of the auxiliary voltage output with a terminal of a relay output and run a control line from the remaining terminals to the valve module.

Caution

The auxiliary voltage must not be used for other purposes.

Connection scheme for one

sensor with compressed air cleaning

Caution

Run the bridge below the divider so the bridge does not bump against the circuit board in the lid when the enclosure is closed.

3 - 44

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System 182 XT-4 Installation

Relay connection Auxiliary voltage

Bridge

Valve control line

Divider

Note

Installation examples with one and two sensors with compressed air cleaning can be found in section 3.13.

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3 - 45

Installation System 182 XT-4

Start checklist

1 Are all system components correctly connected with one

another (see section 3.6)?

2 Are the DIQ/S 182 XT-4 and all additional power supply

modules correctly connected to the voltage supply (see section 3.10)?

3 Do the line voltage and line frequency agree with the data on

the name plate of theDIQ/S 182 XT-4-PR and all additional power supply modules?

4 Are all IQ sensors ready for measuring, e.g. a D.O. sensor

filled with electrolyte solution?

3.12 Commissioning

Start checklist and

system start

Before starting the system, carry out the system check using the following checklist. Always carry out the check

 before the initial commissioning

 before any further commissioning if the system has been previously

extended or modified.

Starting the system Switch on the voltage supply of the DIQ/S 182 XT-4-PR and all

additional power supply modules. As soon as the system is successfully initialized, the measured value display appears. In the case of IQ sensors that are not yet providing measured values, "Init" appears temporarily

Fig. 3-32 Display during the start phase

Note

Assign a name to each IQ sensor after putting it into operation for the first time so you can identify it more easily. How to assign a sensor name is described in section 5.3 on page 5-2.

Note

If the system start failed, see chapter 9 W

HAT TO DO IF ....

3 - 46

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System 182 XT-4 Installation

DIQ/CHV 1

SACIQSACIQ

DIQ/CHV 2

Sensor 2 Sensor 1

SACIQ

MCS

ESC

DIQ/S 182 XT-4-PR

Maximum cable length SNCIQ(/UG) plus SACIQ = 250 m

Valve control line 1

Valve control line 2

Air Air

3.13 Installation examples

3.13.1 Compressed air cleaning of two sensors

Connection scheme of

valve control

Example: Relay 1 controls the cleaning of sensor 1. Relay 2 controls the cleaning of sensor 2.

Variant: Relay 1 controls the cleaning of both sensors. Cleaning of both sensors is carried out with the same settings.

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3 - 47

Installation System 182 XT-4

X13X15 X12X14 X11 X10 X9

Terminal strip DIQ/S 182

Variant:

Terminal strip DIQ/CHV 1

Terminal strip DIQ/CHV 2

AUXILIARY

VOLTAGE

VALVE

VENTIL

VALVE

R2R3

ab c

Valve control line 1

Valve control line

X13X15 X12X14 X11 X10 X9 X8

AUXILIARY

VOLTAGE

ab c

X6X6X5X5X4X4X3

DISTRUBUTION

Warning

In this configuration, the free switching contact (here: R3) may be used to switch SELV voltages only.

Warning

3 - 48

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System 182 XT-4 Installation

X1 X4X2 X5X3 X6 X7

Terminal strip DIQ/JB

SNCIQ(/UG)

SACIQSACIQ

Sensor 2 Sensor 1

green

Shield / Filler stranded wire

blackblack

green

red

Connection scheme of

the

DIQ/JB

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3 - 49

Installation System 182 XT-4

1122334455667

SNCIQ(/UG)

SACIQ

Sensor

SACIQ

DIQ/JB

MCS

ESC

DIQ/S 182 XT-4-PR

Maximum cable length SNCIQ(/UG) plus SACIQ = 250 m

X1 X4X2 X5X3 X6 X7

Terminal strip DIQ/JB

SNCIQ(/UG)

green

Shield / Filler stranded wire

black

green

red

SACIQ

3.13.2 Connection of a sensor that is located at a distance (without compressed air cleaning)

Connection scheme of

the

DIQ/JB

3 - 50

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System 182 XT-4 Installation

SENSORNET 1SENSORNET 2

RED

SHIELD

GREEN

X3X6

X2X5

X17

X15 X13

X11

X1X4

X16 X8

X14 X12

X10

100...

240V AC

MAINS

AUXILIARY

240V AC

2A AC

≤

240V AC

2A AC

≤

240V AC

2A AC

≤

AUXILIARY

VOLTAGE

SENSORNET 1

RED

SHIELD

GREEN

X17

X15 X13

X11

X16 X8

X14 X12

X10

24V AC DC

INPUT

POWER

AUXILIARY

240V AC

2A AC

≤

240V AC

2A AC

≤

240V AC

2A AC

≤

AUXILIARY

VOLTAGE

SENSORNET 2

RED

SHIELD

GREEN

X6X6 X5X5 X4X4

SENSORNET 2SENSORNET 4

RED

SHIELD

GREEN

X3X3 X2X2 X1X1

SENSORNET 1SENSORNET 3

RED

SHIELD

GREEN

OFF

SN TERMINATOR

1122334455667

(7 passive, potential-free terminals for line extension or branching)

VALVE(AUXILIARY)

3.14 Figures of the terminal strips

DIQ/S 182 XT-4-PR,

front terminal strip

DIQ/S 182 XT-4-PR/24V,

front terminal strip

DIQ/S 182 XT-4-PR,

DIQ/S 182 XT-4-PR/24V,

rear terminal strip

DIQ/JB

DIQ/CHV

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3 - 51

Installation System 182 XT-4

3 - 52

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System 182 XT-4 Operation

ESC

Display

Key pad

Toggle switch

4 Operation

4.1 Operating elements

Functions

Fig. 4-1 Operating elements of the DIQ/S 182 XT-4-PR

Key Function

m Switches directly to the measured value display from

all operating situations

c Starts calibration of the sensor selected in the

measured value display

s Opens the SETTINGS menu in the measured value

and status display

e  Switches to the higher menu level

 Cancels entries without storing them

g  Opens the PROPERTIES menu in the measured

value and status display

 Confirms an entry

(toggle switch)

 Selects:

– The active sensor (measured value display)

– Menu items

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– List entries

– Letters or numerals

 Scrolls through longer menus or texts

4 - 1

Operation System 182 XT-4

4.2 Measured value and status display

The m key switches to the last selected measured value and status

display from any operating situation. Entries that are not completed are ignored while doing so.

Example:

Display options

with four connected

sensors

Pressing options.

m once again cyclically switches between further display

Double display of measured values, large: Main measured parameter only.

Double display of measured values, detail: Main and secondary measured parameter.

Single display, measured value.

Display of the interfaces. Either: Date and time and the current states of the relays. Or (switchable with State of the PROFIBUS communication.

w):

4 - 2

Operating notes

 If more sensors are connected than can be shown in the respective

display option, the display changes its contents accordingly in 3-second intervals.

 Select a sensor in the double display with

is displayed in reverse video. The number and name of the selected sensor are displayed in the header. In the single display, the sensor that is shown is always also the selected sensor.

 Start a calibration procedure for the selected sensor with

Starting a calibration procedure from the display of interfaces is not possible.

w. The selected sensor

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System 182 XT-4 Operation

 Select the PROPERTIES menu with g. This menu can be used to

put sensors in the maintenance condition and prompt for important data (calibration data, error messages, operating states, software versions etc.).

 Open the SETTINGS menu with

Special

The following displays inform you of special states of the sensors

sensor conditions

Init Sensor is being initialized

 during commissioning or

 if a new IQ sensor is recognized that is not yet

---- Sensor inactive or inadmissible operating conditions

Cal Sensor is being calibrated

Clean Cleaning procedure active

Error No communication with the sensor due to defective

connection

OFL Measuring range undercut or exceeded (overflow)

Display

Sensor in maintenance condition

flashes

Error and info symbol If the info symbol

messages from the sensors or error conditions of the system have occurred. Error messages from the sensors are entered in the log book. The log book is described in detail in section 4.4.3. Error conditions of the system can, for example, be an insufficient operational voltage or malfunctions of the communication and are displayed in the PROPERTIES / SYSTEM STATUS menu (see section 4.4.1).

giving measured values

i or error symbol h appears in the header, error

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Operation System 182 XT-4

4.3 Working with the SETTINGS menu

Note

All settings in the SETTINGS menu can be protected by a password against unauthorized changing. For more detailed information on password protection, see section 4.6.

4.3.1 Selection menus

Pressing

SETTINGS menu (main menu).

Fig. 4-2 SETTINGS menu (main menu)

Operating notes

 In the main menu, the lock symbol shows the current safety level for

the settings

–

For more detailed information on password protection, see section 4.6.

 The arrows 8/2 appear automatically if further display contents are

above or below the visible display range.

S switches from the measured value display to the

a Settings not protected by password z Settings protected by password (reading possible only)

4 - 4

 The toggle switch

reverse video) and move the visible display range up or down.

 To open a menu item, highlight it and press

switches to a further submenu or to a setting table.

 To return to the measured value display, press

w is used to highlight a menu item (displayed in

g. The display

m or e.

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System 182 XT-4 Operation

4.3.2 Setting tables

The actual settings are made in the setting tables. Each setting is represented by two lines together. The name of the setting appears in the upper line on the left side of the display. The corresponding value is in the line below on the right side.

Fig. 4-3 Example of a setting table

Operating notes  The arrows 8/2 appear if further display settings are above or

below the visible display range.

 The toggle switch

reverse video) and move the visible display range up or down.

 To edit a setting highlight it and press

highlighted and switches to the entry mode. Depending on the operating situation, a new submenu or a table with further relevant settings can open up.

 Break off an action and change to the next higher level with the

key.

 Move directly to the measured value display with

Note

To accept all settings, highlight the Save and quit menu item at the lower end of the setting table and press via

m, e/Quit or the Quit menu item, all changes are ignored.

w is used to highlight a setting (displayed in

g. The line below is

g. If you exit the setting table

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Fig. 4-4 Save and quit

4 - 5

Operation System 182 XT-4

4.3.3 Entry mode

In the entry mode you can change individual values or enter a character string. Depending on the value type, change a value as follows

 Fixed values of a selection list (e.g. sensor measuring ranges):

This is the most frequent form of an entry. Select the required option with the toggle switch display switches back to the setting table.

Fig. 4-5 Example of a selection list

 Character strings (text and numerals):

w and confirm the selection with g. The

The following letters, numerals and special characters can be entered: AaBb..Zz0..9µ%&/()+-=><!?_ °.

Entries are made character after character. Select the first character with the toggle switch the next position and indicates toggle switch of characters select completes the entry and the display switches back to the setting table.

Fig. 4-6 Example of text entry

If you want to correct a previously selected character while entering, select the thin arrow to the left b and press entry mark by one digit to the left. Thus you can go back to the required character. All characters on its right side, however, have to be entered once again.

w. When you have selected the required sequence

w and press g. The entry mark moves to

P. Select the next character with the

P as the following character and press g. This

g. This moves the

4 - 6

If you want to restart entering the characters, select the thick arrow to the left B and press

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System 182 XT-4 Operation

 Numerals:

Entering numerals is made in the same way as entering characters.

The following numerals can be entered: 0..9-.

Entering" -" or "." is only allowed where it makes sense, e.g. "-" at the first position only.

Save and quit On principle, all settings made in the entry mode are only taken over

after selecting the Save and quit item in the relevant setting table and pressed

g. If you exit the setting table via m, e or the Quit menu

item, all changes are ignored. Exceptions: Date/time, air pressure and password.

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Operation System 182 XT-4

4.4 PROPERTIES menu

4.4.1 Overview

Pressing

g switches from the measured value display to the

PROPERTIES menu.

In the PROPERTIES menu, you can prompt calibration data and various information on system components. Moreover, you can switch the maintenance condition of a sensor on and off.

Fig. 4-7 PROPERTIES menu

Submenus/functions  Maintenance SXX This function switches the maintenance condition

of a sensor on and off (see section 4.4.2)

 Sensor status Sxx

Here you can prompt the following data of a sensor (see section 4.4.3):

– Type, series number and software version

– Data of the last calibration

– Error and info messages

 System status

Here you can prompt the following data of the system:

– Series number and software version of the DIQ/S 182 XT-4-PR

– Status of the operational voltage ( = OK / = faulty)

– Status of communication ( = OK / = faulty)

– Current states of interfaces

If the operational voltage or communication are faulty, the flashing error symbol display. The error symbol

h appears in the header of the measured value

h automatically disappears when the

malfunction has been eliminated.

 List of components

Here is a list of all connected sensors.

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System 182 XT-4 Operation

= Maintenance condition ON

gme//

e/m

Measured value

display

The measured value

stops flashing

Measured value

display

The measured

value flashes

Measured value

display

flashes

Clean

Calibration

Step 1

Calibration

Step n

End

Maintanance

condition ON

manually

Maintanance

condition OFF

manually

Sensor

cleaning

active

Sensor

cleaning

OFF

(automatic sequence)

= Maintenance condition OFF

Switch

Display message:

on the

maintenance

condition

Continue/Cancel

4.4.2 Maintenance condition

When an IQ sensor is calibrated, cleaned, serviced or repaired, the maintenance condition for the relevant IQ sensor should always be switched on.

In the maintenance condition

 apart from the measured value display, the system does not react to

the current measured value or the condition of the selected IQ sensor

 IQ sensor errors do not prompt changes in the conditions of linked

outputs.

The following diagram gives you an overview of when an IQ sensor is in the maintenance condition.

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Operation System 182 XT-4

Recommended

proceeding for cleaning,

maintenance and repair

Automatic switch-on of

the maintenance

condition

1 Switch on the maintenance condition for the IQ sensor. The

measured value display flashes.

2 Pull the sensor out of the sample.

3 Carry out the cleaning, maintenance or repair (removal and

replacement) of the sensor.

4 Submerse the sensor in the sample again.

5 Wait until the measured value no longer changes.

6 Switch off the maintenance condition for the sensor. The

display of the sensor in the measured value display no longer flashes.

The maintenance condition for IQ sensors is automatically activated

 during calibration. After calibration the IQ sensor remains in the

maintenance condition until the maintenance condition is switched off manually (see section 4.5)

 during a compressed-air cleaning cycle. After the cleaning cycle is

finished the maintenance condition is automatically switched off again.

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System 182 XT-4 Operation

4.4.3 Sensor status Sxx

In the SENSOR STATUS Sxx menu you can prompt the following information on a sensor:

 Type and series number

 Software status

 Error and info messages ("log book")

 Data of the last calibration (only for sensors that can be calibrated)

Fig. 4-8 SENSOR STATUS Sxx

Log book The log book is a list of messages related to a sensor. If there is a new

message the info or error symbol in the header of the measured value display flashes:

Flashes if a new or unacknowledged error message is present in the log book that requires immediate action.

Flashes if a new or unacknowledged informational message is present in the log book.

If there are info and error messages present at the same time, the error symbol

h flashes (more important).

The flashing of the info or error symbol only stops after all detailed message texts in the log book have been opened and marked with a tick (). The operating sequence to do this is described on page 4-13.

Note

The error symbol also flashes if the operational voltage or communication in the system are faulty. You can check this in the PROPERTIES / SYSTEM STATUS menu (see section 4.4.1).

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Operation System 182 XT-4

12 3

Calibration data You can view the data of the last calibration under the Cal menu item.

Sensors that have not yet been calibrated do not have this menu item. The symbol in the Cal line quotes the validity state:

= valid

= invalid

The content and form of the calibration data depend on the sensor type.

Log book messages Each log book message in the log book consists of one line. The latest

message is on the first position. They are not yet marked with a tick, i.e. acknowledged.

Fig. 4-9 Log book

1 Message type (error or info symbol) of an unacknowledged

message, or tick () with an acknowledged message

2 Message code

3 Date and time of the message

Note

The log book shows the current status at the point of time it was opened. If new messages arrive while the log book is open, these do not appear in the log book. The new messages are only included when you switch to the measured value and status display.

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System 182 XT-4 Operation

4.5 Calibration of sensors

Note

Sensors can be protected by a password against unauthorized calibration. For more detailed information on password protection, see section 4.6.

General proceeding

1 Switch to the measured value display with m.

2 Select the sensor to be calibrated with

display, the sensor being displayed is always selected at the same time).

3 Call up calibration with c.

The message, During the calibration procedure, the linked outputs are frozen, appears. The maintenance condition is switched on the next time the measured value display without switching on the maintenance condition with

Note

By activating the maintenance condition, linked outputs remain in their present state. The measured value or status display of the sensor flashes in the measured value display.

m or e.

g key is pressed. Return to the

W (in the single

ba76027e01 02/2012

4 Confirm with g. The maintenance condition is active.

The following proceeding is sensor type specific. The display guides you through all steps. Follow the instructions exactly. A message of the success of the calibration and the determined calibration data appear at the end.

Note

Up to this point you can cancel the calibration procedure with the key at any time. The system continues to work with the old calibration data. The maintenance condition, however, has to be switched off again in any case.

4 - 15

Operation System 182 XT-4

5 Confirm the calibration data with g. Calibration is completed

with this. The following display message describes the further steps to put the sensor into operation again.

Putting the sensor into

operation after

calibrating

6 Confirm with g. The display returns to the measured value

display (the measured value flashes as the sensor is still in the maintenance condition).

7 If calibration was successful, immerse the sensor in the test

sample.

8 Wait for a stable measured value.

9 Switch off the maintenance condition (highlight sensor and

press

g three times). The measured value has stopped

flashing.

Note

If calibration was not successful, this is indicated by "----" on the display and a corresponding message with remedial actions appears in the log book. Follow the instructions and repeat calibration.

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System 182 XT-4 Operation

4.6 Passwords

You can assign and activate two passwords for the System 182 XT-4.

 Settings password

protects all settings in the SETTINGS menu. If the password is active, all settings can be viewed but not changed. The password prompt appears on leaving a setting table with the Save and quit command. Resetting the system configuration to default is also protected.

 Calibration password

protects against unauthorized calibration. If this password is active, the password query appears on calling up calibration with blocked.

c. If no valid password is entered, calibration is

Configuring

passwords

Activating/deactivating and changing passwords is carried out in the

SETTINGS -> System menu.

Fig. 4-11 SYSTEM SETTINGS menu

Operating notes

 The settings password is configured with the Settings

a / z menu

item.

 The calibration password is configured with the Calibrate

a / z

menu item.

 Any activating, deactivating or changing action requires the entry of

the relevant current password.

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4 - 17

Operation System 182 XT-4

4 - 18

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System 182 XT-4 The SETTINGS menu

To view these menu items, scroll down with

5The SETTINGS menu

5.1 Overview of the SETTINGS menu

Pressing S switches from the measured value display to the

SETTINGS menu (main menu).

Fig. 5-1 Submenus in the SETTINGS menu

The individual submenus are described in the following paragraphs.

Note

The entire system configuration can be saved on a PC and loaded back from there with the aid of the MIQ/IF232 interface module and the ConfigSaveLoad PC software. ConfigSaveLoad is part of the IQ Softwarepack and as such included in the scope of delivery of the MIQ/IF232. More detailed information is given in the operating manual of the IQ Softwarepack, which can be downloaded under www.ysi.com

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5 - 1

The SETTINGS menu System 182 XT-4

5.2 Language

In this menu, you can set the system language.

Procedure: Selecting

the language

1 Open the SETTINGS menu with s.

2 Select and confirm the Language menu item with

The LANGUAGE display opens.

3 Select the required language from the list with w and confirm

g. The selection is taken over immediately. The display

with switches to the higher menu level.

4 Switch to the measured value display with

Note

If the selected system language is not available in a sensor, all displays of this sensor appear in the standard language, English. To activate the selected system language for this component, a software update of the component is required. Contact YSI.

w and g.

5 - 2

5.3 Sensor S01 to S04

In this menu, you can assign a name of your choice to a sensor and adjust the sensor so it optimally meets the requirements of your application (measured parameter, measuring range, etc.).

All settings are specific for the respective sensor type. They can only be modified if the sensor is connected and communicates properly with the DIQ/S 182 XT-4-PR. Otherwise, the dataset is inactive. How to deal with inactive datasets is described below.

Note

General steps for editing sensor settings are given below. The Sensorname menu item is always on the first position of the setting table. Details of further sensor settings can be found in the chapter,

OMMISSIONING of the sensor operating manual.

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System 182 XT-4 The SETTINGS menu

Procedure:

Carrying out settings

5 Open the SETTINGS menu with s.

6Using

item (corresponding to the sensor number).

The following note appears:

If the measuring mode or measuring range is changed, the links of the sensor are erased. .

7 If you want to continue, press g.

The setting table of the sensor is displayed.

8 Edit the setting table as described in section 4.3.2.

w and g select and confirm the S0x Sensor menu

Note

To accept all settings, highlight the Save and quit menu item at the lower end of the setting table and press

m, e/Quit or the Quit menu item, all changes are ignored.

via

Inactive sensor datasets An inactive dataset for an IQ sensor arises if the DIQ/S 182 XT-4-PR

receives no signals from an IQ sensor that is already registered. The Error display appears on the measured value display instead of a measured value.

An inactive dataset can be reactivated by assigning it to, for example, an IQ sensor of the same type (see section 9.3.2). All settings are retained. If these data are no longer required, they can be erased. All the settings belonging to this IQ sensor as well as any links with outputs are deleted by this action.

Procedure: Deleting

inactive datasets

1 Open the SETTINGS menu with s.

2Using

item (corresponding to the sensor number). If the dataset is inactive, the following display appears:

w and g select and confirm the S0x Sensor menu

g. If you exit the setting table

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5 - 3

The SETTINGS menu System 182 XT-4

3 Select Delete dataset with d and confirm with g.

The dialog window for the security prompt appears.

4Select Delete dataset with

d and confirm with g.

The inactive sensor is erased.

5.4 Relay output R1/R2/R3

In these menus you can link sensors with the relay outputs of the Universal Transmitter and adjust the outputs. The various setting options are described in detail in the chapter 6 R

ELAY OUTPUTS menu.

5.5 PROFIBUS config.

You can set the PROFIBUS address in this menu (proceeding, see section 7.3). All information needed to connect the DIQ/S 182 XT-4-PR to a PROFIBUS plant is given in chapter 7 PROFIBUS

CONNECTION.

5 - 4

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System 182 XT-4 The SETTINGS menu

5.6 System

The settings in the SYSTEM menu comprise:

 Date/Time

 Pressure/Altitude

This setting is important if you want to carry out D. O. measurements with the System 182. (adjustable range: 500 ... 1100 mbar or 0 ... 5955 m altitude).

 Settings

a / z?

Here you can configure the password for the settings. For details on the passwords, refer to section 4.6.

 Calibrate

a / z?

Here you can configure the password for calibration. For details on the passwords, refer to section 4.6.

 Display contrast

Here you can set the display contrast for optimum readability.

 Delivery state

Here you can reset all settings to the default values. Only the date, time and contrast setting for the display will remain stored. If the settings password is active, a password prompt appears before the reset. In any case a security prompt appears to prevent an inadvertent reset.

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5 - 5

The SETTINGS menu System 182 XT-4

Delivery condition

Settings Default values

Language English

Pressure/Altitude 1013 mbar / 0 m

Settings password 1000 / inactive

Calibration password 1000 / inactive

Sensor settings Sensor dependent (see settings

tables in the respective sensor operating manual).

Calibration of the sensor is

Note: stored in the sensor and is retained when the system configuration is reset.

Relay outputs No function, all links are erased

PROFIBUS address 20

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System 182 XT-4 Relay outputs

6 Relay outputs

6.1 Outputs of the system 182 XT-4

The DIQ/S 182 XT-4-PR has three relay outputs.

Functions for

relay outputs

Valve outputs

(MIQ/CHV PLUS)

 System monitoring

 Sensor monitoring

 Limit indicator

 Frequency output

 Pulse-width output



Sensor controlled

 Cleaning

 Manual control

Relay outputs can be configured as openers or closers.

Note

You can view the current states of the relay outputs in the measured value and status display (see section 4.2).

The MIQ/CHV PLUS valve module is administrated by the system as a valve output (designation, MIQ/CHV PLUS V1). The relevant setting tables are available via the SETTINGS menu.

Note

The installation and settings of the valve module are described in the operating manual of the MIQ/CHV PLUS.

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6 - 1

Relay outputs System 182 XT-4

6.2 Linking and adjusting: general procedures

6.2.1 linking outputs

Linking options You have the following options of linking relay outputs:

 Sensor Sxx

The output is linked with sensor 0x

 Sensor S01&S02

The output is linked to both sensors S01 and S02.

 System

Select this option if you want to use the output for system monitoring (details, see section 6.4.2).

Procedure:

linking outputs

Proceed as follows if the output was not yet linked. If you want to change a link, you have to erase the existing link first.

1 Open the SETTINGS menu with s.

2 Using

w and g, select and confirm the Relay output Rx

menu item (corresponding to sensor 1, 2 or 3). A list with all linking options is displayed.

3 Select the required option with w and confirm with g.

The output is linked. The link is displayed in the header when the setting of the output is edited.

6 - 2

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System 182 XT-4 Relay outputs

6.2.2 Deleting a link with an output

If a link is no longer required, it can be erased.

Procedure:

Erasing a link

1 Open the SETTINGS menu with s.

2Using

w and g, select and confirm the Relay output Rx

menu item (corresponding to sensor 1, 2 or 3).

3 Using w, select Delete link and confirm with g.

A security prompt appears.

4Using

w, select Delete link and confirm with g.

The link is deleted.

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6 - 3

Relay outputs System 182 XT-4

6.2.3 Setting outputs

Procedure:

Setting an output

1 Open the SETTINGS menu with s.

2 Using

w and g, select and confirm the Relay output Rx

menu item (corresponding to sensor 1, 2 or 3).

3 Confirm the selection Set output with g.

The setting table of the output is displayed.

4 Edit the setting table as described in section 4.3.2.

Note

To accept all settings, highlight the Save and quit menu item at the lower end of the setting table and press

g. If you exit the setting table via m, e/Quit or the Quit menu item,

all changes are ignored.

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System 182 XT-4 Relay outputs

6.3 Basic information on relay functions

This chapter describes general basic information concerning the following relay functions:

 Monitoring (see section 6.3.1)

 Limit indicator (see section 6.3.2)

 Proportional output (see section 6.3.3)

6.3.1 Monitoring

When using a relay for monitoring, a relay action (Open, Close) occurs when certain states occur. This function is suitable, for example, for the monitoring of errors in the system.

Note

For monitoring functions, use the relay preferably as an opener. In the case of an error, the relay opens. As a result, the monitoring function operates even if, for instance, the supply voltage fails.

6.3.2 Limit indicator

With a limit indicator, a relay switches when a specified limiting value is exceeded or undercut.

Limit indicators can be used in the following way:

 Monitoring a limiting value using a relay:

when a limiting value (upper or lower limiting value) is exceeded or undercut, a relay switches. The Open or Close relay actions are possible in each case (see page 6-6).

 Monitoring two limiting values using two relays:

If the upper limiting value is exceeded or undercut, a relay switches, and if the lower limiting value is exceeded or undercut, another relay switches. The Open or Close relay actions are possible in each case (see page 6-6).

Note

If the simple monitoring function (Open, Close) with one or two relays is not sufficient, use proportional output (see section 6.3.3).

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6 - 5

Relay outputs System 182 XT-4

Time

Measured value

Hysteresis UL

Hysteresis LL

Relay 1

Relay 2

t2 t2

Monitoring limiting

values using one or two

relays

Fig. 6-1 Switching points for relays with the function of a limit indicator

1 Upper limit value (relay 1) exceeded

2 Selected switching delay t1 for relay 1 expired

Relay 1 switches

3 Hysteresis for upper limiting value (relay 1) undercut

4 Selected switching delay t1 for relay 1 expired

Relay 1 switches back

5 Lower limit value (relay 2) undercut

Selected switching delay t2 for relay 2 expired Relay 2 switches

6 Hysteresis for lower limiting value (relay 2) exceeded

Selected switching delay t2 for relay 2 expired Relay 2 switches back

A switching delay (t) can be set up for each relay for switching processes. This is the time period for which a limiting value must be exceeded before the relay switches. This prevents frequent switching if the measured values are close to the limiting value.

6 - 6

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System 182 XT-4 Relay outputs

6.3.3 Proportional output

In the case of proportional output, a relay switches cyclically on and off in a defined measured value range (proportional range). At the same time, the relay switches with a:

 duration of operation that corresponds to the measured value

(pulse-width output, see page 6-9) or

 switching frequency (frequency output, see page 6-10).

Proportional outputs can be used in the following way:

 Output with one relay:

An output range is defined with a Start value and an End value. No output takes place above and below the output range (see page 6-

8).

 Output with two relays:

An output range is defined for each relay with a Start value and an End value. One relay outputs in the upper output range and a further relay in the lower output range (see page 6-8).

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Relay outputs System 182 XT-4

100

Proportional band

Measured value

Switching frequency f or Pulse v

width

Proportional bands Relay 1 and 2

Measured value

Relay 1

Relay 2

100

Switching frequency f or Pulse v

width

Output with one relay

Fig. 6-2 Output with one relay

Output with two relays

Fig. 6-3 Output with two relays

1 Start value

Measured value with a minimum pulse width or switching frequency

2 End value

Measured value with a maximum pulse width or switching frequency

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System 182 XT-4 Relay outputs

Time [s]

Relay

Off

Pulse width output The output via the pulse width is used, e.g. for controlling valves.

Pulse-width regulation changes the duration of operation (ton) of the output signal. Depending on the position of the measured value in the proportional range, the relay is operated for a longer or shorter period.

Fig. 6-4 Relay output of the pulse-width output

The cycle duration (T) is made up of the turn-on and turn-off switching

, t

duration (t duration (T) remains constant, the turn-on duration (t

) of the relay together. While the selected cycle

off

) changes

depending on the measured value and, with it, the pulse width (v). The pulse width can be set from 0 % to 100 %.

v = (t

v = pulse width, T = cycle duration, t

/ T) * 100 %

= turn-on duration

 If the measured value is at the end of the proportional range (End

value), the turn-on duration (t

) is long, the turn-off duration is short.

This means the relay operates for a longer period.

 If the measured value is at the beginning of the proportional range

(Start value), the turn-on duration (t

) is short, and the relay

operates for a correspondingly shorter period.

Note

If the duration of the closing or opening pulse is shorter than 0.1 s, the relay remains open or closed for the complete cycle duration.

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6 - 9

Relay outputs System 182 XT-4

Time [s]

t = 0.3 s

Relay

Off

Frequency output Switching frequency output is used, e.g. for controlling dosing pumps.

In contrast to the pulse-width output, the pulse width is not modulated with the frequency output but the switching frequency of the output signal. Depending on the position of the measured value in the proportional range, the relay is switched more often or less often.

Fig. 6-5 Relay output of frequency output

While the selected switching duration (ton = 0.3 s) always remains constant, the switching frequency at which the relay switches changes depending on the measured value.

 If the measured value is at the end of the proportional range (End

value), the switching frequency is higher.

 If the measured value is at the beginning of the proportional range

(Start value), the switching frequency is low.

6 - 10

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YSI 182XT-4-PR User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1Overview

1.1 Structure and function

1.2 Behavior of the system to a power failure

2 Safety instructions

2.1 User qualification

2.2 Authorized use

2.3 General safety instructions

3 Installation

3.1 Scope of delivery

3.2 Requirements of the measurement location

3.3 System planning

3.4 Basic requirements for optimum installation

3.4.1 General information

3.4.2 Drawing up the power rating

3.4.3 Optimum installation of the additional MIQ power supply module

3.5 Installation guidelines for lightning protection

3.6 Connecting system components

3.6.1 Connecting MIQ modules: General information

3.6.2 Variant 1: Stack expansion forwards

3.6.3 Variant 2: stack expansion backwards

3.6.4 Distributed mounting

3.6.5 Connecting IQ sensors

3.7 Onsite installation of DIQ/S 182 XT-4-PR and MIQ modules

3.7.1 General information

3.7.2 Mounting on a mounting stand with the SSH/IQ sun shield

3.7.3 Panel mounting

3.7.4 Top hat rail mounting

3.8 Using DIQ modules (accessories)

3.8.1 DIQ/JB

3.8.2 DIQ/CHV

3.8.3 Installation of the DIQ modules

3.9 Electrical connections: General instructions

3.10 Connecting the voltage supply

3.10.1 DIQ/S 182 XT-4-PR (line power version)

3.10.2 DIQ/S 182 XT-4-PR/24V (24 V version)

3.11 Connection to the relay outputs

3.11.1 General installation instructions

3.11.2 Usage of the auxiliary voltage

3.12 Commissioning

3.13 Installation examples

3.13.1 Compressed air cleaning of two sensors

3.13.2 Connection of a sensor that is located at a distance (without compressed air cleaning)

3.14 Figures of the terminal strips

4 Operation

4.1 Operating elements

4.2 Measured value and status display

4.3 Working with the SETTINGS menu

4.3.1 Selection menus

4.3.2 Setting tables

4.3.3 Entry mode

4.4 PROPERTIES menu

4.4.1 Overview

4.4.2 Maintenance condition

4.4.3 Sensor status Sxx

4.5 Calibration of sensors

4.6 Passwords

5The SETTINGS menu

5.1 Overview of the SETTINGS menu

5.2 Language

5.3 Sensor S01 to S04

5.4 Relay output R1/R2/R3

5.5 PROFIBUS config.

5.6 System

6 Relay outputs

6.1 Outputs of the system 182 XT-4

6.2 Linking and adjusting: general procedures

6.2.1 linking outputs

6.2.2 Deleting a link with an output

6.2.3 Setting outputs

6.3 Basic information on relay functions

6.3.1 Monitoring

6.3.2 Limit indicator

6.3.3 Proportional output