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SERVICE MANUAL
Manual-Service-e152-1v00.pdf
e152
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IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A
RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS
CAUTION:
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO
NOT REMOVE COVER (OR BACK).
NO USER SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
Read Instructions
The Owner’s Manualshould be read and understood
before operation of your unit. Please, save these instructions for future reference.
Packaging
Keep the box and packaging materials, in case the unit
needs to be returned for service.
Warning
When using electric products, basic precautions should
always be followed, including the following:
Power Sources
Your unit should be connected to a power source only of the voltage
specified in the owners manual or as marked on the unit. This unit has a
polarized plug. Do not use with an extension cord or receptacle unless
the plug can be fully inserted. Precautions should be taken so that the
grounding scheme on the unit is not defeated.
Hazards
Do not place this product on an unstable cart, stand, tripod, bracket or
table. The product may fall, causing serious personal injury and serious
damage to the product. Use only with cart, stand, tripod, bracket, or
table recommended by the manufacturer or sold with the product.
Follow the manufacturer’s instructions when installing the product and
use mounting accessories recommended by the manufacturer.
The apparatus should not be exposed to dripping or splashing water;
no objects filled with liquids should be placed on the apparatus.
Terminals marked with the “lightning bolt” are hazardous live; the
external wiring connected to these terminals require installation by an
instructed person or the use of ready made leads or cords.
Ensure that proper ventilation is provided around the appliance.
No naked flame sources, such as lighted candles, should be
placed on the apparatus.
Power Cord
The AC supply cord should be routed so that it is unlikely that it will be
damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT.
Service
The unit should be serviced only by qualified service personnel.
INSTRUCTIONS RELATIVES AU RISQUE
DE FEU, CHOC ÉLECTRIQUE, OU
BLESSURES AUX PERSONNES
AVIS:
AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE,
N’ENLEVEZ PAS LE COUVERT (OU LE PANNEAU ARRIERE)
NE CONTIENT AUCUNE PIECE
REPARABLE PAR L’UTILISATEUR.
CONSULTEZ UN TECHNICIEN QUALIFIE
POUR L’ENTRETIENT
Veuillez Lire le Manuel
Il contient des informations qui devraient êtres comprises
avant l’opération de votre appareil. Conservez S.V.P. ces
instructions pour consultations ultérieures.
Emballage
Conservez la boite au cas ou l’appareil devait être
retourner pour réparation.
Attention:
Lors de l’utilisation de produits électrique, assurezvous d’adhérer à des précautions de bases incluant
celle qui suivent:
Alimentation
L’appareil ne doit être branché qu’à une source d’alimentation
correspondant au voltage spécifié dans le manuel ou tel qu’indiqué sur
l’appareil. Cet appareil est équipé d’une prise d’alimentation polarisée.
Ne pas utiliser cet appareil avec un cordon de raccordement à moins
qu’il soit possible d’insérer complètement les trois lames. Des
précautions doivent êtres prises afin d’eviter que le système de mise à
la terre de l’appareil ne soit désengagé.
Risque
Ne pas placer cet appareil sur un chariot, un support, un trépied ou une
table instables. L’appareil pourrait tomber et blesser quelqu’un ou subir
des dommages importants. Utiliser seulement un chariot, un support,
un trépied ou une table recommandés par le fabricant ou vendus avec
le produit. Suivre les instructions du fabricant pour installer l’appareil et
utiliser les accessoires recommandés par le fabricant.
Il convient de ne pas placer sur l’appareil de sources de flammes
nues, telles que des bougies allumées.
L’appeil ne doit pas être exposé à des égouttements d’eau ou des
éclaboussures et qu’aucun objet rempli de liquide tel que des vases
ne doit être placé sur l’appareil.
Assurez que lappareil est fourni de la propre ventilation.
Les dispositifs marqués d’une symbole “d’éclair” sont des parties
dangereuses au toucher et que les câblages extérieurs connectés à
ces dispositifs de connection extérieure doivent être effectivés par un
opérateur formé ou en utilisant des cordons déjà préparés.
Cordon d’Alimentation
Évitez d’endommager le cordon d’alimentation. N’UTILISEZ PAS
L’APPAREIL si le cordon d’alimentation est endommagé.
Service
Consultez un technicien qualifié pour l’entretien de votre appareil.
safety-4v3.eps • Oct. 26/05
Page 3
e152 Jul 14/06
K
L
A
K
K
R
YS No. Description Qty. YS No. Description Qty.
6494 0R10 20% 2W1 1.85AMP PTC AUTOFUSE 1
5963 560N 160VAC 10%CAPBLK RAD POLYP FLM 1
5966 _1U5 150AC 10%CAP BLK RAD POLYP FLM 1
5962 _2U2 140AC 10%CAP BLK RAD POLYP FLM 1
5949 _3U3 140AC 10%CAP BLK RAD POLYP FLM 1
5929 _10U 140AC 10%CAP BLK RAD POLYP FLM 1
5849 _15U 240V 10%CAP BLK RAD POLYP FLM 1
3840 _220UH COIL 18AWG R000 BOBBIN 1
3724 1000UH COIL 20AWG R361 IRON CORE 2
3764 1300UH COIL 14AWG R280 AIR CORE 1
8467 2X2-IB-3/8" FLYING HARDWARE BRACKET 2
8483ADAPTOR,SPEAKER STAND,METAL,BLAC
8547 PLASTIC FOOT BLACK, POLYETHYLENE 8
8562 CORNER, 3 LEGS, BLACK OXIDE 2
8569 CORNER, 2 LEGS NO LIP BLACK OXIDE 4
8888 NEOPRENE DRIVER GASKET 4.4 X 4.4 1
3924 1/4" JCK PCB MT VERT 2XTIP HICURNT 2
3628 SPKON 4C PCB MT VERT 250TAB GRY #4 2
8509 BLACK BLANK XOVERDISH PLASTIC CNFG1 1
3451 EYELET SMALL 0.089 OD PLATED 16
3542 EYELET LARGE SE44 TIN-PLAT BRASS 2
8565 BAR HANDLE ALL META
8604 10-32 T NUT 4
7401 8R 120W1.5"DRVR B&C TITANIUM DE72P 1
3853 1/2-13X 2" NYLON HEX SCREW 1
3854 1/2-13X1.5" NYLON HEX SCREW 1
3855 1/2-13 NYLON HEX NUT 2
8721 3/8-16X11/4 GRD5 FLAT ALLEN KEY SJ5 5
3803 NYLON SECUR-A-TACH MINI PLASTIC TIE 1
3841 5.5" NYLON CABLE TIE 1
8509D
LUMINIZED DECAL FOR 8509 DISH 1
8259D "Y" LOGO ELITE SERIES LARGE DOMED 1
3538 24 PIN BREAKAWAY LOCK .156 0.166
3543 20 PIN BRKAWAY 90 LOCK .156 0.4
3549 TRIFURCON TERM .156 12
3558 TERM HOUSING 4 CIR .156/RAMP 1
3559 TERM HOUSING 8 CIR .156/RAMP 1
5989 4 CIR CABLE HOLDER .098 1
8602 1/4-20 T NUT 4
8724 3/8-16 T-NUT (SCREW MOUNT) 1
4599 22AWG SOLID SC WIR T&R JMP 12
4711 15.W 3R9 10% BLK RES 2
4739 10.W 10R 5% BLK RES 2
4759 30.W 44R 10% BLK RES 4
8729 #4 X 3/8 FLAT QUAD TYPE A JS500 BLK 4
8811 #6 X 1 1/4 FLAT QDRX WS LR CLEAR ZN 8
8785 #8 X 3/4 OVAL PH TYPE A BLACK OXIDE 16
8815 8-32 X 3/4 PAN PH TAPTITE JS500 4
8722 #8 X 1" PAN QUAD TYPE AB B/O 11
8753 #10 X 1/2 PAN PH TYPE A JS500 BLAC
8756 #10 X 3/4 PAN PH TYPE A BLACK OXIDE 20
8781 #10 X 7/8 FLAT PHIL TYPE A JS500BLK 8
8727 #10 X 1" PAN PH TYPE A JS500 BLAC
8786 10-32 X 1 1/4 PAN QD MS JS500 BLACK 4
8777 #14 X 1FLAT PH TYPE A JS500 M6 HEAD 4
8928 #14X11/4 ALLEN FLHD WOOD SCRW JS500 6
8847 1/4-20 X 1 1/4 FLAT PH MS JS500 4
8709 1/4-20 X 1.5 PAN PHIL MS ZINC CLEAR 4
8737 M6 X 25 PAN PHIL M/S ZINC CLEA
3744 SNAP IN .375 SPACER RICHCO 11
7400 15" 8R 800WPGM SPEAKER B&C15/257Y8M 1
8818 3/4 OD X 3/8 ID X .080 THICK WASHER 8
8489 1/4-20 SPLIT WASHER ZINC 4
3515 NYLON SHOULDER WASHER (SWS 4003) 1
3937 YEL 18AWG TR64 PREFUSED WIRE 3.75
3938 BRN 18AWG TR64 PREFUSED WIRE 1.25
3939 BLU 18AWG TR64 PREFUSED WIRE 1.25
3940 RED 18AWG TR64 PREFUSED WIRE 2.75
3941 BLK 18AWG TR64 PREFUSED WIRE 5.25
3942 WHT 18AWG TR64 PREFUSED WIRE 1.25
3948 ORN 18AWG TR64 PREFUSED WIRE 1.25
3950 GRN 18AWG TR64 PREFUSED WIRE 1.25
1
2
14
16
4
Page 4
A
1 1
2 2
FUNCTION
SPEAKON 4C
3628
1+
1_
SPEAKON 4C
FUNCTION
2+
J3:A
J3:B
B
2_
3628
C
S1:D
3407
BI-AMP
S1:A
3407
BI-AMP
R1
20%
1A85
6494
D
E
C6
10U 140V
F
G
H
I
J
K
L3
18AWG
220UH
3840
.
.
10R
10.W
R8
R9
10R
10.W
44R
FUNCTION
3 3
4 4
5 5
6 6
SPEAKON 4C
3628
1+
1_
SPEAKON 4C
FUNCTION
FUNCTION
1/4in JCK
SLEEVE
FUNCTION
1/4in JCK
SLEEVE
J4:A
S1:C
3407
2_
2+
3628
J4:B
J2
3924
J1
3924
BI-AMP
S1:B
3407
BI-AMP
560N 140V
L1
1300UH
3764
C1
2u2 140V
C2
C5
C4
3U3 140V
15U 140V
.
.
3R9
R7
R6
3R9
15.W
15.W
20AWG
3724
1000UH
L2
30W
R3
30W
SP1
#7400 15" 8R 800W PGM
WOOFER
7 7
_W1
_W2
8 8
A
B
C
D
E
F
R2
44R
R5
44R
30W
C3
1U5 140V
SP2
HORN
R4
44R
30W
3724
L4
DE72PT 8R 120W 1.4" DRIVER
1000UH
M657-M657A PCB HISTORY
MODEL(S):-
DATE DESCRIPTION OF CHANGE
#
1
NOV/12/2002
2
APR 03 2003
3
JUN/04/2003
4
JUN/18/2004
5
D
6
D
7
JUN/29/2005
8
.
9
JUN/19/2006
10
D
11
D
12
D
13
D
G
E152 / C3585 CROSSOVER
VER#
1.00P1
FIRST PROTOTYPE
2.00
PC#6598 UPDATE C3 1u5 140V
3.00
UPDATE FOR BANANNA JACKS FOR M657A
3.00
PC#6696 ADDED PRODUCTION NOTE TO LEAVE
V
SPACE BETWEEN R2, R3, R4, R5 AND MOVED
V
RESISTORS TO INCREASE SPACING BETWEEN THEM ON LAYOUT
4.00
AH: PC#6828, ADD REFERENCE LABLES 1/2 2/2
.
PC#6934, ADD ROUTE GAUGE AND ETCH GUIDE
4.01
PC#7132 R6,R7 3R9 10W TO 3R9 15W
V
N
V
N
V
N
V
N
Yorkville Sound 09/30/05 08:32:07
+20
+10
+0
-10
d
B
V
-20
-30
-40
-50
20 20k50 100 200 500 1k 2k 5k 10k
Product
Product
Date:
Date:
Filename:
H
Filename:
E152
E152
CROSS-OVER ofSheet
CROSS-OVER ofSheet
Wed Jun 19, 2006
M657-4V01sch.sch2002
I
HORNWOOF
Hz
HORNWOOF.ATS2
PCB#
PCB#
M657
M657
J
Rev:214.01
Rev:214.00
+20
+10
+0
-10
d
B
V
-20
-30
-40
-50
K
Page 5
SOCKET
SOCKET UPSIDE DOWN
NORMAL
NORMAL LARGE
SOCKET WITH DIRECTION
TAB
CLINCH
ORIGIN
M657-M657A PCB HISTORY
E152 / C3585 CROSSOVER
VER# DESCRIPTION OF CHANGE
1.00P1
FIRST PROTOTYPE
2.00
PC#6598 UPDATE C3 1u5 140V
3.00
PC#6696 ADDED PRODUCTION NOTE TO LEAVE
V
SPACE BETWEEN R2, R3, R4, R5 AND MOVED
RESISTORS TO INCREASE SPACING BETWEEN THEM ON LAYOUT
PC#6934, ADD ROUTE GAUGE AND ETCH GUIDE..
.
PC#7132 R6,R7 3R9 10W TO 3R9 15W
V
N
V
N
V
N
M657 PENDING CHANGES
E152
PENDING CHANGE
X
X
X
X
X
X
X
X
X
X
X
X
X
SHEARSHEAR
PRODUCTION NOTES
0.01"/HOLE
ROUTE
GAGE
1- #3397 BANANNA JACKS
FOR M657A ONLY
#3397
DISH
#8817
#8626
#8495
#8708
2 ADD RTV UNDER
R2,R3,R4,R5 IN THE
PATTERN SHOWN
SHEARSHEAR
MODEL(S):-
#
DATE
1
D
2
D
3
D
4
D
5
DN
6
DV
7
D
8
D
DV
9
10
D
D
11
12
D
13
D
M657 DRILL HISTORY
E152
VER# DESCRIPTION OF CHANGE
V
N
V
N
V
N
V
N
V
N
V
N
V
N
N
V
N
V
N
V
N
V
N
YELLOW
GREEN
WHITE
BLUE
BROWN
RED
ORANGE
BLACK
MODEL(S):-
#
DATE
1
NOV/12/2002
2
APR 03 2003
3
JUN/04/2003DUPDATE FOR BANANNA JACKS FOR M657A
4
JUN/18/2004 3.00
5
6
DV
7
JUN/29/2005 4.00 AH: PC#6828, ADD REFERENCE LABLES 1/2 2/2
8
9
10
JUN/19/2006 4.01
11
D
12
D
13
D
MODEL(S):-
#
PC#
1
PC
2
PC
3
PC
PC
4
5
PC
PC
6
7
PC
8
PC
PC
9
10
PC
PC
11
12
PC
13
PC
*PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY
LEAVE SOME SPACE
BLUE
J3
NL4MP-1
2+
X3
X4
X13
X14
M657 1/2
INSERT
ORIGIN
2+
2-
1-
2-
1-
1+
1+
X7
SPEAKON 4C
X8
10
4
1
7
L
4PDT SLID PC VERT GOLD CONTACTS
S1
11
8
5
2
3
5
8
A
1
R1
6
SLEEVE
3407
12
R
9
T
R
V
2u2 140V
Banana Jacks
V
0
6
TIP1
TIP2
J2
SHORT AXIS
LONG AXIS
VCD
SHEARSHEAR
V4.00
E152
SHEARSHEAR
X5
#3397
X1
X2
560N
R
J4
NL4MP-1
X6
T
V
2+
2+
2-
1-
2-
1-
1+
1+
SPEAKON 4C
W1 {Function}
YELLOW
GREEN
WHITE
BLUE
C2
BROWN
140V
RED
T
R
V
ORANGE
BLACK
T
R
V
C1
BLK RED
J5
X10
X9
Choose the correct graphic for the part#.
TIP1
SLEEVE
TIP2
J1
W12
GRN
W13
YEL
W16
W15
RED
WHT
ORG
BRWN
W11
W6
W14
W17
L1
BLK
T
R
V
10U
T
R
V
R6
R7
C6
1000UH
140V
INSIDE
WIRE
L2
0R361
Inductor
OUTSIDE WIRE
1300UH
14_AWG
3R9 15.W
3R9 15.W
R4
{WireGau}
R3
IRON
R2
LEAV
E
SP
A
R
RTV PATTERN LINE
CE
T
V
P
A
T
T
E
R
N
L
I
N
E
T
R
V
C5
3U3
140V
T
R
V
Top Assy V4.01
M657
44R
30W
44R
30W
B
E
44R
30W
R
15U
T
R
V
TW
44R
30W
T
V
140V
E
EN RE
INSIDE
WIRE
C4
R
T
V
P
A
T
T
E
R
N
L
I
N
E
S
IS
{WireGau}
0R361
L4
TORS
IRON
Inductor
1000UH
OUTSIDE WIRE
M657Pcb Mech V4.01
M657 2/2
E152
V4.01
R5
YELLOW
BLACK
RED
BLACK
W10
2
2
0
U
H
A
W
G
L
3
T
R
V
1U5
10R
10R
140V
10.W
T
R
V
SHEARSHEAR
10.W
C3
R8
R9
SHEARSHEAR
BETWEEN R2, R3, R4, R5
.005"
.008"
ETCH
.012"
GUIDE
.020"
Page 6
E152KIT . Horn Bracket Upgrade:
Due to a potential dislocation of the E152 horn drive-mounting bracket,
we are asking our dealers and customers to add an extra bracket block
to the base of the horn driver mounting assembly. Each bracket block is
supplied with 4 screws and 4 washers. Simply install a screw and
washer in each of the four predrilled holes and drive them until they are
flush with the opposite side of the block and then screw the block in
place in the location shown in the following photos. It is best to apply
some force against the block in the direction of the horn support as you
are tightening the screws. This whole operation only takes a few minutes
and will ensure that the unit will survive its 10-year structural
warranty.
Page 7
Page 8
WORLD HEADQUARTERS
CANADA
U.S.A.
Yorkville Sound
550 Granite Court
Pickering, Ontario
L1W-3Y8 CANADA
Voice: (905) 837-8481
Fax: (905) 837-8746
Yorkville Sound Inc.
4625 Witmer Industrial Estate
Niagara Falls, New York
14305 USA
Voice: (716) 297-2920
Fax: (716) 297-3689
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