YORK® ZJ Series Sunline Magnum™ /ZR Series
MagnaDRY™/ZF Series Sunline™ units are convertible single
package high efficiency rooftops. All models have independent
refrigeration circuits for efficient part load operation.
Although the units are primarily designed for curb mounting on
a roof, they can also be mounted at ground level or set on steel
beams above a finished roof.
All ZJ/ZR/ZF units are self-contained and assembled on rigid
full perimeter base rails allowing for overhead rigging. Every
unit is completely charged, wired, piped, and tested at the
factory to provide a quick and easy field installation.
All models (including those with an economizer) are convertible
between bottom and horizontal duct connections.
ZJ/ZR/ZF units are available in the following configurations:
cooling only, cooling with electric heat, and cooling with gas
heat. Electric heaters are available as factory-installed options
only.
ZJ/ZR Shown
Tested in accordance with:
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
• High Efficiency - High efficiency units reach as high as
12.4 EER. Gas/electric units have electronic spark ignition
and power vented combustion with steady state efficiencies
of 80%. These efficiencies exceed all legislated minimum
levels and provide low operating costs.
• Balanced Heating -
• Gas Heat - All gas heat units are built with two heating
sections for two equal stages of capacity control. Each
section includes a durable heat exchanger with
aluminized steel or optional stainless steel tubes, a
redundant gas valve, spark ignition, power venting, an
ignition module for 100% shut-off and all of the safety
controls required to meet the latest ANSI standards.
The gas supply piping can be routed into the heating
compartment through a hole in the base pan of the unit
or through a knockout in the piping panel on the front of
the unit.
• Electric Heat - All electric heat models (factory installed
only) are wired for a single power source and include a
bank of nickel chromium elements mounted at the
discharge of the supply air blower to provide a high velocity
and uniform distribution of air across the heating elements.
Every element is fully protected against excessive current
and temperature by fuses and two thermal limit switches.
The power supply wiring can be routed into the control
box through a threaded pipe connection in the base pan
of the unit or through a knockout in the wiring panel on
the front of the unit.
• Unit Controllers - York's Sunline™ series offer factory
mounted Simplicity® SE UCB, with optional
Communication board, a 4-stage board if 4 stages are
required, an Economizer board, and an FDD (Fault
Detection and Diagnostic) board. A MAP Device can be
used to remotely access.
• Convertible Airflow Design - All models (including those
with an economizer) are suitable for either bottom or
horizontal duct connections. Models with factory
installed power exhaust are suitable for bottom duct
connections only. For bottom duct, you remove the sheet
metal panels from the supply and return air openings
through the base of the unit. For horizontal duct, you
replace the supply and return air panels on the rear of the
unit with a side duct flange accessory.
• Factory Mounted Outdoor Air Dampers - All models are
available with these "factory mounted" outdoor air damper
options:
• Dry Bulb economizer with or without power exhaust
• Motorized outdoor air damper
• Barometric Relief Damper
A fixed outdoor air intake assembly will be shipped in the
return air compartment of all units ordered without an
economizer or motorized outdoor air damper option. The
assembly includes a rain hood with a baffle that can be set
for 10, 15 or 25% outdoor air. With bottom duct connections,
the fixed outdoor air intake assembly should be mounted
over the opening in the return air panel. With horizontal
ductwork, it should be mounted on the return air duct.
• System Protection - Suction line freezestats are supplied
on all units to protect against loss of charge and coil frosting
when the economizer operates at low outdoor air
temperatures while the compressors are running. Every unit
has solid-core liquid line filter-driers and high and lowpressure switches. Internal compressor protection is
standard on all compressors. Phase Monitors are optional
on all units. This accessory monitors the incoming power to
the unit and protects the unit from phase loss and reversed
phase rotation.
• Advanced Controls - ZJ/ZR/ZF Models have Simplicity®
SE control boards that standardized a number of features
previously available only as options or by utilizing
additional controls.
The Simplicity® SE control board used in this
product will effectively operate the cooling system
down to 0°F when this product is applied in a comfort
cooling application for people. An economizer is
typically included in this type of application. When
applying this product for process cooling applications
(computer rooms, switchgear, etc.), please
reference applications bulletin AE-011-07 or call the
applications department for Unitary Products @ 1877-UPG-SERV for guidance. Additional
accessories may be needed for stable operation at
temperatures below 30°F.
• Units will come with the new state of the art Simplicity
SE (Smart Equipment) control system.
control incorporates the best of the already proven
Simplicity™ unitary controls and creates a more robust,
intelligent control. The goal of this control is to utilize
cutting edge technology making the equipment easier to
The new unit
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251934-YTG-BB-1014
install, operate, and service. All units are Factory
commissioned, configured, and run tested.
• Versatile - The Simplicity SE control can be configured to
use with a standard thermostat (easy to connect screw
terminals), A zone sensor, or can be setup to
communicate with multiple BAS communication protocols
to integrate with building automation systems.
• Reduce field installed complexity - Each unit will comes
equipped with factory installed supply air, return air, and
outdoor air temperature sensors providing key
temperature readings thus reduce field installed
complexity.
• On-board USB Port - The new control comes with a long
list of features including data logging, current and
previous system faults and software update capabilities
using the on board USB port and common flash drive.
Energy use monitoring capabilities allow custom tailoring
to allow a system to work more efficiently at all times and
occupancy levels. Self test and start-up reports also
available from the board VIA the USB port.
• Embedded LCD Display - The board has a easy to read,
built-in LCD display and easy to use navigation joystick
and buttons allowing the user to quickly navigate the
menus displaying unit status, options, current function,
supply, return and outdoor temperatures, fault codes and
other information.
• Safety Monitoring - The control monitors the outdoor,
supply, and return air temperatures and the high and low
pressure switch status on the independent refrigerant
circuits. On units with heating the gas valve and high
temperature limit switches are monitored on gas and
electric heating units. The control also monitors the
voltage supplied to the unit and will protect the unit if low
voltage due to a brown out, or other electrical issue
occurs.
• Low Ambient - An integrated low-ambient control allows
units to operate in the cooling mode down to 0°F outdoor
ambient without additional components or intervention.
Optionally, the control board can be programmed to
lockout the compressors when the outdoor air
temperature is low or when free cooling is available.
• Anti-Short Cycle Protection - To aid compressor life, an
anti- short cycle delay is incorporated into the standard
control. Compressor reliability is further ensured by
programmable minimum run times. For testing, the antishort cycle delay can be temporarily overridden with the
push of a button.
• Fan Delays - Fan on and fan off delays are fully
programmable. Furthermore, the heating and cooling fan
delay times are independent of one another. All units are
programmed with default values based upon their
configuration of cooling and/or heating capacity.
• Nuisance Trip Protection and Three Strikes - To
prevent nuisance calls, the control board uses a three
times, you're out philosophy. The high, low-pressure
switch, anti-freeze protection, low voltage or heating high
limit must trip three times within two hours before the unit
control board will lock out the associated compressor.An
alarm message will be displayed on the LCD screen.
• Lead-Lag - An integrated Lead-Lag option allows equal
run time hours on all compressors, thereby extending
the life of all compressors. This option is selectable on
the unit control board.
• Reliable - From the beginning - All units undergo
computer automated testing before they leave the factory.
Units are tested for refrigerant charge and pressure, unit
amperage, and 100% functionality. For the long term - All
units are painted with a long lasting, powder paint that
stands up over the life of the unit. The paint used has
been proven by a 1000 hour salt spray test.
• Full Perimeter Base Rails - The permanently attached
base rails provide a solid foundation for the entire unit and
protect the unit during shipment. The rails offer rigging
holes so that an overhead crane can be used to place the
units on a roof.
• Easy Installation - Gas and electric utility knockouts are
supplied in the unit underside as well as the side of the
unit. Utility connections can be made quickly and with a
minimum amount of field labor. All units are shipped with
2" throw-away filters installed.
• Wide Range of Indoor Airflows - All supply air blowers
are equipped with a belt drive that can be adjusted to
meet the exact requirements of the job. A high static drive
option is available for applications with a higher CFM and/
or static pressure requirement.
• Warranty - All models include a 1-year limited warranty
on the complete unit. Compressors and electric heater
elements each carry a 5-year warranty. Aluminized steel
tubular heat exchangers carry a 10 year warranty.
Stainless steel heat exchangers a 15 year warranty.
Factory Installed Options
YORK® offers several equipment options factory installed, for
the ZJ/ZR/ZF Series.
• Dry Bulb Economizers - All units offer a variety of
optional factory installed down flow economizers that are
shipped, installed and wired with low leak dampers
designed to meet ASHRAE 90.1-2010, AMCA 511 Class
1A damper, and the International Energy Conservation
Code (IECC) certification requirements by achieving
leakage rates of 3 cfm/sq. ft. at 1" of static pressure. Each
economizer goes through a rigorous 60,000 cycle test.
Dry bulb, single enthalpy, and dual enthalpy (with field
installed kit) can be selected. All economizer options are
fully integrated into the Simplicity® SE controls. The
economizer has spring return, fully modulating damper
actuators and is capable of introducing up to 100%
outdoor air. As the outdoor air intake dampers open, the
return air dampers close. The changeover from
mechanical refrigeration to economizer operation is
regulated by the outdoor air dry bulb temperature or the
outdoor air enthalpy input. The dual enthalpy kit provides
a second input used to monitor the return air (field
installed). The installer needs only to assemble the
outdoor air hood, attach the enthalpy control the hood and
6Johnson Controls Unitary Products
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mount the hood to the unit (Hood and control are
provided).
• Power Exhaust - Our economizer options are available
with power exhaust. Whenever the outdoor air intake
dampers are opened for free cooling, the exhaust fan will
be energized to prevent the conditioned space from being
over-pressurized during economizer operation.
The exhaust fan, motor and controls are installed and
wired at the factory. The rain hood must be assembled
and installed in the field.
The power exhaust option can only be used on bottom
duct configurations.
• Motorized Outdoor Air Intake Damper - Includes a
slide-in / plug-in damper assembly with a 2- position,
spring return motor actuator which opens to a pre-set
position whenever the supply air blower is operating and
will drive fully closed when the blower unit shuts down.
The rain hood is painted to match the basic unit and must
be field assembled before installing.
• Barometric Relief Damper - This damper option can be
used to relieve internal building air pressure on units with
an economizer without power exhaust. This accessory
includes a rain hood, a bird screen and a fully assembled
damper. With bottom duct connections, the damper
should be mounted over the opening in the return air
panel. With horizontal ductwork, the accessory should be
mounted on the return air duct.
• Technicoat Condenser Coils - The condenser coils are
coated with a phenolic coating for protection against
corrosion due to harsh environments.
• Technicoat Evaporator Coil - The evaporator coils are
coated with a phenolic coating for protection against
corrosion due to harsh environments.
• E-Coat Condenser Coils - The condenser coils are
coated with an epoxy polymer coating to protect against
corrosion.
• E-Coat Evaporator Coils - The evaporator coils are
coated with an epoxy polymer coating to protect against
corrosion.
• Electric Heaters - wired for single point power supply.
These nickel chromium heater elements are provided with
limit and automatic reset capability to prevent operation at
excessive temperatures.
• Variable Air Volume (VAV) - A factory-installed variable
frequency drive (VFD), mounted in the Blower Access
compartment, is used to control the speed of the indoor
blower motor in order to maintain a constant static
pressure in the supply duct. A pressure transducer and
VAV control board are mounted inside the control box.
The drive comes completely wired and pre-programmed
from the factory.
An optional, factory-installed manual bypass switch
available with factory-installed VFD can be found in the
Blower Motor Access compartment. The switch can be
used to either route power to the VFD for modulating
control of the blower motor, to bypass the drive and
operate the motor at full speed, or to power the drive (and
not the motor) for diagnostic purposes.
Due to space limitations, VAV is not available with any of
the factory-installed BAS options described below, but is
available with ‘BAS-ready’ models. Terminal blocks are
provided in the control box for field wiring of the customerinstalled BAS.
A ‘VFD-ready’ option provides the provisions for a
customer-installed drive. The unit comes with a mounting
bracket installed in the Blower Access compartment which
may accommodate other vendor’s drives depending on
their size. In order to utilize the unit’s mounting bracket,
the maximum recommended drive dimensions are as
follows:
For 5-hp motor applications........................13” H x 6” W x 7” D
For 7.5 thru 15-hp motor applications.........13” H x 8” W x 8” D
If the drive will not fit in the allotted space, then it will have
to be mounted elsewhere; either within the building on a
perpendicular wall which is not subjected to excessive
temperature, vibration, humidity, dust, corrosive gas,
explosive gas, etc., or within an appropriate enclosure
rated for outside installation to safeguard against
moisture, dust and excessive heat.
A terminal block located in the control box is provided for
field connection of the VFD controls.
• IntelliSpeed™ Supply Fan Control Option (ASHRAE
90.1 compliant, section 6.4.3.10) - Units configured with
the IntelliSpeed™ Supply Fan Option will contain a VFD
for multi-speed supply fan operation. This option allows
the supply fan RPM to vary based on the number of
compressors or heating stages energized. The
economizer's minimum position will also be configurable
to vary based on the supply fan VFD frequency output.
• Hot Gas Bypass - To allow for low cooling load operation,
a direct-acting pressure-modulating bypass control valve
installed on the system #1 discharge line is used to divert
high temperature, high pressure refrigerant around the
TXV in order to maintain a desired minimum evaporator
pressure. HGBP is standard on all units with VAV and
optional with CV units.
• Filter Options - Standard units are shipped with 2" throwaway filters installed. 2" pleated and 4" pleated filters are
offered as a factory installed option.
• Convenience Outlet - This 110 volt outlet can be
"powered" by the unit with a stepdown transformer or you
may order the unit with a "non-powered" convenience
outlet that can be wired in the field.
• Disconnect Switch - For gas heat units and cooling units
with electric heat, a HACR breaker sized to the unit is
provided. For cooling only units, a switch sized to the
largest electric heat available for the particular unit is
provided. Factory installed option only.
• Double Wall Construction - Optional double wall
construction is available to provide smooth inner surfaces
for easy and effective cleaning to reduce risk of dirt and
bacterial accumulation. Fiberglass insulation is sandwiched
between heavy gauge steel sheets to form a durable, rigid
casing to withstand higher working pressures and impact
forces. The heavy-duty construction provides excellent
acoustic and thermal insulation and eliminates erosion of
insulation material and contamination of the air stream.
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251934-YTG-BB-1014
• York Commercial Comfort System (YCCS) - Provides
rooftop system integration for YCCS single zone, changeover bypass and VAV systems.
• Smoke Detectors - (supply air & return air) The smoke
detectors stop operation if smoke is detected within the air
compartment.
Factory installed smoke detectors in the return air, may
be subjected to freezing temperatures during “off” times
due to out side air infiltration. these smoke detectors have
an operational limit of 32°F to 131°F. smoke detectors
installed in areas that could be out side those limitations
will have to be moved to prevent having false alarms.
• Coil Guard - Customers can purchase a coil guard kit to
protect the condenser coil from damage. This is not a hail
guard kit.
• Stainless Steel Heat Exchanger - For applications in
corrosive environments, this option provides a full
stainless steel heat exchanger assembly.
• Stainless Steel Drain Pan - An optional rustproof
stainless steel drain pan is available to provide years of
trouble-free operation in corrosive environments.
• Phase Monitors - Designed to prevent unit damage. The
phase monitor will shut the unit down in an out-of phase
condition.
• High Static Drive - May include a belt, blower pulley,
motor pulley or a motor change to enhance blower
performance.
• Low Static Drive - May include a belt, blower pulley,
motor pulley or a motor change when standard airflow is
not required. (ZJ/ZR/ZF300 only).
• Dirty Filter Switch - This kit includes a differential
pressure switch that energizes the fault light on the unit
thermostat, indicating that there is an abnormally high
pressure drop across the filters. Factory installed option or
field installed accessory.
• Hinged Filter Door/"Tool Free" Blower And Access Panels (Not Hinged) - This option allows for easy access
and maintenance.
NOTE: Knobs are shipped separately within the unit to prevent
shipping damage. These must be field installed for tool
free operation.
• Hinged/"Tool Free" Blower, Blower Motor, Filter And Electric Access Panels - This option allows for complete
hinged and tool free access to the unit’s blower, blower
motor, filters and electrical panel sections.
Field Installed Accessories
YORK® offers several equipment accessories for field
installation, for the ZJ/ZR/ZF Series.
• Dry Bulb Economizers - All units offer a variety of
optional factory installed down flow economizers that are
shipped, installed and wired with low leak dampers
designed to meet ASHRAE 90.1-2010, AMCA 511 Class
1A damper, and the International Energy Conservation
Code (IECC) certification requirements by achieving
leakage rates of 3 cfm/sq. ft. at 1" of static pressure. Each
economizer goes through a rigorous 60,000 cycle test.
Dry bulb, single enthalpy, and dual enthalpy (with field
installed kit) can be selected. All economizer options are
fully integrated into the Simplicity SE controls. The
economizer has spring return, fully modulating damper
actuators and is capable of introducing up to 100%
outdoor air. As the outdoor air intake dampers open, the
return air dampers close. The changeover from
mechanical refrigeration to economizer operation is
regulated by the outdoor air dry bulb temperature or the
outdoor air enthalpy input. The dual enthalpy kit provides
a second input used to monitor the return air (field
installed). The installer needs only to assemble the
outdoor air hood, attach the enthalpy control the hood and
mount the hood to the unit (Hood and control are
provided).
• Motorized Outdoor Air Intake Damper - Includes a
slide-in / plug-in damper assembly with a 2-position,
spring return motor actuator which opens to some pre-set
position whenever the supply air blower is operating and
will drive fully closed when the blower unit shuts down.
The rain hood is painted to match the basic unit and must
be field assembled before installing.
• Roof Curbs - Fourteen-inch high roof curbs provide a
water-tight seal between the unit and the finished roof.
These full perimeter curbs meet the requirements of the
National Roofing Contractors Association (NRCA) and are
shipped knocked-down for field assembly.
They're designed to fit inside the base rails of the unit and
include both a wood nailing strip and duct hanger supports.
• High Altitude Natural Gas - Burner orifices and pilot
orifices are provided for proper furnace operation at
altitudes up to 6,000 feet.
• Propane - Burner orifices, pilot orifices and gas valve parts
are provided to convert a natural gas furnace to propane.
• High Altitude Propane - Burner orifices and pilot orifices
are provided for proper furnace operation at altitudes up
to 6,000 feet. This accessory supplements the basi c
propane conversion kit.
• Side Duct Flanges - One-inch flanges replace the supply
and return air panels on the rear of the unit to accommodate
horizontal duct connections. These flanges can also be used
individually for bottom supply / horizontal return or horizontal
supply/bottom return. They cannot be used on units with
power exhaust.
• Barometric Relief Damper - This damper accessory can
be used to relieve internal building air pressure on units
with an economizer without power exhaust. This
accessory includes a rain hood, a bird screen and a fully
assembled damper. With bottom duct connections, the
damper should be mounted over the opening in the return
air panel. With horizontal ductwork, the accessory should
be mounted on the return air duct.
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251934-YTG-BB-1014
• High Static Drive - May include a belt, blower pulley,
motor pulley or a motor change to enhance blower
performance.
• Enthalpy Accessory Control Kit - This kit contains the
required components to convert a single enthalpy
economizer to dual enthalpy.
• Burglar Bars - Mount in the supply and return openings
to prevent entry into the duct work.
• Flue Exhaust Extension Kit - In locations with wind or
weather conditions which may interfere with proper
exhausting of furnace combustion products, this kit can be
installed to prevent the flue exhaust from entering nearby
fresh air intakes.
• Wood Skid - Allows unit to be handled with 90" forks.
• CO
Sensor - Senses CO2 levels and automatically
2
overrides the economizer when levels rise above the
present limits.
• Coil Guard - Customers can purchase a coil guard kit to
protect the condenser coil from damage. This is not a hail
guard kit.
• Phase Monitors - Designed to prevent unit damage. The
phase monitor will shut the unit down in an out-of phase
condition.
Control Options
Simplicity® SE with Communication Option Control -
The York® Simplicity® SE with Communication Option
Control is factory installed. It includes all the features of
the Simplicity® SE control with an additional gateway to
BACnet MS/TP (programmable to Modbus or N2
protocols).
Novar® BAS Control - The Novar® building automation
system controller is factory installed. Includes supply air
sensor, return air sensor, dirty filter indicator switch, and
air proving switch.
CPC BAS Control - The Computer Process Controls
Model 810-3060 ARTC Advanced Rooftop building
automation system controller is factory installed. Includes
supply air sensor, return air sensor, with optional dirty
filter indicator switch and air proving switch.
Honeywell BAS Control - The Honeywell W7750C
building automation system controller is factory installed.
Includes air supply sensor, return air sensor, with optional
dirty filter indicator switch, and air proving switch.
above a finished roof. Cooling only, cooling with gas heat and
cooling with electric heat models are available with a wide
variety of factory-mounted options and field-installed
accessories to make them suitable for almost every application.
All units are self-contained and assembled on full perimeter
base rails with holes in the four corners for overhead rigging.
Every unit is completely piped, wired, charged and tested at the
factory to simplify the field installation and to provide years of
dependable operation. All models (including those with an
economizer) are suitable for either bottom or horizontal duct
connections. Models with power exhaust are suitable for bottom
duct connections only. For bottom duct, remove the sheet metal
panels from the supply and return air openings through the
base of the unit. For horizontal duct, replace the supply and
return air panels on the rear of the unit with a side duct flange
accessory. All supply air blowers are equipped with a belt drive
that can be adjusted to meet the exact requirements of the job.
A high static drive option is available for applications with a
higher CFM and/or static pressure requirement.
ZJ/ZR models have 4 condenser fan motors and ZF models
have 2 condenser fan motors. All compressors include
crankcase heat and internal pressure relief. Every refrigerant
circuit includes an expansion valve, a liquid line filter-drier, a
discharge line high pressure switch and a suction line with a
freezestat and low pressure/loss of charge switch. The unit
control circuit includes a 75 VA transformer, a 24-volt circuit
breaker and a relay board with two compressor lockout circuits,
a terminal strip for thermostat wiring, plus an additional set of
pin connectors to simplify the interface of additional field
controls. All units have long lasting powder paint cabinets with
1000 hour salt spray test approval under ASTM-B117
procedures. All models are CSA approved. All models include a
1-year limited warranty on the complete unit. Compressors and
electric heater elements carry an additional 4-year warranty.
Aluminized steel tubular heat exchangers carry an additional 9year warranty.
Description
ZJ units shall be factory-assembled, single packaged, ZJ***N
Electric Cooling/Gas Heat, ZJ***C/E Electric Cooling/Optional
Electric Heat, designed for outdoor mounted installation. The 15
ton unit shall have a minimum EER rating of 12.4. The 17.5 ton
unit shall have a minimum EER rating of 12.1. The 20 ton unit
shall have a minimum EER rating of 11.6. The 25 ton unit shall
have a minimum EER rating of 10.4.
Guide Specifications
General
Units shall be manufactured by Johnson Controls Unitary
Products in an ISO 9001 certified facility.
York's ZJ/ZR/ZF units are convertible single package units. ZJ
models have four independent refrigerant circuits and ZR/ZF
models have dual independent refrigerant circuits for efficient
part load operation and maximum comfort control. Although the
units are primarily designed for curb mounting on a roof, they
can also be slab-mounted at ground level or set on steel beams
Johnson Controls Unitary Products9
ZR units shall be factory-assembled, single packaged, ZR***N
Electric Cooling/Gas Heat, ZR***C/E Electric Cooling/Optional
Electric Heat, designed for outdoor mounted installation. The 15
ton unit shall have a minimum EER rating of 11.6. The 20 ton
unit shall have a minimum EER rating of 12.1. The 25 ton unit
shall have a minimum EER rating of 10.5.
ZF units shall be factory-assembled, single packaged, ZF***N
Electric Cooling/Gas Heat, ZF***C/E Electric Cooling/Optional
Electric Heat, designed for outdoor mounted installation. The 15
and 17.5 ton units shall have a minimum EER rating of 11.0.
The 20 and 25 ton units shall have a minimum EER rating of 10.
251934-YTG-BB-1014
They shall have built-in field convertible duct connections for
down discharge supply/return or horizontal discharge supply/
return, and be available with factory installed options or field
installed accessories. The units shall be factory wired, piped,
charged with R-410A refrigerant and factory tested prior to
shipment. All unit wiring shall be both numbered and color
coded. All units shall be manufactured in a facility certified to
ISO 9001 standards and the cooling performance shall be rated
in accordance with DOE and AHRI test procedures. Units shall
be CSA listed, classified to ANSIZ21.47 standards, UL 1995/
CAN/CSA No. 236-M90 conditions.
Unit Cabinet
Unit cabinet shall be constructed of galvanized steel, with
exterior surfaces coated with a non-chalking, powdered paint
finish, certified at 1000 hours salt spray test per ASTM-B117
standards. Indoor blower section shall be insulated with a
minimum 1/2" thick insulation, coated on the airside. Aluminum
foil faced insulation shall be used in the furnace compartment
and be fastened with ridged fasteners to prevent insulation from
entering the air stream. Cabinet panels shall be "large" size,
easily removable for servicing and maintenance. Full perimeter
base rails shall be provided to assure reliable transit of
equipment, overhead rigging and proper sealing on roof curb
applications. Disposable 2" filters shall be furnished and be
accessible through a removable access door, sealed airtight.
Units filter track shall be designed to accommodate either 2" or
4" filters. Fan performance measuring ports shall be provided
on the outside of the cabinet to allow accurate air
measurements of evaporator fan performance without removing
panels or creating air by-pass of the coils. Condensate pan
shall be internally sloped and conform to ASHRAE 62-89 selfdraining standards. Condensate connection shall be a minimum
of 1" I.D. female and be a ridged mount connection. Unit shall
incorporate a fixed outdoor air damper with an outdoor air
intake opening covered with a bird screen and a rain hood
painted to match the exterior of the unit.
Indoor (Evaporator) Fan Assembly
Fan shall be a belt drive assembly and include an adjustablepitch motor pulley. Job site selected (B.H.P.) brake horsepower
shall not exceed the motors nameplate horsepower rating, plus
the service factor. Units shall be designed not to operate above
service factor. Fan wheel shall be double-inlet type with
forward-curved blades, dynamically balanced to operate
smoothly throughout the entire range of operation. Airflow
design shall be constant air volume.
A variable air volume (VAV) option using a variable frequency
drive (VFD) is available for applications requiring a constant
supply duct static pressure. Units equipped for VAV shall be
controlled by a duct pressure transducer with a 0 - 5” WC
pressure range. The pressure transducer shall provide a 0 - 5
VDC output signal to a VAV control board which, in turn shall
provide a 2 - 10 VDC speed reference signal to the VFD. The
VAV control board shall operate using factory-installed Supply
Air, Return Air and Outside Air Temperature Sensors. Units
equipped with VFD’s shall have factory-installed manual bypass
as an option.
Outdoor (Condenser) Fan Assembly
The outdoor fans shall be of the direct-driven propeller type,
discharge air vertically, have aluminum blades riveted to
corrosion resistant steel spider brackets and shall be
dynamically balanced for smooth operation. The 4 outdoor fan
motors shall be totally enclosed with permanently lubricated
bearings, internally protected against overload conditions and
staged independently.
Refrigerant Components
Compressors:
a. Shall be Scroll compressors internally protected with
internal high-pressure relief and over temperature
protection.
b. Shall have internal spring isolation a nd sound muffling to
minimize vibration and noise, and be externally isolated
on a dedicated, independent mounting.
Coils:
a. Evaporator and condenser coils shall have aluminum
plate fins mechanically bonded to seamless internally
enhanced copper tubes with all joints brazed. Special
Phenolic coating shall be available as a factory option.
b. Evaporator and Condenser coils shall be of the direct
expansion, draw-thru, design.
Refrigerant Circuit and Refrigerant Safety Components shall
include:
a. Balance-port thermostatic expansion valve with
independent circuit feed system.
b. Filter drier/strainer to eliminate any moisture or foreign
matter.
c. Accessible service gage connections on both suction
and discharge lines to charge, evacuate, and measure
refrigerant pressure during any necessary servicing or
troubleshooting, without losing charge.
d. The refrigeration system shall provide at least 15° F of
sub-cooling at design conditions.
e. All models shall have four independent circuits.
f. Hot gas bypass option shall be factory-installed on
compressor #1 discharge line to provide cooling in low-
load applications. HGBP shall be a standard featu re on
VAV models and an optional feature on CV models.
Unit Controls
a. Unit shall be complete with self-contained low-voltage
control circuit protected by a resettable circuit breaker on
the 24-volt transformer side.
b. Unit shall incorporate a lockout circuit which provides
reset capability at the space thermostat or base unit,
should any of the following standard safety devices trip
and shut off compressor.
c. Loss-of-charge/Low-pressure switch.
1.High-pressure switch.
10Johnson Controls Unitary Products
251934-YTG-BB-1014
2.Freeze condition sensor, evaporator coil. If any of
these safety devices trip, the LCD screen will display
the alarm message.
d. Unit shall incorporate "AUTO RESET" compressor over
temperature, over current protection.
e. Unit shall operate with co nventional thermostat designs
and have a low voltage terminal strip for easy hook-up.
f. Unit control board shall have on-board diagnostics and
fault message display.
g. Standard controls shall include anti-short cycle and low
voltage protection, and permit cooling operation down to
0 °F.
h. Control board shall monitor each refrigerant safety switch
independently.
Gas Heating Section (ZJ/ZR/ZF***N Models)
Shall be designed with induced draft comb ustion with post purge
logic and energy saving direct spark ignition, redundant main gas
valve. Ventor wheel shall be constructed of stainless steel for
corrosion resistance. The heat exchanger shall be of the tubular
type, constructed of T1-40 aluminized steel for corrosion
resistance and allowing minimum mixed air entering temperature
of 25 °F. Burners shall be of the in-shot type, constructed of
aluminum coated steel and contain air mixture adjustments. All
gas piping shall enter the unit cabinet at a single location through
either the side or curb, without any field modifications. An
integrated control board shall provide timed control of evaporator
fan functioning and burner ignition. Heating section shall be
provided with the following minimum protection:
a. Primary and auxiliary high-temperature limit switches.
b. Induced draft motor speed sensor.
c. Flame roll out switch (automatic reset).
d. Flame proving controls. Unit sha ll have two independent
stages of capacity.
Electric Heating (ZJ/ZR/ZF***C/E Models)
Nickel chromium electric heating elements shall be provided as
required by the application with 1 or 2 stage control, as
required, from 13.5 KW to 72 KW capacities. The heating
section shall have a primary limit control(s) and automatic reset
to prevent the heating element system from operating at an
excessive temperature. Units with Electric Heating shall be
wired for a single point power supply with branch circuit fusing
(where required).
Unit Operating Characteristics
Unit shall be capable of starting and running at 125° F outdoor
temperature, exceeding maximum load criteria of AHRI
Standard 340/360. The compressor, with standard controls,
shall be capable of operation down to 25° F outdoor
temperature. Accessory low ambient kit shall be available for
operation to 0° F. Unit shall be provided with fan time delay to
prevent cold air delivery before heat exchanger warms up (Gas
heat only).
Electrical Requirements
All unit power wiring shall enter unit cabinet at a single factory
provided location and be capable of side or bottom entry, to
minimize roof penetrations and avoid unit field modifications.
Separate side and bottom openings shall be provided for the
control wiring.
Standard Limited Warranties
• Compressor 5 Years
• Heat Exchanger 10 Years
• Electric Heat Element 5 Years
• Other Parts 1 Year
Optional Outdoor Air (Shall be made available by either/or):
• Dry Bulb Economizer - Outdoor and return air dampers
that are interlocked and positioned by a fully-modulating,
spring-return damper actuator. The maximum leakage
rate for the outdoor air intake dampers shall be designed
to meet ASHRAE 90.1-2010, AMCA 511 Class 1A
damper, and the International Energy Conservation Code
(IECC) certification requirements by achieving leakage
rates of 3 cfm/sq. ft. at 1" of static pressure . D urin g
economizer operation, a mixed-air temperature control
shall modulate the outdoor and return air damper
assembly to prevent the supply air temperature from
dropping below 55°F. Changeover from compressor to
economizer operation shall be provided by an integral
electronic enthalpy control that feeds input into the basic
module. The outdoor intake opening shall be covered with
a rain hood that matches the exterior of the unit. Water
eliminator/filters shall be provided.
Simultaneous economizer/compressor operation is also
possible. Dampers shall fully close on power loss.
• Motorized Outdoor Air Dampers - Outdoor and return
air dampers that are interlocked and positioned by a 2position, spring-return damper actuator. A unit-mounted
potentiometer shall be provided to adjust the outdoor and
return air damper assembly to take in the design CFM of
outdoor air to meet the ventilation requirements of the
conditioned space during normal operation. Whenever the
indoor fan motor is energized, the dampers open up to
one of two pre-selected positions - regardless of the
outdoor air enthalpy. Dampers return to the fully closed
position when the indoor fan motor is de-energized.
Dampers shall fully close on power loss.
Other Pre-engineered Accessories Available
• Roof Curb - 14" high, full perimeter curb with wood nailer
(shipped knocked-down).
• 100% Barometric Relief Damper - Contains a rain hood,
air inlet screen, exhaust damper and mounting hardware.
Used to relieve internal air pressure through the unit.
• Propane Conversion Kit - Contains new orifices and gas
valve parts to convert from natural to L.P. gas. One per
unit required.
• High Altitude - Natural Gas - Contains orifices required
for applications between 2000 and 6000 feet altitude.
Johnson Controls Unitary Products11
251934-YTG-BB-1014
• High Altitude - Propane Gas - Contains orifices required
for applications between 2000 and 6000 feet altitude.
Must be used with propane conversion kit.
• Burglar Bars - Designed to work with above roof curbs,
depending on unit model. Fits duct openings of curb
supply and return air openings.
• Side Duct Flange - Supply and return air duct flanges for
side duct applications. Do not use on units with power
exhaust.
• High Static Drive - May include a belt, blower pulley,
motor pulley or a motor change to enhance blower
performance.
• Wood Skid - Allows unit to be handled with 90" forks.
• Economizer/motorized Damper Rain Hood(ZJ/ZR/ZFN/E/C300 only) - Contains all hood panels and
the hardware for assembling.
• Anti-Recycle Timer - Assures 5-minute off time between
compressor cycles.
• Low Ambient Kit - Provides unit cooling operation down
to 0 °F.
• Coil Guard Kit - Guard for cooling coil.
Other Factory Installed Options
• Power Exhaust Option - To work in conjunction with
economizers.
• Stainless Steel Heat Exchanger
• Stainless Steel Drain Pan
• Technicoat Phenolic Coated Condenser And
Evaporator Coil
• E-Coat Epoxy Polymer Coated Condenser And
Evaporator Coil
• Electronic Single Enthalpy Economizer
• Dirty Filter Switch
• Double Wall
• Phase Monitor
•Coil Guard
• Powered GFI Convenience Outlet
• Non-powered GFI Convenience Outlet
• BAS Controls - Simplicity
(BACnet MS/TP, Modbus, and Johnson Controls N2)
Option, CPC, HONEYWELL, NOVAR, YORK
COMMERCIAL COMFORT SYSTEM (YCCS)
• BAS Ready Economizer (2-10 V.D.C. Actuator With
Simplicity® SE Controller)
• Hinged Filter Door Access And Tool Free Access
Panels
• York Commercial Comfort System (YCCS) - Provides
rooftop system integration for YCCS single zone,
change-over bypass and VAV systems. (Not offered on
J**ZR models.)
• Bas Controls - Simplicity
HONEYWELL, NOVAR
®
SE with BAS Option, CPC,
Hot Gas Reheat
Setpoints and Related Data
Setpoints and related data includes:
• Hot Gas Reheat Alternate Operation Enabled (HGRAltEn)
• Hot Gas Reheat Enabled for Operation (HGR-En)
• Hot Gas Reheat Alternate Operation Writable
(HGRAltWrite)
• HGR Enabled for Unoccupied Operation (HGRUnocc-En)
Inputs
Inputs include:
• Operational space humidity (OprSH)
Outputs
• Outputs include:
• 24 VAC from AUX-HGR to energize the hot gas reheat
solenoid
Operation For ZR Units Only
Normal Occupied Operation Mode
If the return humidity is greater than or equal to the Hot Gas
Reheat Humidity Setpoint, and no demand for cooling, C1
output energizes and the AUX-HGR output energizes.
If there is a demand for one stage of cooling and the return
humidity is greater than or equal to the Hot Gas Reheat
Humidity Setpoint, C1 output energizes but the AUX-HGR
output de-energizes.
Any additional cooling demands energize compressor outputs,
but do not change the status of the AUX-HGR output.
NOTE: If HGR Enabled for Unoccupied Operation is enabled,
during unoccupied mode the control works the same as
described above, except it uses the HGR Unoccupied
Humidity Setpoint instead.
12Johnson Controls Unitary Products
251934-YTG-BB-1014
Alternate Mode
If the return humidity is greater than or equal to the Hot Gas
Reheat Humidity Setpoint, and no demand for cooling, C1 and
AUX-HGR outputs energize, and C2 energizes.
If there is a demand for one stage of cooling and the return
humidity is greater than or equal to the Hot Gas Reheat
Humidity Setpoint, C1 and AUX-HGR outputs energize, and C2
energizes.
If there is a demand for both first and second cooling stages
and the return humidity is greater than or equal to the Hot Gas
Reheat Humidity Setpoint, C1 and C2 outputs energize and
AUX-HGR de-energizes.
NOTE: If HGR Enabled for Unoccupied Operation is enabled,
during unoccupied mode the control works the same as
described above, except it uses the HGR Unoccupied
Humidity Setpoint instead.
Dehumidification Sequence in Normal and Alternate
Mode
Request
DehumidificationOnOnOffOnOnOff
One Stage of Cooling (Y1)OffOnOffOnOnOn
Two Stages of Cooling (Y2)OffOnOnOffOnOn
NOTE: The demands for cooling are defined in the Sensor
Operation.
Normal ModeAlternate Mode
HGR C1C2HGRC1C2
Johnson Controls Unitary Products13
251934-YTG-BB-1014
Physical Data
ZJ180-300 Physical Data
Component
Nominal Tonnage1517.52025
AHRI COOLING PERFORMANCE
Gross Capacity @ AHRI A point (Btu)181400208000255000290000
AHRI net capacity (Btu)172000202000240000280000
EER12.212.111.010.5
SEER---IEER12.3131210.6
CFM4500580070007000
System power (KW)14.1016.7021.8226.67
Refrigerant typeR-410aR-410aR-410aR-410a
Refrigerant charge (lb-oz)
System 112-014-012-012-4
System 211-1212-813-012-8
System 312-412-812-012-8
System 413-812-812-012-8
AHRI HEATING PERFORMANCE
Heating model2432243224322432
Heat input (K Btu)300400300400300400300400
Heat output (K Btu)240320240320240320240320
AFUE %-------Steady state efficiency (%)8080808080808080
No. burners68686868
No. stages22222222
Temperature Rise Range (ºF)20-5030-6020-5030-6020-5030-6020-5030-60
Gas Limit Setting (ºF)195195195195195195195195
Gas piping connection (in.)11111111
Face area (Sq. Ft.)63.863.863.863.8
Rows2222
Fins per inch20202020
Tube diameter (in.)3/83/83/83/8
Circuitry TypeSplit-faceSplit-faceSplit-faceSplit-face
EVAPORATOR COIL DATA
Face area (Sq. Ft.)25252525
Rows4444
Fins per inch13.513.513.513.5
Tube diameter3/83/83/83/8
Circuitry TypeSplit-faceSplit-faceSplit-faceSplit-face
Refrigerant controlTXVTXVTXVTXV
ZJ180ZJ210ZJ240ZJ300
Models
14Johnson Controls Unitary Products
ZJ180-300 Physical Data (Continued)
251934-YTG-BB-1014
Component
ZJ180ZJ210ZJ240ZJ300
Models
Nominal Tonnage1517.52025
CONDENSER FAN DATA
Quantity4444
Fan diameter (Inch)24243030
TypePropPropPropProp
Drive typeDirectDirectDirectDirect
No. speeds1111
Number of motors2442
Motor HP each1/31/31/31/3
RPM850850870870
Total CFM16000160002000020000
BELT DRIVE EVAP FAN DATA
Quantity1111
Fan Size (Inch)15 X 1518 X 1518 X 1518 X 15
TypeCentrifugalCentrifugalCentrifugalCentrifugal
Motor Sheave1VP651VP651VP601VP601VP601VP601VP60 1VP75X 1VP75X
Blower SheaveBK110BK090BK110BK090BK110BK090 1B5V94 1B5V110 1B5V94
BeltBX83BX81BX78BX75BX78BX75BX785VX840 5VX860
Motor HP each5557.557.57.51015
RPM172517251725172517251725172517251725
Frame size184T184T184T213T184T213T213T215T254T
Gross Capacity @ AHRI A point (Btu)189243303
AHRI net capacity (Btu)180236288
EER11.212.110.0
SEER--IEER12.412.910.5
CFM500060007600
System power (KW)14.4020.1028.50
Refrigerant typeR-410aR-410aR-410a
Refrigerant charge (lb-oz)
System 1222425
System 2222424-8
AHRI HEATING PERFORMANCE
Heating model243224322432
Heat input (K Btu)300400300400300400
Heat output (K Btu)240320240320240320
AFUE %-----Steady state efficiency (%)808080808080
No. burners686868
No. stages222222
Temperature Rise Range (ºF)20-5030-6020-5030-6020-5030-60
Gas Limit Setting (ºF)195195195195195195
Gas piping connection (in.)111111
Face area (Sq. Ft.)63.863.863.8
Rows222
Fins per inch202020
Tube diameter (in.)3/83/83/8
Circuitry TypeSplit-faceSplit-faceSplit-face
EVAPORATOR COIL DATA
Face area (Sq. Ft.)202020.52
Rows344
Fins per inch13.513.513.5
Tube diameter3/83/83/8
Circuitry TypeIntertwinedIntertwinedIntertwined
Refrigerant controlTXVTXVTXV
REHEAT COIL DATA
Face area (Sq. Ft.)17.217.217.2
Rows222
Fins per inch131313
Tube diameter3/83/83/8
ZR180ZR240ZR300
Models
16Johnson Controls Unitary Products
ZR180-300 Physical Data (Continued)
251934-YTG-BB-1014
Component
ZR180ZR240ZR300
Models
Nominal Tonnage152025
CONDENSER FAN DATA
Quantity444
Fan diameter (Inch)243030
TypePropPropProp
Drive typeDirectDirectDirect
No. speeds111
Number of motors444
Motor HP each1/33/43/4
RPM850870870
Total CFM160002000020000
BELT DRIVE EVAP FAN DATA
Quantity111
Fan Size (Inch)15 X 1518 X 1518 X 15
TypeCentrifugalCentrifugalCentrifugal
Motor Sheave1VP651VP651VP601VP601VP60 1VP75X 1VP75X
Blower SheaveBK110BK090BK110BK090 1B5V94 1B5V110 1B5V94
BeltBX83BX81BX78BX75BX785VX840 5VX860
Motor HP each57.57.5107.51015
RPM1725172517251725172517251725
Frame size184T213T213T215T213T215T254T
Gross Capacity @ AHRI A point (K Btu)171208254.5279
AHRI net capacity (K Btu)165204240270
EER11.011.01010.0
SEER---IEER12.111.911.010.5
CFM4430530062006750
System power (KW)15.018.524.727.0
Refrigerant typeR-410aR-410aR-410aR-410a
Refrigerant charge (lb-oz)
System 120-023-82222
System 220-023-823-823-4
AHRI HEATING PERFORMANCE
Heating model2432243224322432
Heat input (K Btu)300400300400300400300400
Heat output (K Btu)240320240320240320240320
AFUE%-------Steady state efficiency (%)8080808080808080
No. burners68686868
No. stages22222222
Temperature Rise Range (ºF)20-5035-6520-5030-6020-5030-6020-5030-60
Gas Limit Setting (ºF)195195195195195195195195
Gas piping connection (in.)11111111
Face area (Sq. Ft.)36.043.343.343.3
Rows3333
Fins per inch18151515
Tube diameter (in.)3/83/83/83/8
Circuitry TypeSplit-faceSplit-faceSplit-faceSplit-face
EVAPORATOR COIL DATA
Face area (Sq. Ft.)15.5252025
Rows4444
Fins per inch1413.513.513.5
Tube diameter3/83/83/83/8
Circuitry TypeIntertwinedSplit-faceIntertwinedSplit-face
Refrigerant controlTXVTXVTXVTXV
ZF180ZF210ZF240ZF300
Models
18Johnson Controls Unitary Products
ZF180-300 Physical Data (Continued)
251934-YTG-BB-1014
Component
ZF180ZF210ZF240ZF300
Models
Nominal Tonnage1517.52025
CONDENSER FAN DATA
Quantity2222
Fan diameter (Inch)30243030
TypePropPropPropProp
Drive typeDirectDirectDirectDirect
No. speeds1111
Number of motors2222
Motor HP each1.251.251.251.25
RPM1140114011401140
Total CFM11530140001400014000
BELT DRIVE EVAP FAN DATA
Quantity1111
Fan Size (Inch)15 X 1518 X 1518 X 1518 X 15
TypeCentrifugalCentrifugalCentrifugalCentrifugal
Motor Sheave1VP651VP651VP601VP601VP601VP601VP60 1VP75X 1VP75X
Blower SheaveBK110BK090BK110BK090BK110BK090 1B5V94 1B5V110 1B5V94
BeltBX75BX70BX78BX75BX78BX75BX785VX840 5VX860
Motor HP each5557.557.57.51015
RPM172517251725172517251725172517251725
Frame size184T184T184T213T184T213T213T215T254T
FILTERS
Quantity - Size
5 - (18 x 24 x 2)
--4 - (16 x 20 x 2)
5 - (18 x 24 x 4)
-4 - (24 x 24 x 4)
1,2
12 - (12 x 24 x 2)
3
2 - (20 x 24 x 4),4 - (16 x 25 x 4),2 - (20 x 24 x 4),
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.