R-410A
ZE SERIES
3 - 5 Ton
60 Hertz
TABLE OF CONTENTS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power And Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Typical Field Power and Control Wiring . . . . . . . . . . . . . . . . . . . . 15
Typical Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Typical Cool/Heat Control Wiring (Simplicity Lite ZE036-060). 15
Typical Cool/Heat Control Wiring (Smart Equipment™ ZE036-
060) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Optional Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
RRS Economizer Interface Overview . . . . . . . . . . . . . . . . . . . 34
Smart Equipment™ Economizer Sequences. . . . . . . . . . . . . . 35
Dry Bulb Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Single Enthalpy Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Dual Enthalpy Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Free Cooling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Power Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Jade Economizer Interface Overview . . . . . . . . . . . . . . . . . . . 40
Checking Supply Air CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cooling Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . 51
No Outdoor Air Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cooling Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Electric Heating Sequence Of Operations. . . . . . . . . . . . . . . . 53
Electric Heat Operation Errors . . . . . . . . . . . . . . . . . . . . . . . 53
Gas Heating Sequence Of Operations . . . . . . . . . . . . . . . . . . 54
Gas Heat Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Flash Codes or Error Messages . . . . . . . . . . . . . . . . . . . . . . . 56
Resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Start-up (Cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Start-up (Gas Heat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Checking Gas Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Smart Equipment™ Control Board Navigation Components . . . . 67
Smart Equipment™ Firmware Version 3.1 Basic Unit Control
Board Navigation Examples: . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Start-Up Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
LIST OF TABLES
1 ZE036-060 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 ZE036-060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 ZE036-060 Unit Accessory Weights . . . . . . . . . . . . . . . . . . . . 8
4 ZE036-060 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 ZE036-060 Utilities Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6 Control Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 ZE036-060 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . . . . 31
10 Gas Heat Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11 Gas Pipe Sizing - Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 32
12 Smart Equipment™ Economizer Board Details . . . . . . . . . . 37
13 Single Enthalpy and Dual Enthalpy High Limit Curves. . . . . . 42
14 Altitude/Temperature Correction Factors . . . . . . . . . . . . . . . 43
15 ZE Blower Performance Side Duct . . . . . . . . . . . . . . . . . . . . 46
16 ZE Blower Performance Bottom Duct . . . . . . . . . . . . . . . . . . 48
17 Belt Drive RPM Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
LIST OF FIGURES
1 ZE036-060 Component Location . . . . . . . . . . . . . . . . . . . . . . 6
2 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 ZE036-060 Cooling Only/Electric Heat Front View Physical
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 ZE036-060 Cooling Only/Gas Heat Front View Physical
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 ZE036-060 Fixed Outdoor Air Motorized Damper Rain Hood
Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8 ZE036-060 Disconnect Location . . . . . . . . . . . . . . . . . . . . . 10
9 ZE036-060 Unit Side Duct Openings . . . . . . . . . . . . . . . . . . 11
10 ZE036-060 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
11 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
12 Compressor Restraining Bracket . . . . . . . . . . . . . . . . . . . . . 13
13 Typical Field Power and Simplicity Lite Control Wiring . . . . 15
14 Typical Smart Equipment™ Control Wiring . . . . . . . . . . . . . 16
18 Indoor Blower Specifications (Belt Drive) . . . . . . . . . . . . . . . 49
19 Power Exhaust Specifications . . . . . . . . . . . . . . . . . . . . . . . . 49
20 Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . . . . 50
21 Electric Heat Limit Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
22 Electric Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . . . . 54
23 Single Stage Gas Heat Limit Control Setting . . . . . . . . . . . . 55
24 2 Stage Gas Heat Limit Control Setting . . . . . . . . . . . . . . . . 55
25 Gas Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . . . . . . . 56
26 Gas Rate-Cubit Feet per Hour . . . . . . . . . . . . . . . . . . . . . . . 58
27 ZE036 (3.0 Ton) Operating Pressures . . . . . . . . . . . . . . . . . 61
28 ZE048 (4.0 Ton) Operating Pressures . . . . . . . . . . . . . . . . . 61
29 ZE060 (5.0 Ton) Operating Pressures . . . . . . . . . . . . . . . . . 62
30 Simplicity Lite Unit Control Board Flash Codes . . . . . . . . . . 66
31 Ignition Control Board Flash Codes . . . . . . . . . . . . . . . . . . . 66
32 Smart Equipment™ UCB Details . . . . . . . . . . . . . . . . . . . . . 70
33 Cable for FC Buses and SA Buses in Order of Preference . 75
15 Side Entry Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
16 Bottom Entry Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
17 Vent And Combustion Air Hood . . . . . . . . . . . . . . . . . . . . . . 34
18 RRS Economizer LCD and Keypad Layout. . . . . . . . . . . . . 34
19 SE-ECO1001-0 Economizer Controller . . . . . . . . . . . . . . . . 37
20 Jade Economizer LCD and Keypad Layout. . . . . . . . . . . . . 40
21 Single Enthalpy Curve And Boundaries . . . . . . . . . . . . . . . . 41
22 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
23 Altitude/Temperature Correction Factors . . . . . . . . . . . . . . . 44
24 Pressure Drop Across Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 50
25 Gas Valve Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
26 Typical Single Stage Gas Valves . . . . . . . . . . . . . . . . . . . . . 57
27 Typical 2 Stage Gas Valves . . . . . . . . . . . . . . . . . . . . . . . . . 57
28 Proper Flame Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 57
29 Typical Flame Appearance . . . . . . . . . . . . . . . . . . . . . . . . . 58
30 Simplicity Lite Control Board . . . . . . . . . . . . . . . . . . . . . . . . 66
31 Smart Equipment™ Unit Control Board . . . . . . . . . . . . . . . . 70
5188235-YIM-B-1016
5188235-YIM-B-1016
General
YORK® Model ZE units are either single package cooling units
equipped with optional factory installed electric heaters, or single
package gas-fired central heating furnaces with cooling unit.
Both are designed for outdoor installation on a rooftop or slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory installed and tested. The units require electric
power, gas connection, duct connections, installation of the
weatherproof convenience outlet cover, combustion air inlet
hood, flue gas outlet hoods and fixed outdoor air intake damper
(units without economizer or motorized damper option only) at
the point of installation.
The supplemental electric heaters have nickel-chrome
elements and utilize single point power connection.
The gas-fired heaters have aluminized-steel (or optional
stainless steel) tubular heat exchangers. The units have spark
ignition with proven pilot. All gas heaters are shipped from the
factory equipped for natural gas use, but can be field converted
to L.P./ Propane with Kit Model #1NP0440 for single stage and
Kit Model #1NP0485 for 2 stage.
This product must be installed in strict compliance with
the installation instructions and any applicable local,
state and national codes including, but not limited to
building, electrical, and mechanical codes.
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury. Improper installation,
adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to this manual.
For assistance or additional information consult a
qualified installer, service agency or the gas supplier.
Safety Considerations
This is a safety alert symbol. When you see this symbol
on labels or in manuals, be alert to the potential for
personal injury.
Understand and pay particular attention the signal words
DANGER, WARNING or CAUTION.
DANGER indicates an imminently hazardous situation, which,
if not avoided, will result in death or serious injury
WARNING indicates a potentially hazardous situation, which,
if not avoided, could result in death or serious injury
CAUTION indicates a potentially hazardous situation, which, if
not avoided may result in minor or moderate injury
used to alert against unsafe practices and hazards involving
only property damage.
Improper installation may create a condition where the
operation of the product could cause personal injury or
property damage. Improper installation, adjustment,
alteration, service or maintenance can cause injury or
property damage. Refer to this manual for assistance or
for additional information, consult a qualified contractor,
installer or service agency.
.
.
. It is also
This system uses R-410A Refrigerant which operates at
higher pressures than R-22. No other refrigerant may be
used in this system. Gage sets, hoses, refrigerant
containers and recovery systems must be designed to
handle R-410A. If you are unsure, consult the equipment
manufacturer. Failure to use R-410A compatible servicing
equipment may result in property damage or injury.
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
a. Do not try to light any appliance.
b. Do not touch any electrical switch; do not use any
phone in your building.
c. Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
d. If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
2 Johnson Controls Unitary Products
5188235-YIM-B-1016
Due to system pressure, moving parts, and electrical
components, installation and servicing of air conditioning
equipment can be hazardous. Only qualified, trained service
personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions
of cleaning coils and filters and replacing filters.
Observe all precautions in the literature, labels, and tags
accompanying the equipment whenever working on air
conditioning equipment. Be sure to follow all other applicable
safety precautions and codes including ANSI Z223.1 or CSAB149.1- latest edition.
Wear safety glasses and work gloves. Use quenching cloth and
have a fire extinguisher available during brazing operations.
Inspection
As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier’s freight bill. A separate
request for inspection by the carrier’s agent should be made in
writing.
This product must be installed in strict compliance with
the enclosed installation instructions and any applicable
local, state and national codes including, but not limited
to, building, electrical, and mechanical codes.
The furnace and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing at pressures in excess of 1/2 PSIG.
Pressures greater than 1/2 PSIG will cause gas valve
damage resulting in a hazardous condition. If it is
subjected to a pressure greater than 1/2 PSIG, the gas
valve must be replaced.
The furnace must be isolated from the gas supply piping
system by closing its individual manual shut-off valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 PSIG.
Reference
Additional information is available in the following reference
forms:
• Technical Guide - ZE036-060, 5190086
• General Installation - ZE036-060, 5188235
Renewal Parts
®
Contact your local York
parts distribution center for authorized
replacement parts.
Approvals
Design certified by CSA as follows:
1. For use as a cooling only unit, cooling unit with
supplemental electric heat or a forced air furnace.
2. For outdoor installation only.
3. For installation on combustible material.
4. For use with natural gas (convertible to LP with kit).
This product must be installed in strict compliance with
the enclosed installation instructions and any applicable
local, state, and national codes including, but not limited
to, building, electrical, and mechanical codes.
Improper installation may create a condition where the
operation of the product could cause personal injury or
property damage.
Johnson Controls Unitary Products 3
This system uses R-410A Refrigerant which operates at
higher pressures than R-22. No other refrigerant may be
used in this system.
5188235-YIM-B-1016
Z E 036 CA2 A 1
A
1A A 1
Product Category
Z = A/C, Single Pkg., R-410A
A = Direct Drive
B = Standard Static
D = High Static
Blower Option
Product Generation
1 = First Generation
C = Cooling Only
E = Electric Heat
Heat Type
H = 1 Stage Gas Aluminized Steel
J = 1 Stage Gas Stainless Steel
K = 1 Stage Low Nox Gas Aluminized Steel
L = 1 Stage Low Nox Gas Stainless Steel
05 = 5 KW
07 = 07 KW
10 = 10 KW
15 = 15 KW
20 = 20 KW
30 = 30 KW
05 = 50 MBH Input (1 Stage 036)
07 = 75 MBH Input (1 Stage 048) (2 Stage 036, 048, 060)
10 = 100 MBH Input (1 Stage 036, 060)
11 = 115 MBH Input (2 Stage 036)
12 = 125 MBH Input (1 Stage 048, 060) (2 Stage 048, 060)
Single Stage Natural Gas Heat Options
Heat Capacity
Nominal Cooling Capacity
036 = 3 Ton
048 = 4 Ton
060 = 5 Ton
Product Identifier
E = Pkg AC Mid Eff
Voltage
1 = 208/230-1-60
2 = 208/230-3-60
4 = 460-3-60
5 = 575-3-60
Additional Options
1 = Std Throwaway Filter
2 = 2" Pleated Filters (Merv 8)
4 = Coil Guard (CG), STD Filter
5 = 2" Pleated Filter,CG
A = Std Cabinet
B = HDF(HingedFLTR/Tooless DR)
E = SSD (SST Drain Pan)
F = SSD, HFD
A = No Economizer
C = Economizer w/o Barometric RLF
F = Econ BAS Rdy w/o Barometric RLF
H = Motorized Damper
Outdoor Air Option
1 = No Service Options
2 = DSC (Disconnect Switch)
3 = NCO (Non-PWR Conv. Outlet)
4 = PCO (Powered Conv. Outlet)
5 = DSC,NCO
6 = DSC,PCO
A = No Sensors
B = PHM (Phase Monitor)
C = DFS (Dirty Filter Switch)
D = SSD (Supply Air Smoke DET)
E = RSD (Return Air Smoke DET)
F = PHM,DFS
G = PHM,SSD
H = PHM,RSD
J = DFS,SSD
K = DFS,RSD
L = SSD,RSD
M = PHM,DFS,SSD
N = PHM,DFS,RSD
P = PHM,SSD,RSD
Q = DFS,SSD,RSD
R = PHM,DFS,SSD,RSD
Refrigeration
A = Standard Refrigeration
B = ECC (E-Coat Cond Coil)
C = EEC (E-Coat Evap Coil)
F = ECC,EEC
Service Options
A = Stand Alone Smart Equipment™
B = Simplicity Lite
C = BACnet MSTP,Mdbs,N2 COM Card
D = CPC Control, DFS, APS
E = Novar ETM305IT Ctrl, DPS,APS
G = Novar UCM Ctrl, DFS, APS
H = Hnywll Excel 10 CTRL,DFS,APS
J = CCS Single Zone
K = CCS Change Over Bypass
Controls Option
3-5 Ton York® Model Number Nomenclature
Two Stage Natural Gas Heat Options
N = 2 Stage Gas Aluminized Steel
S = 2 Stage Gas Stainless Steel
P = 2 Stage Low Nox Gas Aluminized Steel
Q = 2 Stage Low Nox Gas Stainless Steel
00
00 = Cooling Only
Gas MBH Input (Unit Size Allowed)
Electric Heat
Sensors
A
Cabinet Options
Product Nomenclature
4 Johnson Controls Unitary Products
5188235-YIM-B-1016
Installation
Installation Safety Information
Read these instructions before continuing this appliance
installation. This is an outdoor combination heating and cooling
unit. The installer must assure that these instructions are made
available to the consumer and with instructions to retain them
for future reference.
1. Refer to the unit rating plate for the approved type of gas
for this product.
2. Install this unit only in a location and position as specified
on Page 7 of these instructions.
3. Never test for gas leaks with an open flame. Use
commercially available soap solution made specifically for
the detection of leaks when checking all connections, as
specified on Pages 5, 33, 33 and 57 of these instructions.
4. Always install furnace to operate within the furnace's
intended temperature-rise range with the duct system and
within the allowable external static pressure range, as
specified on the unit name/rating plate, specified on
page 31 of these instructions.
5. This equipment is not to be used for temporary heating of
buildings or structures under construction.
Limitations
These units must be installed in accordance with the following:
In U.S.A.:
1. National Electrical Code, ANSI/NFPA No. 70 - Latest
Edition
2. National Fuel Gas Code, ANSI Z223.1 - Latest Edition
3. Gas-Fired Central Furnace Standard, ANSI Z21.47a. Latest Edition
4. Local building codes, and
5. Local gas utility requirements
In Canada:
1. Canadian Electrical Code, CSA C22.1
2. Installation Codes, CSA - B149.1.
3. Local plumbing and waste water codes, and
4. Other applicable local codes.
Refer to unit application data found in this document.
After installation, gas fired units must be adjusted to obtain a
temperature rise within the range specified on the unit rating
plate.
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warning exactly could result
in serious injury, death or property damage.
Never test for gas leaks with an open flame. use a
commercially available soap solution made specifically
for the detection of leaks to check all connections. A fire
or explosion may result causing property damage,
personal injury or loss of life.
6. If a factory option convenience outlet is installed, the
weatherproof outlet cover must be field installed. The cover
shall be located behind the blower access panel. To install
the cover, remove the shipping label covering the
convenience outlet and attach the cover to the unit using
the (4) screws provided.
208/230-3-60 and 380/415-3-50 units with factory
installed Powered Convenience Outlet Option are wired
for 230v and 415v power supply respectively. Change
tap on transformer for 208-3-60 or 380-3-50 operation.
See unit wiring diagram.
If components are to be added to a unit to meet local codes,
they are to be installed at the dealer’s and/or customer’s
expense.
Size of unit for proposed installation should be based on heat
loss/heat gain calculation made according to the methods of Air
Conditioning Contractors of America (ACCA).
This furnace is not to be used for temporary heating of buildings
or structures under construction.
The Simplicity® and Smart Equipment ™control boards
used in this product will effectively operate the cooling
system down to 0°F when this product is applied in a
comfort cooling application for people. An economizer is
typically included in this type of application. When
applying this product for process cooling applications
(computer rooms, switch gear, etc.), please reference
applications bulletin AE-011-07 or call the applications
department for Unitary Products @ 1-877-UPG-SERV
for guidance. Additional accessories may be needed for
stable operation at temperatures below 30° F.
Johnson Controls Unitary Products 5
5188235-YIM-B-1016
Smoke
Detector
3/4” PVC Female
Condensate Drain
GFCI
Convenience Outlet
Knockout
For Side
Control Entry
Simplicity® Lite™
Or Smart Equipment™
Control Board
Knockout For Side
Gas Supply Entry
Full Perimeter Baserails
With Forklift Slots And
Lifting Holes
Highly Efficient
Enhanced Copper
Tube/Enhanced
Aluminum Fin
Or
Micro-Channel
Aluminum
Tube/Aluminum
Fin Condenser
High Efficiency
Compressor
Power Ventor Motor With
Post Purge Cycle
20 Gauge Aluminized
Steel Tubular Heat Exchanger
Belt Drive Or
Direct Drive
Blower
HACR
Breaker
Economizer
Hood
Knockout
For Side
Power Entry
Slide-In
Economizer
Figure 1: ZE036-060 Component Location
Table 1: ZE036-060 Unit Limitations
(Tons)
ZE036
ZE048
ZE060
Size
(3.0)
(4.0)
(5.0)
Unit Voltage
208/230-1-60 187 252 125
208/230-3-60 187 252 125
460-3-60 432 504 125
575-3-60 540 630 125
208/230-1-60 187 252 125
208/230-3-60 187 252 125
460-3-60 432 504 125
575-3-60 540 630 125
208/230-1-60 187 252 125
208/230-3-60 187 252 125
460-3-60 432 504 125
575-3-60 540 630 125
Unit Limitations
Applied Voltage Outdoor DB Temp
Min Max Max (°F)
6 Johnson Controls Unitary Products
5188235-YIM-B-1016
Location
Use the following guidelines to select a suitable location for
these units:
1. Unit is designed for outdoor installation only.
2. Condenser coils must have an unlimited supply of air.
Where a choice of location is possible, position the unit on
either north or east side of building.
3. Suitable for mounting on roof curb.
4. For ground level installation, use a level concrete slab with
a minimum thickness of 4 inches. The length and width
should be at least 6 inches greater than the unit base rails.
Do not tie slab to the building foundation.
5. Roof structures must be able to support the weight of the
unit and its options/accessories. Unit must be installed on a
solid, level roof curb or appropriate angle iron frame.
6. Maintain level tolerance to 1/2” across the entire width and
length of unit.
Excessive exposure of this furnace to contaminated
combustion air may result in equipment damage or
personal injury. Typical contaminates include:
permanent wave solution, chlorinated waxes and
cleaners, chlorine based swimming pool chemicals,
water softening chemicals, carbon tetrachloride,
Halogen type refrigerants, cleaning solvents (e.g.
perchloroethylene), printing inks, paint removers,
varnishes, hydrochloric acid, cements and glues, anti
static fabric softeners for clothes dryers, masonry acid
washing materials.
codes. Refer to Table 4 for clearances required for combustible
construction, servicing, and proper unit operation.
Do not permit overhanging structures or shrubs to
obstruct condenser air discharge outlet, combustion air
inlet or vent outlets.
Rigging And Handling
Exercise care when moving the unit. Do not remove any
packaging until the unit is near the place of installation. Rig the
unit by attaching chain or cable slings to the lifting holes
provided in the base rails. Spreader bars, whose length
exceeds the largest dimension across the unit, MUST be used
across the top of the unit.
If a unit is to be installed on a roof curb other than a
York® roof curb, gasketing must be applied to all
surfaces that come in contact with the unit underside.
Before lifting, make sure the unit weight is distributed
equally on the rigging cables so it will lift evenly.
Units may be moved or lifted with a forklift. Slotted openings in
the base rails are provided for this purpose.
Clearances
All units require particular clearances for proper operation and
service. Installer must make provisions for adequate
combustion and ventilation air in accordance with section 5.3 of
Air for Combustion and Ventilation of the National Fuel Gas
Code, ANSI Z223.1 – Latest Edition (in U.S.A.), or Sections 7.2,
7.3, or 7.4 of Gas Installation Codes, CSA-B149.1 (in Canada) -
Latest Edition, and/or applicable provisions of the local building
Johnson Controls Unitary Products 7
LENGTH OF FORKS MUST BE A MINIMUM OF 42 INCHES.
All panels must be secured in place when the unit is
lifted.
The condenser coils should be protected from rigging
cable damage with plywood or other suitable material.
5188235-YIM-B-1016
A
D
B
Front
C
A
F
C
B
Front
D
E
X
Y
LEFT
FRONT
Figure 2: Unit 4 Point Load Weight Figure 3: Unit 6 Point Load Weight
Figure 4: Center of Gravity
Table 2: ZE036-060
Size
(Tons)
036
(3)
048
(4)
060
(5)
Weight (lbs.)
Shipping Operating X Y A B C D A B C D E F
475 470 34.5 18.25 111 80 117 162 78 62 51 74 91 114
603 598 36 18.5 139 108 154 198 96 81 69 98 116 137
637 632 37.5 18.2 139 117 171 204 96 85 76 111 124 140
Center of
4 point Load Location (lbs.) 6 point Load Location (lbs.)
Table 3: ZE036-060 Unit Accessory Weights
Unit Accessory
Economizer 55 50
Power Exhaust 55 50
Electric Heat
Gas Heat
1. Weight given is for the maximum heater size available (30KW).
2. Weight given is for the maximum number of tube heat exchangers
available (5 tube).
1
2
Shipping Operating
Weight (lbs.)
28 28
70 70
8 Johnson Controls Unitary Products
5188235-YIM-B-1016
Figure 5: ZE036-060 Cooling Only/Electric Heat Front View Physical Dimensions
Figure 6: ZE036-060 Cooling Only/Gas Heat Front View Physical Dimensions
Johnson Controls Unitary Products 9
5188235-YIM-B-1016
Detail “A”
27-1/2
27-1/2
1-5/8
19-1/2 44-7/8
19-3/4
Rear View
Detail “B”
Dimension “A”
Fixed
Outdoor
Air Damper
12
16-1/2
Motorized
Damper
LH End View
27-1/2
27-1/2
7-1/4
“A” 44-7/8
4-3/8
8-1/4
3-1/2
10-1/4
19-1/8
Disconnect Switch Location
and Motor Access Panel for
Unit with “Belt-Drive” Option
Control Box Access
A,B
Wiring Entry
(See Detail “B”)
Mounting Bracket for
Disconnect Switch
(Field Supplied)
Field -Supplied Disconnect
Switch Location
Blower Motor Access
Filter Access
Dot Plugs
Figure 7: ZE036-060 Fixed Outdoor Air Motorized Damper Rain Hood Physical Dimensions
Table 4: ZE036-060 Unit Clearances
Location Clearance
Front
24” (Cooling/Electric Heat)
12” (Less Economizer)
Rear
36” (With Economizer or Fixed
Air/Motorized Damper)
Left Side (Filter Access)
Right Side (Cond. Coil) 24”
1. Units may be installed on combustible floors made from
2. Units must be installed outdoors. Overhanging structures
Below Unit
Above Unit
1
2
wood or class A, B, or C roof covering material.
or shrubs should not obstruct condenser air discharge
outlet.
24” (Less Economizer)
36” (With Economizer)
Condenser Air Discharge)
10 Johnson Controls Unitary Products
32” (Gas Heat)
0”
72” (For
Figure 8: ZE036-060 Disconnect Location
Figure 9: ZE036-060 Unit Side Duct Openings
Table 5: ZE036-060 Utilities Entry
Hole Opening Size (Dia.) Used For
A7/8” KO
B2” KO
C 1-5/8” KO Gas Piping (Front)
D 1-1/2” KO Gas Piping (Bottom)
1. Opening in the bottom to the unit can be located by the slice in the
insulation.
2. Do not remove the 2” knockout ring.
1
1
Control Wiring
Power Wiring
5188235-YIM-B-1016
Side
2
Bottom
Side
Bottom
Figure 10: ZE036-060 Roof Curb
Johnson Controls Unitary Products 11
5188235-YIM-B-1016
Ductwork
Ductwork should be designed and sized according to the
methods in Manual D of the Air Conditioning Contractors of
America (ACCA) or as recommended by any other recognized
authority such as ASHRAE or SMACNA.
A closed return duct system should be used. This will not
preclude use of economizers or outdoor fresh air intake. The
supply and return air duct connections at the unit should be
made with flexible joints to minimize noise.
The supply and return air duct systems should be designed for
the CFM and static pressure requirements of the job. They
should NOT be sized to match the dimensions of the duct
connections on the unit.
Refer to Figures 5 and 6 for bottom air duct openings. Refer to
Figure 9 for side air duct openings.
When fastening ductwork to side duct flanges on unit,
insert screws through duct flanges only. DO NOT insert
screws through casing. Outdoor ductwork must be
insulated and water-proofed.
NOTE: It is recommended that, in Canada, the outlet duct be
provided with a removable access panel. It is
recommended that this opening be accessible when
the unit is installed in service, and of a size such that
smoke or reflected light may be observed inside the
casing to indicate the presence of leaks in the heat
exchanger. The cover should be attached in a manner
adequate to prevent leakage.
Compressors
The scroll compressor used in this product is specifically
designed to operate with R-410A Refrigerant and cannot be
interchanged.
This system uses R-410A Refrigerant which operates at
higher pressures than R-22. No other refrigerant may be
used in this system.
The compressor also uses a polyolester (POE oil), Mobil 3MA
POE. This oil is extremely hygroscopic, meaning it absorbs
water readily. POE oil can absorb 15 times as much water as
other oils designed for HCFC and CFC refrigerants. Take all
necessary precautions to avoid exposure of the oil to the
atmosphere.
Do not leave the system open to the atmosphere. Unit
damage could occur due to moisture being absorbed by
the POE oil in the system. This type of oil is highly
susceptible to moisture absorption
POE (polyolester) compressor lubricants are known to cause
long term damage to some synthetic roofing materials.
Condensate Drain
Plumbing must conform to local codes. Use a sealing compound
on male pipe threads. Install a condensate drain line from the
3/4” NPT female connection on the unit to an open drain.
NOTE: The condensate drain operates in a negative pressure
in the cabinet. The condensate drain line MUST be
trapped to provide proper drainage. See Figure 11.
Figure 11: Condensate Drain
Exposure, even if immediately cleaned up, may cause
embrittlement (leading to cracking) to occur in one year
or more. When performing any service that may risk
exposure of compressor oil to the roof, take precautions
to protect roofing.
Procedures which risk oil leakage include, but are not limited to,
compressor replacement, repairing refrigerant leaks, replacing
refrigerant components such as filter drier, pressure switch,
metering device or coil.
Units are shipped with compressor mountings which are
factory-adjusted and ready for operation.
Units with scroll compressors have a shipping bracket which
must be removed after the unit is set in place. See Figure 12.
12 Johnson Controls Unitary Products
5188235-YIM-B-1016
Wire tie
(cut and remove)
Mounting bracket
top (remove)
Mounting bracket
base
Remove these
screws (2)
Compressor
208/230-3-60 and 380/415-3-50 units control
transformers are factory wired for 230v and 415v power
supply respectively. Change tap on transformer for 2083-60 or 380-3-50 operation. See unit wiring diagram.
The internal wiring harnesses furnished with this unit are an
integral part of the design certified unit. Field alteration to
comply with electrical codes should not be required. If any of
the wire supplied with the unit must be replaced, replacement
wire must be of the type shown on the wiring diagram and the
same minimum gauge as the replaced wire.
Figure 12: Compressor Restraining Bracket
Do not loosen compressor mounting bolts.
Filters
One or two-inch filters can be supplied with each unit. One-inch
filters may be used with no modification to the filter racks. Filters
must always be installed ahead of evaporator coil and must be
kept clean or replaced with same size and type. Dirty filters
reduce the capacity of the unit and result in frosted coils or
safety shutdown. Refer to physical data tables, for the number
and size of filters needed for the unit. The unit should not be
operated without filters properly installed.
Make sure that panel latches are properly positioned on
the unit to maintain an airtight seal.
Power And Control Wiring
A disconnect must be utilized for these units. Factory installed
disconnects are available. If installing a disconnect (field
supplied or York International
®
supplied accessory), refer to
Figure 8 for the recommended mounting location.
Avoid damage to internal components if drilling holes for
disconnect mounting.
NOTE: Since not all local codes allow the mounting of a
disconnect on the unit, please confirm compliance with
local code before mounting a disconnect on the unit.
Electrical line must be sized properly to carry the load. USE
COPPER CONDUCTORS ONLY. Each unit must be wired with
a separate branch circuit fed directly from the meter panel and
properly fused.
Refer to Figure 13 for typical field wiring and to the appropriate
unit wiring diagram mounted inside control doors for control
circuit and power wiring information.
Field wiring to the unit, fuses, and disconnects must conform to
provisions of National Electrical Code (NEC), ANSI/NFPA No.
70 – Latest Edition (in U.S.A.), current Canadian Electrical
Code C221, and/or local ordinances. The unit must be
electrically grounded in accordance with NEC and CEC as
specified above and/or local codes.
Voltage tolerances which must be maintained at the
compressor terminals during starting and running conditions are
indicated on the unit Rating Plate and Table 1.
Johnson Controls Unitary Products 13
When connecting electrical power and control wiring to
the unit, water-proof connectors must be used so that
water or moisture cannot be drawn into the unit during
normal operation. The above water-proofing conditions
will also apply when installing a field supplied disconnect
switch.
5188235-YIM-B-1016
When installing equipment in a facility with a 3 phase
high-leg delta power supply, care must be taken to
ensure that the high-leg conductor is not attached to
either of the two legs of the (single phase, direct drive)
X13 or ECM motors. Failure to do so can result in the
motor acting erratically or not running at all.
Check for the high leg conductor by checking voltage of
each phase to ground.
Example: A or L1 phase to ground, voltage reading is
120V. B or L2 phase to ground, voltage reading is 195 to
208V. C or L3 phase to ground, voltage reading is 120V.
Therefore B or L2 phase is the high Leg. The high
should always be wired to the center or B or L2 tap.
Note: Check all three phase motors and compressors
for proper rotation after making a change. If it is
necessary to change 3 phase motor rotation, swap A or
L1 and C or L3 only.
Convenience Outlet
If a factory option convenience outlet is installed, the
weatherproof outlet cover must be field installed. The cover
shall be located behind the filter access panel. To install the
cover, remove the convenience outlet shipping label located in
the lower section of the control panel, and attach the cover to
the unit using the (4) screws provided.
208/230-3-60 and 380/415-3-50 units with factory
installed Powered Convenience Outlet Option are wired
for 230v and 415v power supply respectively. Change
tap on transformer for 208-3-60 or 380-3-50 operation.
See unit wiring diagram.
Power Wiring Detail
Units are factory wired for the voltage shown on the unit
nameplate. Refer to Electrical Data Table 7 to size power
wiring, fuses, and disconnect switch.
Power wiring is brought into the unit through the side of the unit
or the basepan inside the curb.
Thermostat Wiring
The thermostat should be located on an inside wall
approximately 56 inch above the floor where it will not be
subject to drafts, sun exposure or heat from electrical fixtures or
appliances. Follow the manufacturer's instructions enclosed
with thermostat for general installation procedure. Seven (7)
color-coded, insulated wires should be used to connect the
thermostat to the unit. Refer to Table 6 for control wire sizing
and maximum length.
Table 6: Control Wire Sizes
Wire Size Maximum Length
18 AWG 150 Feet
1. From the unit to the thermostat and back to the unit.
1
14 Johnson Controls Unitary Products
Typical Field Power and Control Wiring
REFER TO THE ELECTRICAL DATA
TABLES TO SIZE THE DISCONNECT
SWITCH, OVERCURRENT PROTECTION AND WIRING.
OCC
C
RC
G
Y2
Y1
W2
W1
X
R
THERMOSTAT
TERMINALS
CONTROL
TERMINAL
BLOCK
TERMINALS ON A
LIMITED NUMBER
OF THERMOSTATS
1
4
3
1
2
4
Second stageŚĞĂƟŶŐŶot required on single stage heĂƟŶg units.
Jumper is required if there is no Smoke Detector circuit.
Jumper is required for any coŵďŝŶĂƟŽŶ of R, RC, or RH.
5
5
OCC is an output from the thermostat to indicate the Occupied ĐŽŶĚŝƟon.
X is an input to the thermostat to display Error Status condiƟons.
3
W2
Y1
G
OCC
Y2
X
R
SD-24
C
W1
C
SD
SD
R
Jumper
Smoke
Detector
24 VAC
Class 2
2
Typical Power Wiring
Typical Cool/Heat Control Wiring (Simplicity Lite ZE036-060)
5188235-YIM-B-1016
Figure 13: Typical Field Power and Simplicity Lite Control Wiring
Johnson Controls Unitary Products 15
5188235-YIM-B-1016
OCC
C
RC
G
Y2
Y1
W2
W1
X
R
THERMOSTAT
TERMINALS
CONTROL
TERMINAL
BLOCK
TERMINALS ON A
LIMITED NUMBER
OF THERMOSTATS
1
4
3
1
2
4
Second stageŚĞĂƟŶŐŶot required on single stage heĂƟŶg units.
Jumper is required if there is no Smoke Detector circuit.
Jumper is required for any coŵďŝŶĂƟŽŶ of R, RC, or RH.
5
5
OCC is an output from the thermostat to indicate the Occupied ĐŽŶĚŝƟon.
X is an input to the thermostat to display Error Status condiƟons.
3
W2
Y1
G
OCC
Y2
X
R
SD-24
C
W1
2
24V
C
24 VAC
Class 2
SD-24
Jumper Located on Harness
Smoke
Detector
SD-R
24V Output
R
(If No Smoke Detector)
(If Smoke Detector Is Used)
Typical Cool/Heat Control Wiring (Smart Equipment™ ZE036-060)
Figure 14: Typical Smart Equipment™ Control Wiring
16 Johnson Controls Unitary Products
Table 7: Electrical Data
ZE036-060 - Without Powered Convenience Outlet (Belt Drive)
Size
(Tons)
(3.0)
(4.0)
Volt
208-1-60 15.4 83.9 24 2.3 6.7 0
230-1-60 15.4 83.9 24 2.3 6.7 0
208-3-60 10.4 73 16.3 2.3 4.3 0
036
230-3-60 10.4 73 16.3 2.3 4.3 0
460-3-60 5.8 38 9 1.3 2.1 0
575-3-60 4.2 36.5 5.9 1.3 1.9 0
208-1-60 19.6 130 30.5 2.3 6.7 0
230-1-60 19.6 130 30.5 2.3 6.7 0
208-3-60 13.7 83.1 21.4 2.3 4.3 0
048
230-3-60 13.7 83.1 21.4 2.3 4.3 0
460-3-60 6.2 41 9.7 1.3 2.1 0
575-3-60 4.8 33 7.5 1.3 1.9 0
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
Supply
Blower
Motor
Pwr
Conv
Outlet
Electric Heat Option
NONE - - - 28.3 35
E05 4 1 19.2 32.4 40
E07 5.6 1 26.9 42 45
E10 8 1 38.5 56.5 60
E15 11.9 2 57.2 79.9 80
E20 15.9 2 76.4 103.9 110
NONE - - - 28.3 35
E05 5.3 1 22.1 36 40
E07 7.5 1 31.2 47.4 50
E10 10.6 1 44.2 63.6 70
E15 15.9 2 66.2 91.2 100
E20 21.2 2 88.3 118.8 125
NONE - - - 19.6 25
E05 4 1 11.1 19.6 25
E07 5.6 1 15.5 24.8 30
E10 8 1 22.2 33.1 35
E15 11.9 2 33 46.7 50
E20 15.9 2 44.1 60.5 70
NONE - - - 19.6 25
E05 5.3 1 12.7 21.3 30
E07 7.5 1 18 27.9 30
E10 10.6 1 25.5 37.2 40
E15 15.9 2 38.2 53.2 60
E20 21.2 2 51 69.1 70
NONE - - - 10.6 15
E07 6.8 1 8.2 12.8 15
E10 10.1 1 12.1 17.8 20
E15 13.6 2 16.4 23.1 25
E20 19.5 2 23.5 31.9 35
NONE - - - 8.2 15
E10 10.6 1 10.2 15.1 20
E15 15.9 2 15.3 21.5 25
E20 21.2 2 20.4 27.9 30
NONE - - - 33.5 45
E05 4 1 19.2 33.5 45
E07 5.6 1 26.9 42 50
E10 8 1 38.5 56.5 60
E15 11.9 2 57.2 79.9 80
E20 15.9 2 76.4 103.9 110
NONE - - - 33.5 45
E05 5.3 1 22.1 36 45
E07 7.5 1 31.2 47.4 50
E10 10.6 1 44.2 63.6 70
E15 15.9 2 66.2 91.2 100
E20 21.2 2 88.3 118.8 125
NONE - - - 23.7 30
E05 4 1 11.1 23.7 30
E07 5.6 1 15.5 24.8 30
E10 8 1 22.2 33.1 35
E15 11.9 2 33 46.7 50
E20 15.9 2 44.1 60.5 70
NONE - - - 23.7 30
E05 5.3 1 12.7 23.7 30
E07 7.5 1 18 27.9 35
E10 10.6 1 25.5 37.2 40
E15 15.9 2 38.2 53.2 60
E20 21.2 2 51 69.1 70
NONE - - - 11.1 15
E07 6.8 1 8.2 12.8 15
E10 10.1 1 12.1 17.8 20
E15 13.6 2 16.4 23.1 25
E20 19.5 2 23.5 31.9 35
NONE - - - 8.9 15
E10 10.6 1 10.2 15.1 20
E15 15.9 2 15.3 21.5 25
E20 21.2 2 20.4 27.9 30
MCA
(Amps)
1
Max
Fuse
Breaker
Size
(Amps)
5188235-YIM-B-1016
2
/
3
Johnson Controls Unitary Products 17
5188235-YIM-B-1016
ZE036-060 - Without Powered Convenience Outlet (Belt Drive) (Continued)
Size
(Tons)
(5.0)
Volt
208-1-60 24.4 144.2 38 4.4 6.7 0
230-1-60 24.4 144.2 38 4.4 6.7 0
208-3-60 16 110 24.9 4.4 4.3 0
060
230-3-60 16 110 24.9 4.4 4.3 0
460-3-60 7.8 52 12.1 4.4 2.1 0
575-3-60 5.7 38.9 8.9 4.4 1.9 0
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
1. Minimum Circuit Ampacity.
2. Dual Element, Time Delay Type.
3. HACR type per NEC.
Supply
Blower
Motor
Pwr
Conv
Outlet
Electric Heat Option
NONE - - - 41.6 50
E05 4 1 19.2 41.6 50
E07 5.6 1 26.9 42 60
E10 8 1 38.5 56.5 60
E15 11.9 2 57.2 79.9 80
E20 15.9 2 76.4 103.9 110
E30 22.2 2 106.7 141.8 150
NONE - - - 41.6 50
E05 5.3 1 22.1 41.6 50
E07 7.5 1 31.2 47.4 60
E10 10.6 1 44.2 63.6 70
E15 15.9 2 66.2 91.2 100
E20 21.2 2 88.3 118.8 125
E30 29.6 2 123.3 162.5 175
NONE - - - 28.7 35
E05 4 1 11.1 28.7 35
E07 5.6 1 15.5 28.7 35
E10 8 1 22.2 33.1 40
E15 11.9 2 33 46.7 50
E20 15.9 2 44.1 60.5 70
E30 22.2 2 61.6 82.4 90
NONE - - - 28.7 35
E05 5.3 1 12.7 28.7 35
E07 7.5 1 18 28.7 35
E10 10.6 1 25.5 37.2 40
E15 15.9 2 38.2 53.2 60
E20 21.2 2 51 69.1 70
E30 29.6 2 71.2 94.4 100
NONE - - - 14.1 20
E07 6.8 1 8.2 14.1 20
E10 10.1 1 12.1 17.8 20
E15 13.6 2 16.4 23.1 25
E20 19.5 2 23.5 31.9 35
E30 28.8 2 34.6 45.9 50
NONE - - - 10.8 15
E10 10.6 1 10.2 15.1 20
E15 15.9 2 15.3 21.5 25
E20 21.2 2 20.4 27.9 30
E30 30.4 2 29.3 38.9 40
MCA
(Amps)
1
Max
Fuse
Breaker
Size
(Amps)
2
/
3
18 Johnson Controls Unitary Products
ZE036-060 - Without Powered Convenience Outlet (Belt Drive High Static)
Size
(Tons)
(3.0)
(4.0)
Volt
208-1-60 15.4 83.9 24 2.3 6.7 0
230-1-60 15.4 83.9 24 2.3 6.7 0
208-3-60 10.4 73 16.3 2.3 4.3 0
036
230-3-60 10.4 73 16.3 2.3 4.3 0
460-3-60 5.8 38 9 1.3 2.1 0
575-3-60 4.2 36.5 5.9 1.3 1.9 0
208-1-60 19.6 130 30.5 2.3 6.7 0
230-1-60 19.6 130 30.5 2.3 6.7 0
208-3-60 13.7 83.1 21.4 2.3 4.3 0
048
230-3-60 13.7 83.1 21.4 2.3 4.3 0
460-3-60 6.2 41 9.7 1.3 2.1 0
575-3-60 4.8 33 7.5 1.3 1.9 0
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
Supply
Blower
Motor
Pwr
Conv
Outlet
Electric Heat Option
NONE - - - 28.3 35
E05 4 1 19.2 32.4 40
E07 5.6 1 26.9 42 45
E10 8 1 38.5 56.5 60
E15 11.9 2 57.2 79.9 80
E20 15.9 2 76.4 103.9 110
NONE - - - 28.3 35
E05 5.3 1 22.1 36 40
E07 7.5 1 31.2 47.4 50
E10 10.6 1 44.2 63.6 70
E15 15.9 2 66.2 91.2 100
E20 21.2 2 88.3 118.8 125
NONE - - - 19.6 25
E05 4 1 11.1 19.6 25
E07 5.6 1 15.5 24.8 30
E10 8 1 22.2 33.1 35
E15 11.9 2 33 46.7 50
E20 15.9 2 44.1 60.5 70
NONE - - - 19.6 25
E05 5.3 1 12.7 21.3 30
E07 7.5 1 18 27.9 30
E10 10.6 1 25.5 37.2 40
E15 15.9 2 38.2 53.2 60
E20 21.2 2 51 69.1 70
NONE - - - 10.6 15
E07 6.8 1 8.2 12.8 15
E10 10.1 1 12.1 17.8 20
E15 13.6 2 16.4 23.1 25
E20 19.5 2 23.5 31.9 35
NONE - - - 8.2 15
E10 10.6 1 10.2 15.1 20
E15 15.9 2 15.3 21.5 25
E20 21.2 2 20.4 27.9 30
NONE - - - 33.5 45
E05 4 1 19.2 33.5 45
E07 5.6 1 26.9 42 50
E10 8 1 38.5 56.5 60
E15 11.9 2 57.2 79.9 80
E20 15.9 2 76.4 103.9 110
NONE - - - 33.5 45
E05 5.3 1 22.1 36 45
E07 7.5 1 31.2 47.4 50
E10 10.6 1 44.2 63.6 70
E15 15.9 2 66.2 91.2 100
E20 21.2 2 88.3 118.8 125
NONE - - - 23.7 30
E05 4 1 11.1 23.7 30
E07 5.6 1 15.5 24.8 30
E10 8 1 22.2 33.1 35
E15 11.9 2 33 46.7 50
E20 15.9 2 44.1 60.5 70
NONE - - - 23.7 30
E05 5.3 1 12.7 23.7 30
E07 7.5 1 18 27.9 35
E10 10.6 1 25.5 37.2 40
E15 15.9 2 38.2 53.2 60
E20 21.2 2 51 69.1 70
NONE - - - 11.1 15
E07 6.8 1 8.2 12.8 15
E10 10.1 1 12.1 17.8 20
E15 13.6 2 16.4 23.1 25
E20 19.5 2 23.5 31.9 35
NONE - - - 8.9 15
E10 10.6 1 10.2 15.1 20
E15 15.9 2 15.3 21.5 25
E20 21.2 2 20.4 27.9 30
MCA
(Amps)
1
Max
Fuse
Breaker
Size
(Amps)
5188235-YIM-B-1016
2
/
3
Johnson Controls Unitary Products 19
5188235-YIM-B-1016
ZE036-060 - Without Powered Convenience Outlet (Belt Drive High Static) (Continued)
Size
(Tons)
(5.0)
Volt
208-3-60 16 110 24.9 4.4 6.8 0
230-3-60 16 110 24.9 4.4 6.8 0
060
460-3-60 7.8 52 12.1 4.4 3.15 0
575-3-60 5.7 38.9 8.9 4.4 2.2 0
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
1. Minimum Circuit Ampacity.
2. Dual Element, Time Delay Type.
3. HACR type per NEC.
Supply
Blower
Motor
Pwr
Conv
Outlet
Electric Heat Option
NONE - - - 31.2 40
E05 4 1 11.1 31.2 40
E07 5.6 1 15.5 31.2 40
E10 8 1 22.2 36.3 45
E15 11.9 2 33 49.8 50
E20 15.9 2 44.1 63.7 70
E30 22.2 2 61.6 85.5 90
NONE - - - 31.2 40
E05 5.3 1 12.7 31.2 40
E07 7.5 1 18 31.2 40
E10 10.6 1 25.5 40.4 45
E15 15.9 2 38.2 56.3 60
E20 21.2 2 51 72.2 80
E30 29.6 2 71.2 97.5 100
NONE - - - 15.1 20
E07 6.8 1 8.2 15.1 20
E10 10.1 1 12.1 19.1 20
E15 13.6 2 16.4 24.4 25
E20 19.5 2 23.5 33.3 35
E30 28.8 2 34.6 47.2 50
NONE - - - 11.1 15
E10 10.6 1 10.2 15.5 20
E15 15.9 2 15.3 21.9 25
E20 21.2 2 20.4 28.2 30
E30 30.4 2 29.3 39.3 40
MCA
(Amps)
1
Max
Fuse
Breaker
Size
(Amps)
2
/
3
20 Johnson Controls Unitary Products
ZE036-060 - Without Powered Convenience Outlet (Direct Drive)
Size
(Tons)
(3.0)
(4.0)
Volt
208-1-60 15.4 83.9 24 2.3 6 0
230-1-60 15.4 83.9 24 2.3 6 0
036
208-3-60 10.4 73 16.3 2.3 6 0
230-3-60 10.4 73 16.3 2.3 6 0
208-1-60 19.6 130 30.5 2.3 7.6 0
230-1-60 19.6 130 30.5 2.3 7.6 0
048
208-3-60 13.7 83.1 21.4 2.3 7.6 0
230-3-60 13.7 83.1 21.4 2.3 7.6 0
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
Supply
Blower
Motor
Pwr
Conv
Outlet
Electric Heat Option
NONE - - - 27.5 35
E05 4 1 19.2 31.5 40
E07 5.6 1 26.9 41.2 45
E10 8 1 38.5 55.6 60
E15 11.9 2 57.2 79 80
E20 15.9 2 76.4 103.1 110
NONE - - - 27.5 35
E05 5.3 1 22.1 35.1 40
E07 7.5 1 31.2 46.6 50
E10 10.6 1 44.2 62.7 70
E15 15.9 2 66.2 90.3 100
E20 21.2 2 88.3 117.9 125
NONE - - - 21.3 30
E05 4 1 11.1 21.4 30
E07 5.6 1 15.5 26.9 30
E10 8 1 22.2 35.3 40
E15 11.9 2 33 48.8 50
E20 15.9 2 44.1 62.7 70
NONE - - - 21.3 30
E05 5.3 1 12.7 23.4 30
E07 7.5 1 18 30.1 35
E10 10.6 1 25.5 39.4 40
E15 15.9 2 38.2 55.3 60
E20 21.2 2 51 71.2 80
NONE - - - 34.4 45
E05 4 1 19.2 34.4 45
E07 5.6 1 26.9 43.2 50
E10 8 1 38.5 57.6 60
E15 11.9 2 57.2 81 90
E20 15.9 2 76.4 105.1 110
NONE - - - 34.4 45
E05 5.3 1 22.1 37.1 45
E07 7.5 1 31.2 48.6 50
E10 10.6 1 44.2 64.7 70
E15 15.9 2 66.2 92.3 100
E20 21.2 2 88.3 119.9 125
NONE - - - 27 35
E05 4 1 11.1 27 35
E07 5.6 1 15.5 28.9 35
E10 8 1 22.2 37.3 40
E15 11.9 2 33 50.8 60
E20 15.9 2 44.1 64.7 70
NONE - - - 27 35
E05 5.3 1 12.7 27 35
E07 7.5 1 18 32.1 40
E10 10.6 1 25.5 41.4 45
E15 15.9 2 38.2 57.3 60
E20 21.2 2 51 73.2 80
MCA
(Amps)
1
Max
Fuse
Breaker
Size
(Amps)
5188235-YIM-B-1016
2
/
3
Johnson Controls Unitary Products 21
5188235-YIM-B-1016
ZE036-060 - Without Powered Convenience Outlet (Direct Drive) (Continued)
Size
(Tons)
(5.0)
Volt
208-1-60 24.4 144.2 38 4.4 7.6 0
230-1-60 24.4 144.2 38 4.4 7.6 0
060
208-3-60 16 110 24.9 4.4 7.6 0
230-3-60 16 110 24.9 4.4 7.6 0
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
1. Minimum Circuit Ampacity.
2. Dual Element, Time Delay Type.
3. HACR type per NEC.
Supply
Blower
Motor
Pwr
Conv
Outlet
Electric Heat Option
NONE - - - 42.5 60
E05 4 1 19.2 42.5 60
E07 5.6 1 26.9 43.2 60
E10 8 1 38.5 57.6 60
E15 11.9 2 57.2 81 90
E20 15.9 2 76.4 105.1 110
E30 22.2 2 106.7 142.9 150
NONE - - - 42.5 60
E05 5.3 1 22.1 42.5 60
E07 7.5 1 31.2 48.6 60
E10 10.6 1 44.2 64.7 70
E15 15.9 2 66.2 92.3 100
E20 21.2 2 88.3 119.9 125
E30 29.6 2 123.3 163.7 175
NONE - - - 32 40
E05 4 1 11.1 32 40
E07 5.6 1 15.5 32 40
E10 8 1 22.2 37.3 45
E15 11.9 2 33 50.8 60
E20 15.9 2 44.1 64.7 70
E30 22.2 2 61.6 86.5 90
NONE - - - 32 40
E05 5.3 1 12.7 32 40
E07 7.5 1 18 32.1 40
E10 10.6 1 25.5 41.4 45
E15 15.9 2 38.2 57.3 60
E20 21.2 2 51 73.2 80
E30 29.6 2 71.2 98.5 100
MCA
(Amps)
1
Max
Fuse
Breaker
Size
(Amps)
2
/
3
22 Johnson Controls Unitary Products
ZE036-060 - With Powered Convenience Outlet (Belt Drive)
Size
(Tons)
(3.0)
(4.0)
Volt
208-1-60 15.4 83.9 24 2.3 6.7 10
230-1-60 15.4 83.9 24 2.3 6.7 10
208-3-60 10.4 73 16.3 2.3 4.3 10
036
230-3-60 10.4 73 16.3 2.3 4.3 10
460-3-60 5.8 38 9 1.3 2.1 5
575-3-60 4.2 36.5 5.9 1.3 1.9 4
208-1-60 19.6 130 30.5 2.3 6.7 10
230-1-60 19.6 130 30.5 2.3 6.7 10
208-3-60 13.7 83.1 21.4 2.3 4.3 10
048
230-3-60 13.7 83.1 21.4 2.3 4.3 10
460-3-60 6.2 41 9.7 1.3 2.1 5
575-3-60 4.8 33 7.5 1.3 1.9 4
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
Supply
Blower
Motor
Pwr
Conv
Outlet
NONE - - - 38.3 50
E05 4 1 19.2 44.9 50
E07 5.6 1 26.9 54.5 60
E10 8 1 38.5 69 70
E15 11.9 2 57.2 92.4 100
E20 15.9 2 76.4 116.4 125
NONE - - - 38.3 50
E05 5.3 1 22.1 48.5 50
E07 7.5 1 31.2 59.9 60
E10 10.6 1 44.2 76.1 80
E15 15.9 2 66.2 103.7 110
E20 21.2 2 88.3 131.3 150
NONE - - - 29.6 40
E05 4 1 11.1 31.8 40
E07 5.6 1 15.5 37.3 40
E10 8 1 22.2 45.6 50
E15 11.9 2 33 59.2 60
E20 15.9 2 44.1 73 80
NONE - - - 29.6 40
E05 5.3 1 12.7 33.8 40
E07 7.5 1 18 40.4 45
E10 10.6 1 25.5 49.7 50
E15 15.9 2 38.2 65.7 70
E20 21.2 2 51 81.6 90
NONE - - - 15.6 20
E07 6.8 1 8.2 19.1 20
E10 10.1 1 12.1 24.1 25
E15 13.6 2 16.4 29.3 30
E20 19.5 2 23.5 38.2 40
NONE - - - 12.2 15
E10 10.6 1 10.2 20.1 25
E15 15.9 2 15.3 26.5 30
E20 21.2 2 20.4 32.9 35
NONE - - - 43.5 60
E05 4 1 19.2 44.9 60
E07 5.6 1 26.9 54.5 60
E10 8 1 38.5 69 70
E15 11.9 2 57.2 92.4 100
E20 15.9 2 76.4 116.4 125
NONE - - - 43.5 60
E05 5.3 1 22.1 48.5 60
E07 7.5 1 31.2 59.9 60
E10 10.6 1 44.2 76.1 80
E15 15.9 2 66.2 103.7 110
E20 21.2 2 88.3 131.3 150
NONE - - - 33.7 45
E05 4 1 11.1 33.7 45
E07 5.6 1 15.5 37.3 45
E10 8 1 22.2 45.6 50
E15 11.9 2 33 59.2 60
E20 15.9 2 44.1 73 80
NONE - - - 33.7 45
E05 5.3 1 12.7 33.8 45
E07 7.5 1 18 40.4 45
E10 10.6 1 25.5 49.7 50
E15 15.9 2 38.2 65.7 70
E20 21.2 2 51 81.6 90
NONE - - - 16.1 20
E07 6.8 1 8.2 19.1 20
E10 10.1 1 12.1 24.1 25
E15 13.6 2 16.4 29.3 30
E20 19.5 2 23.5 38.2 40
NONE - - - 12.9 15
E10 10.6 1 10.2 20.1 25
E15 15.9 2 15.3 26.5 30
E20 21.2 2 20.4 32.9 35
Electric Heat Option
MCA
(Amps)
1
Max Fuse
Breaker
Size
(Amps)
5188235-YIM-B-1016
2
/
3
Johnson Controls Unitary Products 23
5188235-YIM-B-1016
ZE036-060 - With Powered Convenience Outlet (Belt Drive) (Continued)
Size
(Tons)
(5.0)
Volt
208-1-60 24.4 144.2 38 4.4 6.7 10
230-1-60 24.4 144.2 38 4.4 6.7 10
208-3-60 16 110 24.9 4.4 4.3 10
060
230-3-60 16 110 24.9 4.4 4.3 10
460-3-60 7.8 52 12.1 4.4 2.1 5
575-3-60 5.7 38.9 8.9 4.4 1.9 4
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
1. Minimum Circuit Ampacity.
2. Dual Element, Time Delay Type.
3. HACR type per NEC.
Supply
Blower
Motor
Pwr
Conv
Outlet
Electric Heat Option
NONE - - - 51.6 70
E05 4 1 19.2 51.6 70
E07 5.6 1 26.9 54.5 70
E10 8 1 38.5 69 70
E15 11.9 2 57.2 92.4 100
E20 15.9 2 76.4 116.4 125
E30 22.2 2 106.7 154.3 175
NONE - - - 51.6 70
E05 5.3 1 22.1 51.6 70
E07 7.5 1 31.2 59.9 70
E10 10.6 1 44.2 76.1 80
E15 15.9 2 66.2 103.7 110
E20 21.2 2 88.3 131.3 150
E30 29.6 2 123.3 175 200
NONE - - - 38.7 50
E05 4 1 11.1 38.7 50
E07 5.6 1 15.5 38.7 50
E10 8 1 22.2 45.6 50
E15 11.9 2 33 59.2 60
E20 15.9 2 44.1 73 80
E30 22.2 2 61.6 94.9 100
NONE - - - 38.7 50
E05 5.3 1 12.7 38.7 50
E07 7.5 1 18 40.4 50
E10 10.6 1 25.5 49.7 50
E15 15.9 2 38.2 65.7 70
E20 21.2 2 51 81.6 90
E30 29.6 2 71.2 106.9 110
NONE - - - 19 25
E07 6.8 1 8.2 19.1 25
E10 10.1 1 12.1 24.1 25
E15 13.6 2 16.4 29.3 30
E20 19.5 2 23.5 38.2 40
E30 28.8 2 34.6 52.2 60
NONE - - - 14.8 15
E10 10.6 1 10.2 20.1 25
E15 15.9 2 15.3 26.5 30
E20 21.2 2 20.4 32.9 35
E30 30.4 2 29.3 43.9 45
MCA
(Amps)
1
Max Fuse
Breaker
Size
(Amps)
2
/
3
24 Johnson Controls Unitary Products
ZE036-060 - With Powered Convenience Outlet (Belt Drive High Static)
Size
(Tons)
(3.0)
(4.0)
Volt
208-1-60 15.4 83.9 24 2.3 6.7 10
230-1-60 15.4 83.9 24 2.3 6.7 10
208-3-60 10.4 73 16.3 2.3 4.3 10
036
230-3-60 10.4 73 16.3 2.3 4.3 10
460-3-60 5.8 38 9 1.3 2.1 5
575-3-60 4.2 36.5 5.9 1.3 1.9 4
208-1-60 19.6 130 30.5 2.3 6.7 10
230-1-60 19.6 130 30.5 2.3 6.7 10
208-3-60 13.7 83.1 21.4 2.3 4.3 10
048
230-3-60 13.7 83.1 21.4 2.3 4.3 10
460-3-60 6.2 41 9.7 1.3 2.1 5
575-3-60 4.8 33 7.5 1.3 1.9 4
Compressors
(each)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps
OD Fan
Motors
(each)
Supply
Blower
Motor
Pwr
Conv
Outlet
Electric Heat Option
NONE - - - 38.3 50
E05 4 1 19.2 44.9 50
E07 5.6 1 26.9 54.5 60
E10 8 1 38.5 69 70
E15 11.9 2 57.2 92.4 100
E20 15.9 2 76.4 116.4 125
NONE - - - 38.3 50
E05 5.3 1 22.1 48.5 50
E07 7.5 1 31.2 59.9 60
E10 10.6 1 44.2 76.1 80
E15 15.9 2 66.2 103.7 110
E20 21.2 2 88.3 131.3 150
NONE - - - 29.6 40
E05 4 1 11.1 31.8 40
E07 5.6 1 15.5 37.3 40
E10 8 1 22.2 45.6 50
E15 11.9 2 33 59.2 60
E20 15.9 2 44.1 73 80
NONE - - - 29.6 40
E05 5.3 1 12.7 33.8 40
E07 7.5 1 18 40.4 45
E10 10.6 1 25.5 49.7 50
E15 15.9 2 38.2 65.7 70
E20 21.2 2 51 81.6 90
NONE - - - 15.6 20
E07 6.8 1 8.2 19.1 20
E10 10.1 1 12.1 24.1 25
E15 13.6 2 16.4 29.3 30
E20 19.5 2 23.5 38.2 40
NONE - - - 12.2 15
E10 10.6 1 10.2 20.1 25
E15 15.9 2 15.3 26.5 30
E20 21.2 2 20.4 32.9 35
NONE - - - 43.5 60
E05 4 1 19.2 44.9 60
E07 5.6 1 26.9 54.5 60
E10 8 1 38.5 69 70
E15 11.9 2 57.2 92.4 100
E20 15.9 2 76.4 116.4 125
NONE - - - 43.5 60
E05 5.3 1 22.1 48.5 60
E07 7.5 1 31.2 59.9 60
E10 10.6 1 44.2 76.1 80
E15 15.9 2 66.2 103.7 110
E20 21.2 2 88.3 131.3 150
NONE - - - 33.7 45
E05 4 1 11.1 33.7 45
E07 5.6 1 15.5 37.3 45
E10 8 1 22.2 45.6 50
E15 11.9 2 33 59.2 60
E20 15.9 2 44.1 73 80
NONE - - - 33.7 45
E05 5.3 1 12.7 33.8 45
E07 7.5 1 18 40.4 45
E10 10.6 1 25.5 49.7 50
E15 15.9 2 38.2 65.7 70
E20 21.2 2 51 81.6 90
NONE - - - 16.1 20
E07 6.8 1 8.2 19.1 20
E10 10.1 1 12.1 24.1 25
E15 13.6 2 16.4 29.3 30
E20 19.5 2 23.5 38.2 40
NONE - - - 12.9 15
E10 10.6 1 10.2 20.1 25
E15 15.9 2 15.3 26.5 30
E20 21.2 2 20.4 32.9 35
MCA
(Amps)
1
Max Fuse
Breaker
Size
(Amps)
5188235-YIM-B-1016
2
/
3
Johnson Controls Unitary Products 25
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