MINISPLIT FLOOR/CEILING
AIR CONDITIONER
MODELS : YOCC-YOHC 12-60
REQUIRED TOOLS
1. Screw Driver 9. Manifold Guage
2. Hexagonal Wrench 10. Gas Leak Detector
3. Torque Wrench 11. Vacuum Pump
4. Spanner 12. Pipe Clamp
5. Reamer 13. Pipe Cutter
6. Hole Core Drill 14. Flare Tool Set
7. Tape Measure 15. Electrical Circuit Tester
8. Thermometer
EXTENDED PARTS
1. Refrigerant Pipe : See Technical Specifi cation
2. Pipe Insulation Material (Polyethylene foam 9 mm thick)
3. Vinyl Tape
4. Putty
PART LIST
INDOOR UNIT
❥✱ YOCC-YOHC
INSTALLATION ACCESSORIES
SAFETY PRECAUTIONS
• Please read this installation manual carefully before starting installation
of the unit.
• This air conditioning system contains refrigerant under pressure, rotating
parts and electrical connection which may be dangerous and can cause
injury. Installation and maintenance of this air conditioning system should
only be carried out by trained and qualifi ed personnel.
• After unpacking, please check the unit carefully for possible damage.
• Before undertaking any work on the unit, make sure that the power supply
has been disconnected.
CAUTIONS FOR INSTALLATION
• Do not store or unpack the unit
in a wet area or expose to rain
or water.
It may cause the unit to short circuit and may
result electric shocks or fi re.
• Do not install in a place where
fl ammable gas may leak.
• Do not conduct installation in wet
area or in the rain.
It is a high risk to cause the electrical shocks.
• This system is designed for
domestic or residential use only.
DescriptionQtyUSE
Hook
Hanging arm
Tapping Screw (ST2.9x10-C-H)
Remote Controller
Frame
Alkalina dry batteries (AM4)
Install & Owner’s manual and User’s
guide
Installation &
Owner's man
ual
User' s Guide
For wall mounting installation
2
For ceiling installation
2
2
1
1
2
It may cause fi re.
If used in certain environments, such as a
manufacturing workplace, the equipment may
not function effi ciently.
Page 2
•
9
•
S
•
•
••
•
•
••
A•
C•
•9
•S
•
•
C
❥✱ Ceiling & Floor Type
OPERATION
e
a
i
g
TIMER
DEF./FAN
ALARM
MANUAL
f
p
h
d
Display Panel
b
d
•
9
•
S
C
•
•
•
•
••
•
•
A•
••
C•
•9
•S
p
l
m
J
n
o
k
c
NOTICE!
The chart based on one model of our product is for reference only, which may be
different from the unit you purchased.
NAMES AND FUNCTIONS
indoor unit
a
remote controller
c
air fl ow louver (at air outlet)
e
drain hose
g
installation part
i
outdoor unit
b
air-in
d
connecting pipe
f
air inlet (with air fi lter in it)
h
DEF./FAN indicator (For cooling and
j
heating type, it’s DEF., for cooling only
type, it’s FAN)
infrared signal receiver
k
timer indicator
m
temporary button
o
operation lamp
l
alarm indicator
n
air-out
p
PREPARATION BEFORE INSTALLATION
• Before doing any work, check the interior power supply cord and the main
breaker capacity are suffi cient and the installation area is suffi cient and
complies with the requirements.
• Check that the power supply available agrees with nameplate voltage.
• Electrical work, wiring and cables must be performed in compliance with
national and local wiring codes and standard.
• Do not use the extension cables. In the case extended cables are needed,
use the terminal block.
SELECTION OF THE LOCATION
❥✱Select a place which provides the space around the units as shown in
❥✱To install the air conditioner in the following types of environments,
consult the shop.
• Places with an oily ambient or where steam or soot occurs.
• Salty or corrosive environments such as coastal areas.
• Places where sulfi de gas occurs such as hot springs.
The drain from the outdoor unit must be discharged to a place of good drainage.
CONSIDER NUISANCE TO YOUR NEIGHBOURS
FROM NOISES
❥✱For installation choose a place as described below.
• A place solid enough to bear the weight of the unit and which does not
amplify the operation noise or vibration.
• A place from where the air discharged from
the outdoor unit or the operation noise
will not annoy your neighbours.
A place with
good
ventilation.
Air
Outlet
ELECTRICAL WORK
• For power supply, be sure to use a separate power circuit dedicated to the air
conditioner.
SYSTEM RELOCATION
• Relocating the air conditioner requires specialized knowledge and skills.
Please consult the shop where you bought the air conditioner if relocation is
necessary for moving or remodelling.
Installation of the indoor unit in direct sun light.
1245
360
650
R-410A
Installation in the unit in wrong direction.
Mounting bolt
D. Connecting point of refrigerant pipe
(D. gas side)
E. Connecting point of refrigerant pipe
(E. Liquid side)
>20mm
Drain point
Chart 11
ATTENTION: The fi gures above are based on model with 18000 Btu/h as rated
capacity, which may differ from the unit you purchased.
The dimension of the unit
Capacity
(Btu/h)
ABCDEFGH
12000-24000 Btu/h990660206505 506907200203
36000 Btu/h1280 660206795506 1195 200203
48000-60000 Btu/h1670 680244 1070 450 1542 200240
• Note: The dimension of 12000 Btu/h and 24000 Btu/h are the same
The dimension of 48000 Btu/h and 60000 Btu/h are the same
Outdoor unit
❥✱ YODC-YOJC 12❥✱ YODC-YOJC 18❥✱ YODC-YOJC 24
285750845
315
290
530
110
301.5
590
695
351.2
135
141.5560.1
62
335
313
235
125
895300
860
163590
330
Installation of outdoor units too close or,
blowing discharged air into each other.
Installation of the outdoor unit in a place
exposed regularly to a strong wind.
Installation of the indoor unit in a place where
there is an obstacle near the air inlet or outlet.
> 30 cm
Installation of the indoor unit at too high > 30 cm
a position.
INDOOR UNIT INSTALLATION
Installing Ø10 hanging screw bolts. (4 bolts)
• Please refer to the following fi gure for the distance measurement between the
screw bolts.
• Please install with Ø10 hanging screw bolts.
• The handling to the ceiling varies from the constructions, consult the construction
personnels for the specifi c procedures.
1. The size of the ceiling to be handled ... ... do keep the ceiling fl at. Consolidate
the roof beam for possible vibration.
2. Cut off the roof beam.
3. Strengthen the place cut off, and consolidate the roof beam.
• Carry out the pipe and line operation in the ceiling after fi nishing the installation
of the main body. While choosing where to start the operation, determine the
direction of the pipes to be drawn out. Especially in case there is a ceiling, position
the refrigerant pipes, drain pipes, indoor & outdoor lines to the connection places
before hanging up the machine.
• The installation of hanging screw bolts.
Page 4
Wooden constructionNew concrete bricks
Put the square timber traversely over
the roof beam, then install the hanging
Inlaying or embedding the screw bolts.
(Refer to Chart 2)
screw bolts. (Refer to Chart 1)
Timber over the beam
Hanging screw bolts
Chart 1
Roof beam
Ceiling
(Blade shape insertion)(Slide insertion)
Chart 2
For Original concrete bricksSteel roof beam structre
Use embedding screw bolt. (Refer to
Chart 3)
Steel bar
(Pipe hanging and embedding
screw bolt)
Embedding screw bolt
Chart 3
Install and use directly the supporting
angle steel. (Refer to chart 4)
Hanging screw bolt
Hanging bolts
Chart 4
Supporting
angle steel
CONNECT THE DRAIN PIPE
1. Install indoor unit drain pipe
The outlet has PTI screw thread, Please use sealing materials and pipe sheath
(fi tting) when connecting PVC pipes.
Cautions
• The drain pipe of indoor unit must be heat insulated, or it will condense dew,
as well as the connections of the indoor unit.
• Hard PVC binder must be used for pipe connection, and make sure there is no
leakage.
• With the connection part to the indoor unit, please be noted not to impose
pressure on the side of indoor unit pipes.
• When the declivity of the drain pipe downwards is over 1/100, there should not
be any winding.
• The total length of the drain pipe when pulled out traversely shall not exceed
20m, when the pipe is over long, a prop stand must be installed to prevent
winding.
• Refer to the fi gures on the right for the installation of the pipes.
Put as deep as possible
(about 10cm)
Downward declivity
lower than 1/100
The base pan hole
of outdoor unit
VP30
The base pan
hole of outdoor
Seal
Drain elbow
Insulating
material
1.5m~2m
Downward
declivity lower
than 1/100
Bend
S shape
2. Drainage test
• Check whether the drainpipe is unhindered
• New built house should have this test done before paving the ceiling.
3. Drain Elbow Installation
Fit the seal into the drain elbow, then insert the drain elbow into the base pan
hole of outdoor unit, rotate 90° to securely assemble them. Connect the drain
elbow with an extension
drain hose (Locally purchased),
in case of the condensate
draining off the outdoor unit
during the heating mode.
(Refer to Chart 17)
SealDrain elbow
❥✱The Specifi cation of Power
TYPE
POWER
FREQUENCY AND VOLT220-240V~, 50Hz 220-240V~, 50Hz380V 3N~, 50Hz
CIRCUIT BREAKER/FUSE (A)20/1640/2540/20
INDOOR UNIT POWER WIRING (mm
INDOOR/OUTDOOR
CONNECTING
WIRING
2
)
(mm
PHASE1-PHASE1-PHASE3-PHASE
GROUND WIRING2.02.52.5
OUTDOOR UNIT
POWER WIRING
STRONG ELECTRIC
SIGNAL
WEAK ELECTRIC
SIGNAL
TYPE
POWER
FREQUENCY AND VOLT220-240V~, 50Hz 220-240V~, 50Hz380V 3N~, 50Hz
CIRCUIT BREAKER/FUSE (A)40/2540/2040/25
INDOOR UNIT POWER WIRING (mm
INDOOR/OUTDOOR
CONNECTING
WIRING
2
)
(mm
PHASE1-PHASE1-PHASE3-PHASE
GROUND WIRING2.02.02.0
OUTDOOR UNIT
POWER WIRING
STRONG ELECTRIC
SIGNAL
WEAK ELECTRIC
SIGNAL
12000~18000 Btu/h
(Cooling&Heating)
2
)3x2.55x2.5
3x2.53x2.55x2.5
5x2.0
(3x2.0)
1-core sheild wire
1x0.5mm
12000~18000 Btu/h
(Cooling Only)
2
)3x2.53x2.55x2.5
3x2.01x2.01x2.0
Chart 18
24000-36000 Btu/h
(Cooling&Heating)
2-core sheild wire
2
24000-36000 Btu/h
36000-60000 Btu/h
(Cooling&Heating)
3x2.0
(2x2.0)
2
2x0.5mm
(Cooling Only)
36000-60000 Btu/h
3x2.05x2.0
3x2.0
(2x2.0)
(Cooling Only)
❥✱Wiring Chart
Installing wiring chart, refer to link circuit chart for details.
Power supply
Switch/Fuse
(Available locally)
Power wiring (indoor)
Power linking wiring (Outdoor)
Indoor
Unit
Ground wiring
Outdoor
Unit
Ground wiring
Strong elec-signal link wiring
Weak elec-signal link wiring
• Ground the air conditioner properly in case to affect its anti-interference function
Chart 19
CAUTION: When wiring, please choose the corresponding chart, or it may
18000 Btu/h (1 PHASE)
Air Conditioner Link-circuit
(For R-410A, R-407C and R-22,
Cooling & Heating)
Chart 17
WIRING
❥✱Attaching wiring
1. The air conditioner should use separate power supply with rated voltage
2. The external power supply to the air conditioner should have ground wiring,
which is linked to the ground wiring of the indoor and outdoor unit.
3. The wiring work should be done by qualifi ed persons according to circuit
drawing.
4. A leakage protector should be installed according to the National Standard
concerning electrical appliance.
5. Be sure to locate the power wiring and the signal wring well to avoid crossdisturbance and their contact with connecting pipe or stop valve body.
6. The wiring attached to this air conditioner is 10m long. Be sure to prolong it
with wiring of the same type and proper length if necessary. Generally, do not
twist two wiring together unless the joint is soldered well and covered with
insulator tape.
7. Do not turn on the power until you have checked carefully after wiring.
L
Y&G
Y&G
3
2
1
N
L
XT1
OUTDOOR UNIT
T3 E
XT2
INDOOR UNIT
312
N
XT1XT2
T3 E
3-core cable 3x2.0mm
3-core cable 3x2.5mm
1-core sheild wire 1x0.5mm
POWER:
220-240V~50Hz
3-core cable 3x2.5mm
2
Chart 21
2
2
24000Btu/h (1 PHASE)
2
Air Conditioner Link-circuit
(For R-410A, Cooling & Heating)
24000-36000Btu/h (1 PHASE)
Air Conditioner Link-circuit
(For R-407C, Cooling & Heating)
Page 5
INDOOR UNIT
Y&G
1234
ABCN1
23
XT1
XT2
POWER:
380V 3N~50Hz
5-core cable 5x2.5mm
5-core cable 5x2.5mm
3-core cable 3x1.5mm
2
2
2
OUTDOOR UNIT
XT3 XT4
Y&G
36000~60000 Btu/h (3 PHASE)
Air Conditioner Link-circuit (For R-410A, R-407C and R-22,
Cooling & Heating)
Y&G
INDOOR UNIT
L N 1 2(N)
POWER:
220-240V~50Hz
3-core cable 3x2.5mm
N
1
OUTDOOR UNIT
12000 Btu/h (1 PHASE)
Air Conditioner Link-circuit (For R-410A and R-407C, Cooling
Only)
18000 Btu/h (1 PHASE)
Air Conditioner Link-circuit (For R-410A, Cooling Only)
Power supply
1-Phase
220-240V~ (3-core cable 3x2.5mm
Y/G
L
Power supply
1-Phase
N
2
)
2
)
Page 6
DC Inverter R-410A
INDOOR UNIT
Q(E)
P
Q (E)
P
N
L
OUTDOOR UNIT
Y/G
3-core sheild cable
Power supply
1-Phase
220-240V~ (3-core cable 3x2.5mm
For 36000-60000 Btu/h
L1 L2 L3 N
380-415V~ (5-core cable 5x2.5mm
2
)
Power supply
3-Phase
Y/G
2
)
❥✱ Maximum Piping Lengths
Unit size0912182535455565
D (m)1215152222262626
L (m)1518182525303030
H (m)1012122020242424
Note : Where the difference in elevation between the indoor unit and the outdoor unit is greater than
5 meters, install an oil trap every 5 meters.
The suction line must have a 2% gradient up to the compressor on horizontal
sections.
Where piping lengths are unusually long and include a large number of oil
traps, it may be necessary to adjust to compressor charge.
Refrigerant charge to be added per extra metre of piping length when
more than 7.5 meters.
Unit size070912182535455565
g/m151515404040606060
POWER
TIMER
COMP
❥✱Refrigerant Piping
EMERGENCY SWITCH
Connections (FLARE
Connections)
L
H
Low Pressure
Pressure Tap
D
L
High Pressure
Manifold
Liquid Valve
This unit is shipped complete with a charge of R-22/R-407C refrigerant that will
be suffi cient for an interconnecting piping length of 7.5 meters.
To avoid alteration of unit capacities,
check that piping lengths and changes in
elevation are kept to a strict minimum.
Before connection the refrigerant lines,
follow the procedures below (if precharged
connection lines are not supplied):
– Select copper pipe diameters according
to the size of unit to be installed.
– Install the refrigeration lines, checking
POWER
TIMER
COMP
EMERGENCY SWITCH
that no foreign bodies get inside the
piping.
– Install the fl are connectors and fl are the
ends of the pipes.
Outdoor
Unit
Gas Valve
Gas Line
Liquid Line
R-22/R-407C
Indoor
Unit
TEST OPERATION
CHECK THIS ITEM BEFORE START OPERATION
Outdoor
Check the fl are nut connections, valve stem cap connections and service cap
connections for gas leak with a leak detector or soap water.
TROUBLESHOOTING GUIDE
ProblemProbable causeRemedy
A.
The air conditioner does not
run.
B. The outdoor fan runs but the
compressor will not start.
C. There is insuffi cient heating or
cooling.
D. The compressor run
continuously.
E. The compressor starts but
shuts down quickly.
F. Clicking sound is heard from
the air conditioner.
1. Power Failure.
2. Fuse blown or circuit breaker open.
3. Voltage is too low.
4. Faulty contactor or relay.
5. Electrical connections loose.
6. Thermostat adjustment too low (in heating mode) or too high
(in cooling mode).
7. Faulty Capacitor.
8. Incorrect wiring, terminal loose.
9. Pressure switch tripped.
1. Motor winding cut or grounded.
2. Faulty Capacitor.
1. There is a gas leak.
2. Liquid and gas line insulated together.
3. The room was probably very hot (cool) when you started the system.
1. Thermostat adjustment too low (in heating mode) or too high
(in cooling mode).
2. Faulty fan.
3. Refrigerant charge too low, leak.
4. Air or incondensables in refrigerant circuit.
1. Too much or too little refrigerant.
2. Faulty compressor.
3. Air or incondensables in refrigerant circuit.
4. Changeover valve damaged or blocked open (heat pump unit).
In heating or cooling operation any plastic parts may expand or shrink due to
a sudden temperature change in this event, a clicking sound may occur.
Indoor
• Check the unit is fi rmly fi xed.
• Check the connecting pipes are tighten securely.
• Check the pipe insulation.
• Check the drainage.
• Check the connection of the grounding wire.
1. Wait for Power resume.
2. Replace the fuse or reset the breaker.
3. Find the cause and fi x it.
4. Replace the faulty component.
5. Retighten the connection.
6. Check Thermostat setting.
7. Find the cause then replace Capacitor.
8. Check and retighten.
9. Find the cause before reset.
1. Check the wiring and the compressor winding resistance.
2. Find the cause then replace Capacitor.
1. Remove charge, repair, evacuate and recharge.
2. Insulate them separately.
3. Wait while unit has enough time to cool the room.
1. Check Thermostat setting.
2. Check condenser air circulation.
3. Find leak, repair and recharge.
4. Remove charge, evacuate and recharge.
1. Remove charge, evacuate and recharge.
2. Determine the cause and replace compressor.
3. Remove charge, evacuate and recharge.
4. Replace it.
In heating or cooling operation any plastic parts may expand
or shrink due to a sudden temperature change in this event,
a clicking sound may occur.
Page 7
NORMAL FUNCTION OF THE AIR CONDITIONER
The following symptoms do not indicate air conditioner malfunction.
1. The system does not operate
• The system does not restart immediately
after the ON/OFF button is pressed.
If the OPERATION lamp lights, the system is
in normal condition.
The safety device operates to prevent overload of the system.
After 3 minutes, the system will turn on again automatically.
• The system does not restart immediately when
TEMPERATURE SETTING changed.
If the OPERATION lamp lights, the system is in normal condition.
If the timer light is fl ashing operation is being delayed by the safety
device. It does not restart immediately because the compressor
has been stopped and requested to start within the delay period.
A safety device operates to prevent overload of the system.
After 3 minutes, the system will turn on again automatically.
• The system does not start immediately after the power supply is turned on.
Wait one minute until the microcomputer is prepared for operation.
1.1 White mist comes out of a unit
• When humidity is high during cooling operation.
(In dusty locations or after construction work)
If the inside of an indoor unit is contaminated,
the temperature distribution inside a room may
become uneven. It is necessary to clean the inside
of the indoor unit. The unit should be cleaned by
a qualifi ed service person familiar with the unit.
• When the system is changed over to HEATING OPERATION
or after DEFROST OPERATION. Moisture generated on
the coil by the DEFROST becomes vapour and exists.
1.2 Noise of air conditioners
• A continuous fl ow “Shuh” sound is heard when the systems is in COOLING
or DEFROST OPERATION. This is the sound of refrigerant
gas fl owing through both indoor and outdoor units.
• A “Shuh” sound which is heard at the start or
immediately after operation. It may also be heard
at the start or immediately after a DEFROST OPERATION.
This is the noise of refrigerant caused by the start and stop of the fl ow.
• A “Pishi-pishi” squeaking sound is heard when the system is in
operation or just after operation. Expansion and contraction of plastic
parts caused by temperature change makes this noise.
1.3 Dust from the units
• Dust may blow out from the unit when starting after long off cycles.
Dust absorbed by the unit blows out.
• The units give off odours. The unit absorbs the smell of rooms,
furniture, cigarettes, etc., and then emits them.
EMERGENCY OPERATION
• Units are equipped with a switch to run
emergency operation mode. Pushing the
emergency switch turns the unit on;
pushing it again turns if off (toggle action).
During emergency operation, the remote
controller cannot be used and the power
LED light will fl ash at intervals, while the
other LED lights will indicate the operation
of the Diagnostic Codes.
In Emergency Operation and cooling units
the temperature will be set at 24°C and the fan on Auto.
Heating units will switch to auto mode at a temperature set
point of 24°C and the fan will run on auto mode.
• After a power failure the unit restarts automatically in the same
mode as before the failure, when power is resumed.
EMERGENCY
OPERATION
PROTECTION FUNCTION
Auto Restart Function
• The unit will automatically restart after loss of the electrical power supply. When power is
restored; the unit operation will restart according to all parameters set before the loss of
power.
ANTI-ICE and ANTI-OVERHEAT
• This feature is used to prevent the indoor unit from freezing during cool or dry operation
and overheating in heat mode. During execution of anti-ice operation and anti-overheating,
the compressor will stop operating and the fan will continue to run until the coil temperature
reaches predetermined set points, at which time the unit will resume normal operation.
Low Voltage
• The feature is used to protect against any damage to the unit caused by fl uctuation of voltage.
If voltage is lower than the lower limit for approximately 10 seconds or longer, compressor
operation will be temporarily stopped. Normal operation will resume when the voltage returns
above the set limit for a minimum of 10 seconds. If the time elapsed is less than 3 minutes
then the compressor start up will be delayed until 3 minutes has passed.
Filter Care and Filter Alarm
• Replace Air Purifying fi lter if fi tted.
• The fi lters should be cleaned regularly, i.e, once a month, or more frequently depending on
conditions. The control is equipped with a fi lter alarm; After a certain numbers of hours of
operation, fl ashing lights will indicate that it is time to clean the fi lter. The alarm is reset by
pressing the fi lter button or the transmitter.
MAINTENANCE
The units are designed to operate for long periods of time with a minimum of maintenance.
However, the following operation must be performed regularly.
Air fi lterCleanEvery month or more often if necessary
Unit casingCleanEvery month or more often if necessary
Drain pan and evacuation piping Clean and check for obstructionsEach season before start up*
Indoor/outdoor coilsCleanEach season before start up*
CompressorNo need
* This operation must be carried out by qualifi ed personnel only.
S Turn off the main breaker or disconnect the main power supply.
Notes
• Don’t spill water : There is a danger of electric shock.
• Don’t used petrol, paint thinner, benzene or polishing agents
: They may deform or scratch the unit.
Wipe the unit with a soft dry cloth only.
If the unit is very dirty, wipe it with a cloth soaked
in warm water (Not more than 40°C).
1. Remove the air fi lter.
Open front grille
and pull fi llter
outward front grille.
2. Cleaning
If the fi llter is very dirty,
clean it with water
(approx 30°C).
Maintenance OperationsRecommended Frequency
BEFORE MAINTENANCE
CLEANING THE UNIT
Not more than
40°C
CLEANING THE AIR FILTER
3. Drying
Drying the air fi lter by hair
drying or direct sunlight.
This product contains refrigerant under pressure, rotating parts, and electrical connections which may be a danger and cause injury!
All work must only be carried out by competent persons using suitable protective clothing and safety precautions.
Read the ManualUnit is remotely controlled and
1. Isolate all sources of electrical supply to the unit including any control system supplies switched by the unit. Ensure that all points of electrical and gas isolation are secured in the OFF position. The supply
cables and gas pipework may then be disconnected and removed. For points of connection refer to unit installation instructions.
2. Remove all refrigerant from each system of the unit into a suitable container using a refrigerant reclaim or recovery unit. This refrigerant may then be reused, if appropriate, or returned to the manufacturer
for disposal. Under No circumstances should refrigerant be vented to atmosphere. Where appropriate, drain the refrigerant oil from each system into a suitable container and dispose of according to
local laws and regulations governing disposal of oily wastes.
3. Packaged unit can generally be removed in one piece after disconnection as above. Any fi xing down bolts should be removed and then unit lifted from position using the points provided and equipment of
adequate lifting capacity. Reference MUST be made to the unit installation instructions for unit weight and correct methods of lifting. Note that any residual or spilt refrigerant oil should be mopped up and
disposed of as described above.
4. After removal from position the unit parts may be disposed of according to local laws and regulations.
Risk of electric shock
may start without warning
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