York YOCC, YOHC User Manual

INSTALLATION & OWNER’S MANUAL
MINISPLIT FLOOR/CEILING AIR CONDITIONER MODELS : YOCC-YOHC 12-60
REQUIRED TOOLS
1. Screw Driver 9. Manifold Guage
Hexagonal Wrench 10. Gas Leak Detector
Torque Wrench 11. Vacuum Pump
Spanner 12. Pipe Clamp
Reamer 13. Pipe Cutter
Hole Core Drill 14. Flare Tool Set
Tape Measure 15. Electrical Circuit Tester
Thermometer
EXTENDED PARTS
1. Refrigerant Pipe : See Technical Speci fication
2. Pipe Insulation Material (Polyethylene foam 9 mm thick)
3. Vinyl Tape
4. Putty
• Please read this installation manual carefully before starting installation of the unit.
This air conditioning system contains refrigerant under pressure, rotating parts and electrical connection which may be dangerous and can cause injury. Installation and maintenance of this air conditioning system should only be carried out by trained and quali fied personnel.
After unpacking, please check the unit carefully for possible damage.
Before undertaking any work on the unit, make sure that the power supply has been disconnected.
CAUTIONS FOR INSTALLATION
• Do not store or unpack the unit in a wet area or expose to rain or water.
It may cause the unit to short circuit and may result electric shocks or fire.
• Do not install in a place where flammable gas may leak.
It may cause fire.
• Do not conduct installation in wet area or in the rain.
It is a high risk to cause the electrical shocks.
• This system is designed for domestic or residential use only.
If used in certain environments, such as a manufacturing workplace, the equipment may not function ef ficiently.
PART LIST
INDOOR UNIT
YOCC-YOHC
INSTALLATION ACCESSORIES
E N G L I S H
EN/FR
Ceiling & Floor Type
PREPARATION BEFORE INSTALLATION
• Before doing any work, check the interior power supply cord and the main breaker capacity are suf ficient and the installation area is suf ficient and complies with the requirements.
Check that the power supply available agrees with nameplate voltage.
Electrical work, wiring and cables must be performed in compliance with
national and local wiring codes and standard.
Do not use the extension cables. In the case extended cables are needed,
use the terminal block.
SELECTION OF THE LOCATION
INDOOR UNIT
OUTDOOR UNIT
INSTALLATION
INSTALLATION SITE
To install the air conditioner in the following types of environments,
consult the shop.
Places with an oily ambient or where steam or soot occurs.
Salty or corrosive environments such as coastal areas.
Places where sul fide gas occurs such as hot springs.
The drain from the outdoor unit must be discharged to a place of good drainage.
CONSIDER NUISANCE TO YOUR NEIGHBOURS
FROM NOISES
For installation choose a place as described below.
A place solid enough to bear the weight of the unit and which does not
amplify the operation noise or vibration.
A place from where the air discharged from the outdoor unit or the operation noise will not annoy your neighbours.
ELECTRICAL WORK
• For power supply, be sure to use a separate power circuit dedicated to the air conditioner.
SYSTEM RELOCATION
• Relocating the air conditioner requires specialized knowledge and skills. Please consult the shop where you bought the air conditioner if relocation is necessary for moving or remodelling.
SAFETY PRECAUTIONS
Select a place which provides the space around the units as shown in
the diagram below.
To prevent interference, place at least 1m awa
y.
Inverter-type
fluorescent
lamp.
TV
A place with good ventilation.
Air
Outlet
Air
Inlet
Radio
035M00003-001
Dimension
(mm)
YOCC-YOHC
12 18 24 30 36 48 60
A 2300 2300 2300 2300 2300 2300 2300 B 2300 2300 2300 2300 2300 2300 2300 C 5 5 5 5 5 5 5 D 120 120 120 120 120 120 120
Dimension
(mm)
YOCC-YOHC
12 18 24 30 36 48 60
A 300 300 300 300 300 300 300 B 2000 2000 2000 2000 2000 2000 2000 C 600 600 600 600 600 600 600 D 300 300 300 300 300 300 300
Description Qty USE
Hook
2
For wall mounting installation
Hanging arm
2
For ceiling installation
Tapping Screw (ST2.9x10-C-H)
2
Remote Controller
1
Frame
Alkalina dry batteries (AM4)
1
Install & Owner’s manual and User’s guide
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NAMES AND FUNCTIONS
NOTICE!
The
chart based on one model of our product is for reference only, which may be
di
fferent from the unit you purchased.
a
indoor unit
b
outdoor unit
c
remote controller
d
air-in
e
air flow louver (at air outlet)
f
connecting pipe
g
drain hose
h
air inlet (with air filter in it)
i
installation part
j
DEF./FAN indicator (For cooling and heating type, it’s DEF., for cooling only type, it’s FAN)
k
infrared signal receiver
l
operation lamp
m
timer indicator
n
alarm indicator
o
temporary button
p
air-out
WALL MOUNTING INSTALLATION
D. Connecting point
of refrigerant pipe
(D. gas side) Drain point
E. Connecting point
of refrigerant pipe
(E. Liquid side)
Hook
Chart
5
1. Fix the hook with tapping screw onto the wall.
(Refer to Chart 6)
2.
Hang the indoor unit on the hook.
<6mm
Hook
Chart
6
Tapping screw
Washer
e
a
OPERATION
i
g
TIMER
DEF./FAN
ALARM
MANUAL
f
l
m
J
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k
p
h
d
Display Panel
b
d
CC
??
??
p
c
J354-EN.indd 1J354-EN.indd 1 4/25/07 5:02:52 PM4/25/07 5:02:52 PM
• The drain pipe of indoor unit must be heat insulated, or it will condense dew, as well as the connections of the indoor unit.
• Hard PVC binder must be used for pipe connection, and make sure there is no leakage.
• With the connection part to the indoor unit, please be noted not to impose pressure on the side of indoor unit pipes.
• When the declivity of the drain pipe downwards is over 1/100, there should not be any winding.
• The total length of the drain pipe when pulled out traversely shall not exceed 20m, when the pipe is over long, a prop stand must be installed to prevent winding.
• Refer to the fi gures on the right for the installation of the pipes.
INSTALLATION IN THE FOLLOWING PLACES
MAY RESULT IN TROUBLE
INDOOR UNIT INSTALLATION
Installing Ø10 hanging screw bolts. (4 bolts)
• Please refer to the following fi gure for the distance measurement between the screw bolts.
• Please install with Ø10 hanging screw bolts.
• The handling to the ceiling varies from the constructions, consult the construction personnels for the specifi c procedures.
1. The size of the ceiling to be handled ... ... do keep the ceiling fl at. Consolidate
the roof beam for possible vibration.
2. Cut off the roof beam.
3. Strengthen the place cut off, and consolidate the roof beam.
• Carry out the pipe and line operation in the ceiling after fi nishing the installation of the main body. While choosing where to start the operation, determine the direction of the pipes to be drawn out. Especially in case there is a ceiling, position the refrigerant pipes, drain pipes, indoor & outdoor lines to the connection places before hanging up the machine.
• The installation of hanging screw bolts.
Installation of the indoor unit in direct sun light.
Installation in the unit in wrong direction.
Installation of outdoor units too close or, blowing discharged air into each other.
Installation of the indoor unit in a place where there is an obstacle near the air inlet or outlet.
Installation of the outdoor unit in a place exposed regularly to a strong wind.
> 30 cm
Installation of the indoor unit at too high > 30 cm a position.
CEILING INSTALLATION
1. Remove the side board and the grille. (Refer to Chart 8) (For models 48000 and 60000 Btu/h, do not remove the grille.)
2. Locate the hanging arm on the hanging screw bolt. (Refer to Chart 9) Prepare the mounting bolts on the unit. (Refer to Chart 10)
3. Hang the unit on the hanging arm by sliding backward. Securely tighten the mounting bolts on both sides. (Refer to Chart 9)
Chart 7
Chart 8
Hanging arm
Hanging screw bolt
Mounting bolt
D. Connecting point of refrigerant pipe (D. gas side)
E. Connecting point of refrigerant pipe (E. Liquid side)
Drain point
Chart 11
Chart 10
Screw nut
Washer
Hanging screw bolt
Hanging arm
Mounting bolt (max. 40 mm)
Side board
Grille
Hanging arm
ATTENTION: The fi gures above are based on model with 18000 Btu/h as rated
capacity, which may differ from the unit you purchased.
The dimension of the unit
Capacity
(Btu/h)
ABCDEFGH
12000-24000 Btu/h 990 660 206 505 506 907 200 203
36000 Btu/h 1280 660 206 795 506 1195 200 203
48000-60000 Btu/h 1670 680 244 1070 450 1542 200 240
• Note: The dimension of 12000 Btu/h and 24000 Btu/h are the same
The dimension of 48000 Btu/h and 60000 Btu/h are the same
Chart 17
The base pan hole of outdoor unit
The base pan hole of outdoor
Drain elbow
Seal
Seal Drain elbow
Chart 9
285 750 845
590
695
860
351.2
135
235
125
335
330
530
110
62
315
290
301.5
141.5 560.1
163 590
313
895 300
YODC-YOJC 12 YODC-YOJC 18 YODC-YOJC 24
Outdoor unit
360
960
990
336.4 400
1245
360
940
650
181.4
624
YODC-YOJC 30-36 YODC-YOJC 48-60
DC Inverter R-410A
MODEL A B C D E H REMARK
18 840 550 335 360 310 677
R-410A
24 894 590 333 355 302 860 36 990 624 366 396 340 960 48 940 600 376 400 340 1245
Wooden construction New concrete bricks
For Original concrete bricks Steel roof beam structre
Put the square timber traversely over the roof beam, then install the hanging screw bolts. (Refer to Chart 1)
Inlaying or embedding the screw bolts. (Refer to Chart 2)
Use embedding screw bolt. (Refer to Chart 3)
Install and use directly the supporting angle steel. (Refer to chart 4)
Timber over the beam
Roof beam
Ceiling
Hanging screw bolts
Chart 1
Chart 2
(Blade shape insertion) (Slide insertion)
Steel bar
Embedding screw bolt
(Pipe hanging and embedding screw bolt)
Chart 3
Hanging screw bolt
Supporting angle steel
Hanging bolts
Chart 4
CONNECT THE DRAIN PIPE
1. Install indoor unit drain pipe The outlet has PTI screw thread, Please use sealing materials and pipe sheath
(fi tting) when connecting PVC pipes.
Cautions
2. Drainage test
• Check whether the drainpipe is unhindered
• New built house should have this test done before paving the ceiling.
3. Drain Elbow Installation
Fit the seal into the drain elbow, then insert the drain elbow into the base pan
hole of outdoor unit, rotate 90° to securely assemble them. Connect the drain elbow with an extension drain hose (Locally purchased), in case of the condensate draining off the outdoor unit during the heating mode. (Refer to Chart 17)
1.5m~2m
Insulating
material
Downward
declivity lower
than 1/100
Bend
S shape
Put as deep as possible (about 10cm)
Downward declivity lower than 1/100
VP30
WIRING
Attaching wiring
1. The air conditioner should use separate power supply with rated voltage
2. The external power supply to the air conditioner should have ground wiring, which is linked to the ground wiring of the indoor and outdoor unit.
3. The wiring work should be done by qualifi ed persons according to circuit drawing.
4. A leakage protector should be installed according to the National Standard concerning electrical appliance.
5. Be sure to locate the power wiring and the signal wring well to avoid cross­disturbance and their contact with connecting pipe or stop valve body.
6. The wiring attached to this air conditioner is 10m long. Be sure to prolong it with wiring of the same type and proper length if necessary. Generally, do not twist two wiring together unless the joint is soldered well and covered with insulator tape.
7. Do not turn on the power until you have checked carefully after wiring.
TYPE
12000~18000 Btu/h
(Cooling&Heating)
24000-36000 Btu/h
(Cooling&Heating)
36000-60000 Btu/h
(Cooling&Heating)
POWER
PHASE 1-PHASE 1-PHASE 3-PHASE
FREQUENCY AND VOLT 220-240V~, 50Hz 220-240V~, 50Hz 380V 3N~, 50Hz CIRCUIT BREAKER/FUSE (A) 20/16 40/25 40/20 INDOOR UNIT POWER WIRING (mm
2
) 3x2.5 5x2.5
INDOOR/OUTDOOR CONNECTING WIRING
(mm
2
)
GROUND WIRING 2.0 2.5 2.5 OUTDOOR UNIT POWER WIRING
3x2.5 3x2.5 5x2.5
STRONG ELECTRIC SIGNAL
5x2.0
(3x2.0)
3x2.0
(2x2.0)
3x2.0
(2x2.0) WEAK ELECTRIC SIGNAL
1-core sheild wire
1x0.5mm
2
2-core sheild wire
2x0.5mm
2
TYPE
12000~18000 Btu/h
(Cooling Only)
24000-36000 Btu/h
(Cooling Only)
36000-60000 Btu/h
(Cooling Only)
POWER
PHASE 1-PHASE 1-PHASE 3-PHASE
FREQUENCY AND VOLT 220-240V~, 50Hz 220-240V~, 50Hz 380V 3N~, 50Hz CIRCUIT BREAKER/FUSE (A) 40/25 40/20 40/25 INDOOR UNIT POWER WIRING (mm
2
) 3x2.5 3x2.5 5x2.5
INDOOR/OUTDOOR CONNECTING WIRING
(mm
2
)
GROUND WIRING 2.0 2.0 2.0 OUTDOOR UNIT POWER WIRING
3x2.0 5x2.0
STRONG ELECTRIC SIGNAL
3x2.0 1x2.0 1x2.0
WEAK ELECTRIC SIGNAL
Wiring Chart
Installing wiring chart, refer to link circuit chart for details.
CAUTION: When wiring, please choose the corresponding chart, or it may
cause damage.
Power supply
Switch/Fuse (Available locally)
Power wiring (indoor)
Power linking wiring (Outdoor)
Ground wiring
Strong elec-signal link wiring
Weak elec-signal link wiring
Ground wiring
Indoor Unit
Outdoor Unit
• Ground the air conditioner properly in case to affect its anti-interference function
Chart 19
12000 Btu/h (1 PHASE) Air Conditioner Link-circuit (For R-410A, Cooling & Heating) 18000 Btu/h (1 PHASE) Air Conditioner Link-circuit (For R-410A, R-407C and R-22, Cooling & Heating)
Chart 20
3-core cable 3x2.5mm
2
1-core sheild wire 1x0.5mm
2
5-core cable 5x2.0mm
2
OUTDOOR UNIT
INDOOR UNIT
POWER: 220-240V~50Hz
Chart 18
The Speci cation of Power
24000Btu/h (1 PHASE) Air Conditioner Link-circuit (For R-410A, Cooling & Heating) 24000-36000Btu/h (1 PHASE) Air Conditioner Link-circuit (For R-407C, Cooling & Heating)
Chart 21
3-core cable 3x2.5mm
2
1-core sheild wire 1x0.5mm
2
3-core cable 3x2.5mm
2
OUTDOOR UNIT
INDOOR UNIT
POWER: 220-240V~50Hz
3-core cable 3x2.0mm
2
2025mm
J354-EN.indd 2J354-EN.indd 2 4/25/07 5:03:07 PM4/25/07 5:03:07 PM
>20mm
813mm
H
A
B
CED
L N 1 2(N)
Y&G
XT1
Y&G
XT1
1N34
T3 E
XT2
Y&G
3
2
1
N L
XT1
T3 E
XT2
L
N
Y&G
312
XT2
BLACK (E)
WHITE (T3)
XT1 XT2
T3 E
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