York YD Millennium Technical Guide

A
Y
628770-YTG-C-0712
®
TECHNICAL GUIDE
SPLIT-SYSTEM
IR-COOLED CONDENSING UNITS
D360, 480 & 600
30 THRU 50 NOMINAL TONS

Description

These units are completely assembled, piped and wired at the factory to provide one-piece shipment and rigging. Each unit is pressurized with a holding charge of Refrigerant R-410A for storage and/or ship­ping.
The compact design, clean styling, low silhouette, and quiet operation make these condensing units suitable for almost any outdoor location. On rooftops . . . because they weigh much less than a single package unit of similar capacity and are much easier to rig and support. At ground level . . . because their ample sub-cooling capacity allows them to be located three or more stories below the evaporator coil.
Every condenser coil is pressurized with air to 325 psig and leak tested under water. After assembly, the unit is pressurized with a com­bination of Refrigerant R-410A and nitrogen to 450 psig for pressure testing and additional leak testing. During this pressure test, the opera­tion of the high pressure control is checked. As the unit is being evacu­ated and dehydrated, the operation of the low pressure control is checked. Every compressor, condenser fan motor, crankcase heater, and electrical control circuit is checked to assure a trouble-free start­up and years of reliable operation.
The condenser fan guards are vinyl-coated to provide additional rust protection and to enhance the appearance of the unit.
Compressors are mounted on rubber isolators to reduce the transmis­sion of vibration. Vertical discharge condenser fans direct sound upward and away from any surrounding structures.
Certified Quality
Management System
All sheet metal parts are constructed of commercial grade galvanized steel. After fabrication, each part is thoroughly cleaned to remove any grease or dirt from its surfaces. The external parts are coated with a powder paint to assure a quality finish for many years. This UL approved coating system has passed the 1000 hour, 20% salt spray test per ASTM Standard B117.
All models include a 1-year limited warranty on the complete unit. An additional 4-year extended compressor warranty is available as an option on all models.
A matching line of Evaporator Blower units is also offered to meet your precise capacity and air handling requirements.
628770-YTG-C-0712

Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Condensing Unit Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Guide Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Physical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Unit Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooling Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Typical Field Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Weight And Dimension’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2 Unitary Products Group
628770-YTG-C-0712

Product Nomenclature

Configured Split Condenser Model Number Nomenclature
Product Category
Y = Split System, Condenser, AC, R-410A
Product Identifier
D = Standard Efficiency, 4-Pipe, R-410A
Nominal Cooling Capacity - MBH
360 = 30 Ton 480 = 40 Ton 600 = 50 Ton
Heat Type & Nominal Heat Capacity
C00 = Cooling Only
Y
D
360
C00 A
A
2
Installation Options
A = None B = Option 1
Options
1 = Disconnect
Voltage
2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60
A = Standard Motor
AA
Airflow
2
A
Product Style
A = Style A
Product Generation
1 = First Generation
Product Options
AA = None TA = Technicoat Condenser Coil
Unitary Products Group 3

Condensing Unit Features and Benefits

628770-YTG-C-0712
Meets or exceeds ASHRAE 90.1 standards.
Scroll compressors provide both high efficiency and reli­ability.
Simplicity
Dual refrigerant circuits.
Condenser coils are constructed of copper tubes and aluminum fins for durability and long lasting efficient operation.
Crankcase heaters that will be de-energized when the compressor is operating.
Both high and low pressure controls. Since these con­trols are self-contained, there are no capillary lines to be damaged.
Solid state or internal line break compressor motor pro­tection.
Class 2, 24-volt thermostat control circuit.
Factory installed service valves are standard.
Two filter-driers are shipped in the unit's control box for field installation in the liquid line near the condensing unit.
Copper stub-outs are factory mounted on the suction and liquid line service valves to simplify the field piping connections.
Multiple controls to provide stable system operation at ambient temperatures down to 40ºF with kits available for operation to 0ºF.
®
Controls
Capacity staging for more economical operation and more even temperature levels within the conditioned space.
A lockout circuit to prevent the unit from cycling on safety control.
Pump-out on unit startup to prevent liquid refrigerant returning to the compressor is standard on all models.
Inherently protected condenser fan motors.
V-Coil Design with exterior service port connections.
Five-minute anti-short cycle timer and minimum com­pressor run time.
Factory installed disconnect and Technicoat coils option.
Self contained high and low pressure controls.

Condensing Unit Accessories

Low ambient VFD control to 0° F.
Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down and out-of phase condition.
Hot Gas Bypass Kit - That will provide a metered flow of compressor discharge gas to the system’s evaporator coil during reduced load operation.
Optional skid for fork truck handling (requires 96” length forks).
4 Unitary Products Group
628770-YTG-C-0712

Guide Specifications

SPLIT SYSTEM COOLING ONLY CONDENSING UNITS MODELS YD360, YD480 AND YD600
THE INSTALLER SHALL:
Furnish York in accordance with the performance schedule shown on the plans, and
Install each unit as shown on the plans in accordance with:
The manufacturers recommendations and
All applicable national and local codes
EACH UNIT SHALL BE:
CSA approved.
Completely assembled for one-piece shipping and rig­ging.
Leak pressure and functionally tested at the factory to assure a trouble-free start-up after installation.
Covered by a 1-year limited parts warranty on the com­plete unit.
In current production with published literature available to check performance, limitations, specifications, power requirements, dimensions, operation and appearance.
EACH UNIT SHALL HAVE:
A steel angle frame to provide the rigid support required for shipping, rigging and years of dependable operation.
Zinc-coated steel that has been finished by a powder paint process to provide a long lasting, quality appear­ance.
Removable panels for easy access to all internal compo­nents during maintenance and service.
®
air-cooled condensing units or equivalent
THE DIMENSIONS OF EACH UNIT SHALL:
Not exceed those specified on the plans.
EACH COMPRESSOR SHALL:
Be mounted on isolators to minimize the transmission of vibration.
ALL CONDENSER COILS SHALL:
Be draw through design.
Be constructed of copper tubes arranged in staggered rows and mechanically expanded into aluminum fins.
THE CONDENSER FAN MOTOR(S) SHALL:
Be directly connected to the condenser fans.
Have permanently lubricated ball bearings.
Have inherent overload protection.
Motors shall be three phase.
The propeller-type condenser fans shall be arranged for vertical discharge of the condenser air.
THE WIRING FOR EACH UNIT SHALL INCLUDE:
A crankcase heater (one per compressor)
All 24-volt temperature control circuit.
Both high and low pressure cutouts.
Solid-state or internal line break compressor motor pro­tection.
Condenser fan motor control to assure stable operation at ambient temperatures down to 40ºF.
THE REFRIGERANT PIPING of each system shall include:
A filter-drier shipped for field installation.
Unitary Products Group 5

Physical Data

YD360 thru 600 Physical Data
Component
YD360 YD480 YD600
Nominal Tonnage 30 40 50
REFRIGERANT
Refrigerant type R-410A R-410A R-410A Holding charge (lb)
Operating Charge (lb)
1
2
System #1 35.0 47.0 51.0 System #2 35.0 47.0 51.0
1.0 1.0 1.0
DIMENSIONS (inches)
Length 128.5 128.5 128.5 Width 88.5 88.5 88.5 Height 37.5 57.7 57.7
WEIGHTS (lb)
Shipping 1875 2315 2345 Operating 1895 2347 2381
COMPRESSORS
Type Tandem Scroll Tandem Scroll Tandem Scroll Quantity 2 2 2
Cooling
Nominal Capacity (Tons)
Capacity Stages
System #1 15 20 25 System #2 15 20 25 System #1 2 2 2 System #2 2 2 2
SYSTEM DATA
No. Refrigeration Circuits 2 2 2 Suction Line OD (in.) 1 5/8 1 5/8 1 5/8 Liquid Line OD (in.) 7/8 7/8 7/8
OUTDOOR COIL DATA
Face area (Sq. Ft.) System #1 32.5 45.5 52.0
System #2 32.5 45.5 52.0 Rows 2 2 2 Fins per inch 16 16 16 Tube diameter (in.) 3/8 3/8 3/8 Circuitry Type Interlaced Interlaced Interlaced Refrigerant Control --- --- ---
CONDENSER FAN DATA
No. Fans / Diameter (in.) 4/30 4/30 4/30 Type Axial Axial Axial Drive type Direct Direct Direct No. speeds 1 1 1
Number of motors Motor HP (ea.) 1 1/2 1 1/2 1 1/2
3
Rotation
System #1 2 2 2
System #2 2 2 2
CW CW CW
RPM 1140 1140 1140 Nominal CFM
1
Holding Charge is the amount in the unit as shipped from the factory.
2
Includes matched evaporator unit with 25 ft of piping.
3
When viewing the shaft end of the motor.
System #1 15400 19400 19900
System #2 15400 19400 19900
Models
628770-YTG-C-0712
6 Unitary Products Group
628770-YTG-C-0712

Unit Limitations

Condenser Unit limitations

Model
YD360 30
YD480 40
YD600 50
1 2
Nominal
Tonnage
Unit Voltage
208/230-3-60 187 252
575-3-60 540 630
208/230-3-60 187 252
575-3-60 540 630
208/230-3-60 187 252
575-3-60 540 630
Rated in accordance with AHRI Standard 110, Range “A” Utilization Voltage. Low Ambient accessories are available to permit stable system operation at ambient temperatures down to 0°F.
Applied Voltage
2
Min
1
Outdoor DB Temp Cooling (°F) Indoor DB Temp Cooling (°F)
Max Max Min
125 40 86 68460-3-60 432 504
125 40 86 68460-3-60 432 504
125 40 86 68460-3-60 432 504
Max Min
Cooling Ratings
Cooling Ratings
Condensing Unit Only
Outdoor
Unit
YD360 333 29.9 11.1 ND360 375 10.0 11.1 12,000 YD480 469 37.4 12.5 ND480 500 10.0 10.8 16,000 YD600 576 50.0 11.5 ND600 620 10.0 10.4 17,500
1 2 3
Gross Capacity
(MBH)
Testing in accordance with the Unitary Large Equipment certification program, which is based on AHRI Standard 340/360. Condensing unit only ratings are at 45 F SST and 95 F entering-air temperature. Deduct 1 MBH when a unit operates at 208 volts.
2
kW EER
Indoor
Unit
Gross Capacity
System Cooling Capacity
3
(MBH)
EER IEER
1
Rated
Airflow
(CFM)
EER = Energy Efficiency Ratio at full load - the cooling capacity in Btu’s per hour (Btuh) divided by the power input in watts, expressed in Btuh per watt (Btuh/watt). EER; condensing unit only ratings based on 45º F SST and 95ºF entering outdoor air temperature. IEER - A single number cooling part-load efficiency figure that is calculated based on equipment stages and EER at these capacity stages (ANSI/ AHRI STD 340/360 - 2007)
LEGEND
EER = Energy Efficiency Ratio SST = Saturated Suction Temperature AHRI = Air Conditioning and Refrigeration Institute IEER = Integrated Energy Efficiency Ratio
Unitary Products Group 7

Capacity Performance

Condenser and Air Handling Cooling Capacities
YD360/ND360 (30 Ton)
Air on
Evaporator Coil
CFM
9000
10500
12000
13500
15000
9000
10500
12000
13500
15000
WB (°F)
Total
Capacity
(MBh)
77 440.3 26.1 221.9 185.2 148.6 - - - 424.8 28.5 215.2 179.0 142.8 - - ­72 411.6 25.5 272.6 235.9 199.2 162.5 - - 396.5 28.0 265.3 229.1 192.9 156.7 - ­67 382.9 24.9 323.2 286.6 249.9 213.2 176.5 - 368.3 27.5 315.5 279.3 243.1 206.8 170.6 ­62 318.5 24.4 318.5 301.8 265.1 228.4 191.8 155.1 311.2 26.9 311.2 300.3 264.1 227.9 191.7 155.5 57 347.4 24.2 347.4 347.4 312.7 276.0 239.3 202.7 335.5 26.8 335.5 335.5 304.9 268.7 232.5 196.3 77 454.2 26.4 247.9 202.9 157.8 - - - 437.9 28.7 236.3 194.0 151.8 - - ­72 424.6 25.8 301.8 256.7 211.7 166.6 - - 408.7 28.2 289.6 247.3 205.1 162.8 - ­67 394.9 25.2 355.6 310.6 265.5 220.5 175.4 - 379.6 27.7 342.9 300.6 258.4 216.1 173.9 ­62 328.6 24.6 328.6 320.2 281.7 238.2 191.6 146.6 320.8 27.2 320.8 315.4 280.7 238.5 196.2 154.0 57 358.3 24.4 358.3 358.3 332.3 290.0 242.2 197.1 345.9 27.0 345.9 345.9 324.2 281.9 239.6 197.4 77 468.1 26.7 274.0 220.6 167.1 - - - 451.0 29.0 257.4 209.1 160.8 - - ­72 437.5 26.1 331.0 277.6 224.1 170.7 - - 421.0 28.5 313.9 265.5 217.2 168.9 - ­67 407.0 25.4 388.0 334.6 281.1 227.7 174.3 - 391.0 27.9 370.3 322.0 273.7 225.4 177.1 ­62 338.6 24.9 338.6 338.6 298.3 248.0 191.5 138.1 330.4 27.4 330.4 330.4 297.4 249.1 200.8 152.4 57 369.3 24.7 369.3 369.3 351.8 303.9 245.0 191.6 356.2 27.2 356.2 356.2 343.4 295.1 246.7 198.4 72 448.4 26.2 338.1 287.0 235.8 184.6 - - 430.4 28.6 326.0 277.3 228.5 179.8 - ­67 417.1 25.5 399.7 346.9 295.7 244.5 193.3 - 399.7 28.0 385.4 336.7 288.0 239.2 190.5 ­62 347.0 25.0 347.0 347.0 313.7 264.1 211.4 160.2 337.8 27.5 337.8 337.8 312.9 264.2 215.4 166.7 57 378.4 24.8 378.4 378.4 369.7 321.3 267.3 216.1 364.1 27.3 364.1 364.1 357.7 309.0 260.3 211.5 72 459.3 26.3 345.3 296.3 247.4 198.4 - - 439.7 28.7 338.2 289.0 239.9 190.7 - ­67 427.2 25.7 411.4 359.3 310.3 261.3 212.3 - 408.4 28.1 400.5 351.4 302.2 253.1 203.9 ­62 355.5 25.1 355.5 355.5 329.2 280.2 231.2 182.3 345.2 27.6 345.2 345.2 328.4 279.3 230.1 181.0 57 387.6 24.9 387.6 387.6 387.6 338.6 289.6 240.7 372.1 27.4 372.1 372.1 372.1 322.9 273.8 224.7
77 409.2 30.9 208.5 172.7 137.0 - - - 388.6 34.2 199.2 164.5 129.8 - - ­72 381.4 30.4 258.1 222.4 186.6 150.9 - - 362.5 33.7 248.3 213.6 178.9 144.2 - ­67 353.7 30.0 307.7 272.0 236.2 200.5 164.8 - 336.3 33.2 297.4 262.7 228.0 193.3 158.6 ­62 303.9 29.5 303.9 298.8 263.1 227.3 191.6 155.8 295.7 32.8 295.7 293.1 262.5 227.8 193.1 158.4 57 323.6 29.4 323.6 323.6 297.2 261.4 225.7 189.9 309.1 32.7 309.1 309.1 286.3 251.6 216.9 182.2 77 421.5 31.1 224.6 185.1 145.7 - - - 400.6 34.3 223.8 179.3 138.3 - - ­72 392.9 30.6 277.4 237.9 198.5 159.0 - - 373.6 33.9 272.7 231.7 190.7 149.6 - ­67 364.3 30.2 330.2 290.7 251.2 211.8 172.3 - 346.6 33.4 321.6 284.0 243.0 202.0 160.9 ­62 313.1 29.7 313.1 310.6 279.8 238.8 200.8 161.3 304.8 33.0 304.8 303.5 279.8 238.0 197.8 156.8 57 333.4 29.6 333.4 333.4 316.1 273.8 237.1 197.6 318.6 32.9 318.6 318.6 305.2 262.8 223.1 182.1 77 433.9 31.3 240.8 197.6 154.4 - - - 412.5 34.5 248.5 194.2 146.9 - - ­72 404.4 30.9 296.7 253.5 210.3 167.1 - - 384.7 34.0 297.2 249.8 202.4 155.1 - ­67 375.0 30.4 352.7 309.5 266.3 223.0 179.8 - 357.0 33.6 345.8 305.4 258.0 210.7 163.3 ­62 322.3 29.9 322.3 322.3 296.5 250.2 210.1 166.8 313.9 33.1 313.9 313.9 297.2 248.3 202.4 155.1 57 343.2 29.8 343.2 343.2 334.9 286.2 248.5 205.3 328.1 33.1 328.1 328.1 324.0 273.9 229.3 181.9 72 412.3 31.0 313.9 267.6 221.3 175.1 - - 384.1 34.2 311.6 263.0 214.5 165.9 - ­67 382.3 30.5 371.2 326.5 280.2 234.0 187.7 - 356.4 33.8 350.8 319.0 273.4 224.8 176.2 ­62 328.6 30.0 328.6 328.6 312.1 264.2 219.5 173.3 313.2 33.3 313.2 313.2 303.0 253.7 205.9 157.3 57 349.9 29.9 349.9 349.9 345.7 296.7 253.2 206.9 327.6 33.3 327.6 327.6 325.5 275.5 228.4 179.8 72 420.2 31.0 331.0 281.7 232.4 183.1 - - 383.5 34.4 326.1 276.3 226.5 176.7 - ­67 389.7 30.6 389.7 343.5 294.2 244.9 195.6 - 355.8 34.0 355.8 332.7 288.7 239.0 189.2 ­62 334.9 30.1 334.9 334.9 327.6 278.3 229.0 179.7 312.5 33.5 312.5 312.5 308.9 259.1 209.3 159.5 57 356.6 29.9 356.6 356.6 356.6 307.3 257.9 208.6 327.0 33.5 327.0 327.0 327.0 277.2 227.4 177.6
Total
1
Input
2
(kW)
Sensible Capacity (MBh)
Return Dry Bulb (°F) Return Dry Bulb (°F)
90 85 80 75 70 65 90 85 80 75 70 65
75°F 85°F
95°F 105°F
Temperature of Air on Condenser Coil
Total
Capacity
(MBh)
Total
1
Input
(kW)
628770-YTG-C-0712
Sensible Capacity (MBh)
2
8 Unitary Products Group
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