York YCAS0130 User Manual

AIR-COOLED SCREW LIQUID CHILLERS

INSTALLATION, OPERATION & MAIN TE NANCE

YCAS AIR-COOLED LIQUID CHILLERS

YCAS0130 THROUGH YCAS0230

New Release

STYLE G

Form 201.19-NM1 (204)

035-20319-000

028971-G

60 Hz

YCAS 2 SYSTEM EPROM 031-01798-001 (STANDARD, BRINE & METRIC MODELS COM BINED)

FORM 201.19-NM1 (204)

CHANGEABILITY OF THIS DOCUMENT

In complying with YORK’s policy for continuous prod uct improvement, the information contained in this doc u ment is subject to change without notice. Literature updates that may occur will be printed on the Revision Sheet and included with the Installation, Operation & Maintenance (IOM) man, which is provided with new equipment. If not found with the manual, the current Revision Sheet containing any applicable revisions, and the manual, can be found on the internet at www.york.com. The Renewal Parts (RP) manual and revision sheet for this equipment can also be found at this internet site.

It is the responsibility of installing/operating/service personnel to determine prior to working on the equip ment, that they have all of the applicable literature, that it is current and that the equipment has not been modiﬁ ed since manufacture.

Revision Sheets are available for the IOM and Renewal Parts

Each update will be assigned a sequential Rev. Level with the date it was introduced

The Description/Change will explain the change. If necessary it will refer the reader to an additional supplement or bulletin.

YORK part number for the Revision Sheet to aid manufacturing and distribution

Web address for the Revision Sheet

2

035-XXXXX-XXX

www.york.com

YORK INTERNATIONAL

IMPORTANT!

READ BEFORE PROCEEDING!

GENERAL SAFETY GUIDELINES

FORM 201.19-NM1 (204)

This equipment is a relatively complicated ap pa ra tus. Dur ing installation, operation, maintenance or service, in di vid u als may be exposed to certain com po nents or conditions in clud ing, but not limited to: re frig er ants, oils, materials un der pressure, rotating com po nents, and both high and low voltage. Each of these items has the po ten tial, if misused or handled im prop er ly, to cause bodi ly injury or death. It is the obligation and re spon si bil i ty of operating/service per son nel to iden ti fy and rec og nize these inherent hazards, protect them selves, and pro ceed safely in completing their tasks. Failure to com ply with any of these requirements could re sult in se ri ous dam age to the equipment and the prop er ty in

which it is sit u at ed, as well as severe personal injury or death to them selves and people at the site.

This document is intended for use by owner-authorized operating/service personnel. It is expected that this in di vid u al possesses independent training that will en able them to perform their assigned tasks properly and safe ly. It is essential that, prior to performing any task on this equipment, this individual shall have read and un der stood this document and any referenced materials. This in di vid u al shall also be familiar with and comply with all ap pli ca ble governmental standards and regulations per tain ing to the task in question.

SAFETY SYMBOLS

The following symbols are used in this document to alert the reader to areas of potential hazard:

DANGER indicates an im mi nent ly hazardous situation which, if not avoid ed, will re sult in death or se ri ous injury.

CAUTION identiﬁ es a hazard which could lead to damage to the ma chine, damage to other equip ment and/or en vi ron men tal pollution. Usually an in struc tion will be given, together with a brief ex pla na tion.

WARNING indicates a potentially haz ard ous sit u a tion which, if not avoid ed, could result in death or se ri ous in ju ry.

External wiring, unless speciﬁ ed as an optional connection in the man u fac tur er’s prod uct line, is NOT to be connected inside the micro pan el cab i net. De vic es such as re lays, switch es, transducers and controls may NOT be installed inside the mi cro pan el. NO external wiring is al lowed to be run through the micro panel. All wir ing must be in ac cor dance with YORK’s pub lished spec i ﬁ ca tions and must be per formed ONLY by qual i ﬁ ed YORK personnel. YORK will not be re spon si ble for dam ag es/problems re sult ing from im prop er con nec tions to the con trols or ap pli ca tion of im prop er con trol sig nals. Failure to fol low this will void the man u fac tur er’s warranty and cause serious dam age to property or injury to per sons.

YORK INTERNATIONAL

NOTE is used to highlight ad di tion al information which may be helpful to you.

3

TABLE OF CONTENTS

FORM 201.19-NM1 (204)

SECTION 1 - GENERAL CHILLER INFORMATION & SAFETY

INTRODUCTION ...........................................................9

WARRANTY...................................................................9

SAFETY...........................................................................9

Standards for Safety ...............................................9

RESPONSIBILITY FOR SAFETY...............................10

ABOUT THIS MANUAL..............................................10

MISUSE OF EQUIPMENT...........................................10

Suitability for Application.................................... 10

Structural Support ................................................10

Mechanical Strength............................................. 10

General Access .....................................................10

Pressure Systems.................................................. 10

Electrical...............................................................10

Rotating Parts .......................................................11

Sharp Edges.......................................................... 11

Refrigerants and Oils............................................ 11

High Temperature and Pressure Cleaning ............11

Emergency Shutdown...........................................11

SECTION 2 - PRODUCT DESCRIPTION

INTRODUCTION .........................................................12

General Description..............................................12

Compressor...........................................................12

Evaporator ............................................................13

Condenser.............................................................13

Economizer...........................................................14

Oil Separator/System............................................14

Oil Cooling...........................................................14

Capacity Control ..................................................14

Power and Control Panel......................................14

Each power compartment contains: .....................15

The control section contains:................................15

The options sections contain: ...............................15

Microprocessor Controls...................................... 15

Motor Current Protection .....................................15

Motor Protection Modules (2ACE)......................16

Current Overload..................................................16

Thermal Overload ................................................17

Current Imbalance (Loaded & Unloaded)............ 17

Loss of Phase........................................................ 17

Improper Phase Sequence ....................................17

MOTOR STARTING..................................................... 22

KEYPAD CONTROLS.................................................. 22

Display .................................................................22

Program ................................................................23

ACCESSORIES AND OPTIONS .................................23

Multiple Point Power Connection (Standard) ......23

Single-Point Power Connection with Individual

Circuit Protection .................................................23

Single-Point Power Connection with Combined

Circuit Protection ................................................23

Single-Point Power Connection without Circuit

Protection ............................................................23

Control Circuit Terminal Block............................23

Building Automation System (BAS) Interface.....23

Condenser Coil Protection ..................................23

DX EVAPORATOR AND STARTER OPTIONS .........24

UNIT ENCLOSURES OPTIONS .................................24

FAN OPTIONS ..............................................................24

SOUND REDUCTION OPTIONS................................ 24

VIBRATION ISOLATION ...........................................24

UNIT NOMENCLATURE ............................................25

NAMEPLATE ENGINEERING DATA ........................ 25

PRODUCT IDENTIFICATION NUMBER (PIN) ........26

SECTION 3 - HANDLING AND STORAGE

DELIVERY AND STORAGE....................................... 27

INSPECTION ................................................................27

MOVING THE CHILLER ............................................27

Lifting Weights..................................................... 27

UNIT RIGGING ............................................................ 28

SECTION 4 - INSTALLATION

LOCATION REQUIREMENTS.................................... 29

OUTDOOR INSTALLATIONS ....................................29

INDOOR INSTALLATIONS ........................................29

LOCATION CLEARANCES ........................................29

COMPRESSOR FEET BOLT REMOVAL ...................30

VIBRATION ISOLATORS ..........................................31

Installation............................................................31

SHIPPING BRACES.....................................................31

PIPEWORK CONNECTION ........................................ 31

General Requirements.......................................... 31

WATER TREATMENT..................................................32

PIPEWORK ARRANGEMENT....................................33

CONNECTION TYPES & SIZES.................................33

EVAPORATOR CONNECTIONS ................................33

Optional Flanges ..................................................33

REFRIGERANT RELIEF VALVE PIPING.................. 33

DUCTWORK CONNECTION .....................................33

General Requirements.......................................... 33

ELECTRICAL CONNECTION .................................... 34

POWER WIRING.......................................................... 34

STANDARD UNITS WITH MULTI POINT POWER

SUPPLY WIRING .........................................................34

4

YORK INTERNATIONAL

TABLE OF CONTENTS (CONT’D)

FORM 201.19-NM1 (204)

Units with Single-Point Power Supply Wiring ....34

115VAC CONTROL SUPPLY TRANSFORMER........ 34

Remote Emergency Stop Device..........................35

CONTROL PANEL WIRING........................................35

VOLTS FREE CONTACTS ..........................................35

Chilled Liquid Pump Starter ................................35

Run Contact..........................................................35

Alarm Contacts..................................................... 35

SYSTEM INPUTS......................................................... 35

Flow Switch..........................................................35

Remote Run / Stop ...............................................35

Remote Print......................................................... 35

Remote Setpoint Offset – Temperature ................35

Remote Setpoint Offset – Current........................35

SECTION 5 - COMMISSIONING

PREPARATION.............................................................42

PREPARATION – POWER OFF ..................................42

Inspection .............................................................42

Refrigerant Charge ...............................................42

Valves ...................................................................42

Compressor Oil ....................................................42

Fans ......................................................................42

Isolation/Protection ..............................................42

Control Panel........................................................42

Power Connections............................................... 42

Grounding.............................................................42

Overloads .............................................................42

Supply Voltage .....................................................42

Control Transformer............................................. 42

Switch Settings.....................................................43

Crankcase Heaters ................................................ 43

Water System........................................................43

Flow Switch..........................................................43

Temperature Sensor(s)..........................................43

Control Supply .....................................................43

Programmed Options............................................43

Programmed Settings ...........................................43

Date and Time ......................................................43

Start/Stop Schedule ..............................................43

Setpoint and Remote Offset .................................43

FIRST TIME START-UP...............................................44

Interlocks..............................................................44

System Switches................................................... 44

Start-up................................................................. 44

Oil Pressure ..........................................................44

Refrigerant Flow ..................................................44

Fan Rotation .........................................................44

Suction Superheat................................................. 44

Expansion Valve ..................................................44

Economizer Superheat .........................................44

Subcooling............................................................ 44

General Operation ................................................44

SECTION 6 - OPERATION

GENERAL DESCRIPTION..........................................46

START-UP .....................................................................46

NORMAL RUNNING AND CYCLING....................... 46

SHUTDOWN.................................................................46

SECTION 7 - TECHNICAL DATA

FLOW RATE AND PRESSURE DROP CHARTS.......48

GLYCOL CORRECTION FACTORS........................... 48

TEMPERATURE AND FLOWS ...................................49

PHYSICAL DATA......................................................... 51

OPERATING LIMITATIONS AND SOUND POWER

DATA .............................................................................53

Electrical Data ...................................................... 54

Electrical Notes ....................................................62

WIRING DIAGRAM.....................................................64

ELEMENTARY DIAGRAM......................................... 66

CONNECTION DIAGRAM (SYSTEM WIRING) ...... 77

COMPRESSOR TERMINAL BOX ..............................78

DIMENSIONS–YCAS0130-YCAS0180 (ENGLISH) .82

DIMENSIONS–YCAS0130-YCAS0180 (SI)............... 84

DIMENSIONS–YCAS0200-YCAS0230 (ENGLISH) .86

DIMENSIONS–YCAS0200-YCAS0230 (SI)............... 88

TECHNICAL DATA......................................................90

WEIGHT DISTRIBUTION AND ISOLATOR

MOUNTING POSITIONS ............................................91

INSTALLATION INSTRUCTIONS FOR VMC SERIES AWR/AWMR AND CP RESTRAINED

MOUNTINGS..............................................................107

COMPRESSOR COMPONENTS............................... 111

UNIT CHECKS (NO POWER)................................... 117

SYSTEM STARTUP CHECKLIST.............................117

PANEL CHECKS ........................................................118

PROGRAMMED VALUES......................................... 118

INITIAL START-UP.................................................... 119

CHECKING SUBCOOLING AND SUPERHEAT ....119

CHECKING ECONOMIZER SUPERHEAT ............. 120

LEAK CHECKING .....................................................120

YORK INTERNATIONAL

5

TABLE OF CONTENTS (CONT’D)

FORM 201.19-NM1 (204)

SECTION 8 - MICRO PANEL CONTENTS

CHILLERLER CONTROL PANEL

PROGRAMMING AND DATA ACCESS KEYS .......122

DISPLAY AND STATUS INFORMATION KEYS ....122

ON / OFF ROCKER SWITCH.................................... 122

PROGRAM & SETUP KEYS.....................................122

1. INTRODUCTION & PHYSICAL DESCRIPTION123

1.1 General .........................................................123

1.2 Keypad & Display........................................123

1.3 Unit (chiller) ON/OFF Switch......................124

1.4 Microprocessor Board.................................. 124

1.5 Ancillary Circuit Boards...............................124

1.6 Circuit Breakers ...........................................125

1.8 Transformers.................................................125

1.9 Motor Protection Modules ...........................125

1.10 EMS/BAS Controls.................................... 128

1.11 Microprocessor Board Layout.................... 130

1.12 Logic Section Layout .................................131

1.13 Anti-Recycle Timer ....................................132

1.14 Anti-Coincidence Timer .............................132

1.15 Evaporator Pump Control...........................132

1.16 Compressor Heater Control........................ 132

1.17 Evaporator Heater Control .........................132

1.18 Pumpdown (EEV) Control......................... 132

1.19 Alarms ........................................................133

1.20 Run Status (chiller) ....................................133

1.21 Lead / Lag Compressor Selection ..............133

1.22 Economizer Solenoid Control ....................134

2. STATUS KEY: GENERAL STATUS MESSAGES &

FAULT WARNINGS...............................................136

2.1 General .........................................................136

2.2 General Status Messages..............................136

2.3 Unit Warnings............................................... 137

2.4 Anticipation Control Status..........................138

2.5 Unit Fault Status Messages ..........................139

2.6 System Fault (SAFETY) status ................... 140

2.7 Printout on Fault Shutdown..........................143

3. DISPLAY KEYS & OPTION SWITCHES.............144

3.1 General .........................................................144

3.2 Chilled Liquid Temps key ............................144

3.3 System # Data Keys .....................................145

3.4 Ambient Temp Key ......................................145

3.5 % Motor Current key....................................146

3.6 Operating Hrs / Start Counter key................146

3.7 Options key & .............................................146

3.8 Funtion Key..................................................148

4. PRINT KEYS...........................................................149

4.1 General .........................................................149

4.2 Oper Data Key.............................................. 149

4.3 Operating Data – Software Version.............. 149

4.4 Operating Data – Remote Printout............... 151

4.5 History Key ..................................................152

4.6 Fault History Data – Local Display

Messages ......................................................152

4.7 Fault History Data – Remote Printout..........156

5. ENTRY KEYS .........................................................157

5.1 General .........................................................157

5.2 Numerical Keypad........................................157

5.3 Enter Key......................................................157

5.4 Cancel Key ...................................................157

5.5  KEYS ...............................................157

6. SETPOINTS KEYS & CHILLED LIQUID

CONTROL...............................................................158

6.1 General .........................................................158

6.2 Chilled Liquid Temperature Control ............158

6.3 Local Cooling Setpoints Key .......................162

6.4 Remote cooling setpoints Key......................162

7. CLOCK KEYS ........................................................163

7.1 GENERAL ...................................................163

7.2 SET TIME KEY...........................................163

7.3 set schedule / holiday key.............................164

7.4 Manual Override key.................................... 165

8. PROGRAM KEY.....................................................166

8.1 General .........................................................166

8.2 Program Key – User Programmable Value ..166

8.3 Programming "Default" Values.................... 170

8.4 Electronic Expansion Valve..........................172

8.5 EEV Operation .............................................173

8.6 EEV Programming .......................................175

8.7 EEV Troubleshooting ...................................176

8.8 Condenser Fan Control.................................177

8.9 Service Mode: Unit Setup ............................179

8.10 Sensor Calibration Charts...........................185

8.11 Control Inputs/Outputs...............................186

8.12 ISN Control ...............................................189

6

YORK INTERNATIONAL

TABLE OF CONTENTS (CONT’D)

SECTION 9 - MAINTENANCE

GENERAL REQUIREMENTS................................... 194

CONDENSER COILS................................................. 194

Chiller / Compressor Operating Log..................195

Scheduled Maintenance......................................195

ON-BOARD BATTERY BACK-UP ...........................195

OVERALL UNIT INSPECTION................................ 195

COMPRESSOR UNIT OPERATION .........................196

GENERAL PERIODIC MAINTENANCE CHECKS 198

STANDARD UNITS ...................................................198

SECTION 10 - SPARE PARTS

Recommended Spares ........................................199

Recommended Compressor Oils........................199

FORM 201.19-NM1 (204)

SECTION 11 - TROUBLE SHOOTING

TROUBLESHOOTING GUIDE .................................200

LIMITED WARRANTY YORK AMERICAS

ENGINEERED SYSTEMS .........................................202

WARRANTY ON NEW EQUIPMENT......................202

WARRANTY ON RECONDITIONED OR

REPLACEMENT MATERIALS................................. 202

TEMPERATURE CONVERSION CHART................203

TEMPERATURE CONVERSION CHART

ACTUAL TEMPERATURES......................................203

TEMPERATURE CONVERSION CHART

DIFFERENTIAL TEMPERATURES..........................203

PRESSURE CONVERSION CHARRT - GAUGE

OR DIFFERENTIAL................................................... 203

LIST OF TABLES

TABLE 1 – Motor Protector Dip Switch Setting .......... 18

TABLE 2 – Programmable Values Table

(minimum/maximum)............................... 175

TABLE 3 – Condenser Fan Control and Fan Contactor Data for DXST Units with 4

Fans/System ............................................. 178

TABLE 4 – Condenser Fan Control and Fan Contactor Data For DXST Units With 5

Fans/System.. ........................................... 178

TABLE 5 – Service Mode Programmable Values ......179

TABLE 6 – YCAS Style G, Across the Line Start .....180

TABLE 7 – YCAS Style G, Wye Delta Start ............. 182

TABLE 8 - Digital Outputs.......................................... 186

TABLE 9 - Analog Inputs............................................ 187

TABLE 10 - Digital Inputs .......................................... 188

TABLE 11 - Analog Outputs........................................188

TABLE 12 – ISN Received Data .................................189

TABLE 13 – ISN Transmitted Data.............................189

TABLE 14 – ISN Operational and Fault Codes...........192

YORK INTERNATIONAL

7

LIST OF FIGURES

FORM 201.19-NM1 (204)

FIG. 1 – COMPONENT LOCATIONS......................... 12

FIG. 2 – SCREW COMPRESSOR................................13

FIG. 3 – UNIT RIGGING..............................................28

FIG. 4 – LIFTING LUGS .............................................. 28

FIG. 5 – COMPRESSOR MOUNTING........................30

FIG. 7 – VICTAULIC GROOVE ..................................33

FIG. 8 – FLANGE ATTACHMENTS ...........................33

FIG. 9 – POWER PANEL SECTION............................ 36

FIG. 10 – OPTION PANEL SECTION .........................37

FIG. 11 – LOGIC SECTION LAYOUT........................ 38

FIG. 12 – LOGIC SECTION LAYOUT WITH

CONTROL PANEL LAYOUT...................... 39

FIG. 13 – CUSTOMER CONNECTIONS .................... 40

FIG. 14 – CUSTOMER CONNECTIONS .................... 41

FIG. 16 – GLYCOL CORRECTION FACTORS ..........48

FIG. 15 – FLOW RATE AND PRESSURE DROP

CHARTS ........................................................48

FIG. 17 – WIRING DIAGRAM –

ACROSS-THE-LINE START....................... 64

FIG. 18 – WIRING DIAGRAM –

ACROSS-THE-LINE START....................... 65

FIG. 19 – ELEMENTARY DIAGRAM –

ACROSS-THE-LINE START...................... 66

FIG. 20 – WIRING DIAGRAM –

WYE-DELTA START ...................................68

FIG. 21 – ELEMENTARY DIAGRAM –

WYE-DELTA START ...................................69

FIG. 22 – ELEMENTARY DIAGRAM –

WYE-DELTA START ...................................70

FIG. 22A – POWER PANEL (SYSTEM #1)

COMPONENT LOCATIONS.....................72

FIG. 22B – CONTROL PANEL COMPONENT

LOCATION................................................73

FIG. 22C – POWER PANEL (SYSTEM #2)

COMPONENT LOCATIONS.....................74

FIG. 23 – MODEL YCAS0130 - 0180

DIMENSIONS (ENGLISH) ......................... 82

FIG. 25 – MODEL YCAS0200 - YCAS0230

DIMENSIONS (ENGLISH) ......................... 86

FIG. 26 – MODEL YCAS0200 - YCAS0230

DIMENSIONS (SI).......................................88

FIG. 27 – CLEARANCES.............................................90

FIG. 28 – CP-2-XX........................................................ 92

FIG. 29 – ISOLATOR DETAILS .................................93

FIG. 30 – CP-2-XX........................................................ 96

FIG. 31 – ISOLATOR DETAILS .................................97

FIG. 32 – CP-2-XX...................................................... 100

FIG. 33 – ISOLATOR DETAILS ...............................101

FIG. 34 – CP-2-XX...................................................... 104

FIG. 35 – ISOLATOR DETAILS ...............................105

FIG. 36 – REFRIGERANT FLOW DIAGRAM ......... 108

FIG. 37 – PROCESS AND INSTRUMENTATION

DIAGRAM..................................................109

FIG. 38 – COMPONENT LOCATIONS..................... 110

FIG. 39 – COMPRESSOR COMPONENTS .............. 111

FIG. 40 – COMPRESSOR COMPONENTS .............. 112

FIG. 41 – COMPRESSOR COMPONENTS .............. 113

FIG. 42 – COMPRESSOR COMPONENTS .............. 114

FIG. 43 – COMPRESSOR COMPONENTS .............. 115

FIG. 44 – COMPRESSOR COMPONENTS .............. 116

FIG. 45 – MOTOR PROTECTION MODULE...........127

FIG. 46 – COMPONENT LAYOUT ...........................130

FIG. 47 – LOGIC SECTION LAYOUT...................... 131

FIG. 47A – PROCESS AND INSTRUMENTATION

DIAGRAM ............................................... 135

FIG. 48 – SUCTION PRESSURE CUTOUT ............. 141

FIG. 49 – ENLARGED PHOTOGRAPH OF DIP SWITCHES ON MICROPROCESSOR

BOARD.......................................................147

FIG. 50 – ELECTRONIC EXPANSION VALVE .....172

FIG. 51 – CONDENSER FAN LAYOUT FOR

DXST 2 COMPRESSOR UNITS .............177

8

YORK INTERNATIONAL

GENERAL CHILLER INFORMATION & SAFETY

FORM 201.19-NM1 (204)

INTRODUCTION

YORK YCAS chillers are manufactured to the high est design and construction standards to en sure high performance, reliability and adaptability to all types of air conditioning installations.

The unit is intended for cooling water or glycol so lu tions and is not suitable for purposes other than those spec i ﬁ ed in this manual.

This manual and the Microprocessor Operating In struc tions contain all the information required for correct in stal la tion and commissioning of the unit, together with operating and maintenance instructions. The manuals should be read thoroughly before attempting to operate or service the unit.

All procedures detailed in the manuals, including in stal la tion, commissioning and maintenance tasks must only be performed by suitably trained and qualiﬁ ed per son nel.

The manufacturer will not be liable for any injury or dam age caused by incorrect installation, com mis sion ing, op er a tion or maintenance resulting from a failure to fol low the procedures and instructions detailed in the manuals.

1

For warranty purposes, the following conditions must be satisﬁ ed:

• The initial start of the unit should be carried out by trained personnel from an Authorized YORK Ser vice Cen ter. See Commissioning, page 42.

• Only genuine YORK approved spare parts, oils and re frig er ants must be used. Recommendations on spare parts can be found on page 199.

• All the scheduled maintenance operations detailed in this manual must be performed at the speciﬁ ed times by suitably trained and qualiﬁ ed personnel. See Main te nance Section, page 194.

• Failure to satisfy any of these conditions will au to mat i cal ly void the warranty. See Warranty Policy, page 202.

SAFETY

Standards for Safety

YCAS chillers are designed and built with in an ISO 9002 accredited design and manufacturing or ga ni za tion. The chillers comply with the applicable sec tions of the following Standards and Codes:

WARRANTY

York International warrants all equipment and ma te ri als against defects in workmanship and materials for a pe ri od of eighteen months from deliveryunless extended warranty has been agreed upon as part of the contract.

The warranty is limited to parts only replacement and ship ping of any faulty part, or sub-assembly which has failed due to poor quality or manufacturing errors. All claims must be supported by evidence that the failure has oc curred with in the warranty period, and that the unit has been op er at ed within the designed parameters speciﬁ ed.

All warranty claims must specify the unit model, serial number, order number. These de tails are print ed on the unit identiﬁ cation plate.

The unit warranty will be void if any modiﬁ cation to the unit is carried out without prior written approval from York International.

• ANSI/ASHRAE Standard 15, Safety Code for Me chan i cal Refrigeration

• ANSI/NFPA Standard 70, National Electrical Code (N.E.C.)

• ASME Boiler and Pressure Vessel Code, Section VIII Division 1

• ARI Standard 550/590-98, Centrifugal and Rotary Screw Water Chilling Packages

In addition, the chillers conform to Underwriters Lab o ra to ries (U.L.) for construction of chillers and provide U.L./cU.L. listing label.

YORK INTERNATIONAL

9

General Chiller Information & Safety

FORM 201.19-NM1 (204)

RESPONSIBILITY FOR SAFETY

Every care has been taken in the design and man u fac ture of the unit to ensure compliance with the safety requirements listed above. However, the individual op er at ing or working on any machinery is primarily re spon si ble for:

• Personal safety, safety of other personnel, and the ma chin ery.

• Correct utilization of the machinery in accordance with the procedures detailed in the manuals.

ABOUT THIS MANUAL

The following terms are used in this document to alert the reader to areas of potential hazard.

A Warning is given in this document to identify a haz ard which could lead to per son al injury. Usually an in struc tion will be given, to geth er with a brief ex pla na tion and the possible result of ignoring the in struc tion.

A Caution identiﬁ es a hazard which could lead to dam age to the machine, dam age to other equip ment and/or en vi ron men tal pollution. Usu al ly an in struc tion will be given, together with a brief explanation and the pos si ble result of ig nor ing the in struc tion.

A Note is used to highlight additional in for ma tion which may be helpful to you but where there are no special safety im pli ca tions.

MISUSE OF EQUIPMENT

Suitability for Application

The unit is intended for cooling water or glycol so lu tions and is not suitable for purposes other than those spec i ﬁ ed in these instructions. Any use of the equip ment oth er than its intended use, or operation of the equip ment con trary to the relevant procedures may re sult in injury to the op er a tor, or damage to the equip ment.

The unit must not be operated outside the design pa ram e ters speciﬁ ed in this manual.

Structural Support

Structural support of the unit must be provided as in di cat ed in these instructions. Failure to provide proper support may result in injury to the operator, or damage to the equipment and/or building.

Mechanical Strength

The unit is not designed to withstand loads or stresses from adjacent equipment, pipework or structures. Ad di tion al components must not be mounted on the unit. Any such extraneous loads may cause structural fail ure and may result in injury to the operator, or damage to the equipment.

General Access

There are a number of areas and features which may be a hazard and potentially cause injury when working on the unit unless suitable safety precautions are tak en. It is important to ensure access to the unit is restricted to suitably qualiﬁ ed persons who are familiar with the po ten tial hazards and precautions necessary for safe op er a tion and maintenance of equipment containing high temperatures, pressures and voltages.

The contents of this manual include sug gest ed best working practices and pro ce dures. These are issued for guidance only, and they do not take pre ce dence over the above stated individual responsibility and/or local safety regulations.

This manual and any other document supplied with the unit, are the property of YORK which reserves all rights. They may not be reproduced, in whole or in part, with out prior written authorization from an authorized YORK representative.

10

Pressure Systems

The unit contains refrigerant vapor and liquid under pres sure, release of which can be a danger and cause in ju ry. The user should ensure that care is taken during in stal la tion, operation and maintenance to avoid dam age to the pressure system. No attempt should be made to gain ac cess to the component parts of the pressure sys tem other than by suitably trained and qualiﬁ ed per son nel.

Electrical

The unit must be grounded. No in stal la tion or main te nance work should be attempted on the electrical equip ment without ﬁ rst switching OFF, isolating and lock ing-off the power supply. Work on live equipment must only be carried out by suitably trained and qualiﬁ ed

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

per son nel. No attempt should be made to gain access to the con trol panel or electrical enclosures during nor mal op er a tion of the unit.

Rotating Parts

Fan guards must be ﬁ tted at all times and not removed unless the power supply has been isolated. If ductwork is to be ﬁ tted, requiring the wire fan guards to be re moved, alternative safety measures must be taken to protect against the risk of injury from rotating fans.

Sharp Edges

The ﬁ nning on the air cooled con dens er coils has sharp metal edges. Reasonable care should be taken when working in contact with the coils to avoid the risk of mi nor abra sions and lac er a tions. The use of gloves is recommended.

Refrigerants and Oils

Refrigerants and oils used in the unit are generally nontoxic, non-ﬂ ammable and non-corrosive, and pose no spe cial safety hazards. Use of gloves and safety glass es are, however, recommended when working on the unit. The build up of refrigerant vapor, from a leak for ex-

am ple, does pose a risk of asphyxiation in conﬁ ned or enclosed spac es and attention should be given to good ven ti la tion.

High Temperature and Pressure Cleaning

High temperature and pressure cleaning methods (e.g. steam cleaning) should not be used on any part of the pressure system as this may cause operation of the pres sure relief device(s). Detergents and solvents which may cause corrosion should also be avoided.

EMERGENCY SHUTDOWN

In case of emergency the electrical option panel is ﬁ t ted with an emergency stop switch CB3 (Circuit Break er

3). Separate Circuit Break ers, CB1 (Sys tem 1) and CB2 (Sys tem 2), can also be used to stop the re spec tive sys tem in an emer gen cy. When op er at ed, CB3 re moves the elec tri cal supply from the con trol sys tem, thus shut ting down the unit.

1

YORK INTERNATIONAL

11

Product Description

1 System Fans 2 System 1 Power Panel 3 System 2 Power Panel 4 Control Panel 5 Power Entry 6 System 1 Compressor 7 Evaporator 8 System 2 Compressor 9 System 1 Condenser 10 Option Box

9

PRODUCT DESCRIPTION

1

FORM 201.19-NM1 (204)

2

4

3

10

8

7

6

FIG. 1 – COMPONENT LOCATIONS

INTRODUCTION

YORK YCAS chillers are designed for water or wa ter-glycol cooling. All units are designed to be lo cat ed outside on the roof of a building or at ground level.

The units are completely assembled with all in ter con nect ing refrigerant piping and internal wiring, ready for ﬁ eld installation.

Prior to delivery, the unit is pressure tested, evacuated, and fully charged with refrigerant and oil in each of the two independent refrigerant circuits. After assembly, an operational test is performed with water ﬂ owing through the evaporator to ensure that each refrigerant cir cuit operates correctly.

The unit structure is manufactured from heavy gauge, galvanized steel. All external structural parts are coat ed with “Desert Sand” baked-on enamel powder paint. This provides a ﬁ nish which, when subjected to ASTM B117, 500 hour, 5% salt spray conditions, shows breakdown of less than 1/8" either side of a scribed line (equiv a lent to ASTM D1654 rating of “6”).

5

028971-G

All exposed power wiring is be routed through liquidtight, non-metallic conduit.

General Description

The Air Cooled Screw Chiller utilizes many com po nents which are the same or nearly the same as a stan dard reciprocating chiller of a similar size. This in cludes mod u lar frame rails, condenser, fans and evap o ra tor.

The chiller consists of 2 screw compressors in a cor re spond ing number of separate refrigerant circuits, a sin gle shell and tube DX counterﬂ ow evaporator, econ o miz ers, an air cooled condenser, and expansion valves.

Compressor

The semi-hermetic rotary twin-screw compressor is designed for industrial refrigeration applications and ensures high operational efﬁ ciencies and reliable per- for mance. Capacity control is achieved through a sin gle slide valve. The compressor is a positive dis place ment type characterized by two helically grooved rotors which are manufactured from forged steel. The 60 Hz motor operates at 3550 RPM to direct drive the male rotor which in turn drives the female rotor on a light ﬁ lm of oil.

12

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Refrigerant gas is drawn into the void created by the unmeshing of the ﬁ ve lobed male and seven lobed fe male rotor. Further meshing of the rotors closes the ro tor threads to the suction port and progressively com press es the gas in an axial direction to the discharge port. The gas is compressed in volume and increased in pressure before exiting at a designed volume at the dis charge end of the rotor casing. Since the intake and dis charge cy cles overlap, a resulting smooth ﬂ ow of gas is maintained.

The rotors are housed in a cast iron compressor hous ing precision machined to provide optimal clearances for the rotors. Contact between the male and female rotor is pri ma ri ly rolling on a contact band on each of the rotor’s pitch circle. This results in virtually no rotor wear and in creased reliability, a trademark of the screw com pres sor.

The compressor incorporates a complete anti-friction bearing design for reduced power input and increased reliability. Four separated, cylindrical, roller bearings handle radial loads. Angular-contact ball bearings han dle axial loads. Together they maintain accurate rotor po si tion ing at all pressure ratios, thereby min i miz ing leak age and maintaining efﬁ ciency. A springless check valve is installed in the compressor discharge housing to pre vent compressor rotor backspin due to system re frig er ant pressure gradients during shut down.

The compressor is lubricated by removing oil from the refrigerant using an external oil separator. The pres sur ized oil from the oil separator is then cooled in the condenser coils and piped back to the compressor for lubrication. The com pres sor design working pressure is 450 PSIG (31 bar). Each chill er receives a 300 PSIG (21 bar) low side and a 450 PSIG (31 bar) high side factory test. A 350 watt (115-1-60) cartridge heat er is located in the com pres sor. The heat er is tem per a ture activated to prevent re frig er ant condensation.

The following items are also included:

• An acoustically tuned, internal discharge mufﬂ er to min i mize noise, while maintaining max i mum ﬂ ow and performance.

• Discharge shutoff valve.

• A rain-tight terminal box.

• A suction gas screen and serviceable, 0.5 - 3.0 micron full ﬂ ow oil ﬁ lter within the compressor housing.

Evaporator

The system uses a high efﬁ ciency Shell and Tube type Di rect Ex pan sion Evaporator. Each of the 2 re frig er ant circuits consists of 4 passes with the chilled liq uid cir cu lat ing back and forth across the tubes from one end to the other.

2

Motor cooling is provided by suction gas from the evap o ra tor flowing across the motor. Redundant over load pro tec tion is provided using both thermistor and cur rent over load protection.

00485VIP

FIG. 2 – SCREW COMPRESSOR

The design working pressure of the standard evaporator on the shell side is 150 PSIG (10 bar), and 350 PSIG (24 bar) for the tube (refrigerant side). The water bafﬂ es are fab ri cat ed from galvanized steel to resist corrosion. Re mov able heads are provided for access to internally en hanced, seamless, copper tubes. Water vent and drain con nec tions are included.

The evaporator is equipped with a heater for protection to -20°F (-29°C) ambient and in su lat ed with 3/4" (19 mm) ﬂ exible closed-cell foam.

The water nozzles are provided with grooves for me chan i cal couplings and should be insulated by the con trac tor after pipe installation.

Condenser

The ﬁ n and tube condenser coils are manufactured from seamless, internally enhanced, high condensing co ef ﬁ cient, corrosion resistant copper tubes arranged in

YORK INTERNATIONAL

13

Product Description

FORM 201.19-NM1 (204)

stag gered rows and mechanically expanded into cor ro sion resistant aluminum alloy ﬁ ns with full height ﬁ n col lars. They have a design working pressure of 450 PSIG (31 bar). Each coil is rested to 495 PSIG (34 bar).

Multiple fans move air through the coils. They are dy nam i cal ly and statically balanced, direct drive with cor ro sion re sis tant glass ﬁ ber reinforced composite blades mold ed into low noise, full airfoil cross section, pro vid ing vertical air discharge from extended oriﬁ ces for ef ﬁ cien cy and low sound. Each fan is located in a sep a rate com part ment to prevent cross ﬂ ow during fan cy cling. Guards of heavy gauge, PVC coated galvanized steel are pro vid ed.

The fan motors are high efﬁ ciency, direct drive, 6-pole, 3-phase, Class- “F,” current overload protected, totally en closed (TEAO) type with double sealed, per ma nent ly lubricated ball bearings.

Economizer

Economizer is a refrigerant to refrigerant, compact platetype heat exchanger to maximize chiller capacity and efﬁ ciency by subcooling liquid refrigerant delivered to the cooler expansion valve. Constructed of corrosion resistant stainless steel plates formed to induce turbulent ﬂ ow and enhance heat transfer, then oven brazed and pressure tested for reliability. Designed and constructed with ASME and TÜV certiﬁ cation for 31 bar (450 psig). UL/CSA listed.

Oil Separator/System

The external oil separator, with no moving parts and de signed for minimum oil carry-over, is mounted in the dis charge line of the compressor. The high pressure dis charge gas is forced around a 90 degree bend. Oil is forced to the outside of the separator through cen trif u gal action and captured on wire mesh where it drains to the bottom of the oil separator and ﬂ ows to the condenser for cooling before returning to the compressor.

assure re frig er ant compression (volumetric ef ﬁ cien cy). The oil also provides cooling by transferring much of the heat of com pres sion from the gas to the oil keeping dis charge tem per a tures down and reducing the chance for oil breakdown. Oil injected into the rotor cage ﬂ ows into the ro tors at a point about 1.2x suction. This assures that a required minimum differential of at least 30 PSID (2.1 bar) exists between discharge and 1.2x suc tion, to force oil into the rotor case. A minimum of 10 PSID (0.6 bar) is all that is re quired to assure pro tec tion of the compressor. Oil pressure safety is mon i tored as the dif fer ence between suction and the pres sure of the oil en ter ing the ro tor case.

Maximum working pressure of the oil separator is 450 PSIG (31 bar). Oil level should be above the midpoint of the “low er” oil sight glass when the compressor is run ning. Oil level should not be above the top of the “up per” sight glass.

Oil Cooling

Oil cooling is provided by routing oil from the oil sep a ra tor through several of the top rows of the con dens er coils and back to the compressor.

Capacity Control

The compressors will start at the minimum load po si tion and provide a capacity control range from 10% - 100% of the full unit load using a continuous function slide valve. The microprocessor modulates a voltage signal to a 3-way pres sure reg u lat ing capacity control valve which controls com pres sor capacity, in de pen dent of system pressures, and balances the com pres sor ca pac i ty with the cool ing load. Loading is ac com plished by varying pressure through the pressure regulating ca pac i ty control valve to move the slide valve against the spring pressure to promote stable smooth loading.

Automatic spring return of the slide valve to the min i mum load position will ensure compressor start ing at min i mum motor load.

The oil (YORK “L” oil – a POE oil used for all re frig er ant applications), which ﬂ ows back into the com- pres sor through a replaceable 0.5 - 3.0 micron oil ﬁ lter, is at high pressure. This high pres sure “oil injection” forces the oil into the com pres sor where it is fed to the bearings for lubrication. After lubricating the bearings, it is injected through oriﬁ ces on a closed thread near the suction end of the rotors. The oil is automatically in ject ed because of the pressure difference between the discharge pres sure and the reduced pressure at the suc tion end of the rotors. This lubricates the rotors as well as provides an oil seal against leakage around the ro tors to

14

Power and Control Panel

All controls and motor starting equipment are factory wired and function tested. The panel enclosures are de signed to IP55 and are manufactured from powder paint ed galvanized steel.

The Power and Control Panel are divided into power sec tions for each compressor and associated fans, a con trol section and an electrical options section. The pow er and control sections have separate hinged, latched, and gasket sealed doors equipped with wind struts.

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Each power compartment contains:

Compressor and fan starting contactors, fan motor ex ter nal overloads, control circuit serving compressor ca pac i ty control, compressor and fan contactor coils and compressor motor overloads. (Fig #1, page 12)

Current transformers in the 2ACE module provide compressor motor over load protection and sense each phase. This protects the compressor motors from dam age due to: low current input, high input current, un bal anced current, single phasing, phase reversal, and com pres sor locked rotor.

The control section contains:

ON/OFF switch, microcomputer keypad and display, mi cro pro ces sor board, I/O expansion board, relay boards and power supply board.

The options sections contain:

A control circuit transformer complete with service switch providing 115/1/60 Hz power to the unit con trol system.

Electrical options as described in “Accessories and Options.”

Microprocessor Controls

The microprocessor has the following functions and displays:

• A liquid crystal 40 character display with text pro vid ed on two lines and light emitting diode back light ing out door viewing.

Motor Current Protection

The microprocessor motor protection provides high cur rent protection to assure that the motor is not damaged due to voltage, excess refrigerant, or other problems that could cause excessive motor current. This is ac com plished by sending a current signal pro por tion al to motor current from the Motor Protector mod ule to the I/O Expansion board to be multiplexed and sent to the Microprocessor Board. If the motor cur rent exceeds the 115% FLA trip point after 3 seconds of op er a tion on either Wye-Delta or ACL starters, the mi cro will shut the system down and lock it out after one fault. A manual reset of the re spec tive system switch is re quired to clear the fault and restart the system. A thor ough check of the mo tor, wiring, and refrigerant system should be done be fore restarting a system that has fault ed on high motor current.

The micro also provides low motor current protection when it senses a motor current less than 10% FLA. The micro will shut the system down whenever low motor current is sensed and will lock out a system if three faults occur in 90 minutes. Low motor current pro tec tion is activated 4 seconds after start on both Wye-Delta and ACL starters to assure the motor starts, the sys tem doesn’t run with out refrigerant, the motor protector is not tripped, and the mechanical high pres sure cut-out is not tripped. Once the system is locked out on Low Motor Current, it must be manually reset with the sys tem switch. See also Motor Protection Module section below.

2

• A color coded, 35 button, sealed keypad with sec tions for Display, Entry, Setpoints, Clock, Print, Pro gram and Unit ON/OFF.

The standard controls shall include: brine chilling, ther mal storage, automatic pump down, run signal con tacts, demand load limit from external building automation sys tem input, remote reset liquid temperature reset in put, unit alarm contacts, chilled liquid pump control, au to mat ic reset after power failure, automatic system op ti mi za tion to match operating conditions.

The software is stored in non-volatile memory (EPROM) to eliminate chiller failure due to AC power failure. The Programmed Setpoints are stored in lithium battery backed memory.

YORK INTERNATIONAL

The micro senses low motor current whenever a HPCO or Motor Protector contact opens. This occurs because the MP and HPCO contacts are in series with the mo tor contactor. Whenever either of these devices are open, the contactor de-energizes and the motor shuts down. Since the micro is sending a run signal to the contactor, it senses the low motor current below 10% FLA and shuts the system down.

15

Product Description

FORM 201.19-NM1 (204)

Motor Protection Modules (2ACE)

The mechanical motor protector is a Texas In stru ments 2ACE Three Phase Protection Module (Fig. 45, page

127), provides thermal and cur rent motor overload pro tec tion. This mod ule also pro tects against phase to phase cur rent im bal ance, over cur rent, under current, and phase ro ta tion. The mod ules, mount ed in the power pan els, uti liz es a 7 seg ment display which provides op er at ing sta tus and fault di ag nos tic in for ma tion. The 7 segment dis play will dis play ei ther a sta tion ary or a ﬂ ash ing al- pha nu mer ic value which can be de cod ed by the op er a tor. A list of the codes follows:

HAXXX Normal motor OFF display. Sequentially sweeps through the motor protection dip switch setting.

0 Normal - no fault detected (Running) Flashing “0” Motor off or un load ed < 5A (Running)

AC current lev el.

1 High cur rent fault.

Loaded phase to phase cur rent

2

imbalance >

Unloaded phase to phase cur rent

3

imbalance >

4 Improper in com ing phase ro ta tion.

High motor tem per a ture. Trip point =

5

13kW, re set = 3.25kW. 6 Communication error. 7 Unload imbalance ( > 8 Phase Loss (> 60%) E Out of range of RLA cal i bra tion. Other symbols Defective module or supply volt age.

Working voltage 18 - 30 VAC, 24 VAC nominal. Low volt age trip = 15 VAC.

17%.

25%.

50%)

Whenever a motor protector trips, the motor pro tec tor contacts wired in series with the motor contacts opens and the motor contactor de-energizes causing the mo tor to stop. The micro senses the low motor current and shuts the system down. The micro will try two more starts be fore locking the system out. The system locks out be cause the motor protector is a man u al re set de vice. Af ter the ﬁ rst start, the modules’ contacts

will be open pre vent ing the motor contactors from en er giz ing. Power must be removed and re applied to re set the mod ule. Use CB3 in the Micro Panel to cycle power.

Current Overload

The 2ACE module design uses one integral current trans form er per phase to provide protection against rap id current over load conditions. The module re sponds to changes in current and must be cal i brat ed using DIP switches lo cat ed on the module. Integral trip curves al low for in-rush cur rents dur ing Wye-Delta, part wind, or ACL starts with out nuisance tripping.

To check the factory setting of the 2ACE module cur rent overload trip value. See Table 1 (pages 18 and 21).

For the location of the dip switches and determining the ON side of the switches, refer to Fig ure 45, page 127. As in di cat ed, to place a switch in the ON po si tion re quires push ing the switch to the left.

A switch must be pushed to the left to place the switch in the ON position. The numerical value for the combination of "ON" switches equals the overload setting.

It is recommended that a YORK Ser vice Tech ni cian or the YORK fac to ry be con sult ed before chang ing these settings for any rea son, since dam age to the com pres sor could re sult. Chang es should nev er be made un less it is ver i ﬁ ed that the set tings are in cor rect.

Anytime a dip switch change is made, pow er must be cycled off and on to the module to re pro gram the mod ule to the new value.

16

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Thermal Overload

Three PTC (positive temperature co ef ﬁ cient) ther mistors in the motor windings provides thermal pro tec tion. The sensor re sis tance stays rel a tive ly con stant at 1k

Ω until

a tem per a ture of 266°F (130°C) is sensed. The sensor ex pe ri enc es a rapid rise in re sis tance be yond this tem per a ture. When ev er the re sis tance of one of the sen sors reach es 13k

Ω, +/− 3kΩ, the 2ACE module trips, which

ul ti mate ly de-energizes the mo tor’s pi lot cir cuit. Re set is manual after the mo tor cools and the sen sor re sis tance drops to 3.25k

Ω, +/− 0.5kΩ.

Current Imbalance (Loaded & Unloaded)/ Loss of Phase

A 2 second delay at start-up allows for any imbalances resulting during normal starting conditions. After this ini tial delay, the 2ACE module compares the “Op er at ing Current” to the measured half line current. The “Op er at ing Current” is given by 0.65 X factory overload cur rent setting.

An unloaded compressor condition occurs when any measured half line current is less than the “Operating

Current.” A current imbalance exceeding an unloaded level of 25% will result in the motor pilot circuit being de-energized.

A loaded compressor condition occurs when any mea- sured half line current is great er than or equal to the “Operating Current.” A cur rent imbalance exceeding a loaded level of 17% will result in the motor pilot cir cuit being de-energized.

Imbalance is deﬁ ned as (High Phase - Low Phase)/High Phase

Improper Phase Sequence

The 2ACE module calculates the phase sequence at start-up using the three cur rent transformers to de ter mine wheth er the three phase sequence on the load side of the main contactor is miswired. Upon de tec tion of a miswired motor load, the mod ule will de-energize the main contactor pi lot circuit within 50 millisecond re sponse time.

Additional information on the 2ACE MP module may be found on page 125.

2

YORK INTERNATIONAL

17

Product Description

TABLE 1 – MOTOR PROTECTOR DIP SWITCH SETTING

YCAS STYLE G, ACROSS-THE-LINE – 60 HZ

FORM 201.19-NM1 (204)

17 246 *2 166 1 0 1 0 0 1 1 0

28 214 2 144 1 0 0 1 0 0 0 0 130 40 130 2 175 1 0 1 0 1 1 1 1 46 107 1 144 1 0 0 1 0 0 0 0 58 86 1 116 0 1 1 1 0 1 0 0 17 267 *4 90 0 1 0 1 1 0 1 0 28 232 *2 157 1 0 0 1 1 1 0 1 140 40 140 2 189 1 0 1 1 1 1 0 1 46 116 1 157 1 0 0 1 1 1 0 1 58 93 1 125 0 1 1 1 1 1 1 0 17 295 *4 99 0 1 1 0 0 0 1 1

0150

SYS. 1 46 128 2 173 1 0 1 0 1 1 0 1

58 103 1 139 1 0 0 0 1 0 1 1 17 265 *4 89 0 1 0 1 1 0 0 1

46 115 1 155 1 0 0 1 1 0 1 1 58 92 1 124 0 1 1 1 1 1 0 0 17 295 *4 99 0 1 1 0 0 0 1 1 28 256 *4 86 0 1 0 1 0 1 1 1

46 128 2 173 1 0 1 0 1 1 0 1 58 103 1 139 1 0 0 0 1 0 1 1 17 321 *4 108 0 1 1 0 1 1 0 0

46 140 2 189 1 0 1 1 1 1 0 1 58 112 1 151 1 0 0 1 0 1 1 1

17 295 *4 99 0 1 1 0 0 0 1 1

46 128 2 173 1 0 1 0 1 1 0 1 58 103 1 139 1 0 0 0 1 0 1 1

MODEL

NO.

28 256 *4 86 0 1 0 1 0 1 1 0

40 155 2 209 1 1 0 1 0 0 0 1

28 230 *2 155 1 0 0 1 1 0 1 1

0150

40 139 2 188 1 0 1 1 1 1 0 0

SYS. 2

40 155 2 209 1 1 0 1 0 0 0 1

0160

28 279 *4 94 0 1 0 1 1 1 1 0

0170

40 169 *2 114 0 1 1 1 0 0 1 0

SYS. 1

28 256 *4 86 0 1 0 1 0 1 1 1

0170

40 155 2 209 1 1 0 1 0 0 0 1

SYS. 2

VOLT

CODE

CHILLER

NAMEPLATE

RLA

NO.

LEADS

MP

PER

DISPLAY

PHASE

HA XXX

128 64 32 16 8 4 2 1

MO TOR PROTECTOR

DIP SWITCH SETTINGS ON MP (“1” INDICATES ON)

* Indicates one lead/phase through motor protector.

18

YORK INTERNATIONAL

TABLE 1 – MOTOR PROTECTOR DIP SWITCH SETTING (CONT’D)

YCAS STYLE G, ACROSS-THE-LINE – 60 HZ

FORM 201.19-NM1 (204)

17 321 *4 108 0 1 1 0 1 1 0 0

180 40 169 *2 114 0 1 1 1 0 0 1 0 46 140 2 189 1 0 1 1 1 1 0 1 58 112 1 151 1 0 0 1 0 1 1 1 17 342 *4 115 0 1 1 1 0 1 0 0 28 298 *4 101 0 1 1 0 0 1 0 1 200 40 181 *2 122 0 1 1 1 1 1 1 0 46 149 2 201 1 1 0 0 1 0 0 1 58 119 1 161 1 0 1 0 0 0 0 1 17 374 *4 126 0 1 1 1 1 1 1 0

46 163 *2 110 0 1 1 0 1 1 1 0 58 130 2 175 1 0 1 0 1 1 1 1 17 342 *4 115 0 1 1 1 0 1 0 0

46 149 2 201 1 1 0 0 1 0 0 1 58 119 1 161 1 0 1 0 0 0 0 1 17 374 *4 126 0 1 1 1 1 1 1 0 28 325 *4 110 0 1 1 0 1 1 1 0 230 40 197 *2 133 1 0 0 0 0 1 0 1 46 163 *2 110 0 1 1 0 1 1 1 0 58 130 2 175 1 0 1 0 1 1 1 1

MODEL

NO.

28 325 *4 110 0 1 1 0 1 1 1 0

210

40 197 *2 133 1 0 0 0 0 1 0 1

SYS. 1

28 298 *4 101 0 1 1 0 0 1 0 1

210

40 181 *2 122 0 1 1 1 1 1 1 0

SYS. 2

CHILLER

VOLT

NAMEPLATE

CODE

28 279 *4 94 0 1 0 1 1 1 1 0

RLA

NO.

LEADS

MP

PER

DISPLAY

PHASE

HA XXX

128 64 32 16 8 4 2 1

MO TOR PROTECTOR

DIP SWITCH SETTINGS ON MP (“1” INDICATES ON)

2

* Indicates one lead/phase through motor protector

YORK INTERNATIONAL

19

Product Description

TABLE 1 – MOTOR PROTECTOR DIP SWITCH SETTING (CONT’D)

YCAS STYLE G, WYE DELTA START – 60 HZ

FORM 201.19-NM1 (204)

17 246 *4 96 0 1 1 0 0 0 0 0

28 214 *2 167 1 0 1 0 0 1 1 1 130 40 130 2 175 1 0 1 0 1 1 1 1 46 107 2 144 1 0 0 1 0 0 0 0 58 86 2 116 0 1 1 1 0 1 0 0 17 267 *4 105 0 1 1 0 1 0 0 1 28 232 *4 91 0 1 0 1 1 0 1 1 140 40 140 2 189 1 0 1 1 1 1 0 1 46 116 2 157 1 0 0 1 1 1 0 1 58 93 2 126 0 1 1 1 1 1 1 0 17 295 *4 115 0 1 1 1 0 0 1 1

0150

SYS. 1 46 128 2 173 1 0 1 0 1 1 0 1

58 103 2 139 1 0 0 0 1 0 1 1 17 265 *4 104 0 1 1 0 1 0 0 0

46 115 2 155 1 0 0 1 1 0 1 1 58 92 2 124 0 1 1 1 1 1 0 0 17 295 *4 115 0 1 1 1 0 0 1 1 28 256 *4 100 0 1 1 0 0 1 0 0

46 128 2 173 1 0 1 0 1 1 0 1 58 103 2 139 1 0 0 0 1 0 1 1 17 321 *4 126 0 1 1 1 1 1 1 0

46 140 2 189 1 0 1 1 1 1 0 1 58 112 2 151 1 0 0 1 0 1 1 1

17 295 *4 115 0 1 1 1 0 0 1 1

46 128 2 173 1 0 1 0 1 1 0 1 58 103 2 139 1 0 0 0 1 0 1 1

MODEL

NO.

28 256 *4 100 0 1 1 0 0 1 0 0

40 155 2 209 1 1 0 1 0 0 0 1

28 230 *4 90 1 1 0 1 1 0 1 0

0150

40 139 2 188 1 0 1 1 1 1 0 0

SYS. 2

40 155 2 209 1 1 0 1 0 0 0 1

0160

28 279 *4 109 0 1 1 0 1 1 0 1

0170

40 169 *2 132 1 0 0 0 0 1 0 0

SYS. 1

28 256 *4 100 0 1 1 0 0 1 0 0

0170

40 155 2 209 1 1 0 1 0 0 0 1

SYS. 2

VOLT

CODE

CHILLER

NAMEPLATE

RLA

NO.

LEADS

MP

PER

DISPLAY

PHASE

HA XXX

128 64 32 16 8 4 2 1

MO TOR PROTECTOR

DIP SWITCH SETTINGS ON MP (“1” INDICATES ON)

* Indicates one lead/phase through motor protector.

20

YORK INTERNATIONAL

TABLE 1 – MOTOR PROTECTOR DIP SWITCH SETTING (CONT’D)

YCAS STYLE G, WYE DELTA START – 60 HZ

FORM 201.19-NM1 (204)

17 321 *4 126 1 0 0 0 0 0 1 0

180 40 169 *2 132 1 0 0 0 0 1 0 0 46 140 2 189 1 0 1 1 1 1 0 1 58 112 2 151 1 0 0 1 0 1 1 1 17 342 *4 134 1 0 0 0 0 1 1 0 28 298 *4 117 0 1 1 1 0 1 0 1 200 40 181 *2 142 1 0 0 0 1 1 1 0 46 149 2 201 1 1 0 0 1 0 0 1 58 119 2 161 1 0 1 0 0 0 0 1 17 374 *4 146 1 0 0 1 0 0 1 0

46 163 *2 128 1 0 0 0 0 0 0 0 58 130 2 175 1 0 1 0 1 1 1 1 17 342 *4 134 1 0 0 0 0 1 1 0

46 149 2 201 1 1 0 0 1 0 0 1 58 119 2 161 1 0 1 0 0 0 0 1 17 374 *4 146 1 0 0 1 0 0 1 0 28 325 *4 127 0 1 1 1 1 1 1 1 230 40 197 *2 154 1 0 0 1 1 0 1 0 46 163 *2 128 1 0 0 0 0 0 0 0 58 130 2 175 1 0 1 0 1 1 1 1

MODEL

NO.

28 325 *4 127 0 1 1 1 1 1 1 1

210

40 197 *2 154 1 0 0 1 1 0 1 0

SYS. 1

28 298 *4 117 0 1 1 1 0 1 0 1

210

40 181 *2 142 1 0 0 0 1 1 1 0

SYS. 2

CHILLER

VOLT

NAMEPLATE

CODE

28 279 *4 109 0 1 1 0 1 1 0 1

RLA

NO.

LEADS

MP

PER

DISPLAY

PHASE

HA XXX

128 64 32 16 8 4 2 1

MO TOR PROTECTOR

DIP SWITCH SETTINGS ON MP (“1” INDICATES ON)

2

* Indicates one lead/phase through motor protector.

YORK INTERNATIONAL

21

Product Description

FORM 201.19-NM1 (204)

MOTOR STARTING

Two types of compressor motor starting are available: Across-the-Line and optional Wye-Delta Open Tran si tion Start er.

Across-the-Line starters will utilize one contactor and one start relay per compressor. The optional Wye-Delta start er utilizes 4 motor contactors, a transition delay re lay, a start relay, and a start-wye relay.

The Wye-Delta start allows inrush current to be limited to approximately 33% LRA for the ﬁ rst 4 to 7 sec onds, with current increasing to normal running cur rent when the Delta connection is completed.

When the micro initiates a start signal at Relay Output Board #1 (SYS 1) Terminal 20 or Relay Output Board #2 (SYS 2) Ter mi nal 20 to run a com pres sor, the 1CR (SYS 1) or 2CR (SYS 2) relay is en er gized. The tran si tion of the 1CR (SYS 1) or 2CR (SYS 2) relay contacts en er giz es the 1S (SYS 1) or 2S (SYS 2) relay approx. 16ms later. The 1S/2S con tacts in turn en er gize the 1M (SYS 1) or 3M (SYS 2) mo tor con tacts 16ms later. This com pletes the “WYE” con nec tion of the motor start. At the same time, the normally closed 1S/2S auxiliary in ter lock con tact opens pre vent ing the 2M and 1 TRX (SYS 1) or 4M and 2 TRX (SYS 2) mo tor contactors from en er giz ing. 2 sets of aux il ia ry con tacts from 1M (SYS 1) or 3M (SYS 2) close, in ter lock ing the 1M (SYS

1) or 3M (SYS 2) contactors, keep ing them en er gized in par al lel with 1S (SYS 1) or 2S (SYS 2).

The “WYE” connection of the motor start is enabled for 4 to 7 seconds depending upon motor current as sensed by the microprocessor. The tran si tion to Delta takes 7 seconds if current is below 110% FLA. If mo tor current exceeds 110% FLA, the transition is made to Delta as long as the WYE has been enabled for at least 4 seconds.

After the “WYE” connection is enabled for 4 to 7 sec onds, the 1TR (SYS 1) or 2TR (SYS 2) transition delay relay is enabled by the microprocessor from Relay Out put Board #1 Terminal 8 (SYS 1) or Relay Out put Board #2 Terminal 6 (SYS 2). The 1TR (SYS 1) or 2TR (SYS 2) contacts open, de-energizing 1S (SYS 1) or 2S (SYS 2). 1M (SYS 1) or 3M (SYS 2) remain energizes through 2 sets of interlocking con tacts 1M (SYS 1) or 3M (SYS 2). Open ing of the 1TR (SYS 1) or 2TR (SYS

2) con tacts deenergizes 1S/2S and clos es the nor mal ly closed 1S (SYS 1) or 2S (SYS 2) con tacts, en er giz ing

1 TRX (SYS 1) or 2 TRX (SYS 2). 1TRX or 2TRX subsequently energizes motor contactor 2M (SYS 1) or 4M (SYS 2), com plet ing the “DELTA” con nec tion of the motor.

1 TR, 1 TRX, 2 TR, and 2 TRX are NOT “tim ing” re lays. These devices are sim ply pilot relays iden ti cal to 1CR and 2CR.

KEYPAD CONTROLS

Display

Parameters are displayed in English (°F and PSIG) or Metric (°C and Bars) units, and for each circuit, the following items can be displayed:

• Return and leaving chilled liquid, and ambient tem per a ture.

• Day, date and time. Daily start/stop times. Holiday and Manual Override status.

• Compressor operating hours and starts. Automatic or manual lead/lag. Lead compressor iden ti ﬁ ca tion.

• Run permissive status. No cooling load condition. Com pres sor run status.

• Anti-recycle timer and anti-coincident start timer sta tus per compressor.

• System suction (and suction superheat), discharge, and oil pressures and temperatures.

• Percent full load compressor motor current per phase and average per phase. Compressor ca pac i ty con trol valve input steps.

• Cutout status and setpoints for: supply ﬂ uid tem- per a ture, low suction pressure, high discharge pres sure and temperature, high oil temperature, low and high am bi ent, phase rotation safety, and low leav ing liq uid tem per a ture.

• Unloading limit setpoints for high discharge pres sure and compressor motor current.

• Status of: evaporator heater, condenser fans, load and unload timers, chilled water pump.

• “Out of range” message.

• Up to 6 fault shut down conditions.

The standard display language is English, with 4 other languages available.

22

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Entry – Used to conﬁ rm Set Point changes, cancel in puts, advance day, and change AM/PM.

Setpoints – For setting chilled liquid temperature, chilled liquid range, remote reset temperature range.

Clock – Used to set time, daily or holiday start/stop schedule and manual override for servicing.

Print – Used to display or print operating data or sys tem fault shutdown history for last six faults. Printouts through an RS-232 port via a separate print er.

Program

For setting low leaving liquid temperature cutout, 300 to 600 second anti-recycle timer, average motor cur rent unload point, liquid temperature setpoint reset sig nal from YORK ISN or building automation system.

Additional functions (password protected) for pro gram ming by a qualiﬁ ed service technician:

Cutouts for low and high ambient, low suction pres sure and high discharge pressure, refrigerant type, high dis charge pressure unload setpoint.

ACCESSORIES AND OPTIONS

Multiple Point Power Connection (Standard)

Standard ﬁ eld power wiring connection on all models is Multiple Point Power Connection. Field provided pow er supply circuits, with appropriate branch circuit pro tec tion, are connected to factory provided terminal blocks, non-fused disconnect switches or circuit break ers with lockable external handles located in the two power com part ments.

Single-Point Power Connection with Individual Circuit Protection

A single-point supply circuit with ﬁ eld provided pro- tec tion is connected to a factory provided terminal block or non-fused disconnect switch located in the options com part ment. Factory wiring is provided from the ter mi nal block or disconnect switch to factory supplied internal branch circuit breakers with lockable external handles in the power compartments.

Single-Point Power Connection with Combined Cir cuit Protection

A single-point supply circuit with field provided pro tec tion is connected to a factory provided circuit break er with lockable external handle located in the options com part ment. Factory wiring is provided from the cir cuit breaker to factory supplied terminal blocks in the power compartments.

Single-Point Power Connection without Circuit Protection

A single-point supply circuit with ﬁ eld provided pro- tec tion is connected to a factory provided terminal block or non-fused disconnect switch located in the options com part ment. Factory wiring is provided from the ter mi nal block or disconnect switch to factory supplied terminal blocks in the power compartments.

Control Circuit Terminal Block

A 120V, 20A control circuit power terminal strip lo cat ed in the control panel to accept a ﬁ eld provided control power supply, rather than the standard factory mounted control circuit transformer. The supply with appropriate branch circuit protection in accordance with applicable Local codes, provides the unit control cir cuit power sup ply via the panel mounted Emergency Stop Switch.

Building Automation System (BAS) Interface

Provides a means to reset the leaving chilled liquid tem per a ture or percent full load amps (current limiting) from the BAS (Factory-mounted):

Printed circuit board to accept 4 to 20mA, 0 to 10VDC, or dry contact closure input from the BAS.

A YORK ISN Building Automation System can pro vide a Pulse Width Modulated (PWM) signal direct to the standard control panel via the standard on-board RS485 port.

Condenser Coil Protection

The standard condenser coils have Aluminum ﬁ ns, cop- per tubes, and galvanized steel supports for generally adequate corrosion resistance. However, these ma te ri als are not adequate for all environments.

2

YORK INTERNATIONAL

23

Product Description

FORM 201.19-NM1 (204)

The following options provide added protection:

Black ﬁ n condenser coils – Condenser coils con struct ed using black epoxy coated Aluminum ﬁ n stock for cor- ro sion resistance comparable to copper fin coils in typ i cal seashore locations.

Copper ﬁ n condenser coils – Coils constructed with corrosion resistant copper ﬁ ns. Not recommended in areas where units may be exposed to acid rain.

Phenolic coated condenser coils – Completed con dens er coil assemblies are covered with a cured Phe nol ic coating. Probably the most suitable selection for seashore locations where salt spray may come into con tact with the ﬁ ns, and other corrosive applications ex cept: strong alkalis, oxidizers, and wet bromine, chlo rine, and ﬂ uorine in concentrations greater than 100 PPM.

DX EVAPORATOR AND STARTER OPTIONS

300 PSIG (21 bar) Waterside Design Working Pressure – The DX evaporator waterside is designed

and con struct ed for 300 PSIG (21 bar) working pressure. (Factory-mounted)

1-1/2" (38 mm) Insulation – Double thickness in su la tion provided for enhanced efﬁ ciency.

Flange Accessory – Consists of raised face ﬂ anges to convert grooved water nozzles to ﬂ anged evaporator connections. Includes companion flanges for fieldmount ing. (See Page 33.)

UNIT ENCLOSURES OPTIONS

Wire enclosure – Heavy gauge welded wire mesh guards mounted on the exterior of the unit (Factory- or ﬁ eld-mounted).

Louvered panels and wired guards – Louvered pan- els mounted over the exterior condenser coil faces, and heavy gauge welded wire mesh guards mounted around the bottom of the unit (Factory- or ﬁ eld-mounted).

Louvered panels (condenser coils only) – Lou vered panels are mounted over the exterior condenser coil faces on the sides of the unit to visually screen and pro tect the coils (Factory- or ﬁ eld-mounted).

Louvered panels (full unit) enclosure – Louvered panels over condenser coils and around the bottom of the unit (Factory- or ﬁ eld-mounted).

FAN OPTIONS

High static fans: Fans and motors suitable for High External Static conditions to 100 Pa.

SOUND REDUCTION OPTIONS

Low speed fans – Reduced RPM fan motors and al ter - na tive fan selection for low noise applications.

Compressor sound enclosures – Acoustically treated metal compressor enclosures.

Remote DX Evaporator – Includes the main con dens ing unit less the evaporator, re frig er ant and liquid line de vic es. The insulated evaporator and ﬁ eld acces- sory kits per re frig er ant circuit are sup plied separately. The condensing unit is shipped with a nitrogen holding charge and the evaporator is shipped with a ni tro gen hold ing charge.

Flow Switch Accessory – Johnson Controls model F61MG-1C Vapor-proof SPDT, NEMA 4X switch, 150 PSIG (10 bar) DWP, -20°F to 250°F (-29°C to 121°C), with 1" NPT (IPS) con nec tion for upright mounting in horizontal pipe. A ﬂ ow switch must be ﬁ eld installed with each unit. Optional 300 PSIG switch available.

Star-Delta Compressor Motor Starter – Provides approximately 65% reduced inrush current compared to across-the-line start (Factory-mounted).

24

VIBRATION ISOLATION

Neoprene pad isolation – Recommended for normal installations. (Field-mounted)

1" (25 mm) spring isolators – Level adjustable, spring and cage type isolators for mounting under the unit base rails (Field-mounted).

2" (51 mm) seismic spring isolators – Restrained Spring-Flex Mountings incorporate welded steel hous ing with vertical and horizontal limit stops. Housings designed to withstand a minimum 1.0 g accelerated force in all directions to 2" (51 mm). Level ad just able, de ﬂ ec tion may vary slightly by application. (Field- mount ed).

YORK INTERNATIONAL

: Design Series G

: Engineering

Change

or PIN Level

: 200/3/60

: 230/3/60

: 380/3/60

: 460/3/60

: 380/3/50

: 575/3/60

UNIT NOMENCLATURE

NAMEPLATE ENGINEERING DATA

: Leaving Water Temp = Degrees

: Thermal Storage

: Special LWT Requirements

: No Chicago Code Kit Required

: Chicago Code Kit Required

: Service Isolation Valve

: Both Isolation Valve and Chicago Code

: Special Chicago Code Kit Required

: Standard Valves Required

: Special Optional Valves Required

: No Option Required

: Special Quote

: No Option Required

: Special Quote

: No Option Required

: Special Quote

: No Option Required

: Wye (Star) Delta

: Across-the-Line

: Special Quote

: No Option Required

: Special Quote

FORM 201.19-NM1 (204)

YCAS0230EC46YGA

BASIC PART NUMBER

2 3 4 5 6 7 8 9 10 11 12 13 14 15 1

BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL (STYLE)

: R-22

: R-407C

High-Efﬁ ciency

Standard

High Ambient

0373

0403

Tons

0130

0140

: YORK

: Chiller

: Air-Cooled

Y # # # # E B 1 7 G

C S C 2 8 A

0453

0150

: Screw

A G 4 0

0503

0543

0573

0623

0653

0160

0170

0180

0200

0210

0230

S 4 6

5 0

5 8 Y

X

: No Option Required

: Special Quote

: No BAS Reset / Offset Required

: Temp Reset / Offset

: Current Reset / Offset

: Both Temp and Current Reset / Offset

: Special BAS Reset / Offset Required

: English LCD & Keypad Display (std)

: Spanish LCD & Keypad Display

: French LCD & Keypad Display

: German LCD & Keypad Display

: Italian LCD & Keypad Display

: Special LCD & Keypad Display

: No Option Required

: Special Quote

: N. American Safety Code

: European Safety Code

: No Listing

X

: Special Safety Code

: No Option Required

: Special Quote

: No Pump Control Required

: Pump Control Required

: Special Pump Control Required

2

: No Remote Control Panel Required

: Optiview Remote Control Panel Required

: Special Remote Control Panel Required

: No Sequence Kit Required

: Sequence Kit Required

: Special Sequence Kit Required

YORK INTERNATIONAL

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

OPTIONS MODEL NUMBER

POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD

: Standard Power Option

: MP NF Disconnects

: MP Circuit Breakers

: SP NF Disconnects

: SP TB

: SP Circuit Breaker

: SP TB w/ Separate System Circuit Breakers

: SP NF Disconnect w/ Separate System Circuit Breakers

M D Q TS

X X X NUM

M B QQ

S D X X

B X C S

S B B B

D B Q Q

S X T C

: SP Supply w/ Separate Disconnect Switch

: SP w/ Separate Disconnect Switch

: Special Power Option

: Control Circuit Power Terminal Strip (std)

: Special Transformer Required

: No Option Required

: Special Quote

Q Q S X

F Q

C G X

Q I Q

T : Control Transformer Required Q X

X Q

Q X X

Q Q

C S X

C S X Q

L Q

C

MP = Multiple Point

N

Q

X

SP = Single-Point

Q

NF = Non-Fused

TB = Terminal Block

Ser. = Service

TS = Thermal Storage

X

P

Q

X

O

Q

X

S

Ind. Sys. Brkr. & L. Ext. Handles = Individual

System Breaker & Lockable External Handle

Q

25

Product Description

PRODUCT IDENTIFICATION NUMBER (PIN)

: No Refrigerant Warranty

: 1 Year Refrigerant

: 2 Year Refrigerant

: 5 Year Refrigerant

: No option required

: Buy American Act

: Both Buy American Act

: Container Shipping Kit

: Special quote

: No option required

: Special quote

: No option required

: Special quote

: No option required

: Special quote

: Basildon Plant

: Monterrey Plant

FORM 201.19-NM1 (204)

56 57 58 59 60 61

X

1

2

: No Enclosure Panels Required

: Wire Panels (Factory)

: Wire Panels (Field)

: Wire / Louvered Panels (Factory)

5

X

A

B

C

Q

X

Q

X

Q

X

Q

: Wire / Louvered Panels (Field)

: Louvered (Cond. Only) Panels (Factory)

: Louvered (Cond. Only) Panels (Field)

: Louvered (Full Unit) Panels (Factory)

: Louvered (Full Unit) Panels (Field)

: Special Enclosure Panels

: No Sound Enclosure Required

: Acoustical Arrgt. & Silencerb Kit

: Compressor Blanket

: Special Sound Enclosure

: Dual Sound Attenuation

: No Option Required

B

R

: Special Quote

: No Option Required

: Special Quote

: Standard Sound Fans

: Low Sound Fans

: High Static Fans

: Special Sound Fans

: No Final Overspray Paint Required

: Final Overspray Paint

: Special Overspray Paint Required

: No Vibration Isolators

: 1" Vibration Isolators

: Seismic Vibration Isolators

: Neoprene Vibration Isolators

: Special Vibration Isolators

EXAMPLES:

26

: Aluminum

: Pre-Coated

: Copper

: Post-Coated

: Special Coil

: No Option

: Special Quote

: TEAO Fan Motors

NOTES:

1. Q :DENOTES SPECIAL / S.Q.

2. # :DENOTES STANDARD

3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED

4. Agency Files (i.e. U.L. / E.T.L.; CE; ARI; ETC.) will contain info. based on the ﬁ rst 14 characters only.

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

X X X X X X X X L X X X X X X X X X X X X X X X X X A X X X X X X X X X X X X X

S D T C A T S R L X P R S 2 5 C X 1 X X X X 3 D W S A R X B X X 4 B X X L X S D

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

EVAP. FIELD CONDENSER FIELD CABINET FIELD

: 150PSIG DWP

: 300PSIG DWP

: Special DWP

: 3/4" Evaporator Insulation

: 1 1/2" Evaporator Insulation

: Special Evaporator Insulation

3 B 1

X X X

Q C 2

X P 3

D Q 4

Q X 5

: No Flanges Required

: Weld Flanges Required

: Vitaulic Flanges Required

: Special Flanges Required

: No Flow Switch

: Flow Switch

: Differential Pressure Switch

X Q 6

W X 7

V Q : Special Fan Motors 8

Q Q

X X

S P

D B

: Special Flow Switch

: Multinational Pressure Vessel Codes

: ASME Pressure Vessel Codes

: Australian Pressure Vessel Codes

: French Pressure Vessel Codes

: German Pressure Vessel Codes

Q Q

M D

X

A Q

S X

F Q

T X

: Italian Pressure Vessel Codes

: Polish Pressure Vessel Codes

: Sweden SAQ Pressure Codes

: Austian TUV Pressure Vessel Codes

: European "CE" Pressure Vessel Directive

: Dutch Pressure Pressure Vessel Codes

: Special Pressure Vessel Codes

: Standard Evaporator

I L

P H

D Q

O X

E S

U Q

Q X

X 1

: Remote Evaporator

: Special Evaporator Requirements

: No Option Required

: Special Quote

: Standard Warranty

: 1st Year Parts & Labor

X

55

WARRANTY FIELD

R S

Q N

X Q

Q

B

: 2nd Year Parts Only

: 2nd Year Parts & Labor

: 5 Year Compressor Parts Only

: 5 Year Compressor Parts & Labor Only

: 5 Year Units Parts Only

: 5 Year Unit Parts & Labor

C

D

E

F

G

H

YORK INTERNATIONAL

HANDLING AND STORAGE

FORM 201.19-NM1 (204)

DELIVERY AND STORAGE

To ensure consistent quality and maximum reliability, all units are tested and inspected before leaving the fac to ry. Standard units are shipped completely assembled and con tain ing refrigerant under pressure. Units are shipped with out export crating unless this has been speciﬁ ed on the Sales Order.

Units with remote evaporators will have the chiller and remote evaporator charged with nitrogen.

If the unit is to be put into storage, prior to installation, the following precautions should be observed:

• Unit must be “blocked” so that the base is not

per mit ted to sag or bow.

• Ensure that all openings, such as water con nec tions, are securely capped.

• Do not store where exposed to ambient air tem per a tures exceeding 110°F (43°C).

• The condensers should be covered to protect the ﬁ ns from potential damage and corrosion, par tic u lar ly where building work is in progress.

• The unit should be stored in a location where there is minimal activity in order to limit the risk of ac ci den tal physical damage.

INSPECTION

Remove any transit packing and inspect the unit to en sure that all components have been delivered and that no damage has occurred during transit. If any dam age is evident, it should be noted on the carrier's freight bill and a claim entered in accordance with the in struc tions giv en on the advice note.

Major damage must be reported immediately to your lo cal YORK representative.

MOVING THE CHILLER

Prior to moving the unit, ensure that the installation site is suitable for installing the unit and is capable of sup port ing the weight of the unit and all associated ser vic es.

The units are designed to be lifted using ca bles. A spread er bar or frame 88" (2250 mm) wide should be used in order to prevent damage to the unit from the lifting chains (See Figures 3 and 4).

Units are provided with lifting eyes extending from the sides of the base frame which can be attached to di rect ly using shackles or safety hooks (See Figure 4).

The unit must only be lift ed by the base frame at the points provided. Nev er move the unit on roll ers, or lift the unit using a forklift truck.

3

• To prevent inadvertent operation of the pressure relief devices the unit must not be steam cleaned.

• It is recommended that the unit is periodically in spect ed during storage.

YORK INTERNATIONAL

Care should be taken to avoid damaging the con dens er cooling ﬁ ns when moving the unit.

Lifting Weights

For details of weights and weight distribution refer to the Technical Data Section.

27

Handling and Storage

FORM 201.19-NM1 (204)

UNIT RIGGING

CORRECT!

FIG. 3 – UNIT RIGGING

88" (2250mm)

CORRECT!

✓

WRONG!

✗

WRONG!

LD03514

CORRECT!

FIG. 4 – LIFTING LUGS

28

WRONG!

LD03515

YORK INTERNATIONAL

INSTALLATION

LOCATION REQUIREMENTS

To achieve optimum performance and trouble-free ser vice, it is essential that the proposed installation site meets with the location and space requirements for the model being installed. For dimensions, weight and space requirements, including service access, refer to the Technical Data Section.

It is important to ensure that the minimum service ac cess space is maintained for cleaning and main te nance purposes.

OUTDOOR INSTALLATIONS

The units can be installed at ground level, or on a suitable rooftop location. In both cases an adequate sup ply of air is required. Avoid locations where the sound out put and air discharge from the unit may be ob jec tion able.

The location should be selected for minimum sun ex po sure and away from boiler ﬂ ues and other sources of airborne chemicals that could attack the condenser coils and steel parts of the unit.

If located in an area which is accessible to un au tho rized persons, steps must be taken to prevent access to the unit by means of a protective fence. This will help to prevent the possibility of vandalism, accidental dam age, or possible harm caused by unauthorized re mov al of pro tec tive guards or opening panels to expose ro tat ing or high voltage components.

For ground level locations, the unit must be installed on a suitable ﬂ at and level concrete base that extends to fully support the two side channels of the unit base frame. A one-piece concrete slab, with footings ex tend ing be low the frost line is recommended. To avoid noise and vibration transmission the unit should not be se cured to the building foundation.

FORM 201.19-NM1 (204)

Any ductwork or attenuators ﬁ tted to the unit must not have a total static pressure resistance, at full unit air ﬂ ow, exceeding the capability of the fans installed in the unit.

INDOOR INSTALLATIONS

The unit can be installed in an enclosed plant room pro vid ing the ﬂ oor is level and of suitable strength to sup port the full operating weight of the unit. It is es sen tial that there is adequate clearance for airﬂ ow to the unit. The discharge air from the top of the unit must be duct ed away to prevent recirculation of air within the plant room. If common ducts are used for fans, non-return damp ers must be ﬁ tted to the outlet from each fan.

The discharge ducting must be properly sized with a total static pressure loss, together with any intake stat ic pressure loss, less than the available static pressure ca pa bil i ty for the type of fan ﬁ tted.

The discharge air duct usually rejects outside the build ing through a louver. The outlet must be positioned to pre vent the air being drawn directly back into the air in take for the condenser coils, as such recirculation will affect unit performance.

LOCATION CLEARANCES

Adequate clearances around the unit(s) are required for the unrestricted airﬂ ow for the air-cooled con dens er coils and to prevent recirculation of warm discharge air back onto the coils. If clearances given are not main tained, airﬂ ow restriction or recirculation will cause a loss of unit performance, an increase in power con sump tion and may cause the unit to malfunction. Con sid er ation should also be given to the possibility of down drafts, caused by ad ja cent buildings, which may cause recirculation or un even unit airﬂ ow.

4

On rooftop locations, choose a place with adequate struc tur al strength to safely support the entire op er at ing weight of the unit and service personnel. The unit can be mount ed on a concrete slab, similar to ground ﬂ oor locations, or on steel channels of suitable strength. The channels should be spaced at the same centres as the vibration mounting holes in the unit base frame and must be at least 4-3/4" (120 mm) wide at the con tact points. This will allow vibration isolators to be ﬁ tted if required.

YORK INTERNATIONAL

For locations where signiﬁ cant cross winds are ex- pect ed, such as exposed roof tops, an enclosure of sol id or lou ver type is recommended to prevent wind tur bu lence in ter fer ing with the unit airﬂ ow.

When units are installed in an enclosure, the en clo sure height should not exceed the height of the unit on more than one side. If the enclosure is of louvered con struc tion the same requirement of static pres sure loss ap plies as for ducts and at ten u a tors stated above.

29

Installation

FORM 201.19-NM1 (204)

Where accumulation of snow is likely, ad di tion al height must be provided under the unit to ensure normal air ﬂ ow to the unit.

The clearance dimensions given are nec es sary to main tain good airﬂ ow and en sure cor rect unit op er a tion. It is also nec es sary to con sid er access re quire ments for safe op er a tion and maintenance of the unit and power and control pan els. Lo cal health and safe ty reg u la tions, or prac ti cal con sid er ations for ser vice re place ment of large com po nents, may require larg er clear anc es than those given in the Tech ni cal Data Section of this manual, (page 90).

COMPRESSOR FEET BOLT REMOVAL

After the chiller is placed in the ﬁ nal location, remove the four bolts, 1 , attaching the compressor feet to the frame rails. These bolts are only used for shipping purposes. The bolts are screwed into the compressor feet from the bottom side of the frame rail. Refer to Figure 5.

After the four shipping bolts are removed from the compressor feet, the compressor will be held in place by the four corner brackets, 2.

This assembly reduces compressor noise by isolating the compressor from the base rails.

DO NOT remove the four 3/8" bolts, 3, mounting the corner brackets, 2, to the frame rails.

BASE SUPPORT RAIL

COMPRESSOR

2

3

2

3

CHANNEL BASE

FIG. 5 – COMPRESSOR MOUNTING

30

1

LD09131

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

VIBRATION ISOLATORS

Optional sets of vibration isolators can be supplied loose with each unit.

Using the Isolator tables, refer to the Technical Data Section, identify each mount and its cor rect lo ca tion on the unit.

Installation

Place each mount in its correct position and lower the unit carefully onto the mounts ensuring the mount en gag es in the mounting holes in the unit base frame.

On adjustable mounts, transfer the unit weight evenly to the springs by turn ing the mount adjusting nuts (lo cat ed just be low the top plate of the mount) counter-clock wise to raise and clock wise to low er. This should be done two turns at a time until the top plates of all mounts are between 1/4" and 1/2" (6 and 12 mm) clear of top of their hous ing and the unit base is level.

A more detailed installation in struc tion is pro vid ed in the Installation Instructions for VMC Series AWR/AWMR and CP Restrained Mountings Section of this manual, (page 107).

SHIPPING BRACES

The chiller’s modular design does not require shipping braces.

PIPEWORK CONNECTION

General Requirements

The following piping recommendations are intended to ensure satisfactory operation of the unit(s). Failure to follow these rec om men da tions could cause damage to the unit, or loss of per for mance, and may in val i date the warranty.

The maximum ﬂ ow rate and pressure drop for the evaporator must not be ex ceed ed at any time. Re fer to the Tech ni cal Data Sec tion for de tails.

The liquid must enter the evaporator at the in let con nec tion. The inlet con nec tion for the evaporator is at the far end of the unit when viewed from the pow er and con trol pan els.

Water inlet is always nearest the suction gas outlet on the DX evaporators. (chiller barrel)

A ﬂ ow switch must be installed in the customer pipework at the outlet of the evaporator and wired back to the control panel using shielded ca ble. There

should be a straight run of piping of at least 5 pipe di am e ters on either side. The ﬂ ow switch should be wired to Ter mi nals 13 and 14 (see Figs. 13 and 14, pages 40 and 41). A ﬂ ow switch is re quired pre vent dam age to the evaporator caused by the unit op er at ing with out ad e quate liquid ﬂ ow.

The ﬂ ow switch used must have gold plated contacts for low voltage/current operation. Paddle type ﬂ ow switch es suitable for 150 PSIG (10 bar) (optional 300 PSIG) working pres sure and hav ing a 1" N.P.T. connection can be obtained from YORK as an ac ces so ry for the unit. Al ter na tive ly a dif fer en tial pres sure switch sited across an oriﬁ ce plate may be used, pref er a bly of the high/low limit type.

The chilled liquid pump(s) installed in the pipework system(s) should discharge directly into the unit evaporator section of the system. The pump(s) may be controlled external to the unit - but an override must be wired to the control panel so that the unit can start the pump in the event that the liquid temperature falls below the min i mum setting. For details refer to “Electrical Con nec tion.”

4

YORK INTERNATIONAL

31

Installation

FORM 201.19-NM1 (204)

Pipework and ﬁ ttings must be separately supported to prevent any loading on the evaporator. Flexible con nec tions are recommended which will also minimize transmission of vibrations to the building. Flexible

connections must be used if the unit is mounted on anti-vibration mounts as some movement of the unit can be ex pect ed in normal operation.

Pipework and ﬁ ttings immediately next to the evapora- tor should be readily de-mountable to enable cleaning be fore operation, and to facilitate visual inspection of the exchanger nozzles.

The evaporator must be protected by a strainer, pref er a bly of 30 mesh, ﬁ tted as close as possible to the liq uid inlet connection, and provided with a means of local isolation.

The evaporator must not be exposed to ﬂ ushing veloci- ties or debris released during ﬂ ushing. It is recommended that a suitably sized by-pass and valve arrangement is in stalled to allow ﬂ ushing of the pipework system. The by-pass can be used during maintenance to isolate the heat exchanger without disrupting ﬂ ow to other units.

Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each evaporator.

Drain and air vent connections should be provided at all low and high points in the pipework to permit drain age of the system and to vent any air in the pipes.

Any debris left in the water pipework be tween the strain er and evaporator could cause se ri ous damage to the tubes in the evaporator and must be avoided. The in stall er/user must also en sure that the quality of the wa ter in cir cu la tion is ad e quate, with out any dis solved gas es which can cause ox i da tion of steel parts within the evaporator.

WATER TREATMENT

The unit performance given in the Design Guide is based on a fouling factor of 0.00025 ft °C/kW). Dirt, scale, grease and cer tain types of water treat ment will ad verse ly affect the heat ex chang er sur fac es and there fore unit per for mance. Foreign mat ter in the water system(s) can increase the heat ex chang er pres sure drop, reducing the ﬂ ow rate and caus ing po- ten tial damage to the heat exchanger tubes.

Aerated, brackish or salt water is not recommended for use in the water system(s). YORK recommends that a wa ter treatment specialist is consulted to determine the proposed water composition will not affect the evap o ra tor materials of carbon steel and copper. The pH val ue of the water ﬂ owing through the evaporator must be kept be tween 7 and 8.5.

2

hr°F/Btu (0.044m2/hr

Liquid systems at risk of freezing, due to low ambient temperatures, should be protected using insulation and heater tape and/or a suitable glycol solution. The liquid pump(s) must also be used to ensure liquid is cir cu lat ed when the ambient temperature approaches freez ing point. Insulation should also be installed around the evaporator noz zles. Heater tape of 21 watts per meter un der the insulation is recommended, supplied in de pen dent ly and controlled by an ambient temperature ther mo stat set to switch on at 37°F (21°C) above the freez ing tem per a ture of the liquid.

The liquid circulation pump must be controlled by the unit. This will ensure that when the liquid temperature falls within 3° or 5°F (2° or 3°C) of freez ing, the pump will start.

The evaporator is protected by heater mats un der the in su la tion which are supplied from the unit con trol system pow er supply. Dur ing risk of freezing the control sys tem should be powered to provide the freeze pro tec tion func tion un less the liq uid systems have been drained.

Water

Out

Water

In

LD04739

Isolating Valve - Normally Open

Isolating Valve - Normally Closed

Flow Regulating Valve

Flow Measurement Device Strainer

Pressure Tapping

Flow Switch

Flanged Connection

Pipework

FIG. 6 – PIPEWORK ARRANGEMENT

32

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

PIPEWORK ARRANGEMENT

Figure #6 shows the suggested pipework arrangement for single unit in stal la tions. For mul ti ple unit installations, each unit should be piped as shown.

CONNECTION TYPES & SIZES

For connection sizes relevant to individual models re fer to the Technical Data Section.

EVAPORATOR CONNECTIONS

Standard chilled liquid connections on all evaporators are of the Victaulic Groove type.

LD03521

FIG. 7 – VICTAULIC GROOVE

Optional Flanges

One of two types of ﬂ anges may be ﬁ tted depending on the customer or local Pressure Vessel Code re quire ments. These are Victaulic-Adapter ﬂ anges, normally supplied loose, or weld ﬂ anges which may be supplied loose or ready ﬁ tted. Victaulic-Adapter and weld ﬂ ange dimen- sions are to ISO 7005 - NP10.

It is recommended that a piece of pipe is ﬁ tted to each valve and directed so that if the valve is activated, the release of high pressure gas and liquid cannot be a dan ger or cause injury. For indoor installations pres sure re lief valves should be piped to the exterior of the build ing.

The size of any pipework attached to a relief valve must be of sufﬁ cient diameter so as not to cause resistance to the operation of the valve. Unless otherwise spec i ﬁ ed by local regulations, internal diameter de pends on the length of pipe required and is given by the fol low ing formula:

D5 = 1.447 x L

Where: D = minimum pipe internal diameter in cm L = length of pipe in meters

If relief pipework is common to more than one valve its cross sectional area must be at least the total re quired by each valve. Valve types should not be mixed on a common pipe. Precautions should be taken to ensure that the outlet of relief valves/vent pipe remain clear of ob struc tions at all times.

DUCTWORK CONNECTION

General Requirements

The following ductwork rec om men da tions are in tend ed to ensure sat is fac to ry op er a tion of the unit. Failure to follow these rec om men da tions could cause damage to the unit, or loss of per for mance, and may invalidate the warranty.

LD03523

Weld Flange Victaulic Adapter

FIG. 8 – FLANGE ATTACHMENTS

REFRIGERANT RELIEF VALVE PIPING

Evaporators and oil separators are each protected against internal refrigerant overpressure by refrigerant relief valves. For evaporators, a pressure relief valve is mounted on each of the main refrigerant lines connecting the evaporator to the compressors.

YORK INTERNATIONAL

When ducting is to be ﬁ tted to the fan discharge it is recommended that the duct should be the same cross sectional area as the fan outlet and straight for at least three feet (1 meter) to obtain static regain from the fan. Ductwork should be suspended with ﬂ exible hangers to prevent noise and vibration being transmitted to the struc ture. A ﬂ exible joint is also recommended be tween the duct attached to the fan and the next section for the same reason. Flexible connectors should not be al lowed to concertina.

The unit is not designed to take structural loading. No signiﬁ cant amount of weight should be allowed to rest on the fan outlet ﬂ ange, deck assemblies or condenser coil module. No more than 3 feet (1 meter) of light con struc tion ductwork should be supported by the unit. Where cross winds may occur, any ductwork must be sup port ed to prevent side loading on the unit.

33

4

Installation

FORM 201.19-NM1 (204)

If the ducts from two or more fans are to be combined into a common duct, back-ﬂ ow dampers should be ﬁ t- ted in the individual fan ducts. This will prevent re cir cu la tion of air when only one of the fans is running.

Units are supplied with outlet guards for safety and to prevent damage to the fan blades. If these guards are removed to ﬁ t ductwork, adequate alternative pre cau tions must be taken to ensure persons cannot be harmed or put at risk from rotating fan blades.

ELECTRICAL CONNECTION

The following connection rec om men da tions are in tend ed to ensure safe and sat is fac to ry operation of the unit. Failure to follow these recommendations could cause harm to persons, or damage to the unit, and may in val i date the warranty.

No additional controls (re lays, etc.) should be mount ed in the control pan el. Power and con trol wiring not con nect ed to the con trol pan el should not be run through the control pan el. If these pre cau tions are not fol lowed it could lead to a risk of elec tro cu tion. In ad di tion, elec tri cal noise could cause mal func tions or dam age the unit and its con trols.

All sources of supply to the unit must be taken via a common point of iso la tion (not sup plied by YORK).

STANDARD UNITS WITH MULTI POINT POWER SUPPLY WIRING

Standard units require two 3-phase sep a rate ly fused 3wire supplies plus a ground per re frig er ant system. One supply to be connected to each of the power panels.

Connect each of the main 3-phase supplies to the cir cuit breakers, non-fused disconnect switches or ter mi nal boards located in the power panels using lug sizes de tailed in the Technical Data Section.

Connect the ground wires to the main protective ground terminals in each power panel.

Units with Single-Point Power Supply Wiring

Units require only one 3-phase supply plus ground.

Connect the 3-phase supplies to the terminal block or non-fused disconnect switch/circuit breaker located in the options pan el using lug sizes detailed in the Technical Data Section.

After connection do not switch on main pow er to the unit. Some in ter nal com po nents are live when main power is switched on and this must only be done by Au tho rized persons.

POWER WIRING

All electrical wiring should be carried out in ac cor dance with local regulations. Route properly sized cables to cable entries on both sides of the unit.

In accordance with U.L. Standard it is the re spon si bil i ty of the user to install overcurrent pro tec tion devices be tween the supply con duc tors and the power supply ter mi nals on the unit.

To ensure that no eddy currents are set up in the power panel, the cables forming each 3-phase power supply must enter via the same cable entry.

Connect a ground wire to the main protective ground terminal.

115VAC CONTROL SUPPLY TRANSFORMER

A 3-wire high voltage to 115VAC supply transformer is standard in the chiller. This transformer steps down the high voltage supply to 115VAC to be used by the Micro Panel, Pow er Pan el com po nents, so le noids, heaters, etc.

The high voltage for the transformer pri ma ry is taken from the chiller input to one of the sys tems. Fusing is provided for the trans form er.

It is important to check that the cor rect primary tap ping has been used and that it con forms to the site high volt age sup ply.

34

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Removing high voltage power to the chill er will re move the 115VAC sup ply voltage to the mi cro pro ces sor cir cuit ry and the evap o ra tor heater. In cold weath er, this could cause serious dam age to the chill er due to evap o ra tor freeze-up. Do not re move power un less alternate means are taken to as sure op er a tion of the evap o ra tor heat er.

Remote Emergency Stop Device

If required, a remote emergency stop de vice can be wired into the unit. The device should be wired into ter mi nals 31 and 32 (Figs. 13 and 14, pages 40 and 41.) in the mi cro pro ces sor con trol pan el.

CONTROL PANEL WIRING

All wiring to the control panel terminal block terminals 13-19 is nom i nal 30VDC and must be run in shielded cable, with the shield grounded at the panel end only. Run shielded ca ble sep a rate ly from mains cables to avoid electrical noise pick-up. Use the control panel cable entry to avoid the pow er cables.

Run Contact

Terminals 29 and 30 (Figs. 13 and 14, pages 40 and 41) close to in di cate that a sys tem is running.

Alarm Contacts

Each system has a voltage-free change over contact which will operate to signal an alarm condition when ev er a system locks out, or there is a power failure. To obtain system alarm signal, connect the alarm circuit to volt free terminals 23 and 24 (Figs. 13 and 14, pages 40 and 41) for No. 1 Sys tem and to ter mi nals 27 and 28 (Figs. 13 and 14) for No. 2 Sys tem.

SYSTEM INPUTS

Flow Switch

A chilled water ﬂ ow switch, (either by YORK or others) MUST be installed in the leaving water piping of the evaporator. There should be a straight horizontal run of at least 5 diameters on each side of the switch. Adjust the ﬂ ow switch paddle to the minimum ﬂ ow allowed through the evaporator. (See manufacturer's instructions furnished with the switch.) The switch is to be wired to terminals 13 - 14 of CTB1 located in the control panel, as shown on the unit wiring diagram.

The voltage free contacts supplied must be suitable for 30VDC (gold contacts recommended). If the voltage free con tacts are from a relay or contactor, the coil of the device must be suppressed using a standard R/C sup pres sor. The above precautions must be taken to avoid electrical noise which could cause a malfunction or dam age to the unit and its controls.

The length of cable to these terminals must not exceed 25 ft. (7.5 m) unless an isolator is ﬁ t ted.

VOLTS FREE CONTACTS

Chilled Liquid Pump Starter

Terminals 25 and 26 (Figs. 13 and 14, pages 40 and 41) close to start the chilled liquid pump. This contact can be used as a master start/stop for the pump in con junc tion with the daily start/stop schedule. See Section 8.1.15.

Remote Run / Stop

Connect remote switch(es) in series with the ﬂ ow switch to provide remote run/stop control if required.

Remote Print

Closure of suitable contacts connected to terminals 13 and 18 (Figs. 13 and 14, pages 40 and 41) will cause a hard copy printout of Operating Data/Fault History to be made if an optional printer is con nect ed to the RS 232 port.

Remote Setpoint Offset – Temperature

Timed closure of suitable contacts connected to ter mi nals 13 and 17 (PWM contacts) will provide re mote off set function of the chilled liquid set point if re quired. See Figs. 13 and 14, pages 40 and 41 for contact lo ca tion.

Remote Setpoint Offset – Current

Timed contact closure of a suitable contact connected to terminals 13 and 16 (PWM contacts) will provide re mote offset of EMS% CURRENT LOAD LIMIT. See Figs. 13 and 14, pages 40 and 41 for contact lo ca tion.

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YORK INTERNATIONAL

35

Installation

FORM 201.19-NM1 (204)

POWER PANEL LAYOUTS (TYPICAL)

028972-G

OPTIONAL DISCONNECT SWITCH OPTIONAL CIRCUIT BREAKER SWITCH

(WYE-DELTA - TYPICAL)

(ACROSS THE LINE - TYPICAL)

028973-G

FIG. 9 – POWER PANEL SECTION

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YORK INTERNATIONAL

OPTION PANEL LAYOUT (TYPICAL)

FORM 201.19-NM1 (204)

LOGIC PANEL

00246VIP

OPTION PANEL WITH SINGLE POINT TERMINAL BLOCK (OPTIONAL)

4

FIG. 10 – OPTION PANEL SECTION

YORK INTERNATIONAL

37

Installation

LOGIC SECTION LAYOUT

60 Hz Models:

FORM 201.19-NM1 (204)

2

5 6

3

4

1

ITEM

1 2 3 4 5 6 7 8

FIG. 11 – LOGIC SECTION LAYOUT

38

7

PHOTOGRAPH OF

60 HZ MODEL LOGIC SECTION

DESCRIPTION

Microprocessor Board Back of Display I/O Expansion Board #1 Power Supply Board Relay Output Board #1 Relay Output Board #2 Flow Switch & Customer Connection Terminals Circuit Breakers CB1, CB2, CB3

8

028975-G

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

LOGIC SECTION LAYOUT WITH CONTROL PANEL

FIG. 12 – LOGIC SECTION LAYOUT WITH CONTROL PANEL

YORK INTERNATIONAL

4

028976-G

39

Installation

CUSTOMER CONNECTIONS

FORM 201.19-NM1 (204)

Flow Switch

13

Current

PWM

13

Temperature

PWM

13

Print

13

System No. 1 Run

14

System No. 2 Run

15

16

17

18

19

TERMINALS 13-34

System No. 1

Alarm Contacts

Chilled Liquid

Circulating Pump

Start

System No. 2

Alarm Contacts

Chiller Run

Isolator Auxiliary Interlock

028977-G

23

24

25

26

27

28

29

30

31

CONNECTION POINTS FOR

32

EMERGENCY STOPS

FIG. 13 – CUSTOMER CONNECTIONS

40

LD03502

YORK INTERNATIONAL

CUSTOMER CONNECTIONS

FORM 201.19-NM1 (204)

RELAY BOARDS

I/O EXPANSION BOARD

TRANSFORMERS

SYSTEM SWITCHES

MICROPROCESSOR CIRCUIT BOARD

FIG. 14 – CUSTOMER CONNECTIONS

YORK INTERNATIONAL

4

CIRCUIT BREAKERS CB1, CB2, CB3

115 VAC SUPPLY

CUSTOMER CONNECTIONS (FLOW SWITCH, ALARM, RUN, ETC.)

2028978-G

41

Commissioning

FORM 201.19-NM1 (204)

COMMISSIONING

PREPARATION

Commissioning of this unit should only be car ried out by YORK Au tho rized per son nel.

The Millennium Microcomputer Con trol Sys tem Op er at ing In struc tions must be read in con junc tion with this sec tion.

PREPARATION – POWER OFF

The following checks should be made with the cus tom er supply/supplies to the unit switched OFF.

Inspection

Inspect unit for installation dam age. If damage is found take ac tion and/or repair as appropriate.

Refrigerant Charge

Units are normally shipped as stan dard with a full re frig er ant operating charge. Check that refrigerant pres sure is present in both systems and that no leaks are ap par ent. If no pressure is present a leak test must be un der tak en. The leak(s) should be located and re paired. Re paired sys tems and units supplied with a ni tro gen hold ing charge must be evacuated with a suit able vacuum pump/re cov ery unit as appropriate to be low 100 microns.

Do not liquid charge with static water in the evaporator. Care must also be taken to liquid charge slowly to avoid ex ces sive thermal stress at the charging point. Once the vacuum is broken, charge into the condenser coils with the full operating charge as given in the Technical Data Section.

or cop per line, but do not tighten the ﬂ are nut. Using clean oil of the correct type (“L” oil), pump oil until all air has been purged from the hose then tight en the nut. Stroke the oil pump to add oil to the oil sys tem. The oil level should be between the mid dle of the low er and mid dle of the up per sight glasses of the oil sep a ra tor. Ap prox i mate ly 5 gal lons is present in the entire chill er system, with 1-2 gal lons in the oil separator.

Fans

Check that all fans are free to rotate and are not dam aged. Ensure blades are at the same height when ro tat ed. Ensure fan guard is securely ﬁ xed.

Isolation/Protection

Verify that all sources of elec tri cal supply to the unit are taken from a single point of iso la tion. Check that the maximum recommended fuse siz es given in the Tech ni cal Data Section have not been exceeded.

Control Panel

Check the panel to see that it is free of foreign ma te ri als (wire, metal chips, etc.) and clean out if required.

Power Connections

Check to assure the customer power ca bles are connected cor rect ly. Ensure that con nec tions of power cables within the panels to the circuit breakers, terminal blocks or switch disconnectors are tight.

Grounding

Verify that the unit’s protective terminal(s) are prop er ly connected to a suitable grounding point. Ensure that all unit internal ground connections are tight.

Overloads

Ensure that the fan overloads settings are correct for the type of fan ﬁ tted.

Valves

Open each compressor suction, economizer, and dis charge valve ful ly (counter-clockwise) then close one turn of the stem to ensure operating pressure is fed to the pres sure trans duc ers. Open the liquid line service valve ful ly and en sure the oil re turn line ball valve is open in each system.

Compressor Oil

To add oil to a circuit - connect a YORK hand oil pump (Part No. 470-10654-000) to the 1/4" oil charging valve on the oil separator piping with a length of clean hose

42

Supply Voltage

Verify that the site voltage supply cor re sponds to the unit requirement and is within the lim its given in the Tech ni cal Data Section.

Control Transformer

The 3-wire control transformer is mounted external to the panel. It is important to check that the correct pri ma ry tapping has been used:

With the supply voltage to the unit turned off, remove the lid to the transformer box.

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Check that the tapping used conforms to the site sup ply voltage. After the tapping is veriﬁ ed, replace the lid.

Switch Settings

Ensure that the unit ON/OFF switch on the display door and the micro board system switch es S2 through S5 are set to “0” (OFF). Set the red han dled emergency stop de vice on the options panel to “1” (ON). For units ﬁ tted with door interlocked circuit breakers the power panel doors must be closed and the devices set to “1” (ON). The customer’s power dis con nec tion devices can now be set to ON.

The machine is now live!

The unit is ﬁ tted with an under voltage circuit in each pan el and it may take be tween 5 to 10 seconds for its con tacts to close and energize the unit’s electronics, in clud ing the dis play on the main panel.

Compressor Heaters

Verify the compressor heaters are en er gized. If the ambient temperature is above 96°F (36°C) the com pres sor heaters must be on for at least 8 hours before start-up to ensure all refrigerant liquid is driven out of the compressor. If the ambient tem per a ture is be low 86°F (30°C) then allow 24 hours.

Water System

Verify that the chilled liquid system has been installed correctly, and has been commissioned with the correct direction of water ﬂ ow through the evaporator. The inlet should be at the refrigerant pipework connection end of the evaporator. Purge air from the top of the evaporator using the plugged air vent mounted on the top of the evaporator body. Flow rates and pressure drops must be within the limits given in the Technical Data Section. Op er a tion outside of these lim its is un de sir able and could cause damage.

Flow Switch

Verify a chilled water ﬂ ow switch is cor rect ly ﬁ tted in the customer’s pipework on the evaporator outlet, and wired into the control panel correctly using shielded

cable. There should be a straight run of at least 5 pipe di am e ters on either side of the ﬂ ow switch. The ﬂ ow switch should be connected to terminals 13 and 14 in the mi cro panel (Figs. 13 and 14, pages 40 and 41).

Temperature Sensor(s)

Ensure the leaving liquid tem per a ture sensor is coated with heat conductive com pound (part no. 013-00890-

000) and is inserted in the water outlet sensor pocket of the evaporator. This sensor also acts as the freeze pro tec tion ther mo stat sensor and must always be in the water OUTLET sen sor pocket.

Control Supply

Verify the control panel display is illuminated.

Programmed Options

Verify that the options factory programmed into the Mi cro com put er Control Center are in accordance with the cus tom er’s order re quire ments by pressing the ‘Op tions’ key on the keypad and read ing the settings from the display.

Programmed Settings

Ensure the system cut-out and operational settings are in accordance with the in struc tions provided in Sec tion 8 (page 166) and with the general chiller op er a tion al re quire ments by press ing the ‘Pro gram’ key. The chilled liquid tem per a ture con trol set tings need to be set ac cord ing to the unit model and required op er at ing con di tions.

Date and Time

Program the date and time by ﬁ rst en sur ing that the CLK jumper J18 on the mi cro pro ces sor board is in the ON position (top two pins). Then press the ‘Clock Set Time’ key and set the date and time. (See Section 7.)

Start/Stop Schedule

Program the daily and hol i day start/stop by pressing the ‘Set Schedule/Holiday’ key. (See Section 7.)

Setpoint and Remote Offset

Set the required leav ing chilled liquid temperature set point and control range. If remote temperature reset (off set) is to be used, the maximum reset must be pro grammed by pressing the ‘Remote Reset Temp’ key. (See Section 6.)

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YORK INTERNATIONAL

43

Commissioning

FORM 201.19-NM1 (204)

FIRST TIME START-UP

During the commissioning period there should be suf ﬁ cient heat load to run the unit under sta ble full load op er a tion to enable the unit con trols, and sys tem op er a tion to be set up cor rect ly and a com mis sion ing log tak en. Be sure that the Micro Panel is prop er ly pro grammed (page 166) and the Sys tem Start-up Check list (page 117) is com plet ed.

Interlocks

Verify that liquid is ﬂ owing through the evaporator and that heat load is present. Ensure that any remote run in ter locks are in the run position and that the run schedule requires the unit to run or is overridden.

System Switches

Place the ‘Sys 1’ switch on the mi cro pro ces sor board to the ‘ON’ position – (Fig. 46, page 130).

Start-up

Remove the locking device from the unit Auto/OFF switch which prevents unauthorized starting of the unit before commissioning. Press the ‘Status’ key, then turn the unit switch to the “1” position to start the unit (there may be a few seconds delay before the ﬁ rst com pres sor starts be cause of the anti-recycle timer). Be ready when each com pres sor starts, to switch the unit OFF im me di ate ly if any unusual noises or other adverse con di tions de vel op. Use the appropriate emergency stop de vice if necessary.

Oil Pressure

When a compressor starts, press the rel e vant ‘System Pressures’ key and verify that oil dif fer en tial pressure develops immediately (Discharge Pressure minus Oil Pressure). If oil pressure does not develop, the automatic controls will shut down the compressor. Un der no cir cum stanc es should a restart attempt be made on a com pres sor which does not develop oil pres sure im me di ate ly. Switch the unit switch to the ‘0’ po si tion (OFF).

Refrigerant Flow

When a compressor starts, a ﬂ ow of liquid refrigerant will be seen in the liquid line sight glass. After several min utes operation and providing a full charge of re frig er ant is in the system, the bubbles will disappear and be re placed by a solid column of liquid.

Fan Rotation

As discharge pressure rises, the con dens er fans op er ate in stages to control the pressure. Verify that the fan operation is correct for the type of unit.

Suction Superheat

Check suction superheat at steady full compressor load only. Measure suction tem per a ture on the copper line about 6" (150 mm) before the compressor suc tion ser vice valve. Measure suction pres sure at the com pres sor service valve. Superheat should be 10°F to 12°F (5.6°C to 6.7°C).

Expansion Valve

The electronic expansion valves are factory set and should not need adjustment.

Economizer Superheat (Not all models are equipped with economizers)

Check economizer su per heat at steady full com pres sor load only, under conditions when the econ o miz er solenoid is energized. (See Section 1.22, page 134) Measure gas tem per a ture on the econ o miz er outlet pipe next to the ex pan sion valve bulb. Mea sure gas pressure at the back seat port of the economizer ser vice valve. Su per heat as measured should be 10°F to 12°F (5.6°C to 6.7°C).

Subcooling

Check liquid subcooling at steady full com pres sor load only. It is important that all fans are run ning for the sys tem. Measure liquid line temperature on the copper line beside the main liquid line service valve. Measure liq uid pressure at the liquid line service valve. Subcooling should be 12°F to 15°F (6.7°C to 8.3°C). No bubbles should show in the sight glass. If subcooling is out of range add or re move re frig er ant as required. Do not over charge the unit. The liq uid ﬂ ow to the main evaporator TXV is subcooled fur ther by the econ o miz er, increasing subcooling to be tween 22°F and 28°F (12°C and 15°C) at ambients above 90ºF.

General Operation

After completion of the above checks for System 1, stop the unit, switch OFF the ‘SYS 1’ switch on the main panel microprocessor board and repeat the pro cess for each subsequent system. When all run cor rect ly, stop the unit, switch all applicable switch es to the ‘ON’ po si tion and restart the unit.

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YORK INTERNATIONAL

FORM 201.19-NM1 (204)

This page intentionally left blank.

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45

Op er a tion

FORM 201.19-NM1 (204)

OPERATION

GENERAL DESCRIPTION

The units are designed to work independently, or in con junc tion with other equipment via a YORK ISN build ing management system or other automated control sys tem. When operating, the unit controls monitor the chilled liquid system temperature at the unit and take the ap pro pri ate action to maintain this temperature with in de sired limits. This action will involve running one or more compressors at a suitable load step to match the cool ing effect of the refrigerating systems to the heat load on the liquid system. The heat removed from the chilled liquid is then rejected from the air cooled con dens er coils.

The following sections give an overview of the op er a tion of the unit. For detailed information, reference should be made to the Chiller Control Panel Pro gram ming and Data Access Op er at ing In struc tions for the unit (pages 122 - 192).

START-UP

Check the main power supplies to the unit are ‘ON’, all refrigerant service valves are open (counter-clockwise one turn short of fully open) and chilled liquid ﬂ ow has been es tab lished (unless the unit chilled liquid pump start con trol is being used, in which case just ensure the pump supply is on). Ensure only the correct system switches (SYS 1-2) on the microprocessor cir cuit board are in the ‘ON’ position.

Press the ‘STATUS’ key on the keypad and then switch the unit ON/OFF switch below the keypad to the ON position.

The controller will perform a pre-check to ensure that the daily/holiday schedule and any remote interlocks will allow the unit to run, all safety cut-outs are sat is ﬁ ed and that cooling load is required (i.e. that the chilled liquid temperature is outside the set limits). Any prob lems found by the pre-check will be displayed if present. If no prob lems are present and cooling duty is required the lead compressor will start.

The display will show the anti-coincidence timer sta tus for the lag compressor, followed by ‘NO COOL LOAD’ until it is called to operate by the control sys tem.

NORMAL RUNNING AND CYCLING

Once the unit has been started, all operations are fully automatic. After an initial period at minimum capacity on the lead compressor, the control system will adjust the unit load depending on the chilled liquid tem per a ture and rate of temperature change. If high heat load is present, the controller will increase the capacity of the lead compressor and/or start-up the other compressor.

If very little heat load is present, the lead compressor will continue at minimum capacity or may simply stop again to avoid overcooling the liquid. If the latter is the case, one compressor will restart automatically should the liquid temperature rise again.

Once a compressor is running, discharge pressure ris es as refrigerant is pumped into the air cooled con dens er coils. This pressure is controlled by stages of fans to ensure maximum unit efﬁ ciency while main tain ing suf- ﬁ cient pressure for correct operation of the con dens ers and expansion valves.

When a compressor is running, the controller monitors oil pressure, motor current, and various other system parameters such as discharge pressure, chilled liquid temperature, etc. Should any problems occur, the con trol system will immediately take appropriate action and display the nature of the fault (Section 8).

SHUTDOWN

The unit can be stopped at any time by switching the UNIT ON/OFF switch just below the keypad to the OFF po si tion. The compressor heat er will en er gize to prevent refrigerant condensing in the com pres sor rotors. If ambient tem per a tures are low, the evaporator heater mats will also en er gize to pre vent the possibility of liquid freezing in the ves sels. The mains pow er to the unit should not nor mal ly be switched OFF, even when the unit is not re quired to run.

The system switches (S2-S5) on the microboard can be used to cycle a system OFF. An automatic pumpdown will occur using the system switches.

If mains power must be switched OFF, (for extended main te nance or a shutdown period), the compressor suction, discharge and motor cooling service stop valves should be closed (clockwise) and if there is a pos si bil i ty of liq uid freezing due to low ambient temperatures, the evaporators should be drained. Valves should be opened and power must be switched on for at least 8 Hours (36 Hours if ambient temperature is over 86°F [30°C]) be fore the unit is restarted.

46

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

This page intentionally left blank.

6

YORK INTERNATIONAL

47

Technical Data

TECHNICAL DATA

FLOW RATE AND PRESSURE DROP CHARTS

EVAPORATOR WATER PRESSURE DROP

(ENGLISH UNITS)

100.00

10.00

YCAS0130 - 0230

FORM 201.19-NM1 (204)

EVAPORATOR WATER PRESSURE DROP

(SI UNITS)

YCAS0130 - 0230

1000.00

100.00

D

C

Press Drop, Ft H2O

1.00

100

MODEL NUMBER YCAS EVAPORATOR

0150, 0160, 0170, 0180, B

B

A

500

Flow, GPM

0130, 0140 A

0200, 0210, C

0230 D

1000

LD09230A

Pressure Conversion : Ft H20 = 2.3 x PSI

FIG. 15 – FLOW RATE AND PRESSURE DROP CHARTS

GLYCOL CORRECTION FACTORS

The evaporator is designed in accordance with ARI-59092 which allows for an increase in pres sure drop of up to 15% above the design value given above. Debris in the water may also cause additional pressure drop.

When using glycol solutions, pressure drops are high er than with water (see correction factors to be applied when using glycol solutions).

A = Correction Factor B = Mean Temperature through Evaporator (°C) C = Concentration W/W (%)

Excessive ﬂ ow, above the max GPM, will damage the evaporator.

GLYCOL CORRECTION EXAMPLE: (With YCAS0140)

• RWT = 36°F LWT = 28°F

• Average Water Temperature = 32°F (= 0°C)

• For 30% Propylene Glycol: From Graph, Find Correction Factor =

1.3 @ 0°C and 30%

• Actual Measured ∆P = 12' H20

• Corrected ∆P = 12'/1.3 = 9.2' H20

• From Flow Rate and Pressure Drop Chart, locate ﬂ ow @ 9.2' ≈

300 GPM

D

C

10.00

Press Drop, kPA

1.00

B

A

10.00 100.00

50.00

Flow, L/S

MODEL NUMBER YCAS EVAPORATOR

0130, 0140 A

0150, 0160, 0170, 0180, B

0200, 0210, C

0230 D

1.45

1.40

1.35

1.30

1.25

A

1.20

1.15

1.10

1.05

-10-8-6-4-202468

1.8

1.7

1.6

1.5

1.4

A

1.3

1.2

1.1

1.0

-10-8-6-4-202468

ETHYLENE GLYCOL

B

°C

PROPYLENE GLYCOL

B

°C

FIG. 16 – GLYCOL CORRECTION FACTORS

LD03504

LD04482A

50%

40% 30%

20% 10%

50%

40%

30% 20% 10%

C

48

YORK INTERNATIONAL

TEMPERATURE AND FLOWS

(ENGLISH UNITS)

FORM 201.19-NM1 (204)

MODEL

NUMBER

YCAS

0130EC 40 55 138 525 0 125

0140EC 40 55 138 525 0 125

0150EC 40 55 200 600 0 125

0160EC 40 55 200 600 0 125

0170EC 40 55 200 600 0 125

0180EC 40 55 200 600 0 125

0200EC 40 55 250 750 0 125

0210EC 40 55 250 750 0 125

0230EC 40 55 250 750 0 125

NOTES:

1. For leaving brine temperature below 40°F (4.4°C), contact your nearest YORK ofﬁ ce for application requirements.

2. For leaving water temperature higher than 55°F (12.8°C), contact the nearest YORK ofﬁ ce for application guidelines.

3. The evaporator is protected against freezing to -20°F (-28.8°C) with an electric heater as standard.

LEAVING WATER

TEMPERATURE (°F)

MIN.

1

MAX.

2

EVAPORATOR FLOW

MIN. MAX. MIN. MAX

(GPM

3

)

AIR ON CONDENSER (°F)

Excessive ﬂ ow, above the max GPM, will damage the evaporator.

YORK INTERNATIONAL

7

49

Technical Data

FORM 201.19-NM1 (204)

TEMPERATURE AND FLOWS

(SI UNITS)

MODEL

NUMBER

YCAS

LEAVING WATER

TEMPERATURE (°C)

MIN.

1

MAX.

2

Evaporator FLOW

3

)

(l/s

AIR ON CONDENSER (°C)

MIN. MAX. MIN. MAX

0130EC 4.4 12.8 8.7 33.1 -17.7 51.7

0140EC 4.4 12.8 8.7 33.1 -17.7 51.7

0150EC 4.4 12.8 12.6 37.9 -17.7 51.7

0160EC 4.4 12.8 12.6 37.9 -17.7 51.7

0170EC 4.4 12.8 12.6 37.9 -17.7 51.7

0180EC 4.4 12.8 12.6 37.9 -17.7 51.7

0200EC 4.4 12.8 15.8 47.3 -17.7 51.7

0210EC 4.4 12.8 15.8 47.3 -17.7 51.7

0230EC 4.4 12.8 15.8 47.3 -17.7 51.7

NOTES:

1. For leaving brine temperature below 40°F (4.4°C), contact your nearest YORK ofﬁ ce for application requirements.

2. For leaving water temperature higher than 55°F (12.8°C), contact the nearest YORK ofﬁ ce for application guidelines.

3. The evaporator is protected against freezing to -20°F (-28.8°C) with an electric heater as standard.

Excessive ﬂ ow, above the max GPM, will damage the evaporator.

50

YORK INTERNATIONAL

PHYSICAL DATA

ENGLISH UNITS

FORM 201.19-NM1 (204)

General Unit Data

Unit Capacity at ARI Conditions, Tons 121.1 130.1 145.3 157.1 164.3 171.6 186.7 194.8 209.1 Number of Independent Refrigerant Circuits 222222222 Refrigerant Charge, R-22, Ckt.-1 / Ckt.-2, lbs. 180 / 180 180 / 180 180 / 190 190 / 190 190 / 190 190/190 220/220 220/220 220/220 Oil Charge, Ckt.-1 / Ckt.-2, gallons 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5

Shipping Weight:

Aluminum Fin Coils, lbs. 9,888 10,110 10,599 10,583 10,694 10,805 11,849 11,970 12,081 Copper Fin Coils, lbs. 11,154 11,376 11,865 11,849 11,960 12,071 13,441 13,552 13,663

Operating Weight:

Aluminum Fin Coils, lbs. 10,315 10,537 11,263 11,247 11,358 11,469 12,513 12,634 12,745 Copper Fin Coils, lbs. 11,581 11,803 12,529 12,513 12,624 12,735 14,105 14,216 14,327

Compressors, DXS Semihermetic Twin Screw

Quantity per Chiller 222222222 Nominal Ton Size, Ckt.-1 / Ckt.-2 62 / 62 68 / 68 78 / 68 78 / 78 85 / 78 85/85 95/95 105/95 105/105 Refrigerant Economizer, Ckt.-1 / Ckt.-2 No / No Yes / Yes No / Yes No / No Yes / No Yes / Yes No / No Yes / No Yes / Yes

Condensers, High Efﬁ ciency Fin / Tube with Integral Subcooler

Total Chiller Coil Face Area, ft Number of Rows 333333333 Fins per Inch 13 13 13 13 13 13 13 13 13

CONDENSER FANS

Number, Ckt.-1 / Ckt.-2 4 / 4 4 / 4 4 / 4 4 / 4 4 / 4 4 / 4 5 / 5 5 / 5 5 / 5

Standard Fans

Fan Motor, HP / kW 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 Fan & Motor RPM 1140 1140 1140 1140 1140 1140 1140 1140 1140 Fan Diameter, inches 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 Fan Tip Speed, feet/min. 10,575 10,575 10,575 10,575 10,575 10,575 10,575 10,575 10,575 Total Chiller Airﬂ ow, CFM 114,400 114,400 114,400 114,400 114,400 114,400 143,000 143,000 143,000

Low Noise Fans

Fan Motor, HP / kW 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 Fan & Motor Speed, RPM 840 840 840 840 840 1140 1140 1140 1140 Fan Diameter, inches 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 Fan Tip Speed, feet/min. 7,792 7,792 7,792 7,792 7,792 10,575 10,575 10,575 10,575 Total Chiller Airﬂ ow, cfm 112,400 112,400 112,400 112,400 112,400 114,400 143,000 143,000 143,000

High Static Fans

Fan Motor, HP / kW 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 Fan & Motor RPM 1140 1140 1140 1140 1140 1,140 1,140 1,140 1,140 Fan Diameter, inches 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 Fan Tip Speed, feet/min. 10,575 10,575 10,575 10,575 10,575 10,575 10,575 10,575 10,575 Total Chiller Airﬂ ow, CFM (@0.4" additional static) 114,400 114,400 114,400 114,400 114,400 114,400 143,000 143,000 143,000

Evaporator, Direct Expansion

Water Volume, gallons 53 53 55 55 55 55 79 79 79

1

Maximum

Water Side Pressure, PSIG Maximum Refrigerant Side Pressure, PSIG 350 350 350 350 350 350 350 350 350 Minimum Chilled Water Flow Rate, GPM 138 138 200 200 200 200 250 250 250 Maximum Chilled Water Flow Rate, GPM 525 525 600 600 600 600 750 750 750 Water Connections, inches 888888888

1

Optional 300 PSIG Waterside available

2

0130EC 0140EC 0150EC 0160EC 0170EC 0180EC 0200EC 0210EC 0230EC

256 256 256 256 256 256 320 320 320

150 150 150 150 150 150 150 150 150

MODEL NUMBER YCAS

YORK INTERNATIONAL

7

51

Technical Data

FORM 201.19-NM1 (204)

PHYSICAL DATA

SI UNITS

General Unit Data

Unit Capacity at 6.7°C water & 35°C ambient, kW 425.7 457.6 510.9 552.6 578.0 603.4 656.6 685.2 735.2 Number of Independent Refrigerant Circuits 222222222 Refrigerant Charge, R-22, Ckt.-1 / Ckt.-2, kg. 82 / 82 82 / 82 82 / 86 86 / 86 86 / 86 86 / 86 100 / 100 100 / 100 100 / 100 Oil Charge, Ckt.-1 / Ckt.-2, liters 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 Shipping Weight:

Operating Weight:

Compressors, DXS Semihermetic Twin Screw

Quantity per Chiller 222222222 Nominal kW Size, Ckt.-1 / Ckt.-2 220 / 220 240 / 240 275 / 240 275 / 275 300 / 275 300/300 335/335 370/335 370/370 Refrigerant Economizer, Ckt.-1 / Ckt.-2 No / No Yes / Yes No / Yes No / No Yes / No Yes / Yes No / No Yes / No Yes / Yes

Condensers, High Efﬁ ciency Fin / Tube with Integral Subcooler

Total Chiller Coil Face Area, m Number of Rows 333333333 Fins per Meter 512 512 512 512 512 512 512 512 512

CONDENSER FANS

Number, Ckt.-1 / Ckt.-2 4 / 4 4 / 4 4 / 4 4 / 4 4 / 4 4 / 4 5 / 5 5 / 5 5 / 5

Standard Fans

Fan Motor, HP / kW 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 Fan & Motor Speed, rev./sec. 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 Fan Diameter, mm 900 900 900 900 900 900 900 900 900 Fan Tip Speed, m/sec. 40 40 40 40 40 54 54 54 54 Total Chiller Airﬂ ow, l/sec. 53,989 53,989 53,989 53,989 53,989 53,989 67,486 67,486 67,486

Low Noise Fans

Fan Motor, HP / kW 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 Fan & Motor Speed, rev./sec. 14 14 14 14 14 14 14 14 14 Fan Diameter, mm 900 900 900 900 900 900 900 900 900 Fan Tip Speed, m/sec. 40 40 40 40 40 40 40 40 40 Total Chiller Airﬂ ow, l/sec. 53,045 53,045 53,045 53,045 53,045 53,045 66,307 66,307 66,307

High Static Fans

Fan Motor, HP / kW 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 Fan Diameter, mm 900 900 900 900 900 19.0 19.0 19.0 19.0 Fan Tip Speed, m/sec. 54 54 54 54 54 900 900 900 900 Total Chiller Airﬂ ow, l/sec. (@0.4" additional static) 53,989 53,989 53,989 53,989 53,989 54 54 54 54 Fan & Motor Speed, rev./sec. 19.0 19.0 19.0 19.0 19.0 53,989 67,486 67,486 67,486

Evaporator, Direct Expansion

Water Volume, liters 200 200 208 208 208 208 299 299 299 Maximum

Maximum Refrigerant Side Pressure, Bar 24 24 24 24 24 24 24 24 24 Minimum Chilled Water Flow Rate, l/sec. 8.7 8.7 12.6 12.6 12.6 12.6 15.8 15.8 15.8 Maximum Chilled Water Flow Rate, l/sec. 33.1 33.1 37.9 37.9 37.9 37.9 47.3 47.3 47.3 Water Connections, inches 888888888

Aluminum Fin Coils, kg. 4,484 4,585 4,807 4,800 4,850 4,900 5,374 5,429 5,479

Copper Fin Coils, kg. 5,059 5,159 5,381 5,374 5,424 5,474 6,096 6,146 6,196

Aluminum Fin Coils, kg. 4,679 4,780 5,109 5,102 5,152 5,202 5,676 5,731 5,781

Copper Fin Coils, kg. 5,253 5,354 5,683 5,676 5,726 5,777 6,398 6,448 6,499

2

1

Water Side Pressure, Bar

0130EC 0140EC 0150EC 0160EC 0170EC 0180EC 0200EC 0210EC 0230EC

23.78 23.78 23.78 23.78 23.78 23.78 29.73 29.73 29.73

10 10 10 10 10 10 10 10 10

MODEL NUMBER YCAS

1

Optional 300 PSIG Waterside available

52

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

OPERATING LIMITATIONS AND SOUND POWER DATA

OPERATING LIMITATIONS – ENGLISH UNITS

MIN MAX

LEAVING CHILLED LIQUID TEMP ( °F) 40.1 59

CHILLED WATER TEMP DIFFERENCE ( °F) 5.5 18

WATER SIDE PRESSURE (PSIG) 150

REFRIGERANT SIDE PRESSURE (PSIG) 300

EVAPORATOR FLOW

MODEL GALLONS/MINUTE

YCAS MIN. MAX.

0130EC 141 403

0140EC 141 403

0150EC 180 769

0160EC 141 403

0170EC 180 768

0180EC 180 768

0200EC 180 768

0210EC 180 768

0230EC 180 768

AIR STANDARD FANS 0 115*

ENTERING HIGH PRESS. FANS 0 115*

CONDENSER (°F)

FA N

AVAILABLE STATIC HIGH PRESS. FANS OPTION 1 85

PRESSURE (Pa) HIGH PRESS. FANS OPTION 2 150

LOW NOISE (4 PL) 10

ELECTRICAL THREE PHASE 60 Hz (V) 200

230

380

460

575 440

* Maximum Ambient w/ High Ambient Kit is 130°F.

STANDARD FANS 20

OPERATING LIMITATIONS – SI UNITS

MIN MAX

LEAVING CHILLED LIQUID TEMP ( °C) 4.5 15

CHILLED WATER TEMP DIFFERENCE ( °C) 3 10

WATER SIDE PRESSURE (BAR) – 10

REFRIGERANT SIDE PRESSURE (BAR) – 20

EVAPORATOR FLOW

0130EC 8.9 25.43

0140EC 8.9 25.43

0150EC 11.3 48.45

0160EC 8.9 25.43

0170EC 11.3 48.45

0180EC 11.3 48.45

0200EC 11.3 48.45

0210EC 11.3 48.45

0230EC 11.3 48.45

AIR

ENTERING

CONDENSER (°C)

FA N STANDARD FANS 20

AVAILABLE STATIC HIGH PRESS. FANS OPTION 1 85

PRESSURE (Pa) HIGH PRESS. FANS OPTION 2 150

SLOW SPEED FANS 10

ELECTRICAL THREE PHASE 60 Hz (V) 200

230

380

460

575

* Maximum Ambient w/ High Ambient Kit is 54°C.

MODEL

YCAS

MIN. MAX.

LITERS/SECOND

STANDARD FANS –18 46

YORK INTERNATIONAL

7

53

Technical Data

FORM 201.19-NM1 (204)

ELECTRICAL DATA

CIRCUIT # 2

Options:

Term. Block

NF Disc SW

or Circ Brkr

MULTIPLE POINT POWER SUPPLY CONNECTION

Suitable for: Y - ∆ Start and Across-The-Line-Start

Two ﬁ eld provided power sup ply cir cuits to the unit. Field

CIRCUIT #1

Term. Block

NF Disc SW

or Circ Brkr

Options:

OPTIONAL CONTROL

TRANSFORMER

1T

Control

Transformer

2 L

CTB

Power Wiring connections to fac to ry provided, Non-Fused

GRD

FIELD PROVIDED

UNIT POWER SUPPLY

SEE NOTE 3

STD FIELD PROVIDED

120-1-60Hz POWER SUP-

PLY (NOT REQUIRED IF

OPTIONAL CONTROL

TRANSFORMER FITTED)

SEE NOTE 3

FIELD PROVIDED

UNIT POWER SUPPLY

GRD

LD05548

Dis con nect Switches (Opt), Circuit Breakers (Opt) or Ter mi nal Blocks (Opt).

See page 62 for notes.

MULTIPLE POINT POWER SUPPLY CONNECTION - 2 COMPRESSOR UNITS

(Two Field Provided Power Supply Circuits To The Chiller. Field Connections to Factory Provided Terminal Block (Std), Disconnects (Opt),

SYSTEM #1 FIELD-SUPPLIED WIRING

MODEL YCAS MCA1 MIN.

FIELD PROVIDED POW ER SUP PLY

VOLTS

MIN NF

DISC SW

200 340 400 450 500 (2)1/0 - 300 (2) 3/0-250 (3) 2/0-400 246 591 N/A 4 8.2 38.0 230 299 400 400 500 2/0 - (2) 4/0 (2) 3/0-250 (2) 3/0-250 214 481 N/A 4 7.8 33.0 0130EC 380 181 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 285 900 4 4.8 23.0 460 150 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 107 228 719 4 4.0 19.0 575 119 150 150 200 # 2 - 4/0 # 4 - 300 # 4 - 300 86 182 574 4 3.1 15.2 200 366 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 267 591 N/A 4 8.2 38.0 230 321 400 400 500 2/0 - (2) 4/0 (2) 3/0-250 (2) 3/0-250 232 481 N/A 4 7.8 33.0 0140EC 380 195 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 285 900 4 4.8 23.0 460 161 200 200 250 # 2 - 4/0 # 4 - 300 # 4 - 300 116 228 719 4 4.0 19.0 575 128 150 175 200 # 2 - 4/0 # 4 - 300 # 6 - 350 93 182 574 4 3.1 15.2 200 402 400 500 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 295 708 N/A 4 8.2 38.0 230 351 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 256 642 N/A 4 7.8 33.0 0150EC 380 213 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 155 343 1093 4 4.8 23.0 460 176 200 225 300 1/0 - 300 # 4 - 300 # 6 - 350 128 280 893 4 4.0 19.0 575 141 150 175 225 # 2 - 4/0 # 4 - 300 # 6 - 350 103 224 714 4 3.1 15.2 200 402 400 500 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 295 708 N/A 4 8.2 38.0 230 351 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 256 642 N/A 4 7.8 33.0 0160EC 380 213 250 300 350 # 1 - 300 # 6 - 350 (2) 3/0-250 155 343 1093 4 4.8 23.0 460 176 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 128 280 893 4 4.0 19.0 575 141 150 175 225 # 2 - 4/0 # 4 - 300 # 6 - 350 103 224 714 4 3.1 15.2 200 434 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 321 708 N/A 4 8.2 38.0 230 380 400 450 600 (2) # 1 - 300 (2) 3/0-250 (3) 2/0-400 279 642 N/A 4 7.8 33.0 0170EC 380 230 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 169 343 1093 4 4.8 23.0 460 191 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 280 893 4 4.0 19.0 575 152 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 112 224 714 4 3.1 15.2 200 434 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 321 708 N/A 4 8.2 38.0 230 380 400 450 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 279 642 N/A 4 7.8 33.0 0180EC 380 230 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 169 343 1093 4 4.8 23.0 460 191 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 280 893 4 4.0 19.0 575 152 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 112 224 714 4 3.1 15.2 200 469 600 600 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 342 708 N/A 5 8.2 38.0 230 412 400 500 700 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 298 642 N/A 5 7.8 33.0 0200EC 380 250 250 300 400 2/0 - 500 # 6 - 350 (2) 3/0-250 181 343 1093 5 4.8 23.0 460 206 200 250 350 # 1 - 300 # 6 - 350 # 6 - 350 149 280 893 5 4.0 19.0 575 164 200 200 250 1/0 - 300 # 6 - 350 # 6 - 350 119 224 714 5 3.1 15.2 200 509 600 700 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 374 708 N/A 5 8.2 38.0 230 445 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 325 642 N/A 5 7.8 33.0 0210EC 380 270 400 350 450 2/0 - 500 (2) 3/0-250 (2) 3/0-250 197 343 1093 5 4.8 23.0 460 224 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 163 280 893 5 4.0 19.0 575 178 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 224 714 5 3.1 15.2 200 509 600 700 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 374 708 N/A 5 8.2 38.0 230 445 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 325 642 N/A 5 7.8 33.0 0230EC 380 270 400 350 450 2/0 - 500 (2) 3/0-250 (2) 3/0-250 197 343 1093 5 4.8 23.0 460 224 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 163 280 893 5 4.0 19.0 575 178 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 224 714 5 3.1 15.2

or Individual System Circuit Breakers (Opt) in each of the two Motor Control Centers.)

OVER-CURRENT

PROTECTION

2, 9

3, 5

4, 6

MAX.

BLOCK DISC SW.

FACTORY PROVIDED (LUGS) WIRE RANGE

STD. TERMINAL OPT. NF.

OPT. C.B. RLA Y-LRA X-LRA QTY

7

COMPRESSOR FANS

FLA LRA

(EA.) (EA.)

11, 12

See page 62 for Electrical Data footnotes.

54

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

SYSTEM #2 FIELD-SUPPLIED WIRING

MODEL YCAS MCA1 MIN.

200 343 400 450 500 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 246 591 N/A 4 8.2 38.0 230 298 400 400 500 2/0 - (2) 4/0 (2) 3/0-250 (2) 3/0-250 214 481 N/A 4 7.8 33.0 0130EC 380 180 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 285 900 4 4.8 23.0 460 149 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 107 228 719 4 4.0 19.0 575 119 150 150 200 # 2 - 4/0 # 4 - 300 # 4 - 300 86 182 574 4 3.1 15.2 200 368 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 267 591 N/A 4 8.2 38.0 230 320 400 400 500 2/0 - (2) 4/0 (2) 3/0-250 (2) 3/0-250 232 481 N/A 4 7.8 33.0 0140EC 380 194 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 285 900 4 4.8 23.0 460 160 200 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 116 228 719 4 4.0 19.0 575 128 150 175 200 # 2 - 4/0 # 4 - 300 # 4 - 300 93 182 574 4 3.1 15.2 200 366 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 265 591 N/A 4 8.2 38.0 230 318 400 400 500 (2) 1/0 - 300 (2) 3/0-250 (2) 3/0-250 230 481 N/A 4 7.8 33.0 0150EC 380 192 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 139 285 900 4 4.8 23.0 460 159 150 200 250 1/0 - 300 # 6 - 350 # 6 - 350 115 228 719 4 4.0 19.0 575 127 150 175 200 # 2 - 4/0 # 4 - 300 # 4 - 300 92 182 574 4 3.1 15.2 200 404 400 500 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 295 708 N/A 4 8.2 38.0 230 350 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 256 642 N/A 4 7.8 33.0 0160EC 380 212 200 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 155 343 1093 4 4.8 23.0 460 175 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 128 280 893 4 4.0 19.0 575 141 150 175 225 # 2 - 4/0 # 4 - 300 # 6 - 350 103 224 714 4 3.1 15.2 200 404 400 500 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 295 708 N/A 4 8.2 38.0 230 350 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 256 642 N/A 4 7.8 33.0 0170EC 380 212 200 300 350 # 1 - 300 # 6 - 350 (2) 3/0-250 155 343 1093 4 4.8 23.0 460 175 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 128 280 893 4 4.0 19.0 575 141 150 175 225 # 2 - 4/0 # 4 - 300 # 6 - 350 103 224 714 4 3.1 15.2 200 436 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 321 708 N/A 4 8.2 38.0 230 379 400 450 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 279 642 N/A 4 7.8 33.0 0180EC 380 230 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 169 343 1093 4 4.8 23.0 460 190 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 280 893 4 4.0 19.0 575 152 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 112 224 714 4 3.1 15.2 200 471 600 600 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 342 708 N/A 5 8.2 38.0 230 411 400 500 700 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 298 642 N/A 5 7.8 33.0 0200EC 380 249 250 300 400 2/0 - 500 # 6 - 350 (2) 3/0-250 181 343 1093 5 4.8 23.0 460 205 200 250 350 2/0 - 500 # 6 - 350 # 6 - 350 149 280 893 5 4.0 19.0 575 164 200 200 250 1/0 - 300 # 6 - 350 # 6 - 350 119 224 714 5 3.1 15.2 200 471 600 600 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 342 708 N/A 5 8.2 38.0 230 411 400 500 700 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 298 642 N/A 5 7.8 33.0 0210EC 380 249 250 300 400 2/0 - 500 # 6 - 350 (2) 3/0-250 181 343 1093 5 4.8 23.0 460 205 200 250 350 # 1 -300 # 6 - 350 # 6 - 350 149 280 893 5 4.0 19.0 575 164 200 200 250 1/0 - 300 # 4 - 300 # 6 - 350 119 224 714 5 3.1 15.2 200 511 600 700 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 374 708 N/A 5 8.2 38.0 230 444 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 325 642 N/A 5 7.8 33.0 0230EC 380 269 400 350 450 2/0 - 500 (2) 3/0-250 (2) 3/0-250 197 343 1093 5 4.8 23.0 460 223 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 163 280 893 5 4.0 19.0 575 178 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 224 714 5 3.1 15.2

FIELD PROVIDED POW ER SUP PLY

VOLTS

MIN NF

DISC SW

OVER-CURRENT

PROTECTION

2, 9

3, 5

MAX.

STD. TERMINAL OPT. NF.

4, 6

BLOCK DISC SW.

FACTORY PROVIDED (LUGS) WIRE RANGE

7

OPT. C.B. RLA Y-LRA X-LRA QTY

COMPRESSOR FANS

11, 12

FLA LRA

(EA.) (EA.)

7

YORK INTERNATIONAL

55

Technical Data

FORM 201.19-NM1 (204)

ELECTRICAL DATA

OPTIONAL SINGLE-POINT POWER SUPPLY CONNECTION AND INDIVIDUAL SYSTEM CIRCUIT BREAKERS

Suitable for: Y - ∆ Start and Across-The-Line-Start

One ﬁ eld provided power supply circuit to the unit.

LD05549

OPTIONAL SINGLE-POINT POWER SUPPLY WITH INDIVIDUAL SYSTEM CIRCUIT BREAKERS –

2 COMPRESSOR UNITS

(One Field Provided Power Supply Circuit to the chiller. Field connections to Factory Provided Terminal Block (standard) or Non-Fused Disconnect (option).

200 619.3 800 700 700 (3) 2/0 - 500 (3) 2/0-400 230 543.9 600 600 700 (2) 2/0 - 500 (2) 250-500 0130EC 380 329.8 400 400 450 (2) 1/0 - 300 (2) 3/0-250 460 272.8 400 300 350 2/0 - 500 (2) 3/0-250 575 217.4 250 250 300 2/0 - 500 # 6 - 350 200 665.9 800 800 800 (3) 2/0 - 500 (3) 2/0-400 230 584.4 800 700 800 (3) 2/0 - 500 (2) 250-500 0140EC 380 354.3 400 400 450 (2) 1/0 - 300 (2) 3/0-250 460 293.0 400 350 400 (2) 1/0 - 300 (2) 3/0-250 575 233.6 250 300 300 2/0 - 500 # 6 - 350 200 698.9 800 800 800 (3) 2/0 - 500 (3) 2/0-400 230 612.4 800 700 800 (3) 2/0 - 500 (3) 2/0-400 0150EC 380 371.4 400 450 500 (2) 2/0 - 500 (2) 3/0-250 460 307.0 400 350 400 (2) 1/0 - 300 (2) 3/0-250 575 245.6 400 300 300 2/0 - 500 (2) 3/0-250 200 729.4 800 1000 800 (3) 2/0 - 500 (3) 2/0-400 230 638.4 800 800 800 (3) 2/0 - 500 (3) 2/0-400 0160EC 380 387.2 600 450 500 (2) 2/0 - 500 (2) 250-500 460 320.0 400 400 400 (2) 1/0 - 300 (2) 3/0-250 575 256.6 400 300 300 2/0 - 500 (2) 3/0-250 200 761.9 800 1000 1000 (3) 2/0 - 500 (3) 2/0-400 230 667.2 800 800 800 (3) 2/0 - 500 (3) 2/0-400 0170EC 380 404.7 600 450 500 (2) 2/0 - 500 (2) 250-500 460 335.0 400 400 400 (2) 1/0 - 300 (2) 3/0-250 575 267.8 400 300 350 2/0 - 500 (2) 3/0-250 200 787.9 1000 1000 1000 N/A N/A 230 690.2 800 800 800 N/A N/A 0180EC 380 418.7 600 500 500 (2) 2/0 - 500 (2) 250-500 460 347.0 400 400 450 (2) 1/0 - 300 (2) 3/0-250 575 276.8 400 350 350 (2) 1/0 - 300 (2) 3/0-250 200 851.5 1000 1000 1000 N/A N/A 230 748.5 800 1000 800 N/A N/A 0200EC 380 455.3 600 600 500 (2) 2/0 - 500 (2) 250-500 460 375.3 400 450 450 (2) 2/0 - 500 (2) 3/0-250 575 298.8 400 350 350 (2) 1/0 - 300 (2) 3/0-250 200 891.5 1000 1000 1000 N/A N/A 230 782.3 1000 1000 1000 N/A N/A 0210EC 380 475.3 600 600 600 (2) 2/0 - 500 (2) 250-500 460 392.8 600 450 500 (2) 2/0 - 500 (2) 250-500 575 312.5 400 350 400 (2) 1/0 - 300 (2) 3/0-250 200 923.5 1000 1200 1200 N/A N/A 230 809.3 1000 1000 1000 N/A N/A 0230EC 380 491.3 600 600 600 (2) 2/0 - 500 (2) 250-500 460 406.8 600 450 500 (2) 2/0 - 500 (2) 250-500 575 323.5 400 400 450 (2) 1/0 - 300 (2) 3/0-250

See page 62 for Electrical Data footnotes.

CHILLER

MODEL

VOLTS

MIN NF OVER-CURRENT PROTECTION13

YCAS

FIELD PROVIDED POWER SUPPLY FACTORY PROVIDED (LUGS) WIRE RANGE

1

MCA

DISC SW

Individual System Circuit Breakers in each Motor Control Center

2, 9

MIN.

3, 5

MAX.

Field con nec tions to factory pro vid ed Non-Fused Dis con nect Switch (Opt), or Terminal Block (Opt). Factory con nec tions to Circuit Breakers on Ter mi nal Blocks in each of the two Power Panels.

See page 62 for notes.

10

)

FIELD-SUPPLIED WIRING

4, 6

TERMINAL BLOCK DISC. SWITCH

STANDARD OPTIONAL NF

7

56

YORK INTERNATIONAL

ELECTRICAL DATA

FORM 201.19-NM1 (204)

SYSTEM #1 SYSTEM #2 MODEL YCAS

200 246.1 591 1866 4 8.2 38.0 246.1 591 1866 4 8.2 38.0 230 214.0 481 1518 4 7.8 33.0 214.0 481 1518 4 7.8 33.0 0130EC 380 129.5 285 900 4 4.8 23.0 129.5 285 900 4 4.8 23.0 460 107.0 228 719 4 4.0 19.0 107.0 228 719 4 4.0 19.0 575 85.6 182 574 4 3.1 15.2 85.6 182 574 4 3.1 15.2 200 266.8 591 1866 4 8.2 38.0 266.8 591 1866 4 8.2 38.0 230 232.0 481 1518 4 7.8 33.0 232.0 481 1518 4 7.8 33.0 0140EC 380 140.4 285 900 4 4.8 23.0 140.4 285 900 4 4.8 23.0 460 116.0 228 719 4 4.0 19.0 116.0 228 719 4 4.0 19.0 575 92.8 182 574 4 3.1 15.2 92.8 182 574 4 3.1 15.2 200 295.0 708 2256 4 8.2 38.0 264.5 591 1866 4 8.2 38.0 230 256.0 642 2045 4 7.8 33.0 230.0 481 1518 4 7.8 33.0 0150EC 380 155.0 343 1093 4 4.8 23.0 139.2 285 900 4 4.8 23.0 460 128.0 280 893 4 4.0 19.0 115.0 228 719 4 4.0 19.0 575 103.0 224 714 4 3.1 15.2 92.0 182 574 4 3.1 15.2 200 295.0 708 2256 4 8.2 38.0 295.0 708 2256 4 8.2 38.0 230 256.0 642 2045 4 7.8 33.0 256.0 642 2045 4 7.8 33.0 0160EC 380 155.0 343 1093 4 4.8 23.0 155.0 343 1093 4 4.8 23.0 460 128.0 280 893 4 4.0 19.0 128.0 280 893 4 4.0 19.0 575 103.0 224 714 4 3.1 15.2 103.0 224 714 4 3.1 15.2 200 321.0 708 2256 4 8.2 38.0 295.0 708 2256 4 8.2 38.0 230 279.0 642 2045 4 7.8 33.0 256.0 642 2045 4 7.8 33.0 0170EC 380 169.0 343 1093 4 4.8 23.0 155.0 343 1093 4 4.8 23.0 460 140.0 280 893 4 4.0 19.0 128.0 280 893 4 4.0 19.0 575 112.0 224 714 4 3.1 15.2 103.0 224 714 4 3.1 15.2 200 321.0 N/A N/A 4 8.2 38.0 321.0 N/A N/A 4 8.2 38.0 230 279.0 N/A N/A 4 7.8 33.0 279.0 N/A N/A 4 7.8 33.0 0180EC 380 169.0 343 1093 4 4.8 23.0 169.0 343 1093 4 4.8 23.0 460 140.0 280 893 4 4.0 19.0 140.0 280 893 4 4.0 19.0 575 112.0 224 714 4 3.1 15.2 112.0 224 714 4 3.1 15.2 200 342.0 N/A N/A 5 8.2 38.0 342.0 N/A N/A 5 8.2 38.0 230 298.0 N/A N/A 5 7.8 33.0 298.0 N/A N/A 5 7.8 33.0 0200EC 380 181.0 343 1093 5 4.8 23.0 181.0 343 1093 5 4.8 23.0 460 149.0 280 893 5 4.0 19.0 149.0 280 893 5 4.0 19.0 575 119.0 224 714 5 3.1 15.2 119.0 224 714 5 3.1 15.2 200 374.0 N/A N/A 5 8.2 38.0 342.0 N/A N/A 5 8.2 38.0 230 325.0 N/A N/A 5 7.8 33.0 298.0 N/A N/A 5 7.8 33.0 0210EC 380 197.0 343 1093 5 4.8 23.0 181.0 343 1093 5 4.8 23.0 460 163.0 280 893 5 4.0 19.0 149.0 280 893 5 4.0 19.0 575 130.0 224 714 5 3.1 15.2 119.0 224 714 5 3.1 15.2 200 374.0 N/A N/A 5 8.2 38.0 374.0 N/A N/A 5 8.2 38.0 230 325.0 N/A N/A 5 7.8 33.0 325.0 N/A N/A 5 7.8 33.0 0230EC 380 197.0 343 1093 5 4.8 23.0 197.0 343 1093 5 4.8 23.0 460 163.0 280 893 5 4.0 19.0 163.0 280 893 5 4.0 19.0 575 130.0 224 714 5 3.1 15.2 130.0 224 714 5 3.1 15.2

VOLTS

COMPRESSOR DATA FAN DATA

RLA Y-LRA X-LRA QTY

11, 12

COMPRESSOR DATA FAN DATA

FLA

(EA.) (EA)

LRA

RLA Y-LRA X-LRA QTY

11, 12

FLA LRA (EA)

(EA)

7

YORK INTERNATIONAL

57

Technical Data

FORM 201.19-NM1 (204)

ELECTRICAL DATA

OPTIONAL SINGLE-POINT POWER SUPPLY CONNECTION WITH FIELD SUPPLIED CIRCUIT PROTECTION

Suitable for: Y - ∆ Start and Across-The-Line-Start

One ﬁ eld provided power supply circuit to the unit. Field con nec tions to fac to ry pro vid ed Non-Fused Dis con nect Switch (Opt), or Ter mi nal Block (Opt). Factory con nec tions to Terminal Blocks in each of the two Pow er Pan els.

See page 62 for notes.

LD05550

OPTIONAL SINGLE-POINT POWER SUPPLY CONNECTION – 2 COMPRESSOR UNITS

(One Field Provided Power Supply Circuit to the Chiller. Field connections to Factory Provided Terminal Block (Standard) or Non-Fused Disconnect (option).

No Internal Branch Circuit Protection (Breakers) per Motor Control Center

0130EC

575 217 250 250 300 # 1 - 500 # 6 - 350

575 234 250 300 300 # 1 - 500 # 6 - 350

575 246 400 300 300 # 1 - 500 (2) 3/0-250

575 257 400 300 350 # 1 - 500 (2) 3/0-250

575 268 400 300 350 # 1 - 500 (2) 3/0-250

575 277 400 350 350 (2) # 2 - 300 (2) 3/0-250

575 299 400 350 400 (2) # 2 - 300 (2) 3/0-250

575 313 400 350 400 (2) # 2 - 300 (2) 3/0-250

575 324 400 400 450 (2) # 2 - 300 (2) 3/0-250

CHILLER

MODEL

VOLTS

MIN NF OVER-CURRENT PROTECTION13

YCAS

460 273 400 300 350 # 1 - 500 (2) 3/0-250

460 293 400 350 400 (2) # 2 - 300 (2) 3/0-250

0140EC

460 307 400 350 400 (2) # 2 - 300 (2) 3/0-250

0150EC

460 320 400 400 400 (2) # 2 - 300 (2) 3/0-250

0160EC

460 335 400 400 450 (2) # 2 - 300 (2) 3/0-250

0170EC

460 347 400 400 450 (2) # 2 - 300 (2) 3/0-250

0180EC

460 375 400 450 500 (2) # 1 - 500 (2) 3/0-250

0200EC

460 393 600 450 500 (2) # 1 - 500 (2) 250-500

0210EC

460 407 600 450 500 (2) # 1 - 500 (2) 250-500

0230EC

FIELD PROVIDED POWER SUPPLY FACTORY PROVIDED (LUGS) WIRE RANGE

1

MCA

DISC SW

2, 9

MIN.

3, 5

MAX.

FIELD-SUPPLIED WIRING

4, 6

TERMINAL BLOCK DISC. SWITCH

STANDARD OPTIONAL NF

10

)

7

See page 62 for Electrical Data footnotes.

58

YORK INTERNATIONAL

ELECTRICAL DATA

FORM 201.19-NM1 (204)

SYSTEM #1 SYSTEM #2 MODEL YCAS

575 86 574 4 3.1 15.2 86 574 4 3.1 15.2

575 93 574 4 3.1 15.2 93 574 4 3.1 15.2

575 103 714 4 3.1 15.2 92 574 4 3.1 15.2

575 103 714 4 3.1 15.2 103 714 4 3.1 15.2

575 112 714 4 3.1 15.2 103 714 4 3.1 15.2

575 112 714 4 3.1 15.2 112 714 4 3.1 15.2

575 119 714 5 3.1 15.2 119 714 5 3.1 15.2

575 130 714 5 3.1 15.2 119 714 5 3.1 15.2

575 130 714 5 3.1 15.2 130 714 5 3.1 15.2

VOLTS

460 107 719 4 4.0 19.0 107 719 4 4.0 19.0

0130EC

460 116 719 4 4.0 19.0 116 719 4 4.0 19.0

0140EC

460 128 893 4 4.0 19.0 115 719 4 4.0 19.0

0150EC

460 128 893 4 4.0 19.0 128 893 4 4.0 19.0

0160EC

460 140 893 4 4.0 19.0 128 893 4 4.0 19.0

0170EC

460 140 893 4 4.0 19.0 140 893 4 4.0 19.0

0180EC

460 149 893 5 4.0 19.0 149 893 5 4.0 19.0

0200EC

460 163 893 5 4.0 19.0 149 893 5 4.0 19.0

0210EC

460 163 893 5 4.0 19.0 163 893 5 4.0 19.0

0230EC

COMPRESSOR DATA FAN DATA

RLA X-LRA QTY

11, 12

COMPRESSOR DATA FAN DATA

FLA

(EA.) (EA)

LRA

RLA X-LRA QTY

11,12

FLA LRA

(EA)

7

YORK INTERNATIONAL

59

Technical Data

FORM 201.19-NM1 (204)

ELECTRICAL DATA

OPTIONAL SINGLE-POINT POWER SUPPLY CONNECTION TO FACTORY CIRCUIT BREAKER

Suitable for: Across-The-Line-Start

One ﬁ eld provided power supply circuit to the unit. Field con nec tions to factory pro vid ed Circuit Breaker in the Options Panel. Factory con nec tions to Terminal Blocks in each of the two Power Pan els.

See page 62 for notes.

LD05551

OPTIONAL SINGLE-POINT POWER SUPPLY CONNECTION TO FACTORY CIRCUIT BREAKER –

2 COMPRESSOR UNITS

(One Field Provided Power Supply Circuit to the chiller. Field Connections to Factory Provided Circuit Breaker.

No Internal Branch Circuit Protection (Breakers) per Motor Control Center

FIELD SUPPLIED WIRING SYSTEM #1 SYSTEM #2

MODEL

575 217 250 # 6 - 350 86 574 4 3.1 15.2 86 574 4 3.1 15.2

575 234 400 (2) 3/0-250 93 574 4 3.1 15.2 93 574 4 3.1 15.2

575 246 400 (2) 3/0-250 103 714 4 3.1 15.2 92 574 4 3.1 15.2

575 257 400 (2) 3/0-250 103 714 4 3.1 15.2 103 714 4 3.1 15.2

575 268 400 (2) 3/0-250 112 714 4 3.1 15.2 103 714 4 3.1 15.2

575 277 400 (2) 3/0-250 112 714 4 3.1 15.2 112 714 4 3.1 15.2

575 299 400 (2) 3/0-250 119 714 5 3.1 15.2 119 714 5 3.1 15.2

575 313 400 (2) 3/0-250 130 714 5 3.1 15.2 119 714 5 3.1 15.2

575 324 400 (2) 3/0-250 130 714 5 3.1 15.2 130 714 5 3.1 15.2

VOLTS

YCAS

RATING

460 273 400 (2) 3/0-250 107 719 4 4.0 19.0 107 719 4 4.0 19.0

0130EC

460 293 400 (2) 3/0-250 116 719 4 4.0 19.0 116 719 4 4.0 19.0

0140EC

460 307 400 (2) 3/0-250 128 893 4 4.0 19.0 115 719 4 4.0 19.0

0150EC

460 320 400 (2) 3/0-250 128 893 4 4.0 19.0 128 893 4 4.0 19.0

0160EC

460 335 400 (2) 3/0-250 140 893 4 4.0 19.0 128 893 4 4.0 19.0

0170EC

460 347 400 (2) 3/0-250 140 893 4 4.0 19.0 140 893 4 4.0 19.0

0180EC

460 375 600 (3) 2/0-400 149 893 5 4.0 19.0 149 893 5 4.0 19.0

0200EC

460 393 600 (3) 2/0-400 163 893 5 4.0 19.0 149 893 5 4.0 19.0

0210EC

460 407 600 (3) 2/0-400 163 893 5 4.0 19.0 163 893 5 4.0 19.0

0230EC

MCA

FACTORY SUPPLIED BREAKER COMPRESSOR FANS

1

2

WIRE RANGE7 (LUGS) RLA X-LRA QTY FLA(ea) LRA(ea) RLA X-LRA QTY FLA(ea) LRA(ea)

10

.)

11, 12

COMPRESSOR FANS

11, 12

NOTES: Wye-Delta Compressor Start not available with this op tion.

See page 62 for Electrical Data footnotes.

NOTES:

1. – – – – – – – Dashed Line indicates Field Provided Wiring.

2. The above recommendations are based on the National Electric Code and using copper connectors only. Field wiring must also comply with local codes.

60

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

COMPRESSOR DATA

MAXIMUM kW AND AMPERAGE VALUES FOR DXST COMPRESSORS COMPRESSOR MODEL AND VOLTAGE CODE DXS45LA – MOTOR CODE A DXS36LA – MOTOR CODE A DXS24LA – MOTOR CODE (TBD) (B5N, B5E, B6N, B6E) (A5N, A5E, A6N, A6E) (C5N, C5E, C6N, C6E) VOLTAGE CODE- -17 -28 -40 -46 -50 -58 -17 -28 -40 -46 -50 -58 -17 -28 -40 -46 -50 -56 MAX kW 150 150 150 150 113 150 150 150 150 150 113 150 105 105 105 105 80 105 MAX AMPS 492 428 259 214 193 171 492 428 259 214 193 171 338 294 178 147 135 118

YORK INTERNATIONAL

7

61

Technical Data

ELECTRICAL NOTES

NOTES & LEGEND

LEGEND

ACR-LINE ACROSS THE LINE START C.B. CIRCUIT BREAKER D.E. DUAL ELEMENT FUSE DISC SW DISCONNECT SWITCH FACT CB FACTORY-MOUNTED CIRCUIT BREAKER FLA FULL LOAD AMPS HZ HERTZ MAX MAXIMUM MCA MINIMUM CIRCUIT AMPACITY MIN MINIMUM MIN NF MINIMUM NON-FUSED RLA RUNNING LOAD AMPS S.P. WIRE SINGLE-POINT WIRING Y-∆ WYE-DELTA START X-LRA ACROSS-THE-LINE INRUSH LOCKED ROTOR AMPS Y-LRA WYE-DELTA INRUSH LOCKED ROTOR AMPS

VOLTAGE CODE

-17 = 200-3-60

-28 = 230-3-60

-40 = 380-3-60

-46 = 460-3-60

-58 = 575-3-60

FORM 201.19-NM1 (204)

CONTROL POWER SUPPLY (UNITS WITHOUT STANDARD CONTROL CIRCUIT TRANSFORMER)

SUPPLY CURRENT) FUSE SIZE SWITCH SIZE

NO. OF

COMPRESSORS

2 115V-1Ø 20A 20A 20A

NOTES:

1. Minimum circuit ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit, per N.E.C. Article 430-24. If a Factory Mounted Control Transformer is pro vid ed, add the following to the system #1 MCA values in the YCAS Tables: -17, add 15 amps; -28, add 12 amps; -40, add 7 amps; -46, add 6 amps; -58, add 5 amps.

2. The recommended disconnect switch is based on a minimum of 115% of the summation rated load amps of all the loads included in the circuit, per N.E.C. 440 - 12A1.

3. Minimum recommended fuse size is based on 150% of the largest motor RLA plus 100% of the remaining RLAs. Minimum fuse rating = (1.5 x largest compressor RLA) + other compressor RLAs + (# fans x each fan motor FLA).

4. Maximum dual element fuse size is based on 225% maximum plus 100% of the rated load amps for all other loads included in the circuit, per N.E.C. 440-22. Maximum fuse rating = (2.25 x largest compressor RLA) + other compressor RLAs + (# fans x each fan motor FLA).

5. Minimum recommended circuit breaker is 150% maximum plus 100% of rated load amps included in the circuit. Minimum circuit breaker rating = (1.5 x largest compressor RLA) + other compressor RLAs + (# fans x each fan motor FLA).

6. Maximum circuit breaker is based on 225% maximum plus 100% of the rated load amps for all loads included in the circuit, per circuit, per U.L. 1995 Fig. 36.2. Maximum circuit breaker rating = (2.25 x largest compressor RLA) + other com pres sor RLAs + ( # fans x each fan motor FLA).

7. The Incoming Wire Range is the minimum and maximum wire size that can be accommodated by unit wiring lugs. The (1), (2), or (3) indicate the number of termination points or lugs which are available per phase. Actual wire size and number of wires per phase must be determined based on ampacity and job requirements using N.E.C. wire sizing information. The above recommendations are based on the National Electric Code and using copper conductors only. Field wiring must also comply with local codes.

8. A ground lug is provided for each compressor system to accommodate ﬁ eld grounding conductor per N.E.C. Article 250-54. A control circuit grounding lug is also supplied. Incoming ground wire range is #6 - 350 MCM.

9. The ﬁ eld supplied disconnect is a “Disconnecting Means” as deﬁ ned in N.E.C. 100.B, and is intended for isolating the unit from the available power supply to perform maintenance and troubleshooting. This disconnect is not intended to be a Load Break Device.

10.Two-Compressor machines with single-point power connection, and equipped with Star (Wye)-Delta Compressor motor start must also include factory-provided individual system circuit breakers in each motor control center. All 3 & 4 Compressor machines equipped with Star-Delta com pres sor motor start must also include factory-provided individual system circuit breakers in each motor control center.

11.Consult factory for Electrical Data on units equipped with “High Static Fan” option. High Static Fans are 3.8 kW each.

12.FLA for “Low Noise Fan” motors: 200V = 8.0A, 230V = 7.8A, 380V = 4.4A, 460V = 3.6A, 575V = 2.9A.

13.Group Rated breaker must be HACR type for cU.L. Machines.

CONTROL MCA MAX DUAL NON-FUSED

POWER (MAX LOAD ELEMENT DISCONNECT

62

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

This page intentionally left blank.

7

YORK INTERNATIONAL

63

Technical Data

FORM 201.19-NM1 (204)

WIRING DIAGRAM

7.

ACROSS-THE-LINE START

NOTES:

1. Field wiring to be in accordance with the current edi tion of the National Electrical Code as well as all oth er ap pli ca ble codes and speciﬁ cations.

2. Numbers along the right side of a diagram are line iden ti ﬁ ca tion numbers. The numbers at each line in di cate the line number lo ca tion of relay contacts. An unlined contact location signiﬁ es a nor mal ly closed contact. Numbers adjacent to circuit lines are the cir cuit iden ti ﬁ ca tion numbers.

3. Any customer supplied contacts must be suitable for switching 24VDC. (Gold contacts rec om mend ed.) Con trol Wiring must not be run in the same conduit with any line voltage wiring.

4. To cycle unit on and off automatically with contact shown, install a cycling device in series with the ﬂ ow switch (FSLW). See Note 3 for contact rating and wiring speciﬁ cations. Also refer to cau tions on page 67.

5. To stop unit (Emergency Stop) with contacts other than those shown, install the stop contact between 5 and 1. If a stop device is not installed, a jumper must be con nect ed between ter mi nals 5 and 1. De vice must have a min i mum contact rating of 100VA at 115 volts A.C.

6. Alarm contacts are for annunciating alarm/unit mal func tion. Con tacts are rated at 115V, 100VA, re sis tive load only, and must be suppressed at load by user.

7. See Installation, Operation and Maintenance Man u al when op tion al equipment is used.

8. Control panel to be securely connected to earth ground.

9. Use 2KVA transformer in optional transformer kit un less there are optional oil separator sump heaters which ne ces si tates using a 3KVA transformer.

T S

LD09231

7.

LD09232

LEGEND

T ransient Voltage Suppression Terminal Block for Customer Connections Terminal Block for Customer Low Voltage

(Class 2) Connections. See Note 2 Terminal Block for YORK Connections Only Wiring and Components by YORK Optional Equipment Wiring and/or Components by Others

FIG. 17 – WIRING DIAGRAM – ACROSS-THE-LINE START

64

YORK INTERNATIONAL

WIRING DIAGRAM

ACROSS-THE-LINE START

FORM 201.19-NM1 (204)

FIG. 18 – WIRING DIAGRAM – ACROSS-THE-LINE START

YORK INTERNATIONAL

7

LD09233

65

Technical Data

FORM 201.19-NM1 (204)

ELEMENTARY DIAGRAM

5

6

4

3

FIG. 19 – ELEMENTARY DIAGRAM – ACROSS-THE-LINE START

66

LD09234

YORK INTERNATIONAL

ELEMENTARY DIAGRAM

FANS

FORM 201.19-NM1 (204)

CAUTION:

No Controls (relays, etc.) should be mount ed in the Smart Panel en clo sure or con nect ed to pow er sup plies in the control pan el. Additionally, con trol wir ing not con nect ed to the Smart Panel should not be run through the cabinet. This could re sult in nui sance faults.

CAUTION:

Any inductive devices (re lays) wired in series with the flow switch for start/stop, into the Alarm cir cuit ry, or pilot relays for pump start ers wired through mo tor contactor aux il ia ry con tacts must be sup pressed with YORK P/N 031-00808-000 sup pres sor across the re lay/ contactor coil.

Any contacts con nect ed to ﬂ ow

7

6

switch inputs or BAS in puts on ter mi nals 13 - 19 or TB3, or any oth er ter mi nals, must be sup pressed with a YORK P/N 03100808-000 sup pres sor across the re lay/con tac tor coil.

CAUTION:

Control wiring con nect ed to the con trol panel should nev er be run in the same con duit with pow er wir ing.

7

YORK INTERNATIONAL

7

115-1-50/60 20A 20A 250V 30A 240V

CONTROL POWER SUPPLY

POWER CIRCUIT ELEMENT DISC.

CONTROL MIN MAX DUAL NON-FUSED

LD09235

UNIT

VOLTAGE

SUPPLY AMP. FUSE SIZE SWITCH SIZE

ALL MODELS

W/O TRANS.

MODELS -17 200-1-60 15A 15A 250V 30A 240V

WITH -28 230-1-60 15A 15A 250V 30A 240V

TRANS. -46 400-1-60 8A 8A 600V 30A 480V

* -58 575-1-60 8A 8A 600V 30A 600V

* All primary and secondary wiring between transformer and control panel in clud ed.

67

Technical Data

FORM 201.19-NM1 (204)

WIRING DIAGRAM

7.

WYE-DELTA START

NOTES:

1. Field wiring to be in accordance with the current edi tion of the National Electrical Code as well as all oth er ap pli ca ble codes and speciﬁ cations.

2. Numbers along the right side of a diagram are line iden ti ﬁ ca tion numbers. The numbers at each line in di cate the line number lo ca tion of relay contacts. An unlined contact location signiﬁ es a nor mal ly closed contact. Numbers adjacent to circuit lines are the cir cuit iden ti ﬁ ca tion numbers.

3. Any customer supplied contacts must be suitable for switching 24VDC. (Gold contacts rec om mend ed.) Con trol Wiring must not be run in the same conduit with any line voltage wiring.

4. To cycle unit on and off automatically with contact shown, install a cycling device in series with the ﬂ ow switch (FSLW). See Note 3 for contact rating and wiring speciﬁ cations. Also refer to cau tions on page 71.

5. To stop unit (Emergency Stop) with contacts other than those shown, install the stop contact between 5 and 1. If a stop device is not installed, a jumper must be con nect ed between ter mi nals 5 and 1. De vice must have a min i mum contact rating of 100VA at 115 volts A.C.

6. Alarm contacts are for annunciating alarm/unit mal func tion. Con tacts are rated at 115V, 100VA, re sis tive load only, and must be suppressed at load by user.

7. See Installation, Operation and Maintenance Man u al when op tion al equipment is used.

8. Control panel to be securely connected to earth ground.

T S

LD09231

7.

LD09232

LEGEND

T ransient Voltage Suppression Terminal Block for Customer Connections Terminal Block for Customer Low Voltage

(Class 2) Connections. See Note 2 Terminal Block for YORK Connections Only Wiring and Components by YORK Optional Equipment Wiring and/or Components by Others

FIG. 20 – WIRING DIAGRAM – WYE-DELTA START

68

YORK INTERNATIONAL

WIRING DIAGRAM

WYE-DELTA START

FORM 201.19-NM1 (204)

FIG. 21 – ELEMENTARY DIAGRAM – WYE-DELTA START

YORK INTERNATIONAL

7

LD09236

69

Technical Data

FORM 201.19-NM1 (204)

ELEMENTARY DIAGRAM

5

6

4

3

FIG. 22 – ELEMENTARY DIAGRAM – WYE-DELTA START

70

LD09234

YORK INTERNATIONAL

ELEMENTARY DIAGRAM

FANS

FORM 201.19-NM1 (204)

CAUTION:

No Controls (relays, etc.) should be mount ed in the Smart Panel en clo sure or con nect ed to pow er sup plies in the control pan el. Additionally, con trol wir ing not con nect ed to the Smart Panel should not be run through the cabinet. This could re sult in nui sance faults.

CAUTION:

Any inductive devices (re lays) wired in series with the flow switch for start/stop, into the Alarm cir cuit ry, or pilot relays for pump start ers wired through mo tor contactor aux il ia ry con tacts must be sup pressed with YORK P/N 031-00808-000 sup pres sor across the re lay/ contactor coil.

Any contacts con nect ed to ﬂ ow

7

6

switch inputs or BAS inputs on ter mi nals 13 - 19 or TB3, or any oth er ter mi nals, must be sup pressed with a YORK P/N 03100808-000 sup pres sor across the re lay/con tac tor coil.

CAUTION:

Control wiring con nect ed to the con trol panel should nev er be run in the same con duit with pow er wir ing.

7

YORK INTERNATIONAL

7

115-1-50/60 20A 20A 250V 30A 240V

CONTROL POWER SUPPLY

POWER CIRCUIT ELEMENT DISC.

CONTROL MIN MAX DUAL NON-FUSED

LD09235

UNIT

VOLTAGE

SUPPLY AMP. FUSE SIZE SWITCH SIZE

ALL MODELS

W/O TRANS.

MODELS -17 200-1-60 15A 15A 250V 30A 240V

WITH -28 230-1-60 15A 15A 250V 30A 240V

TRANS. -46 400-1-60 8A 8A 600V 30A 480V

* -58 575-1-60 8A 8A 600V 30A 600V

* All primary and secondary wiring between transformer and control panel in clud ed.

71

Technical Data

FORM 201.19-NM1 (204)

FIG. 22A – POWER PANEL (SYSTEM #1) COMPONENT LO CA TIONS

72

LD09238

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

FIG. 22B – CONTROL PANEL COMPONENT LOCATION

YORK INTERNATIONAL

7

LD09239

73

Technical Data

FORM 201.19-NM1 (204)

FIG. 22C – POWER PANEL (SYSTEM #2) COMPONENT LO CA TIONS

74

LD09240

YORK INTERNATIONAL

LEGEND

FORM 201.19-NM1 (204)

YORK INTERNATIONAL

7

LD09241

75

Technical Data

FORM 201.19-NM1 (204)

LD03282

2 ACE MOTOR

PROTECTOR MODULE

LD03283

76

LD03284

YORK INTERNATIONAL

CONNECTION DIAGRAM (SYSTEM WIRING)

FORM 201.19-NM1 (204)

YORK INTERNATIONAL

7

LD09242

77

Technical Data

FORM 201.19-NM1 (204)

COMPRESSOR TERMINAL BOX

78

LD09243

YORK INTERNATIONAL

ELEMENTARY DIAGRAM

CONTROL CIRCUIT

FORM 201.19-NM1 (204)

YORK INTERNATIONAL

7

LD09373

79

Technical Data

FORM 201.19-NM1 (204)

ELEMENTARY DIAGRAM

#3/#4

#5/#6

#3/#4

#5/#6

#7/#8

#3/#4

80

#5/#6

#7/#8

#9/#10

LD06840

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

This page intentionally left blank.

7

YORK INTERNATIONAL

81

Technical Data

0P0.71

FORM 201.19-NM1 (204)

DIMENSIONS – YCAS0130 - YCAS0180 (ENGLISH)

LD03742a

P

LD03742

MODELS MODELS DIMENSION 130 - 140 150 - 180

P 17-1/4" 18"

NOTES:

1. Placement on a level surface free of obstructions (including snow, for winter op er a tion) or air re cir cu la tion en sures rated per for mance, reliable operation and ease of maintenance. Site re stric tions may com pro mise minimum clearances in di cat ed be low, re sult ing in un pre dict able air ﬂ ow patterns and possible di min ished per for mance. YORK’s unit con trols will optimize op er a tion without nuisance high pres sure safe ty cut out; how ev er, the system de sign er must consider po ten tial performance degradation. Access to the unit con trol center assumes the unit is no higher than on spring isolators. Recommended min i mum clearances: Side to wall - 6'; rear to wall - 6'; control panel end to wall - 4'; top

- no obstructions allowed; distance be tween adjacent units - 10'. No more than one ad ja cent wall may be higher than the unit.

FIG. 23 – MODEL YCAS0130 - 0180 DIMENSIONS (ENGLISH)

82

YORK INTERNATIONAL

DIMENSIONS – YCAS0130 - YCAS0180 (ENGLISH)

ABCD

FORM 201.19-NM1 (204)

CONTROL/OPTIONS

EFG H

CENTER OF GRAVITY (Alum.) YCAS X Y Z

0130 101.3" 44.4" 37.8" 0140 101.3" 44.4" 37.8" 0150 106.7" 42.8" 36.2" 0160 107.0" 43.0" 36.2" 0170 107.0" 43.0" 36.2" 0180 107.0" 43.0" 36.2"

LD03743

CENTER OF GRAVITY (Cop per)

YCAS X Y Z

0130 103.5" 44.4" 40.7" 0140 103.5" 44.4" 40.7" 0150 108.2" 43.0" 39.2" 0160 108.4" 43.1" 39.1" 0170 108.4" 43.1" 39.1" 0180 108.4" 43.1" 39.1"

YORK INTERNATIONAL

7

LD03744

83

Technical Data

FORM 201.19-NM1 (204)

All dimensions are in mm un less oth er wise not ed.

DIMENSIONS – YCAS0130 - YCAS0180 (SI)

LD03745a

46 (EDGE OF UNIT TO COOLER CONNECTION

MODELS MODELS DIMENSION 130 - 140 150 - 180

P 438 457

NOTES:

1. Placement on a level surface free of obstructions (including snow, for winter operation) or air recirculation ensures rated performance, reliable operation and ease of maintenance. Site re stric tions may compromise minimum clearances indicated below, resulting in un pre dict able air ﬂ ow patterns and possible diminished performance. YORK’s unit controls will optimize op er a tion without nuisance high pressure safety cutout; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall - 2m; rear to wall - 2m; control panel end to wall - 1.2m; top - no obstructions allowed; distance between adjacent units - 3m. No more than one adjacent wall may be higher than the unit.

FIG. 24 – MODEL YCAS0130 - 0180 DIMENSIONS (SI)

84

YORK INTERNATIONAL

$"&

FORM 201.19-NM1 (204)

DIMENSIONS – YCAS0130 - YCAS0180 (SI)

LD03746

CENTER OF GRAVITY (Alum.)

YCAS X Y Z

0130 2573.0 1127.8 960.1 0140 2573.0 1127.8 960.1 0150 2710.2 1087.1 919.5 0160 2717.8 1092.2 919.5 0170 2717.8 1092.2 919.5 0180 2717.8 1092.2 919.5

CENTER OF GRAVITY (Cop per)

YCAS X Y Z

0130 2628.9 1127.8 1033.8 0140 2628.9 1127.8 1033.8 0150 2748.3 1092.2 995.7 0160 2573.4 1094.7 993.1 0170 2573.4 1094.7 993.1 0180 2573.4 1094.7 993.1

7

YORK INTERNATIONAL

LD03747

85

Technical Data

91 3/8"

15/16" (EDGE OF UNIT TO COOLER CONNECTION)

18"

VIEW A-A

MICRO-COMPUTER CONTROL CENTER

OPTIONS PANEL

1 11/16"

88"

COILS

SYS.#1

SYS.#2

COILS

DIMENSIONS – YCAS0200 - YCAS0230 (ENGLISH)

FORM 201.19-NM1 (204)

LD03748a

1 11/16"

SYS.#1

COILS

C

B

88"

91 3/8"

VIEW A-A

SYS.#2

COILS

C

MICRO-COMPUTER CONTROL CENTER

OPTIONS PANEL

B

18"

15/16" (EDGE OF

UNIT TO COOLER CONNECTION)

LD03748

NOTES:

1. Placement on a level surface free of obstructions (including snow, for win ter operation) or air recirculation ensures rated performance, reliable operation and ease of maintenance. Site re stric tions may compromise minimum clearances indicated below, resulting in un pre dict able air ﬂ ow patterns and possible di min ished performance. YORK’s unit controls will optimize op er a tion without nui sance high pressure safety cutout; however, the system de sign er must con sid er potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Rec om mend ed minimum clearances: Side to wall - 6'; rear to wall - 6'; control panel end to wall - 4'; top

- no obstructions allowed; distance between adjacent units - 10'. No more than one adjacent wall may be higher than the unit.

FIG. 25 – MODEL YCAS0200 - YCAS0230 DIMENSIONS (ENGLISH)

86

YORK INTERNATIONAL

$

FORM 201.19-NM1 (204)

DIMENSIONS – YCAS0200 - YCAS0230 (ENGLISH)

LD03749

CENTER OF GRAVITY (Alum.) YCAS X Y Z

0200 119.4" 43.2" 38.0" 0210 119.4" 43.2" 38.0" 0230 119.4" 43.2" 38.0"

CENTER OF GRAVITY (Copper)

YCAS X Y Z

0200 122.3" 43.3" 41.0" 0210 122.3" 43.3" 41.0" 0230 122.3" 43.3" 41.0"

7

YORK INTERNATIONAL

LD03750

87

Technical Data

FORM 201.19-NM1 (204)

All dimensions are in mm un less oth er wise not ed.

DIMENSIONS – YCAS0200 - YCAS0230 (SI)

VIEW B-B

SYS.#1

COILS

SYS.#2

COILS

MICRO-COMPUTER CONTROL CENTER

LD03751a

CONTROL ENTRY (8) 22 DIA. HOLES

C

B

43

NOTES:

1. Placement on a level surface free of obstructions (including snow, for winter operation) or air recirculation ensures rated performance, re li able operation and ease of maintenance. Site re stric tions may compromise min i mum clearances indicated below, resulting in un pre dict able air ﬂ ow pat terns and possible di min ished performance. YORK’s unit controls will optimize operation without nui sance high pres sure safety cutout; however, the system designer must con sid er potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall - 2m; rear to wall - 2m; con trol panel end to wall - 1.2m; top - no obstructions allowed; distance between adjacent units - 3m. No more than one adjacent wall may be higher than the unit.

2235

2321

VIEW A-A

C

OPTIONS PANEL

B

457

24 (EDGE OF UNIT TO COOLER CONNECTION)

LD03751

FIG. 26 – MODEL YCAS0200 - YCAS0230 DIMENSIONS (SI)

88

YORK INTERNATIONAL

$"&

FORM 201.19-NM1 (204)

DIMENSIONS – YCAS0200 - YCAS0230 (SI)

LD03752

CENTER OF GRAVITY (Alum.)

YCAS X Y Z

0200 3032.8 1097.3 965.2 0210 3032.8 1097.3 965.2 0230 3032.8 1097.3 965.2

CENTER OF GRAVITY (Copper)

YCAS X Y Z

0200 3106.4 1099.8 1041.4 0210 3106.4 1099.8 1041.4 0230 3106.4 1099.8 1041.4

7

YORK INTERNATIONAL

LD03753

89

Technical Data

FORM 201.19-NM1 (204)

TECHNICAL DATA

CLEARANCES

(2 m)

(1.3 m)

NOTES:

1. No obstructions allowed above the unit.

2. Only one adjacent wall may be higher than the unit.

3. Adjacent units should be 10 feet (3 meters) apart.

FIG. 27 – CLEARANCES

(2 m)

LD07011

90

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Aluminium and Black Fin Condenser Coils

A

E

ALUMINUM FIN COIL WEIGHT DISTRIBUTION BY MODEL ( LBS )

YCAS A B C D E F G H I J K L M N O P TOTAL

0130 1,956 1,633 1,309 986 1,908 1,593 1,277 962 –– –– –– –– –– –– –– –– 11,625 0140 1,963 1,638 1,313 989 1,931 1,612 1,292 973 –– –– –– –– –– –– –– –– 11,711 0150 1,868 1,648 1,428 1,208 1,958 1,727 1,497 1,266 –– –– –– –– –– –– –– –– 12,599 0160 1,892 1,677 1,462 1,248 1,955 1,733 1,511 1,289 –– –– –– –– –– –– –– –– 12,768

0170 1,903 1,689 1,475 1,261 1,982 1,759 1,536 1,313 –– –– –– –– –– –– –– –– 12,919 0180 1,907 1,693 1,479 1,265 1,994 1,770 1,546 1,323 –– –– –– –– –– –– –– –– 12,978 0200 2,188 1,881 1,573 1,265 2,247 1,931 1,615 1,299 –– –– –– –– –– –– –– –– 13,998 0210 2,204 1,896 1,587 1,279 2,270 1,952 1,635 1,318 –– –– –– –– –– –– –– –– 14,141 0230 2,206 1,897 1,587 1,278 2,280 1,961 1,641 1,321 –– –– –– –– –– –– –– –– 14,171

BDC

F

GH

LD09472

ALUMINUM FIN COIL WEIGHT DISTRIBUTION BY MODEL ( KGS )

YCAS A B C D E F G H I J K L M N O P TOTAL

0130 887 741 594 447 865 723 579 436 –– –– –– –– –– –– –– –– 5,273 0140 890 743 596 449 876 731 586 441 –– –– –– –– –– –– –– –– 5,312 0150 847 748 648 548 888 783 679 574 –– –– –– –– –– –– –– –– 5,714 0160 858 761 663 566 887 786 685 585 –– –– –– –– –– –– –– –– 5,791

0170 863 766 669 572 899 798 697 596 –– –– –– –– –– –– –– –– 5,860 0180 865 768 671 574 904 803 701 600 –– –– –– –– –– –– –– –– 5,886 0200 992 853 714 574 1,019 876 733 589 –– –– –– –– –– –– –– –– 6,349 0210 1,000 860 720 580 1,030 885 742 589 –– –– –– –– –– –– –– –– 6,414

0230 1,001 861 720 580 1,034 890 744 599 –– –– –– –– –– –– –– –– 6,428

7

YORK INTERNATIONAL

91

Technical Data

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Aluminium and Black Fin Condenser Coils

ALUMINUM FINS, 1" ISOLATOR SELECTIONS – VMC TYPE CP-2-XX (SEE TABLE BELOW)

YCAS A B C D E F G H I J K L M N O P 0130 31 28 27 26 31 27 28 26 –– –– –– –– –– –– –– –– 0140 31 28 27 26 31 27 28 26 –– –– –– –– –– –– –– –– 0150 31 28 27 27 31 27 28 27 –– –– –– –– –– –– –– –– 0160 31 28 27 27 31 27 28 27 –– –– –– –– –– –– –– –– 0170 31 28 27 27 31 27 28 27 –– –– –– –– –– –– –– –– 0180 31 28 27 27 31 27 28 27 –– –– –– –– –– –– –– –– 0200 31 28 28 28 31 28 31 28 –– –– –– –– –– –– –– –– 0210 31 28 28 28 31 28 31 28 –– –– –– –– –– –– –– –– 0230 31 28 28 28 31 28 31 28 –– –– –– –– –– –– –– ––

ISOLATOR MAX LOAD DEFL.

TYPE & SIZE

CP-2-26 1,200 544.3 1.17 29.7 Purple CP-2-27 1,500 680.4 1.06 26.9 Orange CP-2-28 1,800 816.4 1.02 25.9 Green CP-2-31 2,200 997.9 0.83 21.0 Gray CP-2-32 2,600 1,179.3 0.74 18.7 White CP-2-35 3,000 1,360.8 0.70 17.7 Gold

lbs. kg in. mm

SPRING

COLOR

ISOLATOR DETAILS

FIG. 28 – CP-2-XX

92

LD01089

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Aluminium and Black Fin Condenser Coils

ALUMINUM FINS, SEISMIC ISOLATOR SELECTIONS - VMC MODEL # AWMR-X-XXX

YCAS A B C D E F G H I J K L M N O P 0130 -1-553 -1-551 -1-532 -1-530 -1-553 -1-551 -1-532 -1-530 –– –– –– –– –– –– –– –– 0140 -1-553 -1-551 -1-532 -1-530 -1-553 -1-551 -1-532 -1-530 –– –– –– –– –– –– –– –– 0150 -1-552 -1-552 -1-532 -1-531 -1-553 -1-552 -1-551 -1-532 –– –– –– –– –– –– –– –– 0160 -1-552 -1-552 -1-532 -1-531 -1-553 -1-552 -1-551 -1-532 –– –– –– –– –– –– –– –– 0170 -1-553 -1-552 -1-532 -1-531 -1-553 -1-552 -1-551 -1-532 –– –– –– –– –– –– –– –– 0180 -1-553 -1-552 -1-532 -1-531 -1-553 -1-552 -1-551 -1-532 –– –– –– –– –– –– –– –– 0200 -1-553 -1-552 -1-552 -1-551 -1-553 -1-552 -1-552 -1-551 –– –– –– –– –– –– –– –– 0210 -1-553 -1-552 -1-552 -1-551 -1-553 -1-552 -1-552 -1-551 –– –– –– –– –– –– –– –– 0230 -1-553 -1-552 -1-552 -1-551 -1-553 -1-552 -1-552 -1-551 –– –– –– –– –– –– –– ––

ISOLATOR

TYPE & SIZE

AWMR-1-53 1,000 453.6 2 51 AWMR-1-530 1,150 521.6 2 51 AWMR-1-531 1,276 578.8 2 51 AWMR-1-532 1,500 680.4 2 51 AWMR-1-551 1,676 760.2 2 51 AWMR-1-552 1,900 861.8 2 51 AWMR-1-553 2,200 997.9 2 51 AWMR-2-520 1,300 589.7 2 51 AWMR-2-521 1,552 704.0 2 51 AWMR-2-53 2,000 907.2 2 51 AWMR-1-530 2,300 1,043.3 2 51 AWMR-2-531 2,552 1,157.6 2 51 AWMR-2-532 3,000 1,360.8 2 51

MAX LOAD DEFL.

lbs. kg in. mm

AWMR-1-XXX

LD02973

AWMR-2-XXX

LD02974

DIMENSIONS - In.

A B C D E F G H I J K L M N/X

AWMR-1

50-553 11NC 5/8

AWMR-2

50-553 10NC 5/8

10-1/2 6 3

15 6 3

5/8

3/4

3/4 3-1/2 1-3/4 1/2 9 5/8 8-1/2 4-1/4 10-1/2

1 7-1/2 3-3/4 1/2 9-1/2 5/8 14-1/2 7-1/4 17

3/4

FIG. 29 – TYPE AWMR ISOLATOR DETAILS

YORK INTERNATIONAL

7

93

Technical Data

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Aluminium and Black Fin Condenser Coils

ALUMINUM FINS, NEOPRENE MOUNT SELECTIONS – VMC TYPE RD-4

YCAS A B C D E F G H I J K L M N O P

0130 0140 0150 0160 0170 0180 0200 0210 0230

* VMC TYPE RD-3

RED RED BLACK GRAY* RED RED BLACK GRAY* –– –– –– –– –– –– –– –– RED RED BLACK GRAY* RED RED BLACK GRAY* –– –– –– –– –– –– –– –– RED RED BLACK BLACK RED RED RED BLACK –– –– –– –– –– –– –– –– RED RED BLACK BLACK RED RED RED BLACK –– –– –– –– –– –– –– –– RED RED BLACK BLACK RED RED RED BLACK –– –– –– –– –– –– –– –– RED RED BLACK BLACK RED RED RED BLACK –– –– –– –– –– –– –– –– RED RED RED RED RED RED RED RED –– –– –– –– –– –– –– –– RED RED RED RED RED RED RED RED –– –– –– –– –– –– –– –– RED RED RED RED RED RED RED RED –– –– –– –– –– –– –– ––

NEW DESIGN FOR TYPE RD-4 NEOPRENE MOUNTINGS.

TYPE R OR RD

NO BOLTING IS

PREFERRED–

Type R or RD mountings are may be used without bolting under machines having no lateral or severe vertical motion.

29518A

TYPE RD-3

TYPE R OR RD

IF BOLTING IS PREFERRED–

Type R or RD mountings are furnished with a tapped hole in the center. This enables the equipment to be bolted securely to the mounting.

29517A

DEFLECTION

TYPE

R-3

OR RED 525 (238.3)

RD-3

GRAY 1,100 (499.4)

R-4

OR RED 2,250 (1,021.5)

RD-4

GRAY 4,000 (1,816.0)

COLOR

CODE

lbs. (kg) R RD

MAX. LOAD

ins. (mm)

BLACK 250 (113.5)

GREEN 750 (340.5)

BLACK 1,500 (681.0)

GREEN 3,000 (1,362.0)

0.25 0.50

(6.3) (12.7)

0.25 0.50 (6.3) (12.7)

94

LD04033

DIMENSIONS: ins. (mm)

TYPE L W H *HD A B C D E R-3

5-1/2" 3-3/8" 1-3/4" 2-7/8" 2-1/2" 1/2" 4-1/8" 9/16" 1/4"

OR

(139.7) (85.8) (44.4) (73.2) (63.5) (12.7) (104.8) (14.4) (6.3)

RD-3 R-4

6-1/4" 4-5/8" 1-5/8" 2-3/4" 3" 1/2" 5" 9/16" 3/8"

OR

(158.7)(117.6) (41.4) (69.8) (76.2) (12.7) (127.0) (14.4) (9.6)

RD-4

* HD dimension applies to double deﬂ ection Type RD mountings only.

YORK INTERNATIONAL

LD04033

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Copper Fin Condenser Coils

A

E

COPPER FIN CONDENSER COILS WEIGHT DISTRIBUTION BY MODEL (LBS)

YCAS A B C D E F G H I J K L M N O P Total

0130 2,066 1,774 1,483 1,192 2,020 1,735 1,450 1,165 --- --- --- --- --- --- --- --- 12,885

0140 2,072 1,779 1,487 1,194 2,043 1,754 1,465 1,177 --- --- --- --- --- --- --- --- 12,971

0150 1,980 1,790 1,600 1,410 2,067 1,869 1,671 1,472 --- --- --- --- --- --- --- --- 13,859

0160 2,003 1,819 1,635 1,451 2,064 1,875 1,685 1,495 --- --- --- --- --- --- --- --- 14,028

0170 2,015 1,831 1,648 1,464 2,091 1,900 1,710 1,519 --- --- --- --- --- --- --- --- 14,179

0180 2,019 1,836 1,652 1,468 2,103 1,911 1,720 1,529 --- --- --- --- --- --- --- --- 14,238

0200 2,319 2,051 1,784 1,516 2,374 2,100 1,826 1,552 --- --- --- --- --- --- --- --- 15,522

0210 2,334 2,066 1,798 1,530 2,397 2,122 1,847 1,571 --- --- --- --- --- --- --- --- 15,665

0230 2,336 2,067 1,798 1,528 2,408 2,130 1,852 1,575 --- --- --- --- --- --- --- --- 15,695

BDC

F

GH

LD09472

COPPER FIN CONDENSER COILS WEIGHT DISTRIBUTION BY MODEL (KGS)

YCAS A B C D E F G H I J K L M N O P Total

0130 937 805 673 541 916 787 658 528 --- --- --- --- --- --- --- --- 5,845

0140 940 807 674 542 927 796 665 534 --- --- --- --- --- --- --- --- 5,884

0150 898 812 726 640 938 848 758 668 --- --- --- --- --- --- --- --- 6,286

0160 909 825 742 658 936 850 764 678 --- --- --- --- --- --- --- --- 6,363

0170 914 831 748 664 948 862 776 689 --- --- --- --- --- --- --- --- 6,431

0180 916 833 749 667 954 867 780 694 --- --- --- --- --- --- --- --- 6,458

0200 1,052 930 809 688 1,077 953 828 704 --- --- --- --- --- --- --- --- 7,041

0210 1,059 937 816 694 1,087 963 838 713 --- --- --- --- --- --- --- --- 7,106

0230 1,060 938 815 693 1,092 966 840 714 --- --- --- --- --- --- --- --- 7,119

YORK INTERNATIONAL

7

95

Technical Data

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Copper Fin Condenser Coils

60 HERTZ, COPPER FINS, 1” ISOLATOR SELECTIONS - VMC TYPE CP- (SEE TABLE BELOW)

YCAS A B C D E F G H I J K L M N O P

0130 2-31 2-28 2-28 2-27 2-31 2-28 2-28 2-27 --- --- --- --- --- --- --- ---

0140 2-31 2-28 2-28 2-27 2-31 2-28 2-28 2-27 --- --- --- --- --- --- --- ---

0150 2-31 2-31 2-28 2-28 2-31 2-31 2-31 2-31 --- --- --- --- --- --- --- ---

0160 2-31 2-31 2-28 2-28 2-31 2-31 2-31 2-31 --- --- --- --- --- --- --- ---

0170 2-31 2-31 2-28 2-28 2-31 2-31 2-31 2-31 --- --- --- --- --- --- --- ---

0180 2-31 2-31 2-28 2-28 2-31 2-31 2-31 2-31 --- --- --- --- --- --- --- ---

0200 2-32 2-31 2-31 2-28 2-32 2-31 2-31 2-28 --- --- --- --- --- --- --- ---

0210 2-32 2-31 2-31 2-28 2-32 2-31 2-31 2-28 --- --- --- --- --- --- --- ---

0230 2-32 2-31 2-31 2-28 2-32 2-31 2-31 2-28 --- --- --- --- --- --- --- ---

ISOLATOR

TYPE & SIZE

CP-2-26 1,200 544.3 1.17 29.7 Purple

MAX LOAD DEFL.

lbs. kg in. mm

SPRING

COLOR

CP-2-27 1,500 680.4 1.06 26.9 Orange CP-2-28 1,800 816.4 1.02 25.9 Green CP-2-31 2,200 997.9 0.83 21.0 Gray CP-2-32 2,600 1179.3 0.74 18.7 White CP-2-35 3,000 1360.8 0.70 17.7 Gold

ISOLATOR DETAILS

FIG. 30 – CP-2-XX

96

LD01089

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Copper Fin Condenser Coils

60 HERTZ, CU. FINS, SEISMIC ISOLATOR SELECTIONS - VMC MODEL # AWMR-(SEE TABLE BELOW)

YCAS A B C D E F G H I J K L M N O P

0130 1-553 1-552 1-532 1-532 1-553 1-552 1-551 1-532 --- --- --- --- --- --- --- ---

0140 1-553 1-552 1-532 1-532 1-553 1-552 1-551 1-532 --- --- --- --- --- --- --- ---

0150 1-553 1-552 1-552 1-552 1-553 1-552 1-552 1-552 --- --- --- --- --- --- --- ---

0160 1-553 1-552 1-552 1-552 1-553 1-552 1-552 1-552 --- --- --- --- --- --- --- ---

0170 1-553 1-552 1-552 1-552 1-553 1-553 1-552 1-552 --- --- --- --- --- --- --- ---

0180 1-553 1-552 1-552 1-552 1-553 1-553 1-552 1-552 --- --- --- --- --- --- --- ---

0200 2-531 1-553 1-552 1-551 2-531 2-530 1-553 1-551 --- --- --- --- --- --- --- ---

0210 2-531 1-553 1-552 1-551 2-531 2-530 1-553 1-551 --- --- --- --- --- --- --- ---

0230 2-531 1-553 1-552 1-551 2-531 2-530 1-553 1-551 --- --- --- --- --- --- --- ---

ISOLATOR

TYPE & SIZE

AWMR-1-53 1,000 453.6 2 51 AWMR-1-530 1,150 521.6 2 51 AWMR-1-531 1,276 578.8 2 51 AWMR-1-532 1,500 680.4 2 51 AWMR-1-551 1,676 760.2 2 51 AWMR-1-552 1,900 861.8 2 51 AWMR-1-553 2,200 997.9 2 51 AWMR-2-520 1,300 589.7 2 51 AWMR-2-521 1,552 704.0 2 51 AWMR-2-53 2,000 907.2 2 51 AWMR-1-530 2,300 1,043.3 2 51 AWMR-2-531 2,552 1,157.6 2 51 AWMR-2-532 3,000 1,360.8 2 51

MAX LOAD DEFL.

lbs. kg in. mm

AWMR-1-XXX

LD02973

AWMR-2-XXX

LD02974

DIMENSIONS - In.

A B C D E F G H I J K L M N/X

AWMR-1

50-553 11NC 5/8

AWMR-2

50-553 10NC 5/8

10-1/2 6 3

15 6 3

5/8

3/4

3/4 3-1/2 1-3/4 1/2 9 5/8 8-1/2 4-1/4 10-1/2

1 7-1/2 3-3/4 1/2 9-1/2 5/8 14-1/2 7-1/4 17

3/4

FIG. 31 – TYPE AWMR ISOLATOR DETAILS

YORK INTERNATIONAL

7

97

Technical Data

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Copper Fin Condenser Coils

60 HERTZ, CU. FINS, NEOPRENE MOUNT SELECTION- VMC TYPE RD (SEE TABLE BELOW)

YCAS A B C D E F G H I J K L M N O P

0130 -4 Red -4 Red -4 Blk -4 Blk -4 Red -4 Red -4 Red -4 Blk --- --- --- --- --- --- --- ---

0140 -4 Red -4 Red -4 Blk -4 Blk -4 Red -4 Red -4 Red -4 Blk --- --- --- --- --- --- --- ---

0150 -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0160 -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0170 -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0180 -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0200 -4 Grn -4 Red -4 Red -4 Red -4 Grn -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0210 -4 Grn -4 Red -4 Red -4 Red -4 Grn -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0230 -4 Grn -4 Red -4 Red -4 Red -4 Grn -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

NEW DESIGN FOR TYPE RD-4 NEOPRENE MOUNTINGS.

TYPE R OR RD

NO BOLTING IS PREFERRED–

Type R or RD mountings are may be used without bolting under machines having no lateral or severe vertical motion.

29518A

TYPE RD-3

TYPE R OR RD

IF BOLTING IS PREFERRED–

Type R or RD mountings are furnished with a tapped hole in the center. This enables the equipment to be bolted securely to the mounting.

29517A

DEFLECTION

TYPE

R-3

OR RED 525 (238.3)

RD-3

GRAY 1,100 (499.4)

R-4

OR RED 2,250 (1021.5)

RD-4

GRAY 4,000 (1816.0)

COLOR

CODE

lbs. (kg) R RD

MAX. LOAD

ins. (mm)

BLACK 250 (113.5)

GREEN 750 (340.5)

BLACK 1,500 (681.0)

GREEN 3,000 (1362.0)

0.25 0.50

(6.3) (12.7)

0.25 0.50

(6.3) (12.7)

98

LD04033

DIMENSIONS: ins. (mm) TYPE L W H *HD A B C D E

R-3

5-1/2" 3-3/8" 1-3/4" 2-7/8" 2-1/2" 1/2" 4-1/8" 9/16" 1/4"

OR

(139.7) (85.8) (44.4) (73.2) (63.5) (12.7) (104.8) (14.4) (6.3)

RD-3 R-4

6-1/4" 4-5/8" 1-5/8" 2-3/4" 3" 1/2" 5" 9/16" 3/8"

OR

(158.7)(117.6) (41.4) (69.8) (76.2) (12.7) (127.0) (14.4) (9.6)

RD-4

* HD dimension applies to double deﬂ ection Type RD mountings only.

YORK INTERNATIONAL

LD04033

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Aluminium Fin Condenser Coils

with Silencer Kit