Introducing the YORK Millennium 25, 30, & 40 ton rooftop
line - units designed to provide peak performance and value
both today and for years to come. Millennium units are manufactured at an ISO 9001 registered facility, and each rooftop
is completely computer-run tested prior to shipment.
The Millennium is designed to be flexible enough to meet
your needs today and in the future. The true value of YORK’s
Millennium is that it can be designed to fit any need, from
cooling only, constant volume applications to variable air volume systems with variable frequency drive.
FEATURING:
•Cooling Only Units
•Cooling/Gas Heating Units (Natural) Standard or
Modulating Gas Heat available
14 HOT WATER COIL - 40 TON, 2 ROW, AT 20 GPM. . 23
15 HOT WATER COIL - 40 TON, 2 ROW, AT 40 GPM. . 23
16 HOT WATER COIL - 40 TON, 2 ROW, AT 60 GPM. . 24
17 HOT WATER COIL - 40 TON, 2 ROW, AT 80 GPM. . 24
Introducing the YORK Millennium 25, 30, & 40 ton rooftop
line - units designed to provide peak performance and value
both today and for years to come. When we aske d our customers what they wanted in a new rooftop line, we were careful to listen to both the needs of today and tomorrow. So,
you'll find that Millennium units not only help you solve
today's problems, but can handle tomorrow's difficulties as
well:
Industry Leading Efficiency
EER 25 ton) rating makes it the most frugal energy consumer
in its class. When it comes to lower operating costs, Millennium simply outperforms the competition.
Double Wall Construction
walled as standard. The galvanized sheet metal liner provides the best protection against microbial growth, helping
both the unit and the indoor air stay fresh and clean. And, the
rigid sheet metal inner liner keeps the insulation completely
out of the air stream, eliminating concerns about fiberglass
particles.
Drain Pan Whisks Away Condensate
quently the source of microbial contamination. Competitive
drain pans often are insufficiently sloped to properly drain all
of the condensate, causing drain pan corrosion and bacterial
growth to begin almost immediately. The YORK design is
sloped at the 1/4” per foot recommended by the ASHRAE
62.1-2004 ventilation draft standard, with an extra large drain
connection capable of removing up to three gallons of condensate per minute. It is available in either powder coat
painted steel or stainless steel for long life.
- The Millennium's 9.5 EER (10
- Millennium units come double
- Condensate is fre-
®
Efficient, Durable Scroll Compressors
design uses industrial grade hermetic scroll compressors for
peak efficiency and low noise operation. The compressor
design is so durable that it can actually hold more liquid
charge without slugging than is present in each refrigerant
circuit at shipment, dramatically reducing the chances of ever
slugging a compressor with liquid charge.
Multiple Refrigeration Circuits for Greater Turndown
YORK Millennium unit has intertwined 10 ton circuits (12.5
ton circuits on the 25 ton) - giving the best unloading capability in the industry. With more and more designs requiring
higher outside air quantities, the lower capacity capability is
an outstanding way to neutralize outside air without over-conditioning the space on off-peak days. And, Millennium's high
quality balance-port thermal expansion valves are more
effective at metering refrigerant flow in part-load conditions,
making Millennium a peak-performer across a wide capacity
range.
- The Millennium
- The
FEATURES AND BENEFITS
When it comes to flexibility, Millennium really shines. Our customers were clear about one thing - not all installations are
the same. Some have very simple needs, others are more
involved. The YORK Millennium serves both markets - and all
of those in between - extremely well. YORK engineers crafted
a design which is both uniquely flexible and competitive, giving you the best of both worlds. In addition to a competitive
base product, Millennium offers unparalleled flexibility.
Optional features include:
Variable Air Volume
volume by inlet guide vanes or variable frequency drive - the
choice is yours. All Millennium VAV units come standard with
hot gas bypass to give extended operation range.
- YORK gives you the ability to vary air
Johnson Controls Unitary Products5
Page 6
246653-YTG-E-0108
Optional Head Pressure Control - For those applications
where mechanical cooling is required below 40°F, optional
low ambient operation allows compressor operation down to
0°F.
Easily Upgrade Motor Efficiency to Meet Tighter Codes
Optional high efficiency motors help you make simple
upgrades to meet more demanding building and energy
codes.
Enhanced Filtration Options
- Millennium gives designers the
flexibility to meet various IAQ requirements with a full range
of rigid and throwaway filters at different efficiency levels.
Vibration Isolation
- The Millennium's neoprene mounts are
typically sufficient for most applications but when sound and
vibration transmission are a major concern, YORK offers 1"
and 2" isolation springs for even greater protection from supply air fan noise and vibration.
Corrosion Resistant Coils
- Many industrial and seacoast
applications require enhanced protection from corrosive environments.
Optional TechniCoated Coated Condenser and Evaporator Coils - Many industrial and seacoast applications
require enhanced protection from corrosive environments. The special dipped phenolic coating process
provides a high level of protection for the exposed condenser coil.
Optional Copper-Copper Condenser and Evaporator
Coils - For corrosion resistance.
High Capacity Evaporator Coils
- For those applications
which require slightly more capacity than offered by the standard Millennium product, YORK offers the option of higher
capacity evaporator coils, boosting cooling output without
increasing unit size. (30 & 40 Ton R-22 only)
ers. Comparative enthalpy, single enthalpy and dry bulb control are available.
Optional Factory Installed Disconnect
- A conveniently
located actuator handle in the front of the unit can disconnect
-
line power to the entire unit, eliminating the need for a field
provided disconnect. The handle may also be locked in either
position through the use of a standard padlock. Millennium's
single point power connection makes this option particularly
appealing. If desired, the disconnect may be ordered with a
115 volt, GFCI protected convenience outlet, including a factory wired transformer to power the outlet from the single
point power connection; the convenience outlet remains
operational when the disconnect is open.
Heating Done Your Way
- Millennium offers the choice of natural gas standard or modulating gas heat, electric resistance
heat, hot water heat, steam, or no heat at all. Very simply, the
choice is yours.
INSTALLATION FEATURES
With YORK Millennium, high performance doesn't mean high
complexity. YORK listened carefully to make sure that Millennium was as simple as possible, and service convenience
comes standard with each unit. From a single curb size to the
easy service access, you'll find that Millennium was designed
to be easy from start to finish.
Full Range of Air Flows and Static Pressures
nium design gives a complete offering of supply air flows and
static pressure combinations to meet most every application
requirement.
Single Power Point Connection - Millennium units have a single gas and electric connection, minimizing time at the job
site. For further installation flexibility, power and gas connections may be brought up from the curb or through the side of
the unit.
- The Millen-
Variety of Exhaust Air Options
wide variety of exhaust air options, including barometric
relief, non-modulating power exhaust, and modulating power
exhaust. And, because Millennium units use forward-curved
- YORK Millennium offers a
Simple Controls
- Millennium's controls system is easy to
understand and apply, and it doesn't lock you into proprietary
devices. A choice for YORK Millennium today doe s not limit
your choices tomorrow.
blowers for power exhaust fans, they can exhaust up to 100%
of the nominal supply air at much greater static pressure
loads than competitive units. Not available on end return.
Rain Hoods Rotate Into Place - No bulky, field--installed rain
hoods here. Millennium rain hoods ship rotated inside the
unit. Once on the job, installer merely rotates the hood
NOTE: In most applications, the supply fan will keep the
return at negative pressure. A barometric relief will
function better when ducted to building space, not
the return.
Optional Factory Installed Economizers
- Millennium units
offer economizers with Standard or Optional low leak damp-
6Johnson Controls Unitary Products
upward and puts in a few screws - an easy one-person job.
Excellent Access for Service
- Service access on Millennium
is a snap. Hinged and latched door options give access on
both sides of the unit to all major components. Some doors
have positive action slide latches for even greater ease of
access. All service fittings are conveniently located to minimize time and effort.
Page 7
A
NGLED CONDENSER
COILS
246653-YTG-E-0108
PITCHED ROOF
SOLID, CLASS II FAN CONSTRUCTION
INTERTWINED COIL
DOUBLE WALL CONSTRUCTION
LOW LEAK DAMPERS
CONSTRUCTION FEATURES
YORK's Millennium rooftop line is built for the long haul, with
high end features and construction offered at a competitive
price. Millennium units are manufactured at an ISO 9001 registered facility, and each rooftop is completely computer-run
tested prior to shipment. Some of the valuable construction
features of the Millennium which are not found on competitive
units include:
Double Wall Construction
and an interior wall, which make for a more rigid design with
panels and doors that are solid, not flimsy. The unit features a
fully framed construction for even greater stability.
Powder Paint
keeps the unit in great condition for years to come.
Extended flue connection
mounted external flue. The flue lifts all products of furnace
combustion far above the unit - eliminating the possibility of
corrosion in the furnace heat exchanger from recirculating
flue gases.
Protective Covering
cover the distributor tubing keep distributor tubes from contacting each other and wearing out.
Built-in Hail Guard
from the vertical are inherently protected from damage due to
shipment, hail, etc.
Induced Draft Furnace
exhaust of all combustion products.
- Millennium units stand only 64” above their
- Each gas unit ships with a field
- Special polyurethane sleeves which
- Condenser coils angled at 30 degrees
- This design provides a positive
Johnson Controls Unitary Products7
Page 8
246653-YTG-E-0108
LIST OF FEATURES AND BENEFITS
Standard Features
•9.5 EER (10 EER on 25 ton)
•Double wall construction
•Major components have hinged and latched access
doors
•Industrial duty scroll compressors
•Sturdy framed construction
•Sloped stainless steel or powder coated drain pan
•Separate 10 ton circuits (30 and 40 ton units) or 12.5 ton
(25 ton unit)
•Intertwined evaporator coil
•Angled condenser coils for superior protection
•Single power point connection
•Through-the-curb or through-the-base utility connections
•Retractable outside air hoods
•Powder paint tested to 1000 salt spray hours
•Mechanical cooling from 40° F to 125° F
•1-1/2” insulation
•Sloped unit roof with drip lip
•High and low refrigerant pressure protection
•Polyurethane sleeves to protect small diameter tubing
•Steel framing around blowers with deflection springs or
rubber isolators for low vibration
•Fully factory packaged and run-tested
•10 year gas heat exchanger warranty
•One year compressor warranty
•One year warranty on all parts
Factory Installed Options
•Economizer with standard or low leak dampers
•Natural gas standard or modulating gas heat with reliable induced draft design
•Electric heat in three sizes
•Variable air volume using either inlet guide vanes, wired
for VFD (variable frequency drive), or factory installed
VFD.
•1, 2” blower isolator springs or rubber isolators
•A variety of blower horsepower offerings
•High efficiency motors
•High efficiency filtration
•Barometric relief
•Power exhaust of 100% of nominal air flow
•Technicoat corrosive resistant coating on condenser and
evaporator coils
•Copper-Copper corrosive resistant condenser and evaporator coils
•0°F low ambient operation of mechanical cooling
•Hot gas bypass (standard on all VAV units)
•High capacity evaporator coils
•Single unit disconnect
•Convenience outlet and transformer factory wired
•Hot water heating coil with one or two rows
•One row steam heating coil
•Simplicity
®
Elite™ controls
•ModLINC translator
•York Commercial Comfort System (YCCS)
Field Installed Accessories
•7-Day Programmable Wall Thermostat-Can be used with
or without remote sensors. Can be used on CV and VAV
units when wall thermostat is required for scheduling and
temperature control.
•Energy Recovery Ventilators- 8,000 and 13,000 CFM
models available. Great for applications involving 30% or
more of required outdoor air where energy use and comfort must be optimized.
•Wall Sensors- Remote space sensors used with CV or
VAV unit for unit control via the Simplicity® Elite™ control. Standard sensor, sensor with override and sensor
with override and + 5 degree adjustment.
•Simplicity® Transporter- Device allows internet control
and monitoring of HVAC units equipped with Simplicity®
Elite™ controls.
•Phase Monitor Kit- Includes control and wiring to monitor
and protect the unit from phase reversal, phase loss and
low voltage.
•Burglar Bars- Prevent any type of building entry through
the RTU unit with bars that block the return and supply
openings on downflow applications.
•Partial perimeter roofcurb- Designed for application on
all 25-40 ton Millennium rooftop units. 14" height.
•Barometric Relief Kit- Provides barometric relief hood
and dampers for duct mounting on units requiring end
return.
•Natural Gas to Propane Conversion Kits- Contains orifices and gas valves parts to convert from Natural Gas to
Propane. (Not available on modulating heat.)
•High Altitude Kit- Natural gas kit designed for natural gas
heating applications between 2,000 and 6,000 feet
above sea level.
8Johnson Controls Unitary Products
Page 9
NOMENCLATURE
R
W = 1,4,0,7
A = 1,3,5,7
L = 2,4,5,8
OPTIONS
ADDITIONAL
CONFIGURATION
123 4
14
D
13
A
12
C
CONTROL
Cu/Cu Condenser Coil
Cu/Cu Evaporator Coil
Exhaust VFD (Customer)
(see notes 3 & 7)
* Premium Cabinet (6 doors)
* Standard Cabinet (4 doors)
* Drain Pan - powder coat
D = SYNTHESYS CONTROL
E = SYNTHESYS CONTROL,
110V OUTLET
J = SIMPLICITY CONTROL,
F = SYNTHESYS, DISC.
H = SIMPLICITY CONTROL
I = SIMPLICITY CONTROL, DISC
DISC., 110V OUTLET
make selections
must
in these options
* Drain Pan - stainless steel
*
DISC, 110V OUTLET
DISC, NO 110V OUTLET
K = SIMPLICITY CONTROL W/MODLINC
L = SIMPLICITY CONTROL W/ MODLINC
M = SIMPLICITY CONTROL W/MODLINC
DISC, NO 110V OUTLET
N = YCCS CONTROL
P = YCCS CONTROL W/DISC., 110V OUTLET
Q = YCCS ZONING CONTROL
R = YCCS ZONING CONTROL W/DISC.,
110V OUTLET
ECONOMIZER
S = YCCS - VAV CONTROL
T = YCCS - VAV CONTROL W/DISC.,
110V OUTLET
D = MANUAL Low leak (Not w/PE)
A = DUAL ENTH Low leak type
B = SINGLE ENTH Low leak type
C = DRY BULB ENTH Low leak type
(See note 5)
EXHAUST
E = NONE
F = DUAL ENTH Std type
G = SINGLE ENTH Std type
H = DRY BULB Std type
A = BAROJ = 2, 5S = A, 3
B = 1, 3K = 2, 6T = A, 4
C = 1, 4L = 2, 7U = A, 5
D = 1, 5M = 2, 8V = A, 6
E = 1, 6N = NONEW = A, 7
F = 1, 7O = 1, 9X = A, 8
G = 1, 8P = 1, 0Y = A, 9
3 = 13,000 CFM ERV
9 = Non Std Config
H = 2, 3Q = 2, 9Z = A, 0
I = 2, 4R = 2, 02 = 8,000 CFM ERV
246653-YTG-E-0108
MOTOR
Motor
Power Exhaust
1 = MODULATING DAMPERS A = VFD MODULATING
2 = NON-MOD. (ON/OFF)
0 = 5 HP HI-EFF (25T Only) 9 = 5 HP (25T Only)
3 = 7.5 HP6 = 7.5 HP HI-EFF
4 = 10 HP7 = 10 HP HI-EFF
5 = 15 HP (Except 25 Ton)8 = 15 HP HI-EFF (Except 25 Ton)
2.Reference Cooling Capacity Table for a 40 ton unit with
standard evaporator coil.
a.Locate the table for a standard evaporator coil with
95° F air on the condenser.
b.Enter table at 13,000 CFM and 67°F WB air on
evaporator
c.Trace to 83° F Entering Dry Bulb column.
d.Read 493 MBH total capacity and 403 MBH sensi-
ble capacity.
The 40 ton unit will meet the cooling requirements. From
the nomenclature, the unit will be a Y34. Choose the
appropriate configuration for the next digit. Assuming
bottom return and supply, the fourth digit would be an
“A,” making the model Y34A.
3.Find Gas Heating Capacity Table.
a.Trace down Output column.
b.Find output which exceeds 320,000 Btuh require-
ment. The N5 option gives 426 MBH output.
c.Ensure that it is offered in the Y34 unit. Read option
model as N5.
From the basic nomenclature, the model now becomes
Y34AN5. Add voltage code of “4” for 460-3-60. Nomenclature becomes Y34AN54.
SELECT FAN SPEED AND HORSEPOWER
REQUIREMENTS OF SUPPLY AIR FAN
1.Find Supply Air Performance Tables for the 40 ton unit.
a.Check footnotes and make necessary additions or
Total Static Resistance2.0 IWG
b.Enter Fan Performance Table at 13,000 CFM and
2.0 IWG static pressure:
RPM = 690
BHP = 10.7
NOTE: Either a Class I or Class II blower could be used.
c.Enter the Fan Motor Drive Tables. Selecting a 15 hp
motor allows (service factor of 1.5) for a maximum
operating BHP greater than the 10.7 BHP requirement.
SIZE OVERCURRENT PROTECTION DEVICE AND
DETERMINE CIRCUIT AMPACITY
1.Find electrical tables for the basic 40 ton unit.
a.Enter table for 460-3-60 voltage.
b.Find 15 hp in the Suppl y Air Fan column.
c.Trace to Minimum Circuit Ampacity column - read
104.
d.Trace to Max. Fuse/Breaker Size column - read 110.
e.Size wire and overprotection device accordingly.
f.Check all footnotes.
Heating capacity is only staged on CV models. VAV models use only one stage at full capacity.
3.
For 208 volts, multiply kW and MBH values by .751. For 230 volts, multiply kW and MBH values by .918
4.
For 460 volts, multiply kW and MBH values by .918.
AVAILABLEON MODELSRATED VOLTAGE
3
/4804/575
2
/4803/575802734013740136
3
/5751083697224636123
NOMINAL
KW
401374013700
N
OMINAL
MBH
1
MBH
S
TAGE 1STAGE 2
KWMBHKWMBH
Johnson Controls Unitary Products13
2
Page 14
246653-YTG-E-0108
HOT WATER HEATING
1
The YORK Millennium Rooftop units (30 - 40 Ton sizes) can
be furnished with a YORK hot water coil as the source of heat
(Bottom Supply Only). A one or two row coil will be factory
installed in the heating section downstream of the supply air
fan and just above the supply air opening in the bottom of the
unit.
The hot water control valve will not be provided. The installer
will need to field supply a water valve. The installer must also
connect the hot water piping, and valve wiring at th e job site
for the hot water heat section to be operational.
For all hot water coils the enteri ng water temperature should
not exceed 200°F.
IR PRESSURE DROP 1 ROW0.070.110.160.32
IR PRESSURE DROP 2 ROW0.140.230.330.65
A
CFM 600080001000015000
DO NOT use tin based solder. Brazing with tin
based solder could cause equipment damage or
possible injury to OCCUPANTS of the structure
that is being conditioned.
Based on 60°F entering air temperature, 2.00” maximum pressure drop across the hot water coil.
C
140 °F160 °F180 °F200 °F
EMPERATURE
T
PIPING CONNECTIONS
The hot water piping must enter the unit through the floor of
the heat section compartment. The access doors to the compartment are gasketed so the compartment can be sealed.
However, as added protection for water leakage into the
space, the piping access holes should be sealed with a heat
resistant mastic (see the following illustration for approximate
location of the compartment and piping connections.
NOTE: Water pressure drop numbers are based on 60°F
entering air temperature, 2.00” maximum air pressure drop across the hot water coil(s). ARI certified
ratings at covering other conditions are available
upon request. Hot water coils are approved for use
with glycol (rates available upon request).
1. Hot water, steam or electric heat is not available for
front or rear supply.
NOTE: Water pressure drop numbers are based on 60°F
entering air temperature, 2.00” maximum air pressure drop across the hot water coil(s). ARI certified
ratings at covering other conditions are available
upon request. Hot water coils are approved for use
with glycol (rates available upon request.)
Based on 60°F entering air temperature, 2.00” maximum air
pressure drop across the hot water coil.
ARI certified ratings at other conditions available upon request.
Hot water coils are approved for use with glycol (ratings available upon request).
FIGURE 17 - HOT WATER COIL - 40 TON, 2 ROW, AT 80 GPM
24Johnson Controls Unitary Products
Page 25
246653-YTG-E-0108
STEAM HEATING
The YORK Millennium units (25, 30, and 40 ton sizes) can be
manufactured with a steam heat coil (Bottom Supply only).
YORK's one row steam coil is installed in the heating section
just downstream of the supply air fan and just above the supply air opening in the bottom of the unit.
The steam control valve will not be provided. The installer
will need to field supply a steam control valve. Connect the
steam piping and valve power wiring at the job site for th e
steam heat section to be operational.
There are no provisions in the coil or control sequence to prevent freezing of condensate. The control val ve, piping and
field installed wiring connections are particularly vulnerable
because they are installed in the vestibule outside of the conditioned air stream.
All piping, control valves, and wiring that is field installed must
conform to all local and national codes
Condensate can freeze on the control valve and piping if they
are not properly insulated.
The steam piping must enter the unit through the floor of the
heat section compartment. The access doors to the compartment are gasketed to the compartment can be sealed. However, as added protection for condensate leakage into the
space, the piping access holes should be sealed with a heat
resistant mastic. The following figure illustrates the approximate location of the compartment and piping connections.
Based on 60°F entering air temperature, 2.00” maximum air
pressure drop across the coil.
C
261015
1
FIGURE 18 - STEAM PIPING CROSS SECTION
DO NOT use tin based solder. Brazing with tin
based solder could cause equipment damage or
possible injury to OCCUPANTS of the structure that
is being conditioned.
kW = (BHP X 0.746) / Motor Eff.
MBH = kW X 3.414
MBH = (BHP X 2.546) / Motor Eff.
NOTES: 1) Class I Blowers are limited to 15 HP motors on 25 and 30 Ton units.
2) Class I Blowers are limited to 20 HP motors on the 40 Ton units.
3) Class II Blowers are not HP limited, can use 25 HP.
MOTORMOTOR PULLEY BLOWER PULLEYBELTS
M
MOTOR
FFICIENCY
E
TD. MOTOR)
(S
OTOR
E
FFICIENCY
LTRA HI
(U
FF OPT)
E
1
ITCH DIA
P
NCHES)
(I
B
ORE
NCHES)
(I
P
ITCH DIA
NCHES)
(I
B
ORE
NCHES)
(I
D
ESIGNA
TION
QTY
Johnson Controls Unitary Products27
Page 28
246653-YTG-E-0108
SUPPLY AIR DRIVE ADJUSTMENT
At unit start-up, the measured CFM may be higher or lower
than the specified CFM shown in Figures 22, 23, and 24. To
achieve the specified CFM, the speed of the drive may have
to be decreased or increased by changing the pitch diameter
(PD) of the motor sheave as outlined below:
Failure to properly adjust the total system air quantity can result in extensive blower damage.
Before making any blower speed changes review
the installation for any installation errors, leaks or
undesirable systems effects that can result in loss
of air flow.
Even small changes in blower speed can result in
substantial changes in static pressure and bhp.
Bhp or amp draw of the blower motor will increase
(see table) by the cube ratio of the blower speed.
Static pressure will increase by the square ratio of
the blower speed. Tables 26, 27 and 28 are for
reference only. All blower speed changes must be
made by qualified personnel with strict adherence
to the fan laws.
Example:
A 30-ton unit was selected to deliver 12,000 CFM with a 20
HP motor and a 856 RPM drive, but the unit is only delivering
11,000 CFM per Figure 23.
Use the equation to determine the required PD for the new
motor sheave (12,000 CFM / 11,000 CFM) x 6.7” = 7.31”.
Use the 30-ton table to select a Browning 2B5V74 which will
increase the speed of the unit's drive and its supply air CFM
109%.
New drive speed = 1.091 x 856 = 933 RPM
New supply air = 1.091 x 11,000 = 12,000 CFM
Re-use the existing belts and blower sheave.
New motor BHP = (speed increase)3 x estimated motor
BHP at original start-up with 11,000 CFM and 856 RPM =
(1.091)3 x 11.0 BHP = 1.2986 x 11.0 BHP = 14.3 BHP
New motor amps = (speed increase)3 x measured motor
amps at original start-up with 11,000 CFM and 856 RPM.
28Johnson Controls Unitary Products
Page 29
246653-YTG-E-0108
TABLE 26: 25 TON DRIVE ADJUSTMENT
7.5 HP MOTOR & 567 RPM DRIVE10 HP MOTOR & 692 RPM DRIVE15 HP MOTOR & 793 RPM DRIVE20 HP MOTOR & 894 RPM DRIVE
The capacities are gross ratings. For net capacity, deduct the supply air blower motor heat *MBh = 3.415 x kW). Refer to the
appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors and the compressor motors but not the supply air blower motor.
TEMPERATUREOF AIRON CONDENSER COIL
TOTAL
CAP.
(MBH)
1
TOTAL
INPUT
(KW)
2
SENSIBLE CAPACITY (MBH)
RETURN DRY BULB (°F)
246653-YTG-E-0108
Johnson Controls Unitary Products31
Page 32
246653-YTG-E-0108
TABLE 32: COOLING PERFORMANCE 30 TON STANDARD CAPACITY COIL
The capacities are gross ratings. For net capacity, deduct the supply air blower motor heat *MBh = 3.415 x kW). Refer to the
appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors and the compressor motors but not the supply air blower motor.
TEMPERATUREOF AIRON CONDENSER COIL
TOTAL
CAP.
(MBH)
1
TOTAL
INPUT
(KW)
2
SENSIBLE CAPACITY (MBH)
RETURN DRY BULB (°F)
34Johnson Controls Unitary Products
Page 35
TABLE 33: COOLING PERFORMANCE 30 TON HIGH CAPACITY COIL
The capacities are gross ratings. For net capacity, deduct the supply air blower motor heat *MBh = 3.415 x kW). Refer to the
appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors and the compressor motors but not the supply air blower motor.
TEMPERATUREOF AIRON CONDENSER COIL
TOTAL
CAP.
(MBH)
1
TOTAL
INPUT
(KW)
2
SENSIBLE CAPACITY (MBH)
RETURN DRY BULB (°F)
246653-YTG-E-0108
Johnson Controls Unitary Products37
Page 38
246653-YTG-E-0108
TABLE 34: COOLING PERFORMANCE 40 TON STANDARD CAPACITY COIL
The capacities are gross ratings. For net capacity, deduct the supply air blower motor heat *MBh = 3.415 x kW). Refer to the
appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors and the compressor motors but not the supply air blower motor.
TEMPERATUREOF AIRON CONDENSER COIL
TOTAL
CAP.
(MBH)
1
TOTAL
INPUT
(KW)
2
SENSIBLE CAPACITY (MBH)
RETURN DRY BULB (°F)
40Johnson Controls Unitary Products
Page 41
TABLE 35: COOLING PERFORMANCE 40 TON HIGH CAPACITY COIL
The capacities are gross ratings. For net capacity, deduct the supply air blower motor heat *MBh = 3.415 x kW). Refer to the
appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors and the compressor motors but not the supply air blower motor.
TEMPERATUREOF AIRON CONDENSER COIL
TOTAL
CAP.
(MBH)
1
TOTAL
INPUT
(KW)
2
SENSIBLE CAPACITY (MBH)
RETURN DRY BULB (°F)
246653-YTG-E-0108
Johnson Controls Unitary Products43
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246653-YTG-E-0108
CFM, STATIC PRESSURE, AND POWER - ALTITUDE AND TEMPERATURE CORRECTIONS
The information below should be used to assist in application
of product when being applied at altitudes at or exceeding
1000 feet above sea level.
order to use the indoor blower tables for high altitude applications, certain corrections are necessary.
A centrifugal fan is a "constant volume" device. This means
that, if the rpm remains constant, the CFM delivered is the
same regardless of the density of the air. However, since the
air at high altitude is less dense, less static pressure will be
The air flow rates listed in the standard blower performance
tables are based on standard air at sea level. As the altitude
or temperature increases, the density of air decreases. In
generated and less power will be required than a similar
application at sea level. Air density correction factors are
shown in Table 36 and Figure 21.
The examples below will assist in determining the airflow performance of the product at altitude.
Example 1: What are the corrected CFM, static pressure,
and BHP at an elevation of 5,000 ft. if the blower performance
data is 6,000 CFM, 1.5 IWC and 4.0 BHP?
Solution: At an elevation of 5,000 ft the indoor blower will still
deliver 6,000 CFM if the rpm is unchanged. However, Table
36 must be used to determine the static pressure and BHP.
Since no temperature data is given, we will assume an air
temperature of 70°F. Table 36 shows the correction factor to
be 0.832.
Corrected static pressure = 1.5 x 0.832 = 1.248 IWC
Corrected BHP = 4.0 x 0.832 = 3.328
ALTITUDE (FEET)
blower tables to select the blower speed and the BHP
requirement.
Solution: As in the example above, no temperature information is given so 70°F is assumed.
The 1.5" static pressure given is at an elevation of 5,000 ft.
The first step is to convert this static pressure to equivalent
sea level conditions.
Sea level static pressure = 1.5 / .832 = 1.80"
Enter the blower table at 6000 sCFM and static pressure of
1.8". The rpm listed will be the same rpm needed at 5,000 ft.
Suppose that the corresponding BHP listed in the table is 3.2.
This value must be corrected for elevation.
Example 2: A system, located at 5,000 feet of elevation, is to
BHP at 5,000 ft = 3.2 x .832 = 2.66
deliver 6,000 CFM at a static pressure of 1.5". Use the unit
Fan performance is based on wet evaporator coils, clean 2” throwaway filters and system/cabinet effects at standard air d ensity and 0 fe et el evation.
2.
Refer to Tables 10, 15, 21 and 42 for component additions and deductions to fan performance tables.
Sound Power Ratings for Supply Air Blowers in ou r Millennium Units with High Gas Heat, Economizer, 2: T/A Filters
and Wet DX Sound power calculations complements of Lau’s
The sound ratings above occur at the blower wheel. To determine the sound rating at a unit’s supply and return air duct
connection, subtract the attenuation factors listed below.
revised “Whirlwind” application selection software for air moving components.
NOTE: These values have been accessed using a model of
sound propagation from a point source into the
hemispheric free field (AMCA 303-79). The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system
design, and the fan manufacturer has no way of
knowing the details of each system. This constitutes
an exception to any specification or guarantee
requiring a dBA value or sound data in any other
form than sound power level ratings.
OUND POWER LEVEL, DB (10)-12 WATTS
S
db(A)651252505001000200040008000
Johnson Controls Unitary Products79
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246653-YTG-E-0108
EVAPORATOR COIL
AND DRAINPAN ACCESS
REAR
LEFT SIDE
FILTER DRIERS
FILTER ACCESS
POWER EXHAUST ACCESS
HEAT SECTION
POWER & CONTROL WIRING
COMPRESSOR ACCESS
RIGHT
SIDE
HEAT SECTION
FRONT
EVAPORATOR COIL
AND DRAINPAN ACCESS
REAR
SUPPLY BLOWER & MOTOR
FIGURE 28 - COMPONENT LOCATION
FILTER ACCESS
80Johnson Controls Unitary Products
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246653-YTG-E-0108
64"
LEFT SIDE
RETURN AIR
SUPPLY AIR
7-7/8"
76-3/8
80.93"
LEFT SIDE
92"
REAR
REAR
24.9"
SEE
DETAIL
A
6.25"
4.5"
71.61"
SEE
DETAIL
B
FRONT
26"
6.46"
FRONT
NOTE:
FACTORY INSTALLED POWER
EXHAUST CANNOT BE ORDERED
WITH END RETURN.
SEE
DETAIL
C
8.15"
75.6"
100.10"
128.50"
RIGHT SIDE
RIGHT
SIDE
OPEN
3.625"
15.89"
240"
12"
MIN
C
L
88.7"
4-5/8”
BASE RAIL
1-1/2" FPT
DETAIL A
(DRAIN CONNECTION)
BASE RAIL
(ELECTRICAL CONNECTION)
FOR COOLING ONLY AND ALL HEATING APPLICATIONS
FIGURE 29 - END RETURN, BOTTOM SUPPLY
2-1/2"
DETAIL B
3-1/16"
3-5/8"
6.46"
2-1/2”
DIA. HOLES
28”
1-1/4” NPT
DETAIL C
(GAS CONNECTION
THROUGH CURB)
TO GAS VALVE
MANIFOLD
7”
11”
Johnson Controls Unitary Products81
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246653-YTG-E-0108
64"
RETURN AIR
SUPPLY AIR
REAR
SEE
DETAIL
B
SEE
DETAIL
C
RIGHT
SIDE
100.10"
92"
LEFT
SIDE
80.93"
4.5"
LEFT
SIDE
4-5/8”
1-1/2" FPT
DETAIL A
(DRAIN CONNECTION)
83"
BASE RAIL
FRONT
REAR
4.5"
6.46"
C
L
26"
3-1/16"
SEE
DETAIL
38.59"
BASE RAIL
71.61"
A
4.5"
1-1/4" FPT
DETAIL B
(ELECTRICAL CONNECTION)
FOR COOLING ONLY AND ALL HEATING APPLICATIONS
3.625"
127.5"
FRONT
240"
3-5/8"
6.46"
OPEN
15.89"
128.50"
RIGHT
SIDE
DIA. HOLES
12"
MIN
2-1/2”
88.7 "
C
L
28”
1-1/4” NPT
DETAIL C
(GAS CONNECTION
THROUGH CURB)
TO GAS VALVE
7”
MANIFOLD
11”
FIGURE 30 - BOTTOM SUPPLY AND RETURN
82Johnson Controls Unitary Products
Page 83
FRONT SUPPLY: FOR COOLING ONLY APPLICATIONS
REAR SUPPLY: FOR COOLING ONLY OR GAS HEAT APPLICATIONS
246653-YTG-E-0108
FRONT
64"
RETURN AIR
SUPPLY AIR
92"
LEFT SIDE
80.93"
4.5"
83"
LEFT SIDE
REAR
REAR
SEE
DETAIL
A
38.59"
4.5"
FRONT
6.46"
SEE
DETAIL
B
DETAIL
FRONT
REAR
55"
SEE
C
3.625"
240"
8.15"
OPEN
26"
75.6"
100.10"
128.50"
RIGHT
SIDE
12"
MIN
DIA. HOLES
RIGHT SIDE
TO GAS VALVE
MANIFOLD
2-1/2”
3-5/8"
4-5/8”
BASE RAIL
1-1/2" FPT
DETAIL A
(DRAIN CONNECTION)
BASE RAIL
6.46"
2-1/2"
DETAIL B
3-1/16"
(ELECTRICAL CONNECTION)
28”
1-1/4” NPT
(GAS CONNECTION
THROUGH CURB)
7”
11”
DETAIL C
FIGURE 31 - BOTTOM RETURN, FRONT & REAR SUPPLY
Johnson Controls Unitary Products83
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246653-YTG-E-0108
FRONT SUPPLY: FOR COOLING ONLY APPLICATIONS
REAR SUPPLY: FOR COOLING ONLY OR GAS HEAT APPLICATIONS
Doors # 4, 5, 9 are dependent upon unit Heating
and Power Exhaust Options.
67 8
BACK VIEW
Optional
Hinged,
Tool-Free
Door
FRONT VIEW
Hinged,
Tool-Free
Door
Optional
Hinged,
Tool-Free
Door
Hinged,
Tool-Free
Door
Hinged, Tool-Free
w/PE Option
123 4
Hinged,
Tool-Free
Door
Hinged,
Tool-Free
w/Gas
or Other
Heat Source
9
Doors 1, 2, 3, 6, 7, 8 & 9 are 56.31 inches high by
4.
27.33 inches wide.
Doors 4 & 5 are 26.5 inches high by 33.63 inches
5.
wide.
FIGURE 35 - MILLENNIUM CABINET DOOR CONFIGURATION
86Johnson Controls Unitary Products
Page 87
FIGURE 36 - CLEARANCES - HOOD/ECONOMIZER & MOTOR DRIVE - SIDE
246653-YTG-E-0108
15.93
79.0
15.93
RAINHOODFOR
FIXEDOUTSIDEAIR
33.90
33.90
29.36
ORECONOMIZER
59.52
RAINHOODFOR
OPTIONALPOWEREXHAUST
ORBAROMETRICRELIEF
(NOTAVAILABLEWITH
ENDRETURNORWITH
FIXEDOUTSIDEAIR)
FIGURE 37 - CLEARANCES - HOOD/ECONOMIZER & MOTOR DRIVE - FRONT & END
20.12
19.6
ENDRETURN
7.94
HOODFOR
OPTIONAL
EXHAUSTAIR
(NOTAVAILABLEWITH
ORWITH
FIXEDOUTSIDEAIR
)
Johnson Controls Unitary Products87
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246653-YTG-E-0108
8 7 . 0 0
8 3 . 0 0
2 . 0 0
1 4 . 0 0
A
A
3 8 . 5 9
R E T U R N
A I R
O P E N I N G
9 5 . 0 9
2 3 5 . 0 0
7 1 . 6 1
1 1 . 3 9
2 6 . 0 0
S U P P L Y
A I R
O P E N I N G
I n s u l a t i o n E d g e
P r o t e c t o r
( S h e e t M e t a l
N o s e P i e c e )
F I E L D S U P P L I E D
D U C T
4 . 0 0
A
T y p i c a l I n s u l a t i o n
B
S E E S E C T I O N " A - A "
B A S E R A I L
( Y O R K U N I T )
C U R B G A S K E T
2 " X 4 "
N A I L E R
( 1 4 . 0 0 )
1 4 G A . G A L V S T E E L
R O O F C U R B
S E C T I O N " A - A "
FIGURE 38 - PARTIAL ROOF CURB MODEL 1RC0455P
A - I F U N I T I S N O T I N S T A L L E D
B - I F U N I T I S A L R E A D Y I N S T A L L E D
N O T E : P r o t e c t i n s u l a t i o n w i t h a s h e e t m e t a l
n o s e p i e c e w h e n i n s t a l l i n g a i n t e r n a l l y i n s u l a t e d
d u c t w o r k
.
T Y P I C A L D U C T I N S T A L L A T I O N S
B A S E R A I L C R O S S - S E C T I O N
1 . 2 5 "
1 . 7 5 "
4 . 6 3 "
2 . 5 0 "
1 . 5 0 "
2 . 0 0 "
88Johnson Controls Unitary Products
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246653-YTG-E-0108
GUIDE SPECIFICATIONS - YORK
MILLENNIUM 25, 30, & 40 TON UNITS
GENERAL
Units shall be manufactured by Johnson Controls Unitary
Products in an ISO 9001 certified facility. Introducing the
YORK Millennium 25, 30, & 40 ton rooftop line - units
designed to provide peak performance and value both tod ay
and for years to come. Millennium units are manufactured at
an ISO 9001 registered facility, and each rooftop is completely computer-run tested prior to shipment. The Millennium
is designed to be flexible enough to meet your ne eds today
and in the future. The true value of York's Millennium is that it
can be designed to fit any need, from coolin g only, constant
volume applications to variable air volume systems with variable frequency drive.
DESCRIPTION
Supply York Millennium packaged rooftop system in accordance with the capacities in the plans. Units shall be rated by
the manufacturer at a minimum (30/40 Ton units: 9.5 EER /
25 Ton units: 10 EER) according to ARI 360. Units shall be
shipped in a single package, fully charged with R-22 refrigerant. The manufacturing facility shall be registered under ISO
9001 Quality Standards for Manufacturing. Units shall carry
both ETL and CSA safety approval ratings. Tags and decals
to aid in the service or indicate caution areas shall be provided. Installation and maintenance manuals shall be supplied with each unit. Units shall be capable of providing
mechanical cooling down to 40°F (0°F with low ambient kit).
Unit shall be capable of starting and running at 125°F. Unit
electric and gas connections shall be either through the curb
or the side of the unit.
meet NFPA-90A regulations for smoke and flame spread ratings. The cabinet corner post and the intermediate side supports shall be 16 gauge steel. All access doors shall be 18
gauge on the exterior surfaces, and 20 gauge on the interior.
Floor shall be 18 gauge, and 24 gauge. All serviceable sections shall have hinged access doors with latches on both
sides of the unit. All access doors shall be constructed of 20
gauge steel on the outside, with 24 gauge on the inside. Each
door shall seal against a rubber gasket to prevent air and
water leakage. The roof shall be double wall, with 18 gauge
on the external surface and 24 gauge on the interior . The roof
shall be formed with a 45 degree drip lip overhanging the
sidewalls to prevent precipitation drainage from streaming
down the side of the unit. Roof sections shall be connected
together via integral channels fastened with screws and
sealed with rubber gasketing. Each fastened seam shall be
further protected by a sheet metal channel covering the full
length of the gasket surface, making a completely water tight
seal.
SUPPLY AIR SYSTEM
SUPPLY AIR FAN
Fans shall be centrifugal type - Class I or Class II, statically
and dynamically balanced in the factory. Fan wheels shall be
designed for continuous operation at the maximum rate of fan
speed and motor HP. The fan and motor assembly shall be
mounted on a common base to allow consistent belt tension
with no relative motion between the fan and motor shafts.
The entire assembly shall be isolated from the unit base with
(optional 1”, 2" deflection springs or rubber isolators). The fan
discharge shall be connected to the cabinet through a reinforced neoprene flexible connection to eliminate vibration
transmission from the fan to the unit casing. Fans shall be
double-width, double-inlet with forward curved blades.
CONSTRUCTION
Base
The base rail shall be constructed of 12 gauge galvanized
steel, extending the full perimeter of the unit. All components
shall be supported from the base, and the base shall include
integral lifting lugs. The unit base rail shall overha ng the roof
curb for water runoff and shall have a fabricated recess with a
continuous flat surface to seat on the roof curb gasket, providing a positive, weather tight seal between the unit and the
curb.
Casing
The unit cabinet shall be double wall construction to provide
both maximum resistance to bacterial growth in the air stream
and superior structural integrity. All sheet metal shall be G90
mill galvanized sheet metal, formed and reinforced to provide
a rigid assembly. Sheet metal shall be cleaned in an alkaline
and zinc phosphate bath, and the exterior surfaces shall be
coated with a 1.5 mil powder paint, capable of withstanding
1000 salt spray hours in accordance with ASTM B-117. The
unit shall be insulated with 1-1/2", 1 pound density fiberglass
insulation between the two sheet metal skins. Insulation shall
Johnson Controls Unitary Products89
OPTIONAL
On variable air volume units without variable frequency
drives, fans shall be provided with heavy gauge, corrosion
resistant blades, with zinc-plated steel inter-locking operating
mechanism. Both inlet vanes must operate from a single
shaft and be synchronized for precise control.
Units equipped with variable frequency drive on supply fan
must be controlled by a duct static transducer providing a 210 VDC signal to the drive. Supply fan variable frequency
drives shall have factory option of being equipped with a
manual drive bypass.
BEARINGS AND DRIVES
Bearings shall be self-aligning pillow-block re-greasable ball
bearings with an average life expectancy of 200,000 hours.
Grease fittings shall be accessible through access doors. Fan
motors shall be NEMA designed, Standard efficiency (option,
Hi-efficiency) ball bearing type with electrical characteristics
and horsepower as specified. Motors shall be 1750 RPM,
open drip proof type. The motor shall be located within the
unit on an adjustable, heavy steel base. All fan motor drives
Page 90
246653-YTG-E-0108
shall be selected for a minimum service factor of 1.2 and
have fixed pitched sheaves.
AIR FILTERING SYSTEM
All filter holding frames shall be of heavy duty construction
designed for industrial applications. All filters shall be either
side accessible or front loading with access doors provided
on both sides of the filter section. All filter media shall be
Class II listed under UL Standard 900. Filter efficiencies shall
be rated in accordance with ASHRAE Standard 52-76 2"
Throwaway Filters with fiberglass media multiple shall be
standard
OPTIONAL
Two inch pleated, throwaway filters with 30% efficiency. Rigid
filters shall be high performance, expanded area, disposable
type filters. Rigid filter sections shall be preceded by a 2
throwaway prefilter assembly. Filter efficiency shall be 95%
(Option: 65%) based on ASHRAE Standard 52-76.
AIR INLET SYSTEM
General
Outside Air inlet openings shall be covered by a factory
installed rain hood permanently attached to the cabinet to
prevent windblown precipitation from entering the unit. The
rain hoods on the front and back of the unit shall be rotated
into the cabinet and secured for shipment so that upon installation they need only be rotated upwards and screwed into
place. The outside air hood shall contain a removable and
cleanable filter with an efficiency rating of 50% based on
ASHRAE 52- 76. All damper assemblies shall be of low leak
design. Damper blades shall be fabricated from a minimum of
16 gauge galvanized steel. Blade ends and edges shal l be
covered with vinyl seals. Damper shafts shall be fabricated
from solid steel and mounted in the frame with bronze bearings. On all units not equipped with an economizer, an option
shall be available for a manually adjustable outside air
damper shall be capable of admitting 0-25% outside air.
Economizer (Optional)
Barometric Relief (Optional)
Building air exhaust shall be accomplished through barometric relief dampers installed in the return air plenum. The
dampers will open relative to the building pressure. The
opening pressure shall be adjustable.
Exhaust Air Fans (Optional)
General - forward curved centrifugal fan(s) shall be installed
in the return air plenum for positive power exhaust. Fans shall
be on a common shaft, driven by a single motor. The fans,
motors and drives shall be of the same quality and design as
specified for the Supply Air Fan, except the fans shall be
Class I. Fans shall be capable of exhausting up to 100% of
the nominal CFM of the unit. Non-modulating Exhaust - Units
with non-modulating power exhaust shall have a barometric
relief damper to prevent outside air from entering in the o ff
cycle. The fans shall cycle on and off with building pressure.
Modulating Operation - The fans shall be capable of modulating the amount of air from 0% to 100% of nominal CFM. Modulation shall be through discharge dampers or variable
frequency motor speed modulation. Dampers or VFD shall be
controlled by static pressure in the conditioned space or
return air duct.
ENERGY RECOVERY VENTILATION (FIELD
INSTALLED OPTION)
General
The packaged rooftop unit shall have attached at the jobsite a
powered exhaust combined with an air intake through a rotating energy recovery wheel, which captures sensible and
latent heat from the exhaust air stream and returns it to the
incoming air stream. The energy recovery module will be contained in a separate enclosure designed to attach to the end
of the Millennium packaged rooftop unit equipped with Simplicity® Elite™ control.
The Energy Recovery Ventilation module will be capable of
exhausting up to 8,000 (13,000) CFM.
Control parameters for the ERV will be preset in the unit control.
An economizer shall have outdoor air and return air dampers
(optional standard or low leak type) that are interlocked and
positioned by fully modulating, solid state damper actuators.
The actuators shall be spring loaded so that the outside air
damper will close when power to the unit is interrupted. The
operation of the economizer shall be fully integrated into the
cooling control system. The economizer shall be available for
control via a dry bulb sensor (Optional: single or dual
enthalpy sensors).
RELIEF SYSTEM (Optional)
All units with relief must have an economizer.
90Johnson Controls Unitary Products
HEATING SYSTEM (OPTIONAL)
Gas-fired Heating Section
One or more gas-fired heating modules shall be installed to
provide the heating requirements per the schedule shown on
the plans. The heat exchanger shall be of tubular design.
Tubes shall be 2-1/4" OD and constructed of minimum 20
gauge, G160 aluminized steel (1.6 mil aluminum silicone
alloy) for corrosion resistance (Optional: 409 Stainless Steel).
Flue baffles shall be made of 430 stainless steel. Each gasfired heat module shall have an induced draft combustion fan
with energy efficient intermittent pilot spark ignition and
redundant main gas valves with pressure regulator. Units with
standing pilot ignition shall not be acceptable. An induced
draft fan shall be provided to maintain a positive flow of air
Page 91
246653-YTG-E-0108
through each tube, to expel the flue gas and to maintain a
negative pressure within the heat exchanger relative to the
conditioned space. Induced draft fans shall be direct-drive.
One (1) high limit controller per heating module, with automatic reset to prevent the heat exchanger from operating at
an excessive temperature will be installed. A pressure switch
on the combustion section must be provided to prevent ignition until sufficient air flow is established through the heat
exchanger. Secondary airflow safety shall be provided by rollout switch protection. The rollout switch shall discontinue furnace operation if the flue becomes restricted. Units shall ship
with an external flue to be shipped in the unit and mounted on
the job site. The flue shall discharge products of combustion
above the unit, preventing recycling of corrosive combustion
gases back through the heat exchanger. Gas heating sections shall be both ETL and CSA approved to both US and
Canadian safety standards.
Optional Modulating Furnace control or Si ngle Stage control
available.
Electric Heating Section
An electric slip-in heater shall be installed within the rooftop
unit to provide the heating requirements per the schedule
shown on the plans. The electric heater shall be wired in such
a manner as to provide two equal steps of capacity (80 and
108 kW) or a single step of capacity (40 kW). The furnace
shall be an industrial grade design using an open coil(s)
made of the highest grade resistance wire containing 80%
nickel and 20% chromium. The resistance coil(s) shall be
adequately supported in the air stream using ceramic b ushings in the supporting framework. Terminals of the coil(s)
shall be stainless steel with high temperature ceramic bushings. The primary high temperature protection shall be an
automatic reset type thermal cut out. Secondary protection
shall be an automatic reset type thermal cut out. Secondary
protection shall be a replaceable thermal link. The operation
of the electric heater shall be an integral part of the roof top
control system. Power connection to the strip heater shall be
through the single power point connection for the entire unit.
Electric heat shall be ETL certified to both US and Canadian
safety standards.
Hot Water Heating Coil
The manufacturer shall furnish and factory install a hot water
coil in the rooftop units, as described in the following specifications. Water coil capacities and pressure drops shall be
certified in accordance with ARI Standard 410. The hot water
coil shall have eight fins per inch, 2 tubes per circui t, and 2"
inlet and outlet connection. Primary surface shall be 1/2" OD
copper tube, staggered in direction of airflow. Tubes shall be
mandrel expanded to form fin bond and provide burnished,
work-hardened interior surface. Return bends shall be die
formed and silver-brazed to tubes. Headers shall be of heavy
seamless copper tubing, silver-brazed to tubes. Connections
shall be of red brass, with male pipe threads, silver brazed to
headers. Connections also have 1/4" FPT drain plug on each
connection. Extended surface shall consist of die-formed,
continuous, aluminum fins with formed channels, and surface
treatment to minimize moisture carry-over. Fins shall have
fully drawn collars to accurately space fins, and to form a protective sheath for the primary surface. A structural galvanized
steel casing shall protect the coil. Tube sheets on each end
shall have drawn collars to support tubes. An intermediate
coil support shall be provided. The coil shall be circuited to
provide free draining and venting, through one vent and
drain. Completed coil, including headers, connections and
return bends shall be tested with 325 pounds compressed air
under water. Coils shall be designed for operation at 250 psig
design working pressure.
Steam Heating Coil
The manufacturer shall furnish and factory install a steam
heating coil in the rooftop units, as described in the following
specifications. Steam coil capacities and pr essure drops shall
be certified in accordance with ARI standard 410. The steam
coil shall be constructed in the non-freeze style. The steam
coil shall have six fins per inch, and 2" inlet, and 1 1/2" outlet
connection. Tubes shall be 1" OD seamless copper tubing
with a minimum wall thickness of 0.035" and expanded into
the fin collars for maximum fin-tube bond. Inner distributing
tubes shall be 5/8" OD seamless copper tubing with a minimum wall thickness of 1/4". The copper to copper joints shall
be joined with high temperature, silver solder. Corrugated fins
with integral spacing collars shall cover the entire tube surface. Headers shall be constructed of seamless copper. The
header tube holes shall be extruded providing better tube to
header contact for a stronger braze connection. All header
connections shall be of red brass or steel, with male pipe
threads and silver braze to headers. Casing shall be 16
gauge galvanized steel. Chafing shall be prevented by
extruding and flaring the holes in the tube sheet and intermediate tube sheet. The core shall be pitched in the direction of
the condensate connection for proper drainage. The completed coil (including headers and connections) shall be
tested underwater with 325 lbs. compressed air to ensure a
leak free coil.
REFRIGERATION SYSTEM
Units shall have two (25 ton), three (30 ton) or four (40 ton)
independent refrigerant circuits for maximum load-matching
capability. Each refrigerant circuit shall be controlled with a
balance-port thermal expansion valve for maximum control at
low load conditions.
Evaporator Coils
Evaporator coils shall be direct expansion type with intertwined circuiting to assure complete coil face activity during
part load operation. Coil fins shall be enhanced aluminum
type. Coil types shall be 3/8” OD copper, internally enhanced
and mechanically expanded to bond with the fins. Coil casing
shall be fabricated from heavy gauge galvanized steel. All
coils shall be pressure tested at a minimum of 450 PSIG. A
galvanized powder painted steel drain pan shall be provided
under the entire length and width of the evaporator coil,
including all return bends. The main drain pan shall be sloped
a total of 1/4” per foot towards the drainage point. Main drain
pan shall be easily cleanable in the field. The condensate
drain opening shall be flush with the bottom of the drain pan
Johnson Controls Unitary Products91
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246653-YTG-E-0108
to allow complete drainage. Coils in excess of 48 inches high
shall have an intermediate drain pan, also fabricated of galvanized powder painted steel extending the entire finned length
of the coil to provide better water drainage. Drainage from the
intermediate drain pan shall be to the primary drain pan.
OPTIONAL: Drain pans shall be constructed of stainless
steel. OPTIONAL: Evaporator coils shall be protected by th e
Technicoat 10-1 four coat process. Coils shall be dipped in a
phenolic coating, which provides substantial resistance to
corrosion of aluminum and copper. OPTIONAL: Copper-tube/
Copper-finned evaporator coil assemblies.
Compressors
Units shall have two (25 ton), three (30 ton) or four (40 ton)
industrial duty hermetic scroll compressors, independently
piped and charged. Compressor frame shall be cast iron, with
cast iron fixed and orbiting scrolls. Compressors shall be
internally protected with thermal pressure relief. Each compressor shall include a discharge line check valve.Compressors shall be vibration isolated from the unit, and installed in
an easily accessible area of the unit.
Condenser Coils
Condenser coils shall have 3/8” seamless copper tubes,
arranged in staggered rows, mechanically expanded into aluminum fins. Coils shall be protected from hail damage with a
V configuration, with individual flat coils rotated 30 from the
vertical plane for each condensing circuit. Condensing coils
shall have an integral subcooler for more efficient, stable
operation. OPTIONAL: Condenser coils shall be protected by
the TechniCoat 10-1 four coat process. Coils shall be dipped
in a phenolic coating, which provides substantial resistance
to corrosion of aluminum and copper. OPTIONAL: Coppertube/Copper-finned condenser coil assemblies.
Condenser Fans and Motors
Condenser fans shall be direct drive, propeller type, discharging vertically. Condenser fan motors shall be 3 phase, totally
enclosed air over (TEAO) type, with built in thermal overload
protection.
Refrigerant Piping
All interconnecting piping between refrigeration components
shall be copper tubing with brazed joints. Each refrigerant circuit shall be equipped with liquid line filter drier, and moisture
indicating sight glass. Each circuit shall also have both high
and low pressure switches installed on either side of the compressor and include shrader depressors for replacement of
the pressure switches without removing charge. All small
diameter distributor tubing to the evaporator coil shall be protected by polyurethane sleeves over the length of the tubin g
to prevent the tubes from copper-to-copper contact during
shipment or operation.
Hot Gas Bypass (Optional on CV; standard on VAV)
CONTROLS
GENERAL DESCRIPTION
Equipment with Simplicity® as standard shall be factory runtested through the control, after the test is complete; there will
be no wires to re-connect. All control wiring points shall be
tested and verified through communication.
The control shall be UL or CSA recognized. The control shall
be manufactured in a manufacturing facility that is certified to
ISO 9001.
COMPRESSOR CONTROL
The control shall have a five-minute Anti-Short Cycle Delay to
prevent excessive compressor cycling. The control shall
have a three-minute minimum run time to insure that oil gets
returned to the compressor each time it starts. The minimum
runtime shall be programmable up to 10 minutes.
The control shall monitor the High and Low Pressure
switches separately for each refrigeration circuit. The control
shall have a 30 second Low Pressure Switch bypass when it
starts any compressor.
A hard compressor lockout shall occur if the control detects
the same switch trip three times in a two-hour window, which
starts when the first trip occurs. On the first and second trips,
the control will turn the compressor off and wait five-minutes
after the switch re-closes, before restarting the compressor.
The control shall be capable of operating both compressors
and the economizer when there is a call for both stages of
cooling.
The control shall have a means of locking out mechanical
compression below a programmable low ambient trip point.
This must be done without adding extra components to the
unit.
The control shall have a means of locking out the mechanical
compression when the economizer is operating in free cooling mode without additional components
The control shall have a means of starting the compressor
before the indoor Fan comes on w1hen operating with a
Thermostat in the AUTO FAN mode.
FAN CONTROL
The control shall have fully adjustable Fan ON and Fan OFF
delays for both Heating and Cooling settable at the control or
via communication.
The control's default Fan OFF delay for Cooling shall be 30
seconds to take advantage of the remaining capacity in the
coil after the compressor has been turned off.
Unit shall have hot gas bypass factory installed on the lead
compressor.
92Johnson Controls Unitary Products
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246653-YTG-E-0108
The control shall lock on the Fan if the high temperature limit
trips three times in one hour of operation.
The control will have a software programmable Fan Mode
Switch for Auto operation or Continuous operation.
When the Fan is in the Continuous mode, it will run conti nuously during the occupied schedule and in the Auto mode
when in an unoccupied schedule.
The control shall be capable of operating the fan without a G
or fan signal from the thermostat.
EQUIPMENT CONTROL FEATURES
The control shall be capable of communicating on the Standard Open protocol, Modbus
The register data for the Modbus
®
RTU.
®
must be publicly available
and open.
Monitoring Software shall be provided at no cost. The moni-
toring software shall have a flashing icon when any unit wired
to the computer has an alarm. Clicking the flashing icon shall
display the fault code and the details of the fault.
The networking setup shall be completed by connecting a
three-wire daisy chain cable to each unit, then powering all
the units up and pushing a button on each control. There
shall not be any dipswitches to configure the network
address.
The control shall use a communication driver that is capable
of having 64 nodes on the bus before a repeater is needed.
The control shall use non-volatile memory to store the last
five alarms. There shall be a single button to push to recall
these last five alarms. The alarms shall be stored first in last
out. The first flash code shall be the last alarm that occurred.
There shall be a button press sequence to clear the alarms in
non-volatile memory.
The control will have low voltage protection for the contactors
and will not energize a contactor if the voltage is below 19.2
VAC, to insure contactor pull-in. If the control has a compressor contactor energized when the voltage drops, it shall not
de-energize the contactor until the voltage drops below 16
VAC, which is the drop out voltage for most contactors.
The control shall have a means of low ambient control without adding any additional components. The control shall
have a means of cycling the compressor on for 10 minutes
and off for 5 minutes to defrost the indoor coil when the out
side ambient is below a low ambient switch point without adding additional components.
The control shall have a means of storing compressor run
time. This data shall be available through communication.
The control shall have the ability to clear this data when a
compressor is replaced.
The control shall have the ability to store a name of at least
26 characters in length. The control will leave the factory with
the serial number of the equipment it is in, stored in non-volatile memory in the Name location.
The control shall have the ability to store the model number
of the equipment of at least 26 characters in length. The control will leave the factory with the model number of the equipment it is in, stored in non-volatile memory.
The control shall have the ability to store the serial number of
the equipment of at least 26 characters in length. The control
will leave the factory with the serial number of the equipment
it is in, stored in non-volatile memory.
The control shall not power the contactors through the thermostat wiring. Dropping voltage over the thermostat wiring
causes chattering contactors when the contactors are powered in this manner.
The control will operate and monitor up to 3 stages of heat
independently.
The control shall have a button to reset compressor lockouts
without powering the unit down.
The control shall have a button to clear compressor AntiShort Cycle Delays. When this button is pressed it will only
clear the Anti-Short Cycle Delays for one cycle only and not
permanently.
The control will be compatible with any BAS (Building Automation System). Any BAS shall be able to control the equip-
The control shall monitor the Gas Heat operation in the heating mode. It shall monitor the gas valve when th ere is a call
for heating. The control shall alarm when there is a call for
heat and no gas valve voltage after 5 minutes.
There will only be one control board for this series of units, for
both CV and VAV operation.
COMFORT CONTROL FEATURES
ment when wired to the control's Thermostat Terminal Strip.
The control will be installed and tested at the factory where
The control shall have loading of at least 25 milliamps on all
the equipment is assembled.
thermostat inputs for controllers and thermostats that use output TRIACs.
The control shall have a Smoke Detector Shutdown input on
the board. The control shall be powered through this inpu t,
so when the Smoke Detector trips, the control will shut down
the unit immediately.
Johnson Controls Unitary Products93
The control will use a Wall Senor that has a means of overriding the unoccupied mode for a programmable amount of
time.
The Unoccupied Override time will be programmed in minutes up to 4 hours.
Page 94
246653-YTG-E-0108
The control will use a Wall Sensor that has a warmer/cooler
dial so the occupants can offset the programmed setpoint by
a programmed amount between 1 and 5 degrees.
The control will have a Supply Air Sensor as standard.
The control will have a Return Air Sensor as standard.
The control will have an Outside Air Sensor as standard.
The control will use the Return Air Sensor in place of the
Space Sensor if the Space Sensor fails for any reason, the
control will have a 365 day Real Time Clock.
The Real Time Clock will be able to do automatic Daylight
Savings Time adjustment.
The control will have an Occupancy Schedule that allows two
different Occupied schedules per day for each of the seven
days of the week individually.
The control will have 20 Holiday Schedules, each capable of
99 days.
The control's Holiday Schedules will have a start time associated with each schedule.
The control will control the Economizer directly.
The control will have a Space Tempera ture Alar m.
The control will have a Supply Air Temperature Alarm for
Heating and Cooling. The Alarm temperature will be programmable
The Control will be able to do a Pre-Occupancy Purge at a
Programmable Time.
The control will have a hardware Smoke-Purge input.
The control will have the ability to read a dirty filter switch
The control will have the capability of reading a Fan proving
switch.
The control will have an intelligent recove ry function that will
bring the space to the Occupied Setpoint just before or at the
beginning of the first Occupied schedule each day. The control will learn and apply the minimum run time required to heat
or cool the space to setpoint for the first Occupied period of a
day.
The control will have Software controllable Mode Switches
(Heat, Cool, and Fan).
The control will meter and track Unoccupied Override Time
for billing purposes.
The control will be capable of operating the Economizer using
Dry Bulb, Outside Enthalpy , or Differential Enthalpy.
When the control is using Enthalpy to control the Economizer,
it will also have an Outside Air Temperature enable Setpoint.
The control will use two setpoints for Supply Air Temperature
for the Economizer operation. One will be for a small space
cooling demand and one for a large space cooling demand.
The control will have the ability to do Demand Ventilation
using one CO
sensor.
2
The control will have a programmable maximum Outside Air
Damper Position for IAQ operation.
The control will have the ability to temper the ventilation air
during times when heating or cooling is not required.
The control will have the ability to offset the operating setpoint based on high Humidity in the Space.
The control will have programmable limits when offsetting the
Operating Setpoint to control Humidity.
The control must be able to lockout Cooling below a programmable Outside Air Temperature Setpoint.
The control will be able to lockout Heating above a programmable Outside Air Temperature Setpoint.
OPTIONAL COMMUNICATION TRANSLATOR
Overview
The ModLINC translator operates as a Modbus
viding an interface between a BACnet® control system and
devices that communicate using the Modbus® RTU protocol.
The ModLINC is preconfigured to provide an interface to
YORK UP products equipped with an Intelli-Comfort or Simplicity-Elite controller and allows monitoring and control by a
third-party BACnet
®
Building Automation System (BAS).
The ModLINC mounts inside the control panel of the UP unit
and utilizes 24 VAC power from the unit's control transformer.
One port is connected to the UP controller. The other port
must be connected to the BACnet
®
network.
The ModLINC translator is preconfigured to obtain operational data points from the controller and expose them on a
BACnet
®
network.
"The ModLINC device is primary a control offered and configured by York's ESG (Engineering Systems Group). The
device can be used with other BACnet
®
MS/TP systems, but
a qualified controls contractor must be involved. UP cannot
support the ModLINC device beyond its hardware functionality and cannot guarantee functionality with the ISN or other
third party BAS devices."
Please refer to the ModLINC Installation/Application manual
Part Number 126367.
®
Client pro-
94Johnson Controls Unitary Products
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246653-YTG-E-0108
OPTIONAL CONTROL
Yo rk Commercial Comfort System (YCCS)
Provides rooftop system integration for YCCS single zone,
change-over bypass and VAV systems.
AVAILABLE ACCESSORIES
The following accessories shall be available:
Partial perimeter roof curbs
14" high roof curb with wood nailer. The partial perimeter roof
curb surrounds the portion of the unit which has airflow, and
includes a support at the compressor end of the unit.
Burglar Bars
This accessory mounts in the supply and return opening of
the partial perimeter curb to prevent entry into the building
through the ductwork.
Field Installed Barometric Relief
This accessory is a set of barometric relief dampers and hood
used for the millennium barometric relief option that is fully
assembled for mounting to return ductwork. This accessory is
intended for use on horizontal return applications.
Remote Wall Mounted Temperature Sensors
Attractive wall mounted temperature sensors are available to
precisely control multiple or individual zone temperature.
Sensors are available without adjustment, wi th override and
override with programmable setpoint adjustment.
Dirty Filter Switch
A Dirty Filter pressure switch kit is available for field installation. Switches will monitor pressure drop across the units air
filters and provide an alarm when filters become dirty.
Propane Conversion Kits
Contains the necessary orifices and gas valve parts to convert from natural gas to propane. Propane cannot be used on
modulating gas heat units.
High Altitude Conversion Kits
These kits are required for natural gas applications between
2,000 and 6,000 feet.
Energy Recovery Ventilators
8,000 and 13,000 CFM models available. Great applications
involving 30% or more of required outdoor air where energy
use and comfort must be optimized.
Programmable thermostat, with or without remote sensor (required for constant volume units)
Provides 2 Heat/4 Cool control and 7 day programming.