York XP Sunline Technical Guide

652298-YTG-D-0112

TECHNICAL GUIDE

R-410A XP SERIES 15/20 TON 60 Hertz

Description

YORK® XP240 Sunline Magnum™ /XP180 Sunline™ Heat Pump units are convertible single package high efficiency rooftops. All models have independent refrigeration circuits for efficient part load operation.

Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.

All units are self-contained and assembled on rigid full perimeter base rails allowing for overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation.

All models (including those with an economizer) are convertible between bottom and horizontal duct connections.

The heat pumps utilize a demand defrost control scheme. The unit will operate in heating mode until a combination of outdoor ambient and outdoor coil temperature indicate that a defrost cycle is necessary. The outdoor coil temperature must remain below the initiate point continuously for 4-1/2 minutes to eliminate any unnecessary defrost cycles.

Heat Pump units are available in the following configurations: Heat Pump with or without Electric Heat. Electric heaters are available as factory-installed options only.

XP240 Shown

Tested in accordance with:

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

652298-YTG-D-0112

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

2 Johnson Controls Unitary Products

Component Location

(XP240)

Slide In/ Plug In

Internal Economizer

(Optional)

2” Disposable Filters

(4” Filters Optional)

652298-YTG-D-0112

Simplicity® Control Board

Bottom Power and

Control Wiring Entry

110 Volt Convenience

Outlet (“Powered” or

“Non-Powered” Optional)

Disconnect Location

(Optional Disconnect Switch)

Copper Tube/ Aluminum Fin

Evaporator

Coils

Thermal

Expansion

Valve

1” NPT

Condensate Drain

14 Gauge

Base Rails

with Lifting Holes

Belt Drive

Blower Motor

Electric Heater Location

(Optional Electric/Electric Units)

Johnson Controls Unitary Products 3

652298-YTG-D-0112

Nomenclature

15 Ton Sunline 2000 and 20 Ton Sunline Magnum™

Heat Pump Model Number Nomenclature

X P 180 C00 A 2 A AA 1 0 1 2 4 A

Product Category

X = HP, Single Pkg., R-410A

Product Identifier

P = 10.5-10.6 EER HP

Nominal Cooling Capacity

180 = 15 Ton 240 = 20 Ton

Heat Type and Nominal Heat Capacity

C00 = Cooling Only. No field installed

electric heat

Electric Heat Options

E18 = 18 KW E36 = 36 KW E54 = 54 KW E72 = 72 KW

Airflow

A = Std. Motor B = Std. Motor/Economizer C = Std. Motor/Economizer/Power Exhaust

(Downflow Only) D = Std. Motor/Motorized Damper E = Std. Motor/Motorized Damper/Barometric Relief J = Std. Motor/Economizer/Barometric Relief N = Hi Static P = Hi Static/Economizer Q = Hi Static/Economizer/Power Exhaust

(Downflow Only) R = Hi Static/Motorized Damper K = Hi Static/Motorized Damper/Barometric Relief S = Hi Static/Economizer/Barometric Relief

Voltage

2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60

Product Style

A = Style A

These four digits will not be assigned until a quote is requested, or an order placed.

SS Drain Pan

CPC Controller, DFS, APS

Johnson Controller, DFS, APS

Honeywell Controller, DFS, APS

Novar Controller, DFS, APS

Simplicity IntelliComfort II Controller

Simplicity IntelliComfort II Controller w/Simplicity™LINC

2" Pleated Filters, MERV 7

4" Pleated Filters, MERV 13

BAS Ready Economizer (2-10 V.D.C. Actuator without a controller)

Double Wall Construction (XP240 only)

Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned

Product Generation

1 = First Generation

Standard Cabinet

AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch RC = Coil Guard & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator & Condenser Coils EA = ElectroFin Condenser Coil EJ = ElectroFin Evaporator Coil ES = ElectroFin Cond & Evap Coils

ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be

located in digits 15-18.

Installation Options

A = No Options Installed B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y =

Options 4 & 5

Z = Options 3, 4 & 5

Configuration Options (not required for all units)

Additional Options

Hinged Filter Door & Tool Free Access Cabinet

BA = Hinged Filter Door & Tool Free Acces BB = Phase Monitor, Hinged Filter Door & Tool Free

Access Panels

BC = Coil Guard, Hinged Filter Door & Tool Free

Access Panels

BD = Dirty Filter Switch, Hinged Filter Door &

Tool Free Access Panels

BE = Phase Monitor & Coil Guard, Hinged Filter

Door & Tool Free Access Panels

BF = Phase Monitor & Dirty Filter Switch, Hinged

Filter Door & Tool Free Access Panels

BG = Coil Guard & Dirty Filter Switch, Hinged Filter

Door & Tool Free Access Panels

BH = Phase Mon

itor, Coil Guard & Dirty Filter Switch,

Hinged Filter Door & Tool Free Access Panels

s Panels

Options

1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet

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652298-YTG-D-0112

Features and Benefits

Standard Features

• High Efficiency - High efficiency units reach as high as

10.6 EER. These efficiencies exceed all legislated minimum levels and provide low operating costs.

• Balanced Heating -

• Electric Heat - All electric heat models (factory installed

only) are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uniform distribution of air across the heating elements. Every element is fully protected against excessive current and temperature by fuses and two thermal limit switches.

The power supply wiring can be routed into the control box through a threaded pipe connection in the base pan of the unit or through a knockout in the wiring panel on the front of the unit.

• BAS Controls - York’s Sunline™ series units offer factory

mounted BAS controls such as Simplicity II ™, Novar, Honeywell, Johnson and CPC.

• Convertible Airflow Design - All models (including those

with an economizer) are suitable for either bottom or horizontal duct connections. Models with factory

installed power exhaust are suitable for bottom duct connections only. For bottom duct, you remove the sheet

metal panels from the supply and return air openings through the base of the unit. For horizontal duct, you replace the supply and return air panels on the rear of the unit with a side duct flange accessory.

• Factory Mounted Outdoor Air Dampers - All models are

available with these "factory mounted" outdoor air damper options:

• Single enthalpy economizer with or without power exhaust

• BAS-ready economizer with or without power exhaust

• Motorized outdoor air damper

• Barometric Relief Damper

A fixed outdoor air intake assembly will be shipped in the return air compartment of all units ordered without an economizer or motorized outdoor air damper option. The assembly includes a rain hood with a damper that can be set for 10, 15 or 25% outdoor air. With bottom duct connections, the fixed outdoor air intake assembly should be mounted over the opening in the return air panel. With horizontal ductwork, it should be mounted on the return air duct.

• System Protection - Suction line freezestats are supplied

on all units to protect against loss of charge and coil frosting when the economizer operates at low outdoor air temperatures while the compressors are running. Every unit has solid-core liquid line filter-driers and high and lowpressure switches. Internal compressor protection is standard on all compressors. Phase Monitors are optional on all units. This accessory monitors the incoming power to the unit and protects the unit from phase loss and reversed phase rotation.

Intelli-Comfort

• Advanced Controls - Simplicity™ XP control boards

have standardized a number of features previously available only as options or by utilizing additional controls.

• Low Ambient - An integrated low-ambient control

allows all units to operate in the cooling mode down to 0F outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available.

The Simplicity® control board used in this product will effectively operate the cooling system down to 0°F when this product is applied in a comfort cooling application for people. An economizer is typically included in this type of application. When applying this product for process cooling applications (computer rooms, switchgear, etc.), please reference applications bulletin AE-011-07 or call the applications department for Unitary Products @ 1877-UPG-SERV for guidance. Additional accessories may be needed for stable operation at temperatures below 30°F.

• Anti-Short Cycle Protection - To aid compressor life,

an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti-short cycle delay can be temporarily overridden with the push of a button.

• Lead-Lag - An integrated Lead-Lag option allows equal

run time hours on all compressors, thereby extending the life of all compressors. This option is selectable on the unit control board.

• Fan Delays - Fan on and fan off delays are fully

programmable. Furthermore, the heating and cooling fan delay times are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat.

• Safety Monitoring - The control board monitors the

high and low-pressure switches, the freezestats and the temperature limit switch on electric heat units. The unit control board will alarm on compressor lockouts and repeated limit switch trips.

• Nuisance Trip Protection and Strikes - To prevent

nuisance trouble calls, the control board uses a “three times, you’re out” philosophy. The high and lowpressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor.

• On Board Diagnostics - Each alarm will energize a

trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms

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652298-YTG-D-0112

can be reviewed at any time. Alarms and programmed values are retained through the loss of power.

• Reliable - From the beginning - All units undergo

computer automated testing before they leave the factory. Units are tested for refrigerant charge and pressure, unit amperage, and 100% functionality. For the long term - All units are painted with a long lasting, powder paint that stands up over the life of the unit. The paint used has been proven by a 1000 hour salt spray test.

• Full Perimeter Base Rails - The permanently attached

base rails provide a solid foundation for the entire unit and protect the unit during shipment. The rails offer rigging holes so that an overhead crane can be used to place the units on a roof.

• Easy Installation - Electric utility knockouts are supplied

in the unit underside as well as the side of the unit. Utility connections can be made quickly and with a minimum amount of field labor. All units are shipped with 2" throwaway filters installed.

• Wide Range of Indoor Airflows - All supply air blowers

are equipped with a belt drive that can be adjusted to meet the exact requirements of the job. A high static drive option is available for applications with a higher CFM and/ or static pressure requirement.

• Warranty - All models include a 1-year limited warranty

on the complete unit. Compressors and electric heater elements each carry a 5-year warranty.

Factory Installed Options

YORK® offers several equipment options factory installed, for the XP Series.

• Single Input Electronic Enthalpy Economizers -

Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

• BAS-Ready Economizer - Includes a slide-in / plug-in

damper assembly with fully modulating spring-return motor actuator with zero to 95-degree rotation capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

Actuator requires 2-10 VDC input from an external source, such as a field-installed or factory-installed BAS controller. BAS-ready actuators have an adjustable auxiliary end-switch for optional power exhaust control.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

• Power Exhaust - Our economizer options are available

with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the conditioned space from being over-pressurized during economizer operation.

The exhaust fan, motor and controls are installed and wired at the factory. The rain hood must be assembled and installed in the field.

The power exhaust option can only be used on bottom duct configurations.

• Motorized Outdoor Air Intake Damper - Includes a

slide-in / plug-in damper assembly with a 2- position, spring return motor actuator which opens to a pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembled before installing.

• Barometric Relief Damper - This damper option can be

used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.

• Technicoat Condenser Coils - The condenser coils are

coated with a phenolic coating for protection against corrosion due to harsh environments.

• Technicoat Evaporator Coil - The evaporator coils are

coated with a phenolic coating for protection against corrosion due to harsh environments.

• ElectroFin® E-coat Condenser Coils - The condenser

coils are coated with an epoxy polymer coating to protect against corrosion.

• ElectroFin® E-coat Evaporator Coils - The evaporator

coils are coated with an epoxy polymer coating to protect against corrosion.

• Electric Heaters - wired for single point power supply.

These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures.

• Filter Options - Standard units are shipped with 2" throw-

away filters installed. 2" pleated and 4" pleated filters are offered as a factory installed option.

• Convenience Outlet - This 110 volt outlet can be

"powered" by the unit with a stepdown transformer or you may order the unit with a "non-powered" convenience outlet that can be wired in the field.

• Disconnect Switch - For gas heat units and cooling units

with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only.

• Double Wall Construction (XP240 only) - Optional

double wall construction is available to provide smooth inner surfaces for easy and effective cleaning to reduce risk of dirt and bacterial accumulation. Fiberglass insulation is sandwiched between heavy gauge steel sheets to form a durable, rigid casing to withstand higher working pressures and impact forces. The heavy-duty construction provides excellent acoustic and thermal insulation and eliminates erosion of insulation material and contamination of the air stream.

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• Smoke Detectors - (supply air & return air) The smoke

detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment.

Factory installed smoke detectors in the return air, may be subjected to freezing temperatures during “off” times due to out side air infiltration. these smoke detectors have an operational limit of -4°F to 158°F. smoke detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms.

• Coil Guard - Customers can purchase a coil guard kit to

protect the condenser coil from damage. This is not a hail guard kit.

• Stainless Steel Drain Pan - An optional rustproof

stainless steel drain pan is available to provide years of trouble-free operation in corrosive environments.

• Phase Monitors - Designed to prevent unit damage. The

phase monitor will shut the unit down in an out-of phase condition.

• High Static Drive - Includes a belt, blower pulley, and a

motor change to enhance blower performance.

• Dirty Filter Switch - This kit includes a differential

pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory.

• Hinged Filter Door/"Tool Free" Blower And Access Panels (Not Hinged) - This option allows for easy access and maintenance.

NOTE: Knobs are shipped separately within the unit to prevent

shipping damage. These must be field installed for tool free operation.

• Hinged/"Tool Free" Blower, Blower Motor, Filter And Electric Access Panels - This option allows for complete hinged and tool free access to the unit’s blower, blower motor, filters and electrical panel sections.

Control Options

• BAS - Building Automation System Controls (available on two-system cooling product only).

Simplicity™ Intelli-Comfort II™ Control - The York Simplicity™ INTELLI-CO

sensor to perform Differential

Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the INTELLI-Start™ algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity™ Intelli-

Comfort II™ balances space temperature, ventilation air temperature, CO

and humidity for ultimate comfort.

Simplicity™ Intelli-Comfort II™ with Simplicity™LINC Control - The York® Simplicity™ Intelli-Comfort II™ with

Simplicity™LINC control is factory installed. It includes all the features of the Intelli-Comfort II™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol.

Novar® BAS Control - The Novar® building automation system controller is factory installed. Incudes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

Johnson Controls BAS Control - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

CPC BAS Control - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch.

Honeywell BAS Control - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch.

Field Installed Accessories

YORK® offers several equipment accessories for field installation, for the XP Series.

• Single Input Electronic Enthalpy Economizers -

Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

• Motorized Outdoor Air Intake Damper - Includes a

slide-in / plug-in damper assembly with a 2-position, spring return motor actuator which opens to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembled before installing.

• Roof Curbs - Fourteen-inch high roof curbs provide a

water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the

National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly.

They're designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.

• Side Duct Flanges - One-inch flanges replace the supply

and return air panels on the rear of the unit to accommodate horizontal duct connections. These flanges can also be used individually for bottom supply / horizontal return or horizontal

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652298-YTG-D-0112

supply/bottom return. They cannot be used on units with power exhaust.

• Barometric Relief Damper - This damper accessory can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.

• High Static Drive - Includes a belt and blower pulley to enhance blower performance. (XP180 only)

• Enthalpy Accessory Control Kit - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.

• Burglar Bars - Mount in the supply and return openings to prevent entry into the duct work.

• Wood Skid - Allows unit to be handled with 90" forks.

• CO

Sensor - Senses CO2 levels and automatically

overrides the economizer when levels rise above the present limits.

• Coil Guard - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.

• Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of phase condition.

Guide Specifications

General

Units shall be manufactured by Johnson Controls Unitary Products in an ISO 9001 certified facility.

XP240 models have 4 condenser fan motors and XP180 models have 2 condenser fan motors. All compressors include crankcase heat and internal pressure relief. Every refrigerant circuit includes an expansion valve, a liquid line filter-drier, a discharge line high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch. The unit control circuit includes a 75 VA transformer, a 24-volt circuit breaker and a relay board with two compressor lockout circuits, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures. All models are CSA approved. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements carry an additional 4-year warranty.

Description

XP units shall be factory-assembled, single packaged, XP Heat Pump/Optional Electric Heat, designed for outdoor mounted installation. The 15 ton unit shall have a minimum EER rating of

10.6. The 20 ton unit shall have a minimum EER rating of 10.5.

They shall have built-in field convertible duct connections for down discharge supply/return or horizontal discharge supply/ return, and be available with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-410A refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units shall be manufactured in a facility certified to ISO 9001 standards and the cooling performance shall be rated in accordance with DOE and AHRI test procedures. Units shall be CSA listed, classified to ANSIZ21.47 standards, UL 1995/ CAN/CSA No. 236-M90 conditions.

Unit Cabinet

York's XP units are convertible single package Heat Pump units. XP models have dual independent refrigerant circuits for efficient part load operation and maximum comfort control. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. Heat Pump and Heat Pump electric heat are available with a wide variety of factorymounted options and field-installed accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, replace the supply and return air panels on the rear of the unit with a side duct flange accessory. All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job. A high static drive option is available for applications with a higher CFM and/or static pressure requirement.

Unit cabinet shall be constructed of galvanized steel, with exterior surfaces coated with a non-chalking, powdered paint finish, certified at 1000 hours salt spray test per ASTM-B117 standards. Indoor blower section shall be insulated with a minimum 1/2" thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be "large" size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications. Disposable 2" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be designed to accommodate either 2" or 4" filters. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air by-pass of the coils. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 selfdraining standards. Condensate connection shall be a minimum of 1" I.D. female and be a ridged mount connection. Unit shall incorporate a fixed outdoor air damper with an outdoor air intake opening covered with a bird screen and a rain hood painted to match the exterior of the unit.

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Indoor (Evaporator) Fan Assembly

Fan shall be a belt drive assembly and include an adjustablepitch motor pulley. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower rating, plus the service factor. Units shall be designed not to operate above service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume.

Outdoor (Condenser) Fan Assembly

The outdoor fans shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The 2 outdoor fan motors (15 ton) and 4 outdoor fan motors (20 ton) shall be totally enclosed with permanently lubricated bearings, internally protected against overload conditions and staged independently.

Refrigerant Components

Compressors:

a. Shall be Scroll compressors internally protected with

internal high-pressure relief and over temperature protection.

b. Shall have internal spring isolation and sound muffling to

minimize vibration and noise, and be externally isolated on a dedicated, independent mounting.

Coils:

a. Evaporator and condenser coils shall have aluminum

plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option.

b. Evaporator and Condenser coils shall be of the direct

expansion, draw-thru, design.

Refrigerant Circuit and Refrigerant Safety Components shall include:

a. Balance-port thermostatic expansion valve with

independent circuit feed system.

b. Filter drier/strainer to eliminate any moisture or foreign

matter.

c. Accessible service gage connections on both suction

and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge.

d. The refrigeration system shall provide at least 15° F of

sub-cooling at design conditions.

Unit Controls

a. Unit shall be complete with self-contained low-voltage

control circuit protected by a resettable circuit breaker on the 24-volt transformer side.

b. Unit shall incorporate a lockout circuit which provides

reset capability at the space thermostat or base unit, should any of the following standard safety devices trip and shut off compressor.

c. Loss-of-charge/Low-pressure switch.

d. High-pressure switch.

e. Freeze-protection thermostat, evaporator coil. If any of

the above safety devices trip, a LED (light-emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped.

f. Unit shall incorporate "AUTO RESET" compressor over

temperature, over current protection.

g. Unit shall operate with conventional thermostat designs

and have a low voltage terminal strip for easy hook-up.

h. Unit control board shall have on-board diagnostics and

fault code display.

i. Standard controls shall include anti-short cycle and low

voltage protection, and permit cooling operation down to 0 °F.

j. Control board shall monitor each refrigerant safety switch

independently.

k. Control board shall retain last 5 fault codes in non volatile

memory, which will not be lost in the event of a power loss.

Electric Heating

Nickel chromium electric heating elements shall be provided as required by the application with 1 or 2 stage control, as required, from 18 KW to 72 KW capacities. The heating section shall have a primary limit control(s) and automatic reset to prevent the heating element system from operating at an excessive temperature. Units with Electric Heating shall be wired for a single point power supply with branch circuit fusing (where required).

Unit Operating Characteristics

Unit shall be capable of starting and running at 125° F outdoor temperature, exceeding maximum load criteria of AHRI Standard 340/360. The compressor, with standard controls, shall be capable of operation down to 25° F outdoor temperature. Accessory low ambient kit shall be available for operation to 0° F.

Electrical Requirements

All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry, to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring.

Standard Limited Warranties

• Compressor 5 Years

• Electric Heat Element 5 Years

• Other Parts 1 Year

Johnson Controls Unitary Products 9

652298-YTG-D-0112

Optional Outdoor Air (Shall be made available by either/or):

• Electronic Enthalpy Automatic Economizer - Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in CFM of outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55°F. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully close on power loss.

• Motorized Outdoor Air Dampers - Outdoor and return air dampers that are interlocked and positioned by a 2position, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation. Whenever the indoor fan motor is energized, the dampers open up to one of two pre-selected positions - regardless of the outdoor air enthalpy. Dampers return to the fully closed position when the indoor fan motor is de-energized. Dampers shall fully close on power loss.

Other Pre-engineered Accessories Available

• Roof Curb - 14" high, full perimeter curb with wood nailer (shipped knocked-down).

• 100% Barometric Relief Damper - Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through the unit.

• Burglar Bars - Designed to work with above roof curbs, depending on unit model. Fits duct openings of curb supply and return air openings.

• Side Duct Flange - Supply and return air duct flanges for

side duct applications. Do not use on units with power exhaust.

• High Static Drive - May include a belt, blower pulley,

motor pulley or a motor change to enhance blower performance.

• Wood Skid - Allows unit to be handled with 90" forks.

• Economizer/motorized Damper - Contains all hood

panels and the hardware for assembling.

• Anti-Recycle Timer - Assures 5-minute off time between

compressor cycles.

• Low Ambient Kit - Provides unit cooling operation down

to 0 °F.

• Coil Guard Kit - Guard for cooling coil.

OTHER FACTORY INSTALLED OPTIONS

• Power Exhaust Option - To work in conjunction with

economizers.

• Stainless Steel Drain Pan

• Technicoat Phenolic Coated Condenser And Evaporator Coil

• ElectroFin® E-coat Epoxy Polymer Coated Condenser And Evaporator Coil

• Electronic Single Enthalpy Economizer

• Dirty Filter Switch

• Double Wall (XP240 only)

• Phase Monitor

• Coil Guard

• Powered GFI Convenience Outlet

• Non-powered GFI Convenience Outlet

• Bas Controls - Simplicity

Intelli-Comfort II ™, CPC,

JOHNSON, HONEYWELL, NOVAR

• BAS Ready Economizer (2-10 V.D.C. Actuator Without a Controller)

• Hinged Filter Door Access And Tool Free Access Panels

• Hinged Tool Free Blower, Blower Motor, Filter And Electrical Access Panels

• High Static Drive

• 2" Pleated Filters, MERV 7

• 4" Pleated Filters, MERV 13

• Disconnect Switch

• Supply Air Smoke Detector

• Return Air Smoke Detector

10 Johnson Controls Unitary Products

Physical Data

XP180/240 Physical Data

Component

Nominal Tonnage 15 20

AHRI COOLING PERFORMANCE

Gross Capacity @ AHRI A point (Btu/hr) 188,700 261,400 AHRI net capacity (Btu/hr) 180,000 250,000 EER 10.6 10.5 IEER 11.9 10.9 Nominal CFM 6000 8000 System power (KW) 17.0 23.8 Refrigerant type R-410A R-410A Refrigerant charge (lb-oz) System 1 22-8 28-0 System 2 23-0 29-0

AHRI HEATING PERFORMANCE

47 F Net Capacity (Btu/hr) 166,000 260,000 System power (KW) / COP 15.19 / 3.20 23.80 / 3.20 17 F Net Capacity (Btu/hr) 100,000 146,000 System power (KW) / COP 14.64 / 2.00 20.96 / 2.00

DIMENSIONS (inches)

Length 136-1/4 180-19/32 Width 92 92 Height 52-5/8 52-5/8

OPERATING WT. (lbs.) 2140 2650

COMPRESSORS

Type Scroll Scroll Quantity 2 2 Unit Capacity Steps (%) 50 / 100 50 / 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 43.3 63.8 Rows 3 2 Fins per inch 15 20 Tube diameter (in.) 3/8 3/8 Circuitry Type Split-face Split-face

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 20 25 Rows 4 4 Fins per inch 13.5 15 Tube diameter 3/8 3/8 Circuitry Type Inter-twined Split-face Refrigerant control TXV TXV

CONDENSER FAN DATA

Quantity 2 4 Fan diameter (Inch) 30 30 Type Prop Prop Drive type Direct Direct No. speeds 1 1 Number of motors 2 4 Motor HP each 1.25 0.5 RPM 1140 1075

BELT DRIVE EVAP FAN DATA

Quantity 1 1 Fan Size (Inch) 18 X 15 18 X 15 Type Centrifugal Centrifugal Motor Sheave 1VP60 1VP60 1VP60 1VP60 Blower Sheave BK120 BK100 BK110 BK090 Belt BX81 BX78 BX78 BX75 Motor HP each 5 7.5 7.5 10 RPM 1750 1750 1750 1760 Frame size 184T 213T 213T 215T

FILTERS

Quantity - Size

1. 2 In. Throwaway, Standard, MERV (Minimum Efficiency Reporting Value) 3.

2. 2 In. Pleated, Optional, MERV 7.

3. 4 In. Pleated, Optional, MERV 13.

XP180 XP240

4 - (16 x 25 x 2),

4 - (16 x 20 x 2)

4 - (16 x 25 x 4), 2 - (20 x 24 x 4),

4 - (16 x 20 x 4)

Models

12 - (12 x 24 x 2)

1,2

12 - (12 x 24 x 4)

652298-YTG-D-0112

1,2

Johnson Controls Unitary Products 11

652298-YTG-D-0112

XP180/240 Unit Limitations

Size

(Tons)

180 (15)

240 (20)

Unit Limitations

Unit Voltage

208/230-3-60 187 252 125

460-3-60 432 504 125

575-3-60 540 630 125

208/230-3-60 187 252 125

460-3-60 432 504 125

575-3-60 540 630 125

Applied Voltage Outdoor DB Temp

Min Max Max (°F)

12 Johnson Controls Unitary Products

Capacity Performance

XP180/240 Cooling Capacities

XP180 (15 Ton)

Air on

Evaporator Coil

CFM

3750

4500

5250

6000

6750

7500

3750

4500

5250

6000

6750

7500

WB (°F)

77 228.2 13.0 127.6 104.8 88.4 71.9 52.5 29.1 217.1 14.5 106.6 89.7 73.5 57.2 41.0 72 209.1 12.7 139.0 122.5 106.1 89.6 71.0 47.6 198.8 14.1 127.2 111.0 94.7 78.5 62.3 42.3 67 189.9 12.3 150.4 140.2 123.7 107.3 89.1 65.7 180.4 13.8 148.6 132.2 116.0 99.8 83.5 67.3 62 171.3 12.2 171.3 171.2 164.0 147.5 131.1 109.3 163.2 13.6 163.2 163.2 146.7 130.5 114.3 98.0 77 239.2 13.0 129.6 110.8 92.1 73.3 52.5 29.1 226.8 14.4 115.5 96.8 78.1 59.5 40.8 72 219.1 12.6 147.6 128.8 110.0 91.2 71.0 47.6 207.6 14.1 138.1 119.4 100.8 82.1 63.4 42.3 67 199.0 12.2 165.5 146.7 127.9 109.2 89.1 65.7 188.5 13.7 160.7 142.1 123.4 104.7 86.1 67.4 62 179.4 12.1 179.4 179.4 170.1 151.3 132.5 111.9 170.5 13.5 170.5 170.5 156.1 137.4 118.8 100.1 57 179.4 12.0 179.4 179.4 179.4 165.6 139.2 120.6 170.5 13.4 170.5 170.5 165.2 146.5 127.9 109.2 77 250.1 12.9 131.6 116.8 95.7 74.6 52.5 29.1 236.4 14.4 124.3 103.9 82.8 61.7 40.7 72 229.1 12.6 156.1 135.0 113.9 92.8 71.0 47.6 216.4 14.0 149.0 127.9 106.8 85.7 64.6 42.3 67 208.1 12.2 180.7 153.3 132.2 111.1 89.1 65.7 196.5 13.7 172.9 151.9 130.8 109.7 88.6 67.5 62 187.5 12.1 187.5 187.5 176.2 155.0 133.9 114.5 177.7 13.5 177.7 177.7 165.5 144.4 123.3 102.2 57 187.5 11.9 187.5 187.5 187.5 170.1 139.2 120.6 177.7 13.4 177.7 177.7 175.1 154.0 130.5 110.6 77 261.0 12.9 133.7 122.8 99.4 75.9 52.5 29.1 246.1 14.3 133.2 111.0 87.5 64.0 40.5 72 239.1 12.5 164.7 141.3 117.9 94.4 71.0 47.6 225.3 14.0 159.9 136.4 112.9 89.3 65.8 42.3 67 217.1 12.1 195.8 159.8 136.4 113.0 89.5 66.1 204.5 13.7 185.0 161.7 138.2 114.7 91.2 67.7 62 195.8 12.0 195.8 195.8 182.2 158.8 135.4 115.2 185.0 13.4 185.0 185.0 174.8 151.3 127.8 104.3 57 195.8 11.9 195.8 195.8 195.8 174.6 139.2 120.6 185.0 13.4 185.0 185.0 185.0 161.5 133.1 112.0 72 244.3 12.6 184.2 158.1 132.3 106.5 80.8 55.0 228.5 14.1 174.9 149.2 123.5 97.8 72.1 46.4 67 221.9 12.2 200.0 182.1 153.6 127.8 102.0 76.2 207.4 13.8 187.7 176.0 151.2 125.5 99.8 74.1 62 200.0 12.1 200.0 200.0 193.3 167.5 139.2 117.6 187.7 13.6 187.7 187.7 182.6 156.9 130.4 105.4 57 200.0 12.0 200.0 200.0 200.0 175.4 139.2 120.6 187.7 13.5 187.7 187.7 187.7 162.0 133.1 112.0 72 249.5 12.7 203.7 174.9 146.8 118.6 90.5 62.4 231.8 14.2 190.0 162.1 134.2 106.3 78.4 50.5 67 226.6 12.3 204.3 204.3 170.7 142.6 114.5 86.4 210.4 13.9 190.3 190.3 164.3 136.4 108.5 80.6 62 204.3 12.2 204.3 204.3 204.3 176.2 139.2 120.0 190.3 13.7 190.3 190.3 190.3 162.4 133.1 106.6 57 204.3 12.1 204.3 204.3 204.3 176.2 139.2 120.6 190.3 13.6 190.3 190.3 190.3 162.4 133.1 112.0

77 206.1 15.9 85.4 74.5 58.5 42.5 26.5 - 192.4 17.9 78.5 66.6 51.8 35.9 19.9 72 188.5 15.6 115.4 99.4 83.4 67.4 51.4 35.3 175.6 17.6 109.1 93.1 77.2 61.3 45.4 29.4 67 171.0 15.3 146.8 124.3 108.3 92.3 76.2 60.2 158.8 17.3 141.6 119.7 102.6 86.7 70.8 54.9 62 155.3 15.0 155.3 148.0 129.5 113.4 97.4 83.0 145.9 16.9 145.9 138.5 115.6 99.7 83.8 68.7 77 214.4 15.9 101.3 82.8 64.2 45.7 27.1 - 199.8 17.8 96.7 75.9 57.3 38.7 20.1 72 196.2 15.6 128.6 110.1 91.6 73.0 54.5 35.9 182.4 17.5 122.7 104.1 85.5 66.9 48.3 29.7 67 177.9 15.2 156.0 137.4 118.9 100.3 81.8 63.2 164.9 17.2 148.6 132.3 113.7 95.1 76.5 57.9 62 161.6 14.9 161.6 160.7 142.1 123.6 105.0 86.5 151.4 16.9 151.4 146.6 128.0 109.4 90.8 72.2 57 161.6 14.9 161.6 161.6 146.0 127.5 108.9 90.4 151.5 16.8 151.5 151.5 135.4 116.8 98.2 79.6 77 222.8 15.8 117.3 91.0 70.0 48.9 27.8 - 207.2 17.8 115.0 85.2 62.8 41.6 20.3 72 203.8 15.5 141.8 120.8 99.7 78.6 57.5 36.5 189.1 17.5 136.3 115.0 93.8 72.5 51.2 30.0 67 184.9 15.2 165.1 150.5 129.4 108.4 87.3 66.2 171.0 17.2 155.6 144.8 124.7 103.4 82.2 60.9 62 167.9 14.9 167.9 167.4 154.7 133.7 112.6 89.9 157.0 16.8 157.0 154.6 140.3 119.0 97.8 75.7 57 167.9 14.9 167.9 167.9 159.0 137.9 116.9 91.8 157.1 16.8 157.1 157.1 148.5 127.2 104.0 80.3 77 231.1 15.8 133.2 99.3 75.7 52.1 28.5 - 214.5 17.7 133.2 94.6 68.4 44.4 20.5 72 211.4 15.5 155.0 131.4 107.8 84.2 60.6 37.0 195.8 17.4 149.9 126.0 102.0 78.1 54.2 30.3 67 191.8 15.2 174.2 163.6 140.0 116.4 92.8 69.2 177.1 17.1 162.6 157.4 135.7 111.8 87.9 63.9 62 174.2 14.8 174.2 174.2 167.4 143.8 120.2 93.3 162.6 16.8 162.6 162.6 152.6 128.7 104.8 79.2 57 174.2 14.8 174.2 174.2 172.0 148.4 124.8 93.3 162.6 16.7 162.6 162.6 162.6 135.8 109.9 81.0 72 212.8 15.6 165.7 140.4 114.7 89.1 63.4 37.8 196.6 17.6 156.9 134.6 108.6 82.5 56.5 30.6 67 193.0 15.3 175.3 170.0 148.9 123.3 97.6 72.0 177.9 17.3 163.3 160.6 144.4 118.4 92.3 66.2 62 175.3 15.0 175.3 175.3 171.9 146.2 120.6 93.3 163.3 16.9 163.3 163.3 158.3 132.2 106.2 79.3 57 175.3 15.0 175.3 175.3 174.2 148.5 124.8 93.3 163.3 16.9 163.3 163.3 162.8 135.8 109.9 81.0 72 214.1 15.8 176.3 149.3 121.6 93.9 66.2 38.5 197.4 17.7 163.9 143.3 115.1 86.9 58.7 31.0 67 194.2 15.5 176.3 176.3 157.8 130.2 102.5 74.8 178.6 17.4 163.9 163.9 153.1 124.9 96.7 68.6 62 176.3 15.1 176.3 176.3 176.3 148.6 120.9 93.3 163.9 17.1 163.9 163.9 163.9 135.8 107.6 79.4 57 176.3 15.1 176.3 176.3 176.3 148.7 124.8 93.3 163.9 17.0 163.9 163.9 163.9 135.8 109.9 81.0

Total

Capacity

(MBh)

Total

Input

(kW)

652298-YTG-D-0112

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

75°F 85°F

95°F 105°F

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

Johnson Controls Unitary Products 13

652298-YTG-D-0112

XP180 (15 Ton) (Continued)

Air on

Evaporator Coil

CFM

3750

4500

5250

6000

6750

7500

WB (°F)

77 178.7 19.9 71.5 58.6 45.0 29.2 12.5 - 165.3 21.9 65.6 58.6 45.0 29.2 - 72 162.7 19.6 102.7 86.8 71.0 55.2 39.4 23.5 149.8 21.6 96.3 80.6 64.8 49.1 33.4 16.0 67 146.7 19.3 136.4 115.1 97.0 81.2 65.4 49.6 134.5 21.3 126.9 91.4 82.4 68.3 51.2 32.9 62 136.4 18.9 136.4 123.1 101.8 86.0 70.1 54.3 126.9 20.9 126.9 101.4 87.9 72.2 56.5 40.0 77 185.1 19.8 92.1 69.0 50.4 31.7 12.5 - 170.5 21.8 90.4 69.0 50.4 31.7 - 72 168.5 19.5 116.7 98.1 79.4 60.8 42.2 23.5 154.7 21.5 110.7 92.1 73.4 54.7 36.0 16.0 67 151.9 19.2 141.3 127.1 108.5 89.9 71.2 52.6 139.0 21.2 131.1 112.4 94.6 76.4 57.5 38.4 62 141.3 18.9 141.3 132.4 113.8 95.2 76.6 57.9 131.1 20.8 131.1 118.3 99.7 81.0 62.3 43.6 57 141.3 18.8 141.3 141.3 124.7 106.1 87.4 68.8 131.1 20.7 131.1 131.1 114.1 95.4 76.7 56.6 77 191.6 19.8 112.6 79.5 55.7 34.3 12.5 - 175.8 21.7 111.7 79.5 55.7 34.3 - 72 174.4 19.4 130.7 109.3 87.8 66.4 44.9 23.5 159.7 21.4 125.2 103.5 81.9 60.3 38.6 16.0 67 157.2 19.1 146.2 139.1 120.0 98.5 77.1 55.6 143.4 21.1 135.3 133.4 106.8 84.5 63.8 43.9 62 146.2 18.8 146.2 141.8 125.9 104.4 83.0 61.5 135.3 20.7 135.3 135.3 111.4 89.8 68.1 47.3 57 146.2 18.7 146.2 146.2 137.9 116.5 91.2 68.8 135.3 20.6 135.3 135.3 127.4 105.7 78.4 56.6 77 198.0 19.7 133.2 89.9 61.0 36.8 12.5 - 181.0 21.6 133.0 89.9 61.0 36.8 - 72 180.2 19.4 144.8 120.5 96.2 72.0 47.7 23.5 164.2 21.3 139.2 115.0 90.4 65.8 41.2 16.0 67 162.5 19.1 151.1 151.1 131.4 107.2 82.9 58.7 147.4 21.0 139.2 139.2 118.9 94.7 69.8 47.0 62 151.1 18.7 151.1 151.1 137.9 113.6 89.4 65.1 139.2 20.6 139.2 139.2 123.2 98.6 74.0 51.0 57 151.1 18.6 151.1 151.1 151.1 126.8 95.0 68.8 139.2 20.5 139.2 139.2 139.2 117.9 80.1 56.6 72 180.5 19.5 148.2 128.9 102.4 76.0 49.5 23.5 164.2 21.5 139.2 123.1 96.3 69.4 42.5 16.0 67 162.7 19.2 151.3 151.3 139.9 113.4 87.0 60.5 147.4 21.2 139.2 139.2 126.7 99.9 73.7 48.8 62 151.3 18.9 151.3 151.3 144.7 118.3 91.8 65.4 139.2 20.8 139.2 139.2 131.2 104.3 77.4 51.4 57 151.3 18.8 151.3 151.3 151.3 124.9 95.0 68.8 139.2 20.7 139.2 139.2 139.2 114.0 80.1 56.6 72 180.8 19.7 151.6 137.3 108.6 79.9 51.3 23.5 164.2 21.7 139.2 131.2 102.1 73.0 43.8 16.0 67 163.0 19.4 151.6 151.6 148.3 119.7 91.0 62.4 147.4 21.4 139.2 139.2 139.2 110.1 77.0 50.1 62 151.6 19.0 151.6 151.6 151.6 122.9 94.3 65.6 139.2 21.0 139.2 139.2 139.2 110.1 80.1 51.8 57 151.6 19.0 151.6 151.6 151.6 122.9 95.0 68.8 139.2 20.9 139.2 139.2 139.2 110.1 80.1 56.6

Total

Capacity

(MBh)

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

115°F 125°F

1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.

2. These ratings include the condenser fan motors (total ~1.2 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

14 Johnson Controls Unitary Products

XP240 (20 Ton)

Air on

Evaporator Coil

CFM

5000

6000

7000

8000

8600

9200

5000

6000

7000

8000

8600

9200

652298-YTG-D-0112

Total

Capacity

(°F)

(MBh)

77 320.4 18.0 120.6 108.4 88.0 67.6 47.2 26.8 315.6 19.7 119.1 104.3 83.7 63.1 42.5 21.9 72 298.3 17.6 167.7 147.3 126.9 106.5 86.1 65.7 290.3 19.4 162.9 142.3 121.8 101.2 80.6 60.0 67 276.2 17.2 214.8 186.2 165.8 145.4 125.0 104.6 265.0 19.0 206.8 180.4 159.8 139.2 118.7 98.1 62 248.0 17.1 223.3 223.2 199.4 179.0 158.7 138.3 239.5 18.8 227.2 208.0 190.3 169.7 149.1 128.5 77 335.7 18.1 143.5 119.8 96.1 72.4 48.7 25.0 325.8 19.8 138.0 114.6 91.1 67.7 44.2 20.8 72 312.4 17.6 186.0 162.3 138.6 114.9 91.2 67.4 299.7 19.4 179.5 156.0 132.6 109.1 85.7 62.2 67 289.2 17.2 228.5 204.8 181.1 157.4 133.7 109.9 273.6 19.1 220.9 197.5 174.0 150.6 127.1 103.7 62 259.7 17.1 234.1 234.1 217.8 194.1 170.4 146.6 247.3 18.9 234.5 230.6 207.2 183.7 160.3 136.8 57 234.1 16.8 234.1 234.1 219.0 195.2 171.5 147.8 234.5 18.7 234.5 234.5 214.3 190.8 167.4 143.9 77 351.0 18.1 166.5 131.2 104.2 77.2 50.1 23.1 336.1 19.8 156.9 124.9 98.5 72.2 45.9 19.6 72 326.6 17.7 204.4 177.3 150.3 123.2 96.2 69.2 309.1 19.5 196.0 169.7 143.4 117.1 90.7 64.4 67 302.2 17.3 242.2 223.4 196.4 169.3 142.3 115.2 282.2 19.2 235.1 214.5 188.2 161.9 135.6 109.3 62 271.4 17.2 245.0 245.0 236.2 209.1 182.1 155.0 255.0 18.9 241.9 239.9 224.1 197.8 171.5 145.1 57 245.0 16.9 245.0 245.0 237.5 210.4 182.7 153.6 241.9 18.8 241.9 241.9 231.8 205.4 178.8 151.5 77 366.4 18.2 189.5 142.7 112.3 81.9 51.6 21.2 346.3 19.9 175.9 135.1 106.0 76.8 47.6 18.4 72 340.8 17.7 222.7 192.3 162.0 131.6 101.2 70.9 318.6 19.6 212.5 183.4 154.2 125.0 95.8 66.6 67 315.2 17.3 255.9 242.0 211.6 181.3 150.9 120.5 290.8 19.2 249.2 231.6 202.4 173.2 144.0 114.8 62 283.1 17.2 255.9 255.9 254.5 224.1 182.6 153.4 262.8 19.0 249.2 249.2 241.0 211.8 182.6 153.4 57 256.0 16.9 255.9 255.9 255.9 225.6 190.2 159.5 249.2 18.8 249.2 249.2 249.2 220.0 190.2 159.0 72 341.1 17.8 230.3 199.0 167.7 136.4 105.1 73.8 322.4 19.6 221.8 191.3 160.8 130.3 99.8 69.3 67 315.6 17.4 255.9 250.4 219.1 187.8 156.5 125.2 294.3 19.3 252.3 241.6 211.1 180.6 150.1 119.6 62 283.5 17.3 255.9 255.9 255.9 224.7 186.4 162.1 266.0 19.0 252.3 252.3 248.1 217.6 186.4 156.2 57 256.0 17.0 256.0 256.0 256.0 224.7 190.2 159.0 252.3 18.9 252.3 252.3 252.3 221.8 190.2 159.0 72 341.5 17.9 237.8 205.6 173.4 141.2 108.9 76.7 326.3 19.6 231.1 199.3 167.5 135.7 103.8 72.0 67 316.0 17.4 255.9 255.9 226.5 194.3 162.1 129.9 297.9 19.3 255.3 251.7 219.9 188.0 156.2 124.4 62 283.8 17.3 255.9 255.9 255.9 223.8 190.2 159.0 269.2 19.0 255.3 255.3 255.3 223.5 190.2 159.0 57 256.0 17.0 256.0 256.0 256.0 223.8 190.2 159.0 255.3 18.9 255.3 255.3 255.3 223.5 190.2 159.0

77 310.8 21.4 117.6 100.1 79.4 58.6 37.8 17.0 290.2 23.8 108.2 94.0 73.4 52.7 32.1 11.5 72 282.3 21.1 158.1 137.4 116.6 95.8 75.0 54.3 264.3 23.5 151.6 131.0 110.4 89.7 69.1 48.5 67 253.8 20.9 198.7 174.6 153.8 133.1 112.3 91.5 238.5 23.2 195.0 168.0 147.3 126.7 106.1 85.4 62 231.0 20.5 231.0 208.4 181.2 160.4 139.6 118.8 218.2 23.0 218.2 202.5 173.0 152.4 131.7 111.1 77 316.0 21.5 132.5 109.3 86.1 62.9 39.7 16.6 294.1 23.8 125.5 102.6 79.6 56.7 33.8 10.9 72 287.0 21.2 172.9 149.7 126.5 103.3 80.2 57.0 267.9 23.5 165.6 142.7 119.8 96.8 73.9 51.0 67 258.0 21.0 213.3 190.1 166.9 143.8 120.6 97.4 241.7 23.3 205.7 182.8 159.9 137.0 114.0 91.1 62 234.9 20.6 234.9 219.8 196.6 173.4 150.2 127.0 221.2 23.1 221.2 210.7 187.8 164.8 141.9 119.0 57 234.9 20.6 234.9 232.8 209.6 186.4 163.2 140.0 221.2 23.0 221.2 219.2 196.3 173.3 150.4 127.5 77 321.1 21.6 147.4 118.5 92.9 67.3 41.7 16.1 298.1 23.8 142.7 111.1 85.9 60.7 35.5 10.3 72 291.7 21.3 187.6 162.0 136.5 110.9 85.3 59.7 271.5 23.6 179.6 154.4 129.2 104.0 78.8 53.6 67 262.2 21.1 227.9 205.6 180.0 154.5 128.9 103.3 244.9 23.3 216.4 197.6 172.4 147.2 122.0 96.8 62 238.7 20.7 238.7 231.1 212.0 186.4 160.9 135.3 224.1 23.1 224.1 218.9 202.5 177.3 152.1 126.9 57 238.7 20.7 238.7 237.6 226.0 200.5 174.9 149.3 224.1 23.0 224.1 223.1 211.7 186.5 161.3 136.1 77 326.3 21.7 162.3 127.6 99.6 71.6 43.6 15.7 302.0 23.9 160.0 119.6 92.1 64.7 37.2 9.7 72 296.3 21.4 202.4 174.4 146.4 118.4 90.4 62.4 275.1 23.6 193.5 166.1 138.6 111.1 83.6 56.1 67 266.4 21.2 242.5 221.1 193.1 165.2 137.2 109.2 248.2 23.3 227.1 212.5 185.0 157.5 130.0 102.5 62 242.5 20.8 242.5 242.5 227.5 199.5 171.5 143.5 227.1 23.1 227.1 227.1 217.3 189.8 162.3 134.8 57 242.5 20.8 242.5 242.5 242.5 214.5 186.5 158.5 227.1 23.0 227.1 227.1 227.1 199.6 172.1 144.6 72 303.8 21.4 213.4 183.7 154.0 124.3 94.6 64.9 282.5 23.6 204.4 175.2 145.9 116.7 87.5 58.3 67 273.1 21.1 248.6 232.9 203.2 173.5 143.7 114.0 254.9 23.4 233.2 223.4 194.8 165.6 136.4 107.2 62 248.6 20.8 248.6 248.6 239.3 209.6 179.8 150.1 233.2 23.1 233.2 233.2 227.4 198.2 168.9 139.7 57 248.6 20.7 248.6 248.6 248.6 218.9 188.4 158.8 233.2 23.1 233.2 233.2 233.2 204.0 174.4 145.2 72 311.2 21.3 224.4 193.0 161.6 130.1 98.7 67.3 289.9 23.6 215.2 184.3 153.3 122.3 91.4 60.4 67 279.8 21.1 254.7 244.6 213.2 181.8 150.3 118.9 261.6 23.4 239.3 234.3 204.7 173.7 142.7 111.8 62 254.7 20.7 254.7 254.7 251.1 219.6 188.2 156.8 239.3 23.2 239.3 239.3 237.5 206.6 175.6 144.7 57 254.7 20.7 254.7 254.7 254.7 223.2 190.2 159.0 239.3 23.1 239.3 239.3 239.3 208.4 176.6 145.8

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

75°F 85°F

95°F 105°F

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

Total Input

(kW)

Sensible Capacity (MBh)

Johnson Controls Unitary Products 15

652298-YTG-D-0112

XP240 (20 Ton) (Continued)

Air on

Evaporator Coil

CFM

5000

6000

7000

8000

8600

9200

(°F)

77 269.5 26.2 98.8 87.9 67.4 46.9 26.4 - 248.9 28.7 89.5 81.8 61.4 41.1 20.8 72 246.3 25.9 145.1 124.6 104.1 83.6 63.1 42.6 228.3 28.3 138.6 118.2 97.9 77.5 57.2 36.8 67 223.1 25.6 191.3 161.3 140.8 120.3 99.8 79.3 207.8 28.0 187.6 154.6 134.3 114.0 93.6 73.3 62 205.4 25.6 205.4 190.0 164.8 144.4 123.9 103.4 192.6 28.1 192.6 189.8 156.2 135.9 115.5 95.3 77 272.3 26.2 118.5 95.8 73.2 50.5 27.9 - 250.4 28.5 111.5 89.1 66.7 44.3 21.9 72 248.8 25.9 158.3 135.6 113.0 90.3 67.7 45.0 229.8 28.2 151.0 128.6 106.2 83.8 61.5 39.1 67 225.4 25.6 198.1 175.5 152.8 130.2 107.5 84.9 209.1 27.9 190.5 168.1 145.8 123.4 101.0 78.6 62 207.5 25.5 207.5 201.6 178.9 156.3 133.6 111.0 193.8 28.0 193.8 192.0 169.6 147.2 124.8 102.5 57 207.5 25.4 207.5 205.6 182.9 160.3 137.6 115.0 193.8 27.8 193.8 192.0 169.6 147.2 124.8 102.5 77 275.1 26.1 138.1 103.7 78.9 54.1 29.3 - 252.0 28.4 133.5 96.4 71.9 47.5 23.1 72 251.4 25.8 171.5 146.7 121.9 97.1 72.2 47.4 231.2 28.1 163.4 139.0 114.6 90.1 65.7 41.3 67 227.7 25.5 204.9 189.6 164.8 140.0 115.2 90.4 210.4 27.8 193.4 181.7 157.2 132.8 108.4 83.9 62 209.6 25.5 209.6 206.6 193.0 168.2 143.3 118.5 195.0 27.9 195.0 194.2 183.0 158.5 134.1 109.7 57 209.6 25.3 209.6 208.6 197.3 172.5 147.7 122.9 195.0 27.7 195.0 194.2 183.0 158.5 134.1 109.7 77 277.8 26.1 157.7 111.6 84.7 57.7 30.7 - 253.6 28.3 155.5 103.6 77.2 50.7 24.2 72 253.9 25.8 184.7 157.7 130.8 103.8 76.8 49.8 232.7 28.0 175.9 149.4 122.9 96.5 70.0 43.5 67 230.0 25.5 211.7 203.8 176.8 149.9 122.9 95.9 211.7 27.7 196.3 195.2 168.7 142.2 115.7 89.3 62 211.7 25.4 211.7 211.7 207.0 180.1 153.1 126.1 196.3 27.7 196.3 196.3 196.3 169.8 143.4 116.9 57 211.7 25.3 211.7 211.7 211.7 184.7 157.7 130.8 196.3 27.6 196.3 196.3 196.3 169.8 143.4 116.9 72 261.3 25.9 195.4 166.6 137.9 109.1 80.4 51.7 240.0 28.1 186.3 158.1 129.8 101.6 73.3 45.1 67 236.7 25.6 217.9 213.9 186.5 157.8 129.0 100.3 218.4 27.8 202.5 202.5 178.2 149.9 121.7 93.4 62 217.9 25.5 217.9 217.9 215.5 186.8 158.1 129.3 202.5 27.9 202.5 202.5 202.5 174.3 146.0 117.7 57 217.9 25.4 217.9 217.9 217.9 189.1 160.4 131.6 202.5 27.7 202.5 202.5 202.5 174.3 146.4 118.1 72 268.7 26.0 206.0 175.5 145.0 114.5 84.0 53.5 247.4 28.3 196.8 166.8 136.7 106.7 76.7 46.7 67 243.4 25.7 224.0 224.0 196.1 165.6 135.2 104.7 225.1 27.9 208.7 208.7 187.6 157.6 127.6 97.5 62 224.0 25.6 224.0 224.0 224.0 193.5 163.0 132.5 208.7 28.0 208.7 208.7 208.7 178.7 148.6 118.6 57 224.0 25.4 224.0 224.0 224.0 193.5 163.0 132.5 208.7 27.8 208.7 208.7 208.7 178.7 149.4 119.3

Total

Capacity

(MBh)

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

115°F 125°F

1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.

2. These ratings include the condenser fan motors (total ~2.5 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

Total Input

(kW)

Sensible Capacity (MBh)

16 Johnson Controls Unitary Products

XP180/240 Heating Capacities

XP180

Air Over Evaporator

Coil

Capacity

CFM DB (°F) -10 0 10 20 30 40 50 60

4500

5250

6000

6750

7500

1. These capacities do not include the supply air blower motor heat. For net capacity, add motor heat, MBh = 3.415 x kW.

MBH

40 62 83 105 126 148 169 191

9.9 10.3 10.7 11.1 11.5 11.9 12.3 12.7

35 56 78 99 121 142 164 185

11.8 12.2 12.6 13.0 13.4 13.8 14.2 14.6

32 53 75 96 118 139 161 182

13.4 13.8 14.2 14.6 15.0 15.4 15.8 16.2

43 65 86 108 129 151 172 194

9.4 9.8 10.2 10.6 11.0 11.4 11.8 12.2

38 59 81 102 124 145 167 188

11.4 11.8 12.2 12.6 13.0 13.4 13.8 14.2

35 56 78 99 121 142 164 185

12.9 13.3 13.7 14.1 14.5 14.9 15.3 15.7

46 67 89 110 132 153 175 196

8.9 9.3 9.7 10.1 10.5 10.9 11.3 11.7

40 62 83 105 126 148 169 191

10.9 11.3 11.7 12.1 12.5 12.9 13.3 13.7

37 59 80 102 123 145 166 188

12.5 12.9 13.3 13.7 14.1 14.5 14.9 15.3

48 70 91 113 134 156 177 199

8.7 9.1 9.5 9.9 10.3 10.7 11.1 11.5

43 64 86 107 129 150 172 193

10.6 11.0 11.4 11.8 12.2 12.6 13.0 13.4

40 61 83 104 126 147 169 190

12.1 12.5 12.9 13.3 13.7 14.1 14.6 15.0

50 72 93 115 136 158 179 201

8.4 8.8 9.2 9.6 10.0 10.4 10.8 11.2

45 66 88 109 131 152 174 195

10.3 10.7 11.1 11.5 11.9 12.3 12.7 13.1

42 63 85 106 128 149 171 192

11.8 12.2 12.6 13.0 13.4 13.8 14.2 14.6

Outdoor Temperature (°F @ 72% RH)

652298-YTG-D-0112

Johnson Controls Unitary Products 17

652298-YTG-D-0112

XP240

Air Over Evaporator

Coil

Capacity

CFM DB (°F) -10 0 10 20 30 40 50 60

6000

7000

8000

8600

9200

1. These capacities do not include the supply air blower motor heat. For net capacity, add motor heat, MBh = 3.415 x kW.

MBH

63 98 134 169 204 239 275 310

14.9 15.6 16.2 16.8 17.4 18.1 18.7 19.3

55 91 126 161 196 231 267 302

17.4 18.0 18.6 19.3 19.9 20.5 21.1 21.8

48 83 119 154 189 224 259 295

19.2 19.8 20.5 21.1 21.7 22.3 23.0 23.6

65 100 136 171 206 241 277 312

14.1 14.7 15.4 16.0 16.6 17.2 17.9 18.5

57 92 128 163 198 233 269 304

16.5 17.2 17.8 18.4 19.1 19.7 20.3 20.9

50 85 120 156 191 226 261 297

18.4 19.0 19.6 20.3 20.9 21.5 22.2 22.8

67 102 138 173 208 243 278 314

13.3 13.9 14.5 15.2 15.8 16.4 17.0 17.7

59 94 130 165 200 235 271 306

15.7 16.4 17.0 17.6 18.2 18.9 19.5 20.1

52 87 122 158 193 228 263 298

17.6 18.2 18.8 19.4 20.1 20.7 21.3 22.0

67 102 138 173 208 243 279 314

13.0 13.6 14.2 14.9 15.5 16.1 16.7 17.4

59 95 130 165 200 235 271 306

15.4 16.1 16.7 17.3 17.9 18.6 19.2 19.8

52 87 123 158 193 228 263 299

17.3 17.9 18.5 19.1 19.8 20.4 21.0 21.7

67 103 138 173 208 243 279 314

12.7 13.3 13.9 14.6 15.2 15.8 16.5 17.1

59 95 130 165 200 236 271 306

15.1 15.7 16.4 17.0 17.6 18.3 18.9 19.5

52 87 123 158 193 228 264 299

16.9 17.6 18.2 18.8 19.5 20.1 20.7 21.3

Outdoor Temperature (°F @ 72% RH)

18 Johnson Controls Unitary Products

652298-YTG-D-0112

Airflow Performance

XP180/240 Side Duct Application

XP180 (15 Ton) Side Duct

Air Flow

(CFM)

4000 626 0.22 659 0.66 695 1.07 731 1.45 769 1.81 807 2.16 845 2.49 882 2.81 917 3.12 951 3.43 983 3.74 1011 4.05

4400 641 0.56 674 0.99 709 1.40 746 1.78 784 2.15 822 2.49 860 2.82 897 3.14 932 3.46 966 3.77 998 4.08 1026 4.39

4800 657 0.93 690 1.37 725 1.78 762 2.16 800 2.52 838 2.87 876 3.20 913 3.52 948 3.83 982 4.14 1014 4.45 1042 4.76

5200 674 1.35 708 1.78 743 2.19 780 2.58 817 2.94 855 3.28 893 3.61 930 3.94 966 4.25 1000 4.56 1031 4.87 1059 5.18

5600 693 1.81 726 2.24 762 2.65 798 3.03 836 3.40 874 3.74 912 4.07 949 4.39 985 4.71 1018 5.02 1050 5.33 1078 5.64

6000 714 2.30 747 2.74 782 3.15 819 3.53 857 3.89 895 4.24 932 4.57 969 4.89 1005 5.21 1039 5.51 1070 5.82 1099 6.14

6400 736 2.84 769 3.28 804 3.69 841 4.07 879 4.43 917 4.78 954 5.11 991 5.43 1027 5.74 1061 6.05 1092 6.36 1121 6.67

6800 759 3.42 792 3.85 828 4.26 865 4.65 902 5.01 940 5.35 978 5.68 1015 6.01 1051 6.32 1084 6.63 1116 6.94 1144 7.25

7200 784 4.03 818 4.47 853 4.87 890 5.26 927 5.62 965 5.97 1003 6.30 1040 6.62 1076 6.93 1110 7.24 1141 7.55 - -

7600 811 4.68 844 5.11 880 5.52 916 5.90 954 6.27 992 6.61 1030 6.94 1067 7.26 1103 7.58 - - - - - -

0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6

RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

Standard 5 HP & Field Supplied Drive Standard 5 HP & Drive High Static 7.5 HP & Drive

Available External Static Pressure - IWG

1. Blower performance includes 2" filters only. See STATIC RESISTANCE table for additional applications.

2. See RPM SELECTION table to determine required motor sheave setting.

3. kW = BHP x 0.834.

7.5 HP & Field Supplied Drive

XP240 (20 Ton) Side Duct

Air Flow

(CFM)

5200 665 1.01 696 1.59 728 2.07 761 2.49 793 2.85 826 3.20 859 3.54 890 3.91 921 4.32 951 4.81 979 5.39 1005 6.09 5600 685 1.39 716 1.97 749 2.45 781 2.87 814 3.23 847 3.57 879 3.92 911 4.29 941 4.70 971 5.19 999 5.77 1025 6.47 6000 705 1.82 737 2.40 769 2.89 801 3.30 834 3.67 867 4.01 899 4.36 931 4.72 962 5.14 991 5.62 1019 6.20 1045 6.90 6400 726 2.32 757 2.90 789 3.39 822 3.80 855 4.17 887 4.51 920 4.85 951 5.22 982 5.63 1012 6.12 1040 6.70 1066 7.40 6800 747 2.88 778 3.46 810 3.94 843 4.36 875 4.72 908 5.07 940 5.41 972 5.78 1003 6.19 1032 6.68 1060 7.26 1087 7.96 7200 768 3.49 800 4.07 832 4.56 864 4.97 897 5.34 930 5.68 962 6.02 994 6.39 1025 6.80 1054 7.29 1082 7.87 1108 8.57 7600 791 4.16 823 4.74 855 5.23 887 5.64 920 6.01 953 6.35 985 6.69 1017 7.06 1048 7.48 1077 7.96 1105 8.54 1131 9.24 8000 815 4.89 847 5.47 879 5.95 911 6.37 944 6.73 977 7.08 1009 7.42 1041 7.79 1072 8.20 1101 8.69 1129 9.27 1155 9.97 8400 841 5.67 872 6.25 904 6.73 937 7.15 969 7.51 1002 7.86 1035 8.20 1066 8.57 1097 8.98 1126 9.47 1154 10.05 - 8800 867 6.50 899 7.08 931 7.56 963 7.98 996 8.34 1029 8.69 1061 9.03 1093 9.40 1124 9.81 - - - - - 9200 896 7.38 927 7.96 959 8.45 992 8.86 1024 9.23 1057 9.57 1090 9.91 - - - - - - - - - 9600 925 8.31 957 8.89 989 9.38 1021 9.79 - - --------------

10000 957 9.29 988 9.87 - - - - - - --------------

0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6

RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

Standard 7.5 HP & Field Supplied Drive

Available External Static Pressure - IWG

Standard 7.5 HP & Drive High Static 10 HP & Drive

1. Blower performance includes 2" filters only. See STATIC RESISTANCE table for additional applications.

2. See RPM SELECTION table to determine required motor sheave setting.

3. kW = BHP x 0.820.

Johnson Controls Unitary Products 19

652298-YTG-D-0112

XP180/240 Bottom Duct Application

XP180 (15 Ton) Bottom Duct

Air Flow

(CFM)

4000 642 0.25 676 0.72 711 1.14 746 1.52 782 1.87 818 2.19 853 2.49 887 2.79 920 3.08 951 3.38 980 3.69 1006 4.02

4400 659 0.59 693 1.06 728 1.48 763 1.86 799 2.21 835 2.53 870 2.83 904 3.13 937 3.42 968 3.71 997 4.03 1023 4.36

4800 678 0.95 712 1.43 746 1.85 782 2.23 818 2.58 854 2.90 889 3.20 923 3.49 956 3.78 987 4.08 1016 4.39 1042 4.73

5200 699 1.36 732 1.83 767 2.25 803 2.63 839 2.98 874 3.30 910 3.60 944 3.90 977 4.19 1008 4.48 1036 4.80 1062 5.13

5600 721 1.80 755 2.28 790 2.70 825 3.08 861 3.43 897 3.75 932 4.05 966 4.34 999 4.63 1030 4.93 1059 5.24 1085 5.58

6000 745 2.30 779 2.77 814 3.19 849 3.57 885 3.92 921 4.24 956 4.54 990 4.83 1023 5.12 1054 5.42 1083 5.73 1109 6.07

6400 770 2.83 804 3.31 839 3.73 874 4.11 910 4.46 946 4.78 981 5.08 1015 5.37 1048 5.66 1079 5.96 1108 6.27 1134 6.61

6800 797 3.42 830 3.89 865 4.31 901 4.70 936 5.04 972 5.36 1007 5.66 1042 5.96 1074 6.25 1105 6.55 1134 6.86 1160 7.19

7200 824 4.05 857 4.53 892 4.95 928 5.33 964 5.68 999 6.00 1035 6.30 1069 6.59 1102 6.88 1133 7.18 1161 7.49 - -

7600 852 4.73 885 5.21 920 5.63 956 6.01 992 6.36 1027 6.68 1063 6.98 1097 7.27 1130 7.56 - - - - - -

0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6

RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

Standard 5 HP &

Field Supplied Drive

Available External Static Pressure - IWG

Standard 5 HP & Drive High Static 7.5 HP & Drive

1. Blower performance includes 2" filters only. See STATIC RESISTANCE table for additional applications.

2. See RPM SELECTION table to determine required motor sheave setting.

3. kW = BHP x 0.834.

7.5 HP & Field Supplied Drive

XP240 (20 Ton) Bottom Duct

Air Flow

(CFM)

5200 660 1.45 695 1.93 730 2.39 765 2.82 800 3.24 836 3.65 870 4.04 904 4.42 937 4.79 968 5.15 998 5.51 1026 5.87

5600 686 1.78 720 2.26 755 2.72 791 3.16 826 3.58 861 3.98 896 4.37 930 4.75 963 5.12 994 5.49 1024 5.85 1052 6.20

6000 711 2.19 746 2.67 781 3.13 816 3.57 851 3.99 887 4.39 921 4.78 955 5.16 988 5.54 1019 5.90 1049 6.26 1077 6.61

6400 736 2.68 771 3.16 806 3.62 841 4.06 876 4.48 912 4.88 946 5.27 980 5.65 1013 6.02 1044 6.39 1074 6.75 1102 7.10

6800 761 3.24 796 3.72 831 4.18 867 4.62 902 5.04 937 5.44 972 5.83 1005 6.21 1038 6.58 1070 6.95 1100 7.31 1128 7.66

7200 787 3.87 822 4.35 857 4.81 893 5.25 928 5.67 963 6.07 998 6.46 1031 6.84 1064 7.21 1096 7.58 1126 7.94 1154 8.29

7600 814 4.57 849 5.05 884 5.51 919 5.95 955 6.37 990 6.77 1024 7.16 1058 7.54 1091 7.91 1123 8.28 1152 8.63 1180 8.99

8000 842 5.33 877 5.81 912 6.27 947 6.71 982 7.13 1018 7.53 1052 7.92 1086 8.30 1119 8.67 1150 9.04 1180 9.40 - -

8400 871 6.16 905 6.64 941 7.09 976 7.53 1011 7.95 1046 8.36 1081 8.75 1115 9.13 1148 9.50 1179 9.86 - - - -

8800 901 7.04 936 7.52 971 7.97 1006 8.41 1041 8.83 1076 9.24 1111 9.63 1145 10.01 - - - - - - - -

9200 932 7.98 967 8.45 1002 8.91 1037 9.35 1073 9.77 --------------

9600 965 8.97 999 9.45 1034 9.90 - - - - ----------- ---

10000 999 10.01 - - - - - - - - --------------

0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6

RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

Standard 7.5 HP &

Field Supplied Drive

Available External Static Pressure - IWG

Standard 7.5 HP & Drive

1. Blower performance includes 2" filters only. See STATIC RESISTANCE table for additional applications.

2. See RPM SELECTION table to determine required motor sheave setting.

3. kW = BHP x 0.820.

High Static

10 HP & Drive

20 Johnson Controls Unitary Products

652298-YTG-D-0112

RPM Selection

Size

(Tons)

180

(15) 7.5 1VP60 BK100 845 885 925 960 1000 1035 1070

240

(20) 10 1VP60 BK090 930 970 1010 1050 1090 1130 1170

Model HP

Motor

Sheave

5 1VP60 BK120 700 730 760 790 820 850 880

7.5 1VP60 BK110 765 800 835 870 900 935 965

Blower

Sheave

6 Turns

Open

5 Turns 4 Turns 3 Turns 2 Turns 1 Turns Fully

Open Open Open Open Open Closed

Additional Static Resistance

Size

(Tons)

180 (15)

240 (20)

Model CFM

4500 0.10 0.10 0.10 0.20 0.20

6000

7500

6000 0.10 0.10 0.10 0.20 0.20

7500 0.10 0.10 0.20 0.30 0.40

9000 0.15 0.10 0.30 0.40 0.60

10000 0.15 0.15 0.35 0.55 0.75

Economizer

1, 2

18 36 54 72

0.10 0.10 0.10 0.20 0.20

0.10 0.10 0.20 0.30 0.40

Electric Heat kW

1. Deduct these values from the available external static pressure shown in the respective Blower Performance Tables.

2. The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct is less than 0.25 IWG, the unit will deliver less CFM during full economizer operations.

Johnson Controls Unitary Products 21

652298-YTG-D-0112

Drive Selection

1. Determine side or bottom supply duct application.

2. Determine desired airflow

3. Calculate or measure the amount of external static pressure.

4. Using the operating point determined from steps 1, 2 & 3, locate this point on the appropriate supply air blower performance table. (Linear interpolation may be necessary.)

5. Noting the RPM and BHP from step 4, locate the appropriate motor and/or drive on the RPM selection table.

6. Review the BHP compared to the motor options available. Select the appropriate motor and/or drive.

7. Review the RPM range for the motor options available. Select the appropriate drive if multiple drives are available for the chosen motor.

8. Determine turns open to obtain the desired operation point.

Example

1. 6800 CFM

2. 2.0 iwg

3. Using the supply air blower performance table below, the following data point was located: 1020 RPM & 5.92 BHP.

4. Using the RPM selection table below, Size X and Model Y is found.

5. 5.92 BHP exceeds the maximum continuous BHP rating of the 5.0 HP motor. The 7.5 HP motor is required.

6. 1020 RPM is within the range of the 7.5 HP drives.

7. Using the 7.5 HP motor and drive, 3.5 turns open will achieve 1020 RPM.

Example Supply Air Blower Performance

Air Flow

(CFM)

6400 719 2.55 756 3.03 792 3.49 828 3.92 864 4.32 899 4.67 933 4.98 966 5.24 998 5.45 1028 5.59 1056 5.67 1083 5.68 6800 742 3.02 778 3.51 814 3.97 850 4.40 886 4.79 921 5.15 955 5.46 988 5.72 1020 5.92 1050 6.07 1078 6.15 1105 6.16 7200 765 3.54 802 4.03 838 4.49 874 4.92 910 5.32 945 5.67 979 5.98 1012 6.24 1044 6.44 1074 6.59 1102 6.67 1129 6.68 7600 790 4.11 827 4.60 863 5.06 899 5.49 935 5.88 970 6.24 1004 6.55 1037 6.81 1069 7.01 1099 7.16 1127 7.24 1154 7.25

0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6

RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

Standard

5 HP & Field

Supplied

Drive

Standard 5 HP & Drive High Static 7.5 HP & Drive

Available External Static Pressure - IWG

7.5 HP & Field

Supplied Drive

Table X: RPM Selection

Size

(Tons)

Model HP

5 5.75 1VP60 BK110 730 765 800 835 870 905 N/A

7.5 8.63 1VP60 BK090 905 950 990 1035 1075 1120 N/A

Max BHP

Motor

Sheave

Blower Sheave

6 Turns

Open

5 Turns

Open

4 Turns

Open

3 Turns

Open

2 Turns

Open

1 Turn

Open

Closed

Fully

22 Johnson Controls Unitary Products

652298-YTG-D-0112

Altitude/Temperature Correction Factors

Air

Temp.

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

40 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729 50 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715 60 1.019 0.982 0.948 0.913 0.880 0.848 0.816 0.787 0.757 0.729 0.701 70 1.000 0.964 0.930 0.896 0.864 0.832 0.801 0.772 0.743 0.715 0.688 80 0.982 0.947 0.913 0.880 0.848 0.817 0.787 0.758 0.730 0.702 0.676 90 0.964 0.929 0.897 0.864 0.833 0.802 0.772 0.744 0.716 0.689 0.663

100 0.946 0.912 0.880 0.848 0.817 0.787 0.758 0.730 0.703 0.676 0.651

1.100

1.050

1.000

0.950

0.900

0.850

0.800

Correction Factor

0.750

0.700

0.650

Altitude (Ft.)

Sea Level

1000 ft

2000 ft

3000 ft

4000 ft

5000 ft

6000 ft

7000 ft

8000 ft

9000 ft

10000 ft

0.600

Electric Heat Minimum Supply Air

Size

(Tons)

180

(15)

240

(20)

Voltage

208/230-3-60 4500 4500 5000 5000

460-3-60 4500 4500 5000 5000 600-3-60 4500 4500 4500 4500

208/230-3-60 6000 6000 6000 6000

460-3-60 6000 6000 6000 6000 600-3-60 6000 6000 6000 6000

Indoor Blower Specifications

Size

(Tons)

180 (15)

240 (20)

Model

HP RPM Eff. SF Frame

5 1750 0.895 1.15 184T 4.5 - 5.7 1-1/8 1VP60 11.4 1-3/16 BK120 BX81

7.5 1750 0.91 1.15 213T 4.5 - 5.7 1-3/8 1VP60 9.4 1-3/16 BK100 BX78

7.5 1750 0.91 1.15 213T 4.5 - 5.7 1-3/8 1VP60 10.4 1-3/16 BK110 BX78

10 1760 0.895 1.15 215T 4.5 - 5.7 1-3/8 1VP60 8.4 1-3/16 BK090 BX75

40 50 60 70 80 90 100

Air Temperature (ºF)

Minimum Supply Air (CFM)

Heater kW

18 36 54 72

Motor Motor Sheave Blower Sheave

Datum Dia.

Bore (in) Model

Datum Dia.

Bore (in) Model

Belt

Johnson Controls Unitary Products 23

652298-YTG-D-0112

Power Exhaust Specifications

Voltage

HP RPM

Motor Motor

QTY LRA FLA MCA

208/230-1-60 3/4 1075 1 7.7 5.0 6.25 5250

460-1-60 3/4 1075 1 4.1 2.2 2.75 5250 575-1-60 3/4 1050 1 2.84 1.5 1.875 5250

1. Motors are multi-tapped and factory wired for high speed.

CFM @

0.2 ESP

Electric Heat Multipliers

Voltage

Nominal Applied

240

208 0.75 230 0.92

kW Capacity Multipliers

480 460 0.92 600 575 0.92

1. Electric heaters are rated at nominal voltage. Use this table to determine the electric heat capacity for heaters applied at lower voltages.

Sound Performance

XP Indoor Sound Power Levels

Size

(Tons)

180 (15)

240 (20)

RPM

Blower

BHP 63 125 250 500 1000 2000 4000 8000

Sound Rating

dB (A)

CFM

6000 1.0 1080 4.60 89 99 99 89 82 84 77 72 67

8000 1.0 1120 6.65 92 102 102 92 85 87 80 75 70

ESP

(IWG)

Sound Power, dB (10

Octave Band Centerline Frequency (Hz)

1. These values have been accessed using a model of sound propagation from a point source into the hemispheric/free field. The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way of knowing the details of each system. This constitutes an exception to any specification or guarantee requiring a dBA value of sound data in any other form than sound power level ratings.

-12

) Watts

XP Outdoor Sound Power Levels

Size

(Tons)

Sound Rating

dB (A)

63 125 250 500 1000 2000 4000 8000

Sound Power, dB (10

Octave Band Centerline Frequency (Hz)

180 (15) 92 90 93 91 89 86 83 80 75

240 (20) 92 91 94 92 89 87 83 81 76

1. Rated in accordance with AHRI 270 standard.

-12

) Watts

24 Johnson Controls Unitary Products

Electrical Data

XP180/240

XP180/240 - Standard Drive Without Powered Convenience Outlet

Size

(Tons)

Volt

208-3-60 26.0 190 39.0 4.5 15.4 0.0

230-3-60 26.0 190 39.0 4.3 14.4 0.0

180 (15)

460-3-60 13.0 100 19.0 2.2 7.2 0.0

575-3-60 10.3 70 16.0 1.7 5.9 0.0

208-3-60 33.3 239 52.0 3.0 20.0 0.0

230-3-60 33.3 239 52.0 3.5 20.0 0.0

240 (20)

460-3-60 17.9 125 28.0 1.9 10.0 0.0

575-3-60 12.8 80 20.0 1.5 8.2 0.0

1. Minimum Circuit Ampacity.

2. Dual Element, Time Delay Type.

3. HACR type per NEC.

Compressors

(each)

RLA LRA MCC FLA FLA FLA Model kW Stages Amps

OD Fan

Motors

(each)

Supply Blower

Motor

Pwr

Conv

Outlet

Max Fuse2/

Electric Heat Option

None -- -- -- 82.9 100

E18 13.5 1 37.5 129.7 150 E36 27 2 74.9 129.7 150 E54 40.6 2 112.7 160.1 175 E72 54.1 2 150.2 176.6 200

None -- -- -- 81.5 100

E18 18.0 1 43.3 135.6 150 E36 36.0 2 86.6 135.6 150 E54 54.0 2 129.9 147.9 175 E72 72.0 2 173.2 191.2 225

None -- -- -- 40.9 50

E18 18.0 1 21.7 67.9 70 E36 36.0 2 43.3 67.9 70 E54 54.0 2 65.0 74.0 90 E72 72.0 2 86.6 95.6 110

0 -- -- -- 32.5 40 E18 18.0 1 17.3 54.1 60 E36 36.0 2 34.6 54.1 60 E54 54.0 2 52.0 59.3 70 E72 72.0 2 69.3 76.7 90

None -- -- -- 106.9 125

E18 13.5 1 37.5 153.8 175 E36 27 2 74.9 153.8 175 E54 40.6 2 112.7 165.9 175 E72 54.1 2 150.2 200.6 225

None -- -- -- 108.9 125

E18 18.0 1 43.3 163.1 175 E36 36.0 2 86.6 163.1 175 E54 54.0 2 129.9 163.1 175 E72 72.0 2 173.2 217.2 225

None -- -- -- 57.9 70

E18 18.0 1 21.7 84.9 90 E36 36.0 2 43.3 84.9 90 E54 54.0 2 65.0 84.9 90 E72 72.0 2 86.6 112.0 125

0 -- -- -- 43.0 50 E18 18.0 1 17.3 64.7 70 E36 36.0 2 34.6 64.7 70 E54 54.0 2 52.0 64.7 70 E72 72.0 2 69.3 86.3 90

MCA

(Amps)

Breaker

Size

(Amps)

652298-YTG-D-0112

Johnson Controls Unitary Products 25

652298-YTG-D-0112

XP180/240 - Standard Drive With Powered Convenience Outlet

Size

(Tons)

Volt

208-3-60 26.0 190 39.0 4.5 15.4 10.0

230-3-60 26.0 190 39.0 4.3 14.4 10.0

180 (15)

460-3-60 13.0 100 19.0 2.2 7.2 5.0

575-3-60 10.3 70 16.0 1.7 5.9 4.0

208-3-60 33.3 239 52.0 3.0 20.0 10.0

230-3-60 33.3 239 52.0 3.5 20.0 10.0

240 (20)

460-3-60 17.9 125 28.0 1.9 10.0 5.0

575-3-60 12.8 80 20.0 1.5 8.2 4.0

1. Minimum Circuit Ampacity.

2. Dual Element, Time Delay Type.

3. HACR type per NEC.

Compressors

(each)

RLA LRA MCC FLA FLA FLA Model kW Stages Amps

OD Fan

Motors

(each)

Supply Blower

Motor

Pwr

Conv

Outlet

Electric Heat Option

None -- -- -- 92.9 110

E18 13.5 1 37.5 139.7 150 E36 27 2 74.9 139.7 150 E54 40.6 2 112.7 172.6 175 E72 54.1 2 150.2 186.6 200

None -- -- -- 91.5 110

E18 18.0 1 43.3 145.6 150 E36 36.0 2 86.6 145.6 150 E54 54.0 2 129.9 160.4 175 E72 72.0 2 173.2 203.7 225

None -- -- -- 45.9 50

E18 18.0 1 21.7 72.9 80 E36 36.0 2 43.3 72.9 80 E54 54.0 2 65.0 80.2 90 E72 72.0 2 86.6 101.9 110

0 -- -- -- 36.5 45 E18 18.0 1 17.3 58.1 60 E36 36.0 2 34.6 58.1 60 E54 54.0 2 52.0 64.3 70 E72 72.0 2 69.3 81.7 90

None -- -- -- 116.9 150

E18 13.5 1 37.5 163.8 175 E36 27 2 74.9 163.8 175 E54 40.6 2 112.7 178.4 200 E72 54.1 2 150.2 210.6 225

None -- -- -- 118.9 150

E18 18.0 1 43.3 173.1 175 E36 36.0 2 86.6 173.1 175 E54 54.0 2 129.9 173.1 175 E72 72.0 2 173.2 227.2 250

None -- -- -- 62.9 80

E18 18.0 1 21.7 89.9 90 E36 36.0 2 43.3 89.9 90 E54 54.0 2 65.0 89.9 90 E72 72.0 2 86.6 117.0 125

0 -- -- -- 47.0 50 E18 18.0 1 17.3 68.7 70 E36 36.0 2 34.6 68.7 70 E54 54.0 2 52.0 68.7 70 E72 72.0 2 69.3 90.3 100

MCA

(Amps)

Breaker

Size

(Amps)

Max Fuse2/

26 Johnson Controls Unitary Products

XP180/240 - High Static Drive Without Powered Convenience Outlet

Size

(Tons)

Volt

208-3-60 26.0 190 39.0 4.5 20.0 0.0

230-3-60 26.0 190 39.0 4.3 20.0 0.0

180 (15)

460-3-60 13.0 100 19.0 2.2 10.0 0.0

575-3-60 10.3 70 16.0 1.7 8.2 0.0

208-3-60 33.3 239 52.0 3.0 29.0 0.0

230-3-60 33.3 239 52.0 3.5 26.8 0.0

240 (20)

460-3-60 17.9 125 28.0 1.9 13.4 0.0

575-3-60 12.8 80 20.0 1.5 10.2 0.0

1. Minimum Circuit Ampacity.

2. Dual Element, Time Delay Type.

3. HACR type per NEC.

Compressors

(each)

RLA LRA MCC FLA FLA FLA Model kW Stages Amps

OD Fan

Motors

(each)

Supply Blower

Motor

Pwr

Conv

Outlet

Max Fuse2/

Electric Heat Option

None -- -- -- 87.5 110

E18 13.5 1 37.5 134.3 150 E36 27 2 74.9 134.3 150 E54 40.6 2 112.7 165.9 175 E72 54.1 2 150.2 181.2 200

None -- -- -- 87.1 110

E18 18.0 1 43.3 141.2 150 E36 36.0 2 86.6 141.2 150 E54 54.0 2 129.9 154.9 175 E72 72.0 2 173.2 198.2 225

None -- -- -- 43.7 50

E18 18.0 1 21.7 70.7 80 E36 36.0 2 43.3 70.7 80 E54 54.0 2 65.0 77.5 90 E72 72.0 2 86.6 99.1 110

0 -- -- -- 34.8 45 E18 18.0 1 17.3 56.4 60 E36 36.0 2 34.6 56.4 60 E54 54.0 2 52.0 62.2 70 E72 72.0 2 69.3 79.5 90

None -- -- -- 113.7 125

E18 13.5 1 37.5 160.6 175 E36 27 2 74.9 160.6 175 E54 40.6 2 112.7 174.4 175 E72 54.1 2 150.2 207.4 225

None -- -- -- 115.7 125

E18 18.0 1 43.3 169.9 175 E36 36.0 2 86.6 169.9 175 E54 54.0 2 129.9 169.9 175 E72 72.0 2 173.2 224.0 225

None -- -- -- 61.3 70

E18 18.0 1 21.7 88.3 100 E36 36.0 2 43.3 88.3 100 E54 54.0 2 65.0 88.3 100 E72 72.0 2 86.6 115.4 125

0 -- -- -- 45.0 50 E18 18.0 1 17.3 66.7 70 E36 36.0 2 34.6 66.7 70 E54 54.0 2 52.0 66.7 70 E72 72.0 2 69.3 88.3 90

MCA

(Amps)

Breaker

Size

(Amps)

652298-YTG-D-0112

Johnson Controls Unitary Products 27

652298-YTG-D-0112

XP180/240 - High Static Drive With Powered Convenience Outlet

Size

(Tons)

Volt

208-3-60 26.0 190 39.0 4.5 20.0 10.0

230-3-60 26.0 190 39.0 4.3 20.0 10.0

180 (15)

460-3-60 13.0 100 19.0 2.2 10.0 5.0

575-3-60 10.3 70 16.0 1.7 8.2 4.0

208-3-60 33.3 239 52.0 3.0 29.0 10.0

230-3-60 33.3 239 52.0 3.5 26.8 10.0

240 (20)

460-3-60 17.9 125 28.0 1.9 13.4 5.0

575-3-60 12.8 80 20.0 1.5 10.2 4.0

1. Minimum Circuit Ampacity.

2. Dual Element, Time Delay Type.

3. HACR type per NEC.

Compressors

(each)

RLA LRA MCC FLA FLA FLA Model kW Stages Amps

OD Fan

Motors

(each)

Supply Blower

Motor

Pwr

Conv

Outlet

Max Fuse2/

Electric Heat Option

None -- -- -- 97.5 110

E18 13.5 1 37.5 144.3 150 E36 27 2 74.9 144.3 150 E54 40.6 2 112.7 178.4 200 E72 54.1 2 150.2 191.2 200

None -- -- -- 97.1 110

E18 18.0 1 43.3 151.2 175 E36 36.0 2 86.6 151.2 175 E54 54.0 2 129.9 167.4 175 E72 72.0 2 173.2 210.7 225

None -- -- -- 48.7 60

E18 18.0 1 21.7 75.7 80 E36 36.0 2 43.3 75.7 80 E54 54.0 2 65.0 83.7 90 E72 72.0 2 86.6 105.4 110

0 -- -- -- 38.8 45 E18 18.0 1 17.3 60.4 70 E36 36.0 2 34.6 60.4 70 E54 54.0 2 52.0 67.2 70 E72 72.0 2 69.3 84.5 90

None -- -- -- 123.7 150

E18 13.5 1 37.5 170.6 175 E36 27 2 74.9 170.6 175 E54 40.6 2 112.7 186.9 200 E72 54.1 2 150.2 217.4 225

None -- -- -- 125.7 150

E18 18.0 1 43.3 179.9 200 E36 36.0 2 86.6 179.9 200 E54 54.0 2 129.9 179.9 200 E72 72.0 2 173.2 234.0 250

None -- -- -- 66.3 80

E18 18.0 1 21.7 93.3 100 E36 36.0 2 43.3 93.3 100 E54 54.0 2 65.0 93.3 100 E72 72.0 2 86.6 120.4 125

0 -- -- -- 49.0 60 E18 18.0 1 17.3 70.7 80 E36 36.0 2 34.6 70.7 80 E54 54.0 2 52.0 70.7 80 E72 72.0 2 69.3 92.3 100

MCA

(Amps)

Breaker

Size

(Amps)

28 Johnson Controls Unitary Products

XP180/240 Wiring Diagrams

XP180/240 Typical Control Diagram

652298-YTG-D-0112

THERMOSTAT

TERMINALS

OCC

TERMINALS ON

A LIMITED

NUMBER OF

THERMOSTATS

CONTROL

TERMINAL

BLOCK

OCC

Smoke

Detector

Jumper

24 VAC Class 2

Second stage heating not required on single stage heating units.

Second stage cooling not required on single stage cooling units.

Jumper is required if there is no Smoke Detector circuit.

Jumper is required for any combination of R, RC, or RH.

OCC is an output from the thermostat to indicate the Occupied condition.

X is an input to the thermostat to display Error Status conditions.

Johnson Controls Unitary Products 29

652298-YTG-D-0112

Weights and Dimensions

XP240 Unit 4 Point Load Weight XP240 Unit 6 Point Load Weight

FRONT

XP180 Unit 4 Point Load Weight XP180 Unit 6 Point Load Weight

FRONT

XP180/240 Unit Weights

Size

(Tons)

Model

180 (15) XP 2145 2140 77.1 45 454 592 619 475 290 344 413 431 359 303 240 (20) XP 2655 2650 88.8 46 462 863 863 462 280 405 640 640 405 280

30 Johnson Controls Unitary Products

Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (lbs.)

Shipping Operating X Y A B C D A B C D E F

XP180/240 Unit Accessory Weights

Unit Accessory

Economizer 165 160

Power Exhaust 90 85

Electric Heat Double Wall

Motorized Damper 150 150

Barometric Damper 50 45

Econ./Motorized Damper Rain Hood 60 55

Econ./Power Exhaust Rain Hood 95 90

Wood Skid 220 220

Roof Curb 190 185

1. Weight given is for the maximum heater size available (72KW).

2. Available on XP240 only.

Weight (lbs.)

Shipping Operating

40 40

260 260

652298-YTG-D-0112

Johnson Controls Unitary Products 31

652298-YTG-D-0112

Unit Dimensions

XP240 Unit Dimensions Front View

ECONOMIZER / MOTORIZED DAMPER FIXED OUTDOOR INTAKE AIR AND POWER EXHAUST RAIN HOODS

BLOWER COMPARTMENT ACCESS (Auxillary)

DOT PLUG (For pressure drop reading)

UNIT BASE RAILS

Shown separately to illustrate Bottom Duct openings. Power location.

NOTE:

For curb mounted units, refer to the curb hanger dimensions of the curb for proper size of the supply and return air duct connections.

BLOWER MOTOR ACCESS

52-5/8

OPTIONAL ELECTRIC HEAT ACCESS

BLOWER ACCESS

136-1/4

CONTROL BOX ACCESS

35-1/4

2-3/4

14-3/4

12-1/2

43-3/4

5-7/8

9-3/4

RETURN

AIR

21-1/2

SUPPLY

AIR

9-1/4

6-7/8

8-1/8

9-3/4

180-19/32

(B) POWER WIRING ENTRY

BOTTOM SUPPLY AND RETURN AIR OPENINGS (See Note)

(B) POWER WIRING ENTRY

(A) CONTROL WIRING ENTRY

COMPRESSOR ACCESS

(A) CONTROL WIRING ENTRY

DISCONNECT SWITCH LOCATION

3-3/4

CONDENSER COILS

COIL GUARD KIT

Utilities Entry

Hole

NOTE: All entry holes should be field sealed to prevent rain water

Opening Size

Diameter

1-1/8” KO

3/4” NPS (Fem.) Bottom

3-5/8” KO

3” NPS (Fem.) Bottom

Control Wiring

Power Wiring

Used For

entry into the building.

Front

32 Johnson Controls Unitary Products

XP180 Unit Dimensions Front View

BLOWER ACCESS

BLOWER MOTOR ACCESS

BLOWER COMPARTMENT ACCESS (Auxiliary)

DOT PLUG (For pressure Drop Reading)

FRONT VIEW

UNIT BASE WITH RAILS Shown separately to illustrate Bottom Duct openings and Power Connection locations

NOTE: For curb mounted units, refer to the curb hanger dimensions of the curb for the proper size of the supply and return air duct connections.

OPTIONAL ELECTRIC HEAT ACCESS

FIELD-SUPPLIED DISCONNECT SWITCH LOCATION

136-1/4"

CONTROL BOX ACCESS

35"

35-1/4"

33"

21"

9-3/4"

5-7/8"

RETURN

AIR

2-3/4" 21-1/2"

9-1/4"

12-1/2"

ECONOMIZER / MOTORIZED DAMPER, FIXED OUTDOOR INTAKE AIR AND POWER EXHAUST RAIN HOODS (See detail "Y")

92"

11-1/2"

SUPPLY

AIR

BOTTOM SUPPLY

AND RETURN

AIR OPENINGS

(See Note)

8-1/8"

9-3/4"

COMPRESSOR ACCESS (See detail "X")

OPTIONAL COIL GUARD KIT

52-5 /8"

CONDENSER COILS

(A) CONTROL WIRING ENTRY

(B) POWER WIRING ENTRY

3-3/4"

(B) POWER WIRING ENTRY

(A) CONTROL WIRING ENTRY

652298-YTG-D-0112

RETURN AIR

SUPPLY A IR

OUTDOOR A IR

OUTDOOR A IR (Economizer)

Utilities Entry

Hole

Opening Size

Diameter

1-1/8” KO

3/4” NPS (Fem.) Bottom

3-5/8” KO

3” NPS (Fem.) Bottom

Control Wiring

Power Wiring

Used For

Front

NOTE: All entry holes should be field sealed to prevent rain

water entry into the building.

Johnson Controls Unitary Products 33

652298-YTG-D-0112

XP180/240 Unit Dimensions Rear View

COMPRESSOR ACCESS

SUPPLY AIR ACCESS

40-3/8"

SUPPLY AIR

18-5/8"

EVAPORATOR SECTION

DOT PLUG (For pressure drop reading)

FILTER ACCESS

RETURN AIR

OUTDOOR AIR

40-1/2"

Dimensions listed are for side duct flange openings; see

RETURN AIR ACCESS

5-1/8"

Field Accessories for Side Duct Flange Kit.

REAR

VIEW

NOTE: Units are shipped with the bottom duct openings

covered. An accessory flange kit is available for connecting side ducts.

For

bottom duct applications:

1. Remove the side panels from the supply and return air compartments to gain access to the bottom supply and return air duct covers.

2. Remove and discard the bottom duct covers. Duct openings are closed with sheet metal covers except when the unit includes a power exhaust option. The covering consists of a heavy black paper composition.

3. Replace the side supply and return air compartment panels.

27-3/4"

39-5/8"

OUTDOOR AIR COMPARTMENT ACCESS

1" NPT FEMALE COND. DRAIN CONNECTION

For side duct applications:

1. Replace the side panels on the supply and return air compartments with the accessory flange kit panels.

2. Connect ductwork to the flanges on those panels.

34 Johnson Controls Unitary Products

XP Unit Dimensions Rain Hood

Power Exhaust

Supply Air

Compartment

Rain Hood (on Return

Air Compartment)

Economizer Motorized

Damper Rain Hood

(on Outdoor

Air Compartment)

36-5/8”

Economizer/Motorized Damper and Power Exhaust Rain Hood

16-1/8”

5”

Fixed

Outdoor Air Intake Hood (Located on

Return Air

Compartment)

652298-YTG-D-0112

1” Condensate Drain (Must be

Trapped)

92”28-3/16”

Rear View

Detail “Y”

Unit with Rain Hoods

XP180/240 Unit Clearances

Direction Distance (in.) Direction Distance (in.)

Top

Front 36 Bottom

Rear

1. Units must be installed outdoors. Over hanging structure or shrubs should not obscure condenser air discharge outlet.

2. Units may be installed on combustible floors made from wood or class A, B or C roof covering materials.

3. If economizer is factory installed, the unassembled rain hood must be removed from its ride along position in front of the evaporator coil, or in the outdoor air compartment, prior to final installation.

Note: ALL Models: Units and ductwork are approved for zero clearance to combustible material when equipped with

electric heaters.

72 With 36 Maximum Horizontal Overhang (For Condenser Air Discharge)

24 (W/O Economizer)

49 (W/Economizer) 36 (W/Economizer)

Right 36

Left

24 (W/O Economizer)

LH View

Johnson Controls Unitary Products 35

652298-YTG-D-0112

Unit Accessory Dimensions

XP180/240 Roof Curb

25-1/4"

36 Johnson Controls Unitary Products

652298-YTG-D-0112

XP180/240 Roof Curb Duct Openings

1. The 2” space between the ducts allows for “jumping” an existing roof joist.

2. The 58-1/2” overall dimension of the ducts allows ductwork penetration between roof joists that are spaced on 72” centers.

NOTE: Ducts can be installed into the curb from the roof. All

electrical and gas line connections can be made inside the curb.

XP240 Typical Installation

XP180/240 Cut Away of Roof Curb

Roof Jack

Installation

Roof Curb

Installation

Slab On

Ground

Installation

Johnson Controls Unitary Products 37

Johnson Controls Unitary Products

5005 York Drive

Norman, OK 73069

York XP Sunline Technical Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Description

Table of Contents

Component Location

(XP240)

Nomenclature

Features and Benefits

Standard Features

Factory Installed Options

Control Options

Field Installed Accessories

Guide Specifications

Physical Data

XP180/240 Unit Limitations

Capacity Performance

XP180/240 Cooling Capacities

XP180

XP240

Airflow Performance

XP180/240 Side Duct Application

XP180 (15 Ton) Side Duct

XP240 (20 Ton) Side Duct

XP180/240 Bottom Duct Application

XP180 (15 Ton) Bottom Duct

XP240 (20 Ton) Bottom Duct

Example Supply Air Blower Performance

Altitude/Temperature Correction Factors

Electric Heat Minimum Supply Air

Power Exhaust Specifications

Electric Heat Multipliers

Sound Performance

Electrical Data

XP180/240

XP180/240 - Standard Drive Without Powered Convenience Outlet

XP180/240 - Standard Drive With Powered Convenience Outlet

XP180/240 - High Static Drive Without Powered Convenience Outlet

XP180/240 - High Static Drive With Powered Convenience Outlet

XP180/240 Wiring Diagrams

XP180/240 Typical Control Diagram

Weights and Dimensions

XP180/240 Unit Weights

XP180/240 Unit Accessory Weights

Unit Dimensions

XP240 Unit Dimensions Front View

Utilities Entry

XP180 Unit Dimensions Front View

Utilities Entry

XP180/240 Unit Dimensions Rear View

XP Unit Dimensions Rain Hood

XP180/240 Unit Clearances

Unit Accessory Dimensions

XP180/240 Roof Curb

XP180/240 Roof Curb Duct Openings

XP240 Typical Installation

XP180/240 Cut Away of Roof Curb