York WJ 180, WJ 300, WJ 240 Technical Manual

TECHNICAL GUIDE
®
SINGLE PACKAGE GAS/ELECTRIC UNITS AND SINGLE PACKAGE AIR CONDITIONERS
WJ 180, 240 & 300
15, 20 & 25 NOMINAL TONS
10.4 EER (25 TON)
262291-YTG-F-1009
DESCRIPTION
YORK Sunline Magnum™ units are convertible single pack­age high efficiency rooftops. All models have independent dual refrigerant circuits for efficient part load operation. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
All units include:
Powder Paint finish that meets ASTM-B-117 1000 hour salt spray standards
Two-stage cooling provided by dual independent refrigeration circuits with expansion valves, filter-driers, high and low pressure/loss of charge switches and freezestats
Scroll compressors
Two-stage heating provided by dual independent heat exchangers with aluminized steel tubes, redundant gas valves, spark ignition with induced draft logic
Permanently lubricated motors
Bottom or side air discharge configuration capability (field convertible)
Belt drive blower motor with standard, high and low static drive options
Constant supply air volume (CV) with optional variable air volume (VAV)
Manufactured under the quality standards of ISO9001
Simplicity® Control Board
Zero-25% fixed air damper with hood
Copper tube/aluminum fin coils
Hinged filter access and tool free latched doors optional
Hinged tool free blower, blower motor, filters and electri­cal panel access optional
Rigging holes in base rails for lifting
Single point power connection
Complete factory package - tested, charged and wired
CSA agency approvals on all units
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
WARRANTY
One-year parts warranty
A Five-year parts warranty on the compressors and electric heat elements
Ten-year parts warranty on the gas-fired heat exchangers
262291-YTG-F-1009
TABLE OF CONTENTS
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . 2
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5
FIELD-INSTALLED ACCESSORIES. . . . . . . . . . . . . 8
GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 50
LIST OF FIGURES
Fig. # Pg. #
1 UNIT CUTAWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2 ALTITUDE/TEMPERATURE CONVERSION
FACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3 TYPICAL WJ FIELD WIRING DIAGRAM . . . . . . . . . .42
4 UNIT DIMENSIONS WJ180, 240, & 300
(FRONT VIEW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3
5 REAR VIEW DIMENSIONS . . . . . . . . . . . . . . . . . . . .44
6 UNIT DIMENSIONS wj180, 240 & 300
(RAINHOOD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7 UNIT CENTER OF GRAVITY. . . . . . . . . . . . . . . . . . .46
8 TYPICAL UNIT APPLICATIONS . . . . . . . . . . . . . . . .46
9 FOUR AND SIX POINT LOADS. . . . . . . . . . . . . . . . . 47
10 UNIT ROOF CURB DIMENSIONS. . . . . . . . . . . . . . .48
11 ROOF CURB DUCT OPENINGS
DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
12 CUT AWAY OF ROOF CURB . . . . . . . . . . . . . . . . . .4 8
13 TYPICAL SIMPLICITY® CONTROL WIRING
DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
LIST OF TABLES
Tbl. # Pg. #
1 SOUND POWER RATING . . . . . . . . . . . . . . . . . . . . .11
2 CAPACITY RATINGS . . . . . . . . . . . . . . . . . . . . . . . . .11
3 GAS HEAT RATINGS . . . . . . . . . . . . . . . . . . . . . . . . .11
4 COOLING CAPACITIES FOR WJ180. . . . . . . . . . . . .12
5 COOLING CAPACITIES FOR WJ240. . . . . . . . . . . . .14
6 COOLING CAPACITIES FOR WJ300. . . . . . . . . . . . .16
7 ALTITUDE CORRECTION FACTORS . . . . . . . . . . . .18
8 WJ180 BLOWER PERFORMANCE - 15 TON
STANDARD DRIVE (COOLING ONLY)
DOWNFLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Tbl. # 9 WJ180 BLOWER PERFORMANCE - 15 TON
STANDARD DRIVE (GAS HEAT) DOWNFLOW . . . . 21
10 WJ180 BLOWER PERFORMANCE - 15 TON HIGH
STATIC DRIVE (COOLING ONLY) DOWNFLOW . . . 22
11 WJ180 BLOWER PERFORMANCE - 15 TON HIGH
STATIC DRIVE (GAS HEAT) DOWNFLOW . . . . . . . 23
12 WJ240 BLOWER PERFORMANCE - 20 TON
STANDARD DRIVE (COOLING ONLY)
DOWNFLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
13 WJ240 BLOWER PERFORMANCE - 20 TON
STANDARD DRIVE (GAS HEAT) DOWNFLOW . . . . 25
14 WJ240 BLOWER PERFORMANCE - 20 TON HIGH
STATIC DRIVE (COOLING ONLY) DOWNFLOW . . . 26
15 WJ240 BLOWER PERFORMANCE - 20 TON HIGH
STATIC DRIVE (GAS HEAT) DOWNFLOW. . . . . . . . 27
16 WJ300 BLOWER PERFORMANCE - 25 TON
STANDARD DRIVE (COOLING ONLY)
DOWNFLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
17 WJ300 BLOWER PERFORMANCE - 25 TON
STANDARD DRIVE (GAS HEAT) DOWNFLOW . . . . 29
18 WJ300 BLOWER PERFORMANCE - 25 TON HIGH
STATIC DRIVE (COOLING ONLY) DOWNFLOW . . . 30
19 WJ300 BLOWER PERFORMANCE - 25 TON HIGH
STATIC DRIVE (GAS HEAT) DOWNFLOW. . . . . . . . 31
20 BLOWER MOTOR AND DRIVE DATA. . . . . . . . . . . . 32
21 STATIC RESISTANCES. . . . . . . . . . . . . . . . . . . . . . . 32
22 POWER EXHAUST PERFORMANCE . . . . . . . . . . . . 32
23 WJ ELECTRICAL DATA W/O POWERED
CONVENIENCE OUTLET - STD DRIVE MOTOR . . . 33 24 WJ ELECTRICAL DATA W/O POWERED
CONVENIENCE OUTLET - HIGH STATIC DRIVE
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
25 WJ ELECTRICAL DATA W/O POWERED
CONVENIENCE OUTLET - LOW STATIC DRIVE . . . 37 26 WJ ELECTRICAL DATA W/POWERED
CONVENIENCE OUTLET - STD DRIVE MOTOR . . . 38 27 WJ ELECTRICAL DATA W/POWERED
CONVENIENCE OUTLET - HIGH STATIC DRIVE
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
28 WJ ELECTRICAL DATA W/POWERED
CONVENIENCE OUTLET - LOW STATIC DRIVE . . . 42
29 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
30 SUPPLY FAN VFD WEIGHTS, IN LBS. . . . . . . . . . . . 44
31 ELECTRIC HEAT CORRECTION FACTORS . . . . . . 44
32 UTILITIES ENTRY DATA . . . . . . . . . . . . . . . . . . . . . . 45
33 MINIMUM CLEARANCES. . . . . . . . . . . . . . . . . . . . . . 47
34 FOUR AND SIX POINT LOADS . . . . . . . . . . . . . . . . . 49
Pg. #
2 Johnson Controls Unitary Products
PRODUCT NOMENCLATURE
W J 180 N24 A 2 A AA 1 0 1 2 4 A
Product Category
W = A/C, Single Pkg.,
R-22 w/6-Row Evap.
Airflow
1 = First Generation
Product Generation
2 = Second Generation
C00 = Cooling Only. No field installed
electric heat
Heat Type and Nominal Heat Capacity
N24 = 240 MBH Output Aluminized Steel N32 = 320 MBH Output Aluminized Steel S24 = 240 MBH Output Stainless Steel S32 = 320 MBH Output Stainless Steel
E18 = 18 KW E36 = 36 KW E54 = 54 KW E72 = 72 KW
Gas Heat Options
Electric Heat Options
180 = 15 Ton
Nominal Cooling Capacity
240 = 20 Ton 300 = 25 Ton
Product Identifier
J = 11.0+ EER A/C
Voltage
2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60
Product Style
A = Style A
AA = None
Standard Cabinet
AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch RC = Coil Guard & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator & Condenser Coils
BA = Hinged Filter Door & Tool Free Access Panels
Additional Options
Hinged Filter Door & Tool Free Access Cabinet
BB = Phase Monitor, Hinged Filter Door & Tool Free
Access Panels
BC = Coil Guard, Hinged Filter Door & Tool Free
Access Panels
BD = Dirty Filter Switch, Hinged Filter Door &
Tool Free Access Panels
BE = Phase Monitor & Coil Guard, Hinged Filter
Door & Tool Free Access Panels
BF = Phase Monitor & Dirty Filter Switch, Hinged
Filter Door & Tool Free Access Panels
BG = Coil Guard & Dirty Filter Switch, Hinged Filter
Door & Tool Free Access Panels
BH = Phase Monitor, Coil Guard & Dirty Filter Switch,
Hinged Filter Door & Tool Free Access Panels
15-25 Ton Sunline Magnum™ Model Number Nomenclature
ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
located in digits 15-18.
SS Drain Pan
Configuration Options (not required for all units)
These four digits will not be assigned until a quote is requested, or an order placed.
CPC Controller, DFS, APS
Johnson Controller UNT 1126 (N2 protocol), DFS, APS
Honeywell Controller, DFS, APS
Novar Controller, DFS, APS
Simplicity IntelliComfort Controller
Simplicity IntelliComfort Controller w/ModLinc
York Commercial Comfort System (YCCS) Rtu Controller
2" Pleated filters
4" Pleated filters
BAS Ready Economizer (2-10 V.D.C. Actuator without a controller)
Double Wall Construction
Heat Reclaim Coil 2-Row with 1-5/8” Stub-Out
Heat Reclaim Coil 2-Row with 2-1/8” Stub-Out
Heat Reclaim Coil 3-Row with 1-5/8” Stub-Out
Heat Reclaim Coil 3-Row with 2-1/8” Stub-Out
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
Hot Gas Bypass (Standard on VAV, Optional on CV)
Variable Air Volume, VFD (not available with factory installed BAS options)
Variable Air Volume, VFD with ModLINC (not available with factory installed BAS options)
Variable Air Volume, VFD and Manual Bypass (not available with factory installed BAS options)
Variable Air Volume, VFD and Manual Bypass with ModLINC (not available with factory installed BAS options)
Variable Air Volume, VFD (BAS ready)
Variable Air Volume, VFD and Manual Bypass (BAS ready)
Variable Air Volume, VFD Ready (for customer provided, field installed drive)
Variable Air Volume, VFD Ready with ModLINC (for customer-provided, field-installed drive)
A = No Options Installed
Installation Options
B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4
1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A.
4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet
Options
N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5
A = Std. Motor B = Std. Motor/Economizer C = Std. Motor/Economizer/Power Exhaust
(Downflow Only) D = Std. Motor/Motorized Damper E = Std. Motor/Motorized Damper/Barometric Relief J = Std. Motor/Economizer/Barometric Relief N = Hi Static P = Hi Static/Economizer Q = Hi Static/Economizer/Power Exhaust
(Downflow Only) R = Hi Static/Motorized Damper K = Hi Static/Motorized Damper/Barometric Relief S = Hi Static/Economizer/Barometric Relief 2 = Low Static 3 = Low Static/Economizer 4 = Low Static/Economizer/Power Exhaust
(Downflow Only) 5 = Low Static/Motorized Damper 6 = Low Static/Motorized Damper/Barometric Relief 7 = Low Static/Economizer/Barometric Relief
Johnson Controls Unitary Products 3
262291-YTG-F-1009
262291-YTG-F-1009
FEATURES
All models are available with a wide variety of factory­mounted options such as stainless steel heat exchangers, phase monitor, dirty filter switch, and coil guard to make them suitable for almost every application.
All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation.
All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with
factory installed power exhaust are suitable for bottom duct connections only. For bottom duct, you remove the
sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, you replace the supply and return air panels on the rear of the unit with a side duct flange accessory.
All models are available with these “factory mounted” outdoor air damper options:
Single enthalpy economizer with or without power exhaust
BAS-ready economizer with or without power exhaust
Motorized outdoor air damper
Barometric Relief Damper
A fixed outdoor air intake assembly will be shipped in the return air compartment of all units ordered without an econo­mizer or motorized outdoor air damper option. The assembly includes a rain hood with a damper that can be set for 10, 15 or 25% outdoor air. With bottom duct connections, the intake damper assembly should be mounted over the opening in the return air panel. With horizontal ductwork, it should be mounted on the return air duct.
All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job. A high static drive option is available for applications with a higher CFM and/or static pressure requirement. A variable air volume (V AV) option using a variable frequency drive is available for applications requiring a constant supply duct pressure. A differ­ential pressure transducer is used to monitor supply duct static pressure and return a speed reference signal to the VFD to control the output of the indoor blower motor.
All compressors include scroll compressors and internal pres­sure relief. Every refrigerant circuit includes an expansion valve, a liquid line filter-drier, a discharge line high pressure switch and a suction line with a freezestat and low pressure/ loss of charge switch to protect all system components. A hot gas bypass option, consisting of an adjustable compressor discharge bypass valve, is available for low cooling load applications.
Simplicity® Controls - Simplicity® control boards have standardized a number of features previously available only as options or by utilizing additional controls.
Low Ambient - An integrated low-ambient control allows all units to operate in the cooling mode down to 0ºF outdoor ambient without additional assis­tance. Optionally, the control board can be pro­grammed to lockout the compressors when the outdoor air temperature is low or when free cooling is available.
The Simplicity® control board used in this product will effectively operate the cooling system down to 0°F when this product is applied in a comfort cooling application for people. An economizer is typically included in this type of application. When applying this product for process cooling applications (computer rooms, switchgear, etc.), please reference applications bulletin AE-011-07 or call the applications department for Unitary Products @ 1-877-UPG-SERV for guidance. Additional accessories may be needed for stable operation at temperatures below 30°F.
Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button.
Lead-Lag - An integrated Lead-Lag option allows equal run time hours on all compressors, thereby extending the life of all compressors. This option is selectable on the unit control board.
Fan Delays - Fan on and fan off delays are fully pro­grammable. Furthermore, the heating and cooling fan delay times are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat.
Safety Monitoring - The control board monitors the high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas and electric heat units. The unit con­trol board will alarm on ignition failures, compressor lockouts and repeated limit switch trips.
Nuisance Trip Protection and Strikes - To prevent nuisance trouble calls, the control board uses a “three times, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor.
On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power.
4 Johnson Controls Unitary Products
262291-YTG-F-1009
LOCATION OF VFD (Optional)
LOCATION OF VFD BYPASS (Optional)
FIGURE 1 - UNIT CUTAWAY
All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures.
All models are CSA approved.
Warranty - All models include a one-year limited parts warranty on the complete unit. Compressors and electric heater elements carry a five-year warranty. Gas heat exchangers carry a 10-year parts warranty.
Gas Heat Operation - All gas heat units are built with two heating sections for two equal stages of capacity control. Each section includes a durable heat exchanger with aluminized steel or optional stainless steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI standards.
The gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit.
Electric Heat Operation - All electric heat models (fac­tory installed only) are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to pro­vide a high velocity and uniform distribution of air across the heating elements. Every element is fully protected against excessive current and temperature by fuses and two thermal limit switches.
The power supply wiring can be routed into the control box through a threaded pipe connection in the base pan
of the unit or through a knockout in the wiring panel on the front of the unit.
BAS Controls - York’s Magnum™ series units offer fac­tory mounted BAS controls such as Simplicity
Comfort
, Novar®, Honeywell, Johnson, York Commer-
®
Intelli-
cial Comfort System (YCCS) and CPC.
F A CTORY-INSTALLED OPTIONS
SINGLE INPUT ELECTRONIC ENTHALPY ECONO­MIZERS - Includes a slide-in / plug-in damper assembly
with fully modulating spring-return motor actuator capa­ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers.
The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.
The rainhood is painted to match the basic unit and must be field-assembled before installing.
BAS-READY ECONOMIZER - Includes a slide-in / plug­in damper assembly with fully modulating spring-return motor actuator with zero to 95-degree rotation capable of introducing up to 100% outdoor air with nominal 1% leak­age type dampers.
Actuator requires 2-10 VDC input from an external source, such as a field-installed or factory-installed BAS controller. BAS-ready actuators have an adjustable auxil­iary end-switch for optional power exhaust control.
Johnson Controls Unitary Products 5
262291-YTG-F-1009
For units with optional VAV or Simplicity® Intelli-Com­fort™ control, a factory-installed, dry bulb sensor deter­mines if outdoor air temperature is low enough to provide free-cooling operation. (Field-installed humidity sensors for either outdoor air or outdoor & return air streams are available for single enthalpy and differential enthalpy configurations, respectively).
The rainhood is painted to match the basic unit and must be field-assembled before installing.
POWER EXHAUST - Our single economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the conditioned space from being over-pressurized during economizer operation. BAS-ready economizer actuators have an adjustable auxil­iary end-switch to provide a range of damper positions available to energize power exhaust. For units with optional VAV, power exhaust is energized by means of a binary out­put signal from the unit's VAV control board.
The exhaust fan, motor and controls are installed and wired at the factory. The rain hood must be assembled and installed in the fiel d .
The power exhaust option can only be used on bot­tom duct configurations.
MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2­position, spring return motor actuator which opens to a pre-set position whenever the supply air blower is oper­ating and will drive fully closed when the blower unit shuts down.
The rain hood is painted to match the basic unit and must be field assembled before installing.
BAROMETRIC RELIEF DAMPER - This damper option can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.
PHENOLIC COATED EVAPORATOR AND CON- DENSER COILS - Special coating process that utilizes Technicoat 10-1" processes. Coating is applied by total immersion of the complete coil for maximum protection.
ELECTRIC HEA T ERS wired for single point power sup­ply. These nickel chromium heater elements are pro­vided with limit and automatic reset capability to prevent operation at excessive temperatures.
V ARIABLE AIR VOLUME (VAV) - A factory-installed vari- able frequency drive (VFD), mounted in the Blower Access compartment, is used to control the speed of the indoor blower motor in order to maintain a constant static pressure in the supply duct. A pressure transducer and VAV control
board are mounted inside the control box. The drive comes completely wired and pre-programmed from the factory.
An optional, factory-installed manual bypass switch available with factory-installed VFD can be found in the Blower Motor Access compartment. The switch can be used to either route power to the VFD for modulating control of the blower motor, to bypass the drive and oper­ate the motor at full speed, or to power the drive (and not the motor) for diagnostic purposes.
Due to space limitations, VAV is not available with any of the factory-installed BAS options described below, but is available with ‘BAS-ready’ models. Terminal blocks are provided in the control box for field wiring of the cus­tomer-installed BAS.
A ‘VFD-ready’ option provides the provisions for a cus­tomer-installed drive. The unit comes with a mounting bracket installed in the Blower Access compartment which may accommodate other vendor’s drives depend­ing on their size. In order to utilize the unit’s mounting bracket, the maximum recommended drive dimensions are as follows:
For 5-hp motor applications........................13” H x 6” W x 7” D
For 7.5 thru 15-hp motor applications.........13” H x 8” W x 8” D
If the drive will not fit in the allotted space, then it will have to be mounted elsewhere; either within the building on a perpendicular wall which is not subjected to excessive temperature, vibration, humidity , dust, corrosive gas, explosive gas, etc., or within an appropriate enclosure rated for outside installation to safeguard against moisture, dust and excessive heat.
A terminal block located in the control box is provided for field connection of the VFD controls.
HOT GAS BYPASS - To allow for low cooling load oper­ation, a direct-acting pressure-modulating bypass control valve installed on the system #1 discharge line is used to divert high temperature, high pressure refrigerant around the TXV in order to maintain a desired minimum evapo­rator pressure. HGBP is standard on all units with VAV and optional with CV units.
FILTER OPTIONS - Standard units are shipped with 2” throw-away filters installed. 2” pleated and 4” pleated fil­ters are offered as a factory installed option.
CONVENIENCE OUTLET - This 110 volt outlet can be “powered” by the unit with a stepdown transformer or you may order the unit with a “non-powered” conve­nience outlet that can be wired in the field.
DISCONNECT SWITCH - For gas heat units and cooling units with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only.
DOUBLE WALL CONSTRUCTION - Optional double wall construction is available to provide smooth inner surfaces for easy and effective cleaning to reduce risk of
6 Johnson Controls Unitary Products
262291-YTG-F-1009
dirt and bacterial accumulation. Fiberglass insulation is sandwiched between heavy gauge steel sheets to form a durable, rigid casing to withstand higher working pres­sures and impact forces. The heavy-duty construction provides excellent acoustic and thermal insulation and eliminates erosion of insulation material and contamina­tion of the air stream.
BAS - Building Automation System Controls (avail­able on two-system cooling product only).
Simplicity® INTELLI-Comfort™ CONTROL - The Y ork® Simplicity® INTELLI-Comfort™ control is factory
installed. It includes a supply air sensor, a return air sen­sor, and an outside air sensor. There are provisions for a field installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor, and an Outside Air IAQ sensor. Construction mode operation, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. Two different modes of demand ventilation are achieved through the INTELLI-Comfort™ using CO
sensors. It uses an inside CO2 sensor to per-
2
form Demand Ventilation. It can also use an Outside CO2 sensor to perform Differential Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board con­nection for hot gas re-heat system. It uses the INTELLI­Start™ algorithm to maximize energy savings by recov­ering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity® INTELLI-Comfort™ bal­ances space temperature, ve nt il a t i o n a ir te mp erature,
and humidity for ultimate comfort.
CO
2
Simplicity® INTELLI-Comfort™ with ModLINC CON- TROL - The York® Simplicity® INTELLI-Comfort™ with
ModLINC control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi­tional control to translate communications from MOD­BUS to the BACnet MSTP protocol.
Novar® BAS CONTROL - The Novar® building automa­tion system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.
JOHNSON CONTROLS BAS CONTROL - The Johnson Control YK-UNT-1126 building automation system con­troller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air prov­ing switch.
CPC BAS CONTROL - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building auto­mation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch.
HONEYWELL BAS CONTROL - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch.
YORK COMMERCIAL COMFORT SYSTEM (YCCS) ­Provides rooftop system integration for YCCS single zone, change-over bypass and VAV systems.
SMOKE DETECTORS - (supply air & return air) The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment.
Factory installed smoke detectors in the return air, may be subjected to freezing temperatures during “off” times due to out side air infiltration. these smoke detectors have an operational limit of 32°F to 131°F. smoke detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms.
COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.
STAINLESS STEEL HEAT EXCHANGER - For applica- tions in corrosive environments, this option provides a full stainless steel heat exchanger assembly.
STAINLESS STEEL DRAIN PAN - An optional rust-proof stainless steel drain pan is available to provide ye ars of trouble-free operation in corrosive environments.
PHASE MONITORS - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of­phase condition.
HIGH ST ATIC DRIVE - May include a belt, blower pulley, motor pulley or a motor change to enhance blower per­formance.
LOW STATIC DRIVE - May include a belt, blower pulley, motor pulley or a motor change when standard airflow is not required. (WJ240 & 300 only)
DIRTY FILTER SWITCH - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory.
HINGED FILTER DOOR/”T OOL FREE” BLOWER AND ACCESS PANELS (not hinged) - This option allows for
easy access and maintenance. NOTE:Knobs are shipped separately within the unit to
prevent shipping damage. These must be field installed for tool free operation.
HINGED/"TOOL FREE" BLOWER, BLOWER MOTOR, FILTER AND ELECTRIC ACCESS PANELS - This
Johnson Controls Unitary Products 7
262291-YTG-F-1009
option allows for complete hinged and tool free access to the unit's blower, blower motor , filters and electrical panel sections.
FIELD-INSTALLED ACCESSORIES
SINGLE INPUT ELECTRONIC ENTHALPY ECONO­MIZERS - Includes a slide-in / plug-in damper assembly
with fully modulating spring-return motor actuator capa­ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers.
The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.
The rainhood is painted to match the basic unit and must be field-assembled before installing.
Power exhaust is not available as a field installed option.
MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2-posi­tion, spring return motor actuator which opens to some pre­set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.
The rain hood is painted to match the basic unit and must be field assembled before installing.
Power exhaust is not available as a field installed option.
ROOF CURBS - Fourteen-inch high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly.
They're designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.
HIGH ALTITUDE NATURAL GAS - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet.
PROPANE - Burner orifices, pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane.
HIGH ALTITUDE PROPANE - Burner orifices and pilot orifices are provided for proper furnace operation at alti-
tudes up to 6,000 feet. This accessory supplements the basic propane conversion kit.
SIDE DUCT FLANGES - One-inch flanges replace the supply and return air panels on the rear of the unit to accommodate horizontal duct connections. These flanges can also be used individually for bottom supply/ horizontal return or horizontal supply/bottom return. They cannot be used on units with power exhaust.
BAROMETRIC RELIEF DAMPER - This damper acces­sory can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.
HIGH ST ATIC DRIVE - May include a belt, blower pulley, motor pulley or a motor change to enhance blower per­formance.
ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.
BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work.
FLUE EXHAUST EXTENSION KIT - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes.
WOOD SKID - Allows unit to be handled with 90” forks.
CO
COIL GUARD - Customers can purchase a coil guard kit
PHASE MONITORS - Designed to prevent unit damage.
SENSOR - Senses CO2 levels and automatically
2
overrides the economizer when levels rise above the present limits.
to protect the condenser coil from damage. This is not a hail guard kit.
The phase monitor will shut the unit down in an out-of­phase condition.
8 Johnson Controls Unitary Products
262291-YTG-F-1009
TABLE 1: SOUND POWER RATING
UNIT SIZE
WJ180 WJ240 WJ300
1.
CFM
6,000 1.00 1,080 4.60 99 99 89 82 84 77 72 67 89 56 8,000 1.00 1,120 6.65 102 102 92 85 87 80 75 70 92 59
10,000 1.30 1160 12.5 108 108 98 91 93 86 81 76 98 65
These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way of knowing the details of each system. This constitutes and expectation to any specification or guarantee requiring a dBA value or sound data in any other form than sound power level ratings.
2.
At a distance of 10 feet from the blower.
TABLE 2: CAPACITY RATINGS
MODEL MBH
COOLING ONLY
WJ180C00 WJ240C00 WJ300C00
COOLING WITH GAS HEAT
WJ180N/S WJ240N/S WJ300N/S
COOLING WITH ELECTRIC HEAT
WJ180E18 WJ180E36 WJ180E54 WJ180E72 WJ240E18 WJ240E36 WJ240E54 WJ240E72 WJ300E18 WJ300E36 WJ300E54 WJ300E72
1.
Certified in accordance with the Unitary Large Equip­ment certification program AHRI Standard 340/360 (for­merly ARI 340/360). (Does Not Include WJ300* Models).
2.
EER = Energy Efficiency Ratio at full load - the cooling capacity in Btu’s per hour (Btuh) divided by the power input in watts, expressed in Btuh per watt (Btuh/watt).
ESP BLOWER
IWG RPM BHP 63 125 250 500 1,000 2,000 4,000 8,000
1
180 12.3 13.6 240 11.5 12.3 300 10.4 11.3
180 12.3 13.6 240 11.5 12.3 300 10.4 11.3
180 12.3 13.6 180 12.3 13.6 178 12.1 13.3 178 12.1 13.3 240 11.5 12.3 240 11.5 12.3 238 11.3 12.0 238 11.3 12.0 300 10.4 11.3 300 10.4 11.3 298 10.2 11.1 298 10.2 11.1
1
EER
SOUND POWER (db 10
Octave Band Centerline Frequency (Hz)
3.
IPLV = Integrated Part Load Value.
2
IPLV
3
TABLE 3: GAS HEAT RATINGS
-12
Watts)
SWL
dB(A)
dB(A)
@
10Ft.
2
MODEL MBH INPUT MBH OUTPUT
WJ180N/S24 WJ180N/S32
WJ240N/S24 WJ240N/S32
WJ300N/S24 WJ300N/S32
300 240 400 320 300 240 400 320 300 240 400 320
NOTE: All gas units are two-stage heating. First stage is 50% of total. S.S.E. = Steady State Efficiency (80%) - output divided by input.
For units with VFD and electric or gas heat, the speed of the indoor blower motor continues to be controlled by duct static pressure via the VAV con­trol board.
If there are VAV boxes present in the duct system, the boxes must be driven to the full-open position using a customer-supplied power source to assure adequate airflow across electric heating elements or gas heat exchanger tubes.
Johnson Controls Unitary Products 9
262291-YTG-F-1009
TABLE 4: COOLING CAPACITIES FOR WJ180
Air on Evaporator Coil
CFM
WB (°F)
Total
Cap.
(MBH)
2
Total
1
Input (kW)
90 85 80 75 70 65 90 85 80 75 70 65
75°F 85°F
Sensible Capacity (MBH)
Return Dry Bulb (°F)
77 217 10.8 74 71 59 45 30 16 210 11.8 80 73 58 43 28 14
3750
72 200 10.5 115 100 86 72 57 43 193 11.6 114 99 85 70 55 40 67 184 10.2 156 128 113 99 84 70 177 11.3 148 126 111 96 82 67 62 165 9.9 163 153 132 117 103 88 160 11.0 159 152 130 116 101 86 77 227 11.0 100 83 66 48 31 14 219 11.9 99 81 64 47 29 12
4500
72 210 10.6 130 113 96 78 61 44 202 11.7 128 111 93 76 59 41 67 192 10.3 161 143 126 108 91 74 185 11.4 158 140 123 106 88 71 62 172 10.0 171 164 147 129 112 95 167 11.1 166 162 144 127 109 92 57 171 10.0
171 171 152 135 118 100 166 11.1 166 166 150 132 115 97
77 237 11.1 127 95 72 52 32 11 228 12.1 117 90 70 50 30 10
5250
72 219 10.8 146 126 105 85 65 45 210 11.8 143 123 102 82 62 42 67 201 10.4 165 159 139 118 98 78 192 11.5 168 155 135 115 94 74 62 180 10.1 178 175 161 141 121 101 174 11.3 173 171 158 138 118 98 57 178 10.1
178 178 168 148 127 107 173 11.2 173 173 164 144 124 104
77 247 11.2 153 107 79 56 32 9 237 12.2 136 99 76 53 31 8
6000
72 228 10.9 161 138 115 92 69 45 219 11.9 157 134 111 88 66 43 67 209 10.5 170 170 151 128 105 82 200 11.6 178 169 146 124 101 78 62 187 10.2 186 186 176 153 130 107 181 11.4 180 180 172 149 126 103 57 186 10.2
186 186 183 160 137 114 180 11.3 180 180 178 155 133 110
72 236 10.9 176 150 125 99 73 47 226 11.9 171 145 120 95 70 44
6750
67 217 10.6 184 187 164 138 112 86 207 11.7 185 181 158 133 108 82 62 194 10.3 193 193 188 162 136 110 187 11.4 186 186 182 157 131 106 57 193 10.2
193 193 191 166 140 114 186 11.3 186 186 185 160 135 109
72 245 10.9 191 163 134 106 77 49 233 12.0 184 157 129 101 74 46
7500
67 224 10.6 199 199 177 148 120 91 213 11.7 192 192 170 142 114 87 62 201 10.3 199 199 199 171 142 114 193 11.4 192 192 192 164 137 109 57 200 10.3
200 200 200 171 143 114 192 11.4 192 192 192 165 137 109
95°F 105°F
77 203 12.8 87 72 57 42 27 12 195 14.3 77 69 53 38 22 6
3750
72 186 12.6 113 98 83 68 53 38 179 14.1 111 96 80 64 49 33 67 170 12.4 139 124 109 94 79 64 164 13.9 144 122 107 91 75 60 62 155 12.1
155 152 129 114 99 84 151 13.7 148 149 125 109 94 78
77 211 12.9 97 80 62 45 27 10 202 14.4 95 77 59 41 23 5
4500
72 194 12.7 126 109 91 74 56 39 186 14.2 124 106 88 70 52 34 67 177 12.5 155 137 120 103 85 68 170 14.0 153 135 117 99 81 63 62 161 12.3 57 161 12.2
161 159 142 124 107 89 157 13.8 155 155 137 119 101 83 161 161 147 129 112 95 156 13.7 156 156 141 123 105 87
77 219 13.0 108 88 68 48 28 8 209 14.5 113 84 64 44 23 3
5250
72 202 12.8 139 119 99 79 59 39 192 14.3 136 116 96 75 55 35 67 184 12.6 171 151 131 111 91 71 175 14.1 162 148 127 107 87 66 62 168 12.4 57 168 12.3
168 167 155 135 115 95 162 13.8 162 161 149 129 109 88 168 168 160 140 120 100 162 13.8 162 162 154 134 113 93
77 228 13.2 119 96 74 51 29 6 216 14.6 131 92 69 47 24 1
6000
72 209 13.0 153 130 108 85 63 40 199 14.4 149 126 104 81 58 35 67 191 12.7 186 164 141 119 96 74 181 14.2 167 161 138 115 92 70 62 174 12.5 57 174 12.4
174 174 167 145 122 100 168 13.9 167 167 162 139 116 94 174 174 173 151 128 106 167 13.9 167 167 166 144 121 98
72 216 13.0 165 140 116 91 66 42 204 14.4 160 136 111 86 62 37
6750
67 197 12.8 186 174 152 127 103 78 187 14.2 172 169 148 123 99 74 62 179 12.5 57 179 12.5
179 179 176 151 127 102 172 13.9 172 172 169 145 120 95 179 179 179 154 130 105 172 13.9 172 172 172 147 122 98
72 222 13.0 177 151 124 97 70 43 210 14.4 172 145 119 92 65 39
7500
1.
The capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
67 203 12.8 185 185 163 136 109 82 192 14.2 177 177 158 131 105 78 62 185 12.5 57 185 12.5
185 185 185 158 131 104 177 13.9 177 177 177 150 124 97 185 185 185 158 131 104 177 13.9 177 177 177 150 123 97
Temperature of Air on Condenser Coil
*
Total
Cap.
(MBH)
2
Total
1
Input (kW)
Sensible Capacity (MBH)
Return Dry Bulb (°F)
*
All Sensible Capacity
10 Johnson Controls Unitary Products
TABLE 4: COOLING CAPACITIES FOR WJ180 (CONTINUED)
Air on Evaporator Coil
CFM
WB (°F)
Total
Cap.
(MBH)
2
Total
1
Input (kW)
115°F 125°F
Sensible Capacity (MBH)
Return Dry Bulb (°F)
90 85 80 75 70 65 90 85 80 75 70 65
77 187 15.8 73 66 50 34 17 - 179 17.3 74 60 47 30 13 -
3750
72 172 15.6 110 93 77 61 44 28 165 17.1 108 91 74 57 40 23 67 157 15.4 146 120 104 88 71 55 151 16.9 142 118 101 84 67 50 62 147 15.2
147 147 121 104 88 72 143 16.7 145 143 117 100 83 66
77 193 15.9 92 74 55 36 18 - 184 17.3 92 70 51 32 13 -
4500
72 177 15.7 122 103 84 66 47 29 169 17.1 119 100 81 62 43 24 67 162 15.5 151 133 114 95 77 58 155 16.9 146 130 111 92 73 54 62 152 15.2 151 151 133 114 96 77 147 16.7 57 151 15.2
151 151 136 117 99 80 146 16.6 146 146 130 111 92 73
77 198 15.9 111 81 60 39 18 - 188 17.4 111 80 56 35 14 -
5250
72 183 15.7 133 113 92 71 51 30 173 17.2 130 109 88 67 46 25 67 167 15.5 156 145 124 103 83 62 159 17.0 150 142 121 100 79 58 62 156 15.3 57 156 15.2
156 156 144 124 103 82 151 16.8 149 149 139 118 97 76 156 156 148 127 106 86 150 16.7 150 150 141 120 99 78
77 204 16.0 130 88 65 42 19 - 193 17.4 130 90 60 37 14 -
6000
72 188 15.8 145 122 99 77 54 31 177 17.2 142 118 95 72 49 26 67 172 15.6 160 157 134 111 88 66 162 17.0 153 147 131 108 84 61 62 161 15.4 160 160 156 133 110 87 154 16.8 153 153 151 127 104 81 57 160 15.3 160 160 160 137 114 91 154 16.7 72 193 15.8 156 131 106 82 57 32 182 17.2 151 127 102 77 52 28
6750
67 176 15.6 165 163 144 119 94 69 166 17.0 157 154 139 115 90 65 62 165 15.4 57 165 15.3
165 165 163 138 113 89 158 16.8 157 157 156 131 107 82 165 165 164 140 115 90 157 16.7 157 157 157 133 107 83
72 198 15.8 167 140 113 87 60 34 186 17.1 161 135 108 82 55 29
7500
1.
The capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
67 181 15.6 169 169 153 126 100 73 170 16.9 161 161 148 122 95 69 62 169 15.3 57 169 15.2
169 169 169 143 116 90 162 16.7 161 161 161 135 109 82 169 169 169 143 116 89 161 16.6 161 161 161 136 108 82
Temperature of Air on Condenser Coil
*
Total
Cap.
(MBH)
2
Total
1
Input (kW)
Sensible Capacity (MBH)
Return Dry Bulb (°F)
147 146 128 109 90 71
154 154 153 130 107 84
262291-YTG-F-1009
*
All Sensible Capacity
Johnson Controls Unitary Products 11
262291-YTG-F-1009
TABLE 5: COOLING CAPACITIES FOR WJ240
Air on Evaporator Coil
CFM
WB (°F)
Total
Cap.
(MBH)
2
Total
1
Input (kW)
90 85 80 75 70 65 90 85 80 75 70 65
75°F 85°F
Sensible Capacity (MBH)
Return Dry Bulb (°F)
77 287 15.1 117 99 80 62 43 25 278 16.4 112 96 77 58 39 20
5000
72 263 14.6 152 134 115 96 78 59 254 16.0 150 131 112 93 74 55 67 238 14.2 187 168 150 131 113 94 230 15.6 187 165 146 127 108 89 62 219 13.8 215 198 176 157 139 120 212 15.3 210 198 172 153 134 115 77 304 15.2 133 111 89 67 45 23 294 16.5 130 108 85 63 41 19
6000
72 278 14.8 171 150 128 106 84 62 269 16.1 169 146 124 102 79 57 67 252 14.3 210 188 166 144 122 100 243 15.7 207 185 162 140 118 95 62 232 14.0 228 217 195 173 151 129 224 15.4 222 214 191 169 147 124 57 229 13.8
229 227 205 183 161 139 222 15.2 222 221 199 177 154 132
77 320 15.4 149 123 98 73 47 22 310 16.7 148 120 94 68 43 17
7000
72 293 14.9 190 165 140 115 90 64 283 16.3 187 162 136 111 85 59 67 265 14.4 233 207 182 157 132 107 256 15.9 226 204 179 153 127 102 62 244 14.1 241 235 214 189 164 138 236 15.5 234 230 210 185 159 134 57 241 13.9
241 240 225 200 175 149 234 15.3 234 234 219 193 167 142
77 337 15.5 165 135 107 78 50 21 325 16.8 167 131 102 74 45 16
8000
72 308 15.1 210 181 153 124 96 67 297 16.4 206 178 149 120 91 62 67 279 14.6 254 227 199 170 142 113 269 16.0 246 224 195 166 137 108 62 257 14.2 254 254 233 205 176 148 248 15.7 246 246 230 201 172 143 57 254 14.1
254 254 245 217 188 160 246 15.5 246 246 239 210 181 152
72 302 15.0 213 184 155 126 97 69 291 16.4 209 180 151 122 93 64
8500
67 274 14.5 249 230 202 173 144 115 264 16.0 241 227 198 169 140 110 62 252 14.2 249 249 239 210 181 152 243 15.6 241 241 233 204 174 145 57 249 14.0
249 249 245 216 187 158 241 15.4 241 241 237 208 179 150
72 296 14.9 216 187 157 128 99 70 285 16.3 212 183 153 124 95 65
9000
67 268 14.4 244 224 205 176 147 118 258 15.9 236 231 201 172 142 113 62 247 14.1 244 244 244 215 186 157 238 15.6 236 236 236 207 177 148 57 244 13.9
244 244 244 215 186 157 236 15.3 236 236 236 207 177 148
95°F 105°F
77 270 17.6 105 93 73 54 35 15 255 19.4 103 89 70 50 31 11
5000
72 246 17.3 147 127 108 89 69 50 234 19.1 143 124 104 85 65 46 67 222 17.0 188 162 143 123 104 84 212 18.8 183 158 139 119 100 80 62 206 16.7 205 197 169 149 130 111 195 18.5 192 190 164 144 125 105 77 285 17.8 127 104 82 59 36 14 269 19.6 127 101 78 55 32 9
6000
72 259 17.5 166 143 120 97 75 52 246 19.3 162 139 116 93 70 48 67 234 17.2 204 181 159 136 113 91 224 19.0 197 177 155 132 109 86 62 217 16.8 216 210 188 165 142 120 206 18.7 204 202 183 160 137 114 57 216 16.6
216 216 193 170 147 125 205 18.1 205 205 185 162 139 117
77 299 17.9 149 116 90 64 38 12 283 19.8 150 112 86 59 33 7
7000
72 273 17.6 184 158 132 106 80 54 259 19.5 180 154 128 102 76 49 67 247 17.3 220 201 175 149 123 97 236 19.2 211 197 170 144 118 92 62 228 17.0 227 224 207 181 155 129 217 18.8 216 214 201 175 149 123 57 227 16.7
227 227 212 186 160 134 216 18.3 216 216 204 178 152 125
77 314 18.1 171 128 98 69 40 10 297 19.9 173 123 94 64 34 5
8000
72 286 17.8 203 174 145 115 86 56 272 19.6 199 169 140 110 81 51 67 259 17.5 236 220 191 162 132 103 248 19.3 225 216 186 157 127 97 62 239 17.1 238 238 226 196 167 138 228 19.0 226 226 220 190 161 131 57 238 16.9
238 238 232 203 173 144 226 18.4 226 226 223 193 164 134
72 280 17.7 206 177 147 117 88 58 266 19.6 202 172 143 113 83 53
8500
67 253 17.4 232 224 194 165 135 105 242 19.3 220 212 190 160 130 100 62 234 17.1 233 233 227 197 168 138 223 18.9 222 222 218 188 159 129 57 233 16.8
233 233 230 200 171 141 222 18.4 222 222 220 190 160 130
72 274 17.7 209 179 150 120 90 60 261 19.5 206 175 145 115 85 55
9000
1.
The capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
67 248 17.4 227 227 197 168 138 108 237 19.2 216 209 193 163 133 103 62 229 17.1 228 228 228 198 168 139 218 18.9 217 217 217 186 156 126 57 228 16.8
228 228 228 198 169 139 217 18.3 217 217 217 187 157 126
Temperature of Air on Condenser Coil
*
Total
Cap.
(MBH)
2
Total
1
Input (kW)
Sensible Capacity (MBH)
Return Dry Bulb (°F)
*
All Sensible Capacity
12 Johnson Controls Unitary Products
TABLE 5: COOLING CAPACITIES FOR WJ240 (CONTINUED)
Air on Evaporator Coil
CFM
WB (°F)
Total
Cap.
(MBH)
2
Total
1
Input (kW)
115°F 125°F
Sensible Capacity (MBH)
Return Dry Bulb (°F)
90 85 80 75 70 65 90 85 80 75 70 65
77 240 21.3 101 86 66 46 27 - 225 23.1 100 81 63 43 23 -
5000
72 221 21.0 140 120 101 81 61 42 208 22.8 136 117 97 77 57 37 67 202 20.7 179 155 135 115 96 76 192 22.5 174 151 131 111 92 72 62 185 20.4 184 184 159 139 120 100 175 22.2 77 253 21.4 126 97 74 51 28 - 238 23.3 126 93 70 47 23 -
6000
72 233 21.1 158 135 112 89 66 43 220 23.0 154 131 108 85 62 38 67 214 20.8 190 173 150 127 104 81 203 22.7 183 169 146 123 100 77 62 195 20.5 194 194 177 154 131 108 185 22.3 184 184 172 149 126 103 57 194 19.7
194 194 177 154 131 108 184 21.2 184 184 170 147 123 100
77 267 21.6 151 108 81 55 29 - 250 23.4 151 105 77 50 24 -
7000
72 246 21.3 176 150 124 97 71 44 232 23.1 172 146 119 93 66 39 67 225 21.0 202 192 166 139 113 87 214 22.8 192 188 161 135 108 82 62 206 20.7 205 205 196 169 143 116 195 22.5 193 194 190 163 137 110 57 205 19.8
205 205 196 169 143 117 194 21.4 194 194 187 161 134 108
77 280 21.8 176 119 89 59 29 - 263 23.6 176 117 84 54 24 -
8000
72 258 21.5 195 165 135 105 76 46 244 23.3 190 160 130 100 70 41 67 236 21.1 213 211 181 152 122 92 225 23.0 204 204 177 147 117 87 62 216 20.8 215 215 214 184 154 124 205 22.7 204 204 205 178 148 118 57 215 20.0
215 215 214 184 154 125 204 21.5 204 204 204 175 145 115
72 252 21.4 198 168 138 108 78 48 238 23.2 194 164 134 103 73 43
8500
67 231 21.1 209 201 185 155 125 95 220 22.9 198 189 181 151 120 90 62 211 20.8 210 210 209 179 149 119 200 22.6 199 199 200 170 140 110 57 210 19.9
210 210 210 180 149 119 199 21.5 199 199 199 169 139 108
72 247 21.3 202 172 141 111 80 50 233 23.1 194 168 137 106 76 45
9000
1.
The capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
67 226 21.0 205 190 190 159 129 98 215 22.8 194 171 186 155 124 94 62 206 20.7 205 205 205 175 144 114 195 22.5 194 194 194 163 132 101 57 205 19.8
205 205 205 175 144 114 194 21.4 194 194 194 163 132 102
All Sensible Capacity
Temperature of Air on Condenser Coil
*
Total
Cap.
(MBH)
2
Total
1
Input (kW)
Sensible Capacity (MBH)
Return Dry Bulb (°F)
175 174 154 134 115 95
262291-YTG-F-1009
*
Johnson Controls Unitary Products 13
262291-YTG-F-1009
TABLE 6: COOLING CAPACITIES FOR WJ300
Air on Evaporator Coil
CFM
WB (°F)
Total
Cap.
(MBH)
2
Total
1
Input (kW)
90 85 80 75 70 65 90 85 80 75 70 65
75°F 85°F
Sensible Capacity (MBH)
Return Dry Bulb (°F)
77 331 17.7 186 162 137 113 88 64 322 20.0 168 144 119 95 70 46
6250
72 315 17.2 212 187 163 138 114 90 303 19.4 199 175 151 126 102 78 67 299 16.7 237 213 188 164 140 115 284 18.8 231 206 182 158 133 109 62 273 16.3 265 257 231 207 182 158 259 18.4 253 249 223 198 174 149 77 380 20.7 217 189 160 131 102 73 371 23.3 197 168 139 110 82 53
7500
72 362 20.1 247 218 189 161 132 103 349 22.6 234 205 176 147 118 89 67 343 19.5 277 248 219 190 161 133 327 21.9 271 242 213 184 155 126 62 313 19.0 305 299 269 240 211 182 298 21.4 292 289 260 231 202 173 57 305 18.5
305 305 288 259 230 201 292 20.9 292 292 279 250 221 192
77 378 21.0 220 190 161 131 102 73 370 23.4 200 170 141 111 82 52
7750
72 360 20.3 249 220 191 161 132 102 348 22.7 237 207 178 148 119 89 67 342 19.7 279 250 221 191 162 132 326 22.0 274 245 215 186 156 127 62 312 19.2 304 301 270 241 212 182 298 21.5 292 290 263 233 204 174 57 304 18.7
304 304 290 260 231 201 292 21.0 292 292 282 253 223 194
77 376 21.2 222 192 162 132 102 72 370 23.6 203 172 142 112 82 52
8000
72 358 20.6 252 222 192 162 132 102 348 22.9 240 210 180 150 119 89 67 340 19.9 282 252 222 192 162 132 326 22.1 278 248 217 187 157 127 62 310 19.4 303 303 272 242 212 182 297 21.7 292 292 266 236 205 175 57 303 18.9
303 303 291 261 231 201 292 21.1 292 292 285 255 225 195
72 356 20.6 259 228 197 166 135 104 347 23.0 248 216 185 154 123 92
8650
67 338 20.0 290 259 228 197 166 135 326 22.3 284 255 224 193 162 131 62 309 19.4 301 300 279 248 217 187 297 21.8 291 291 274 243 211 180 57 301 18.9
301 301 295 264 233 202 291 21.3 291 291 288 257 226 195
72 354 20.7 266 234 202 170 139 107 347 23.1 255 223 191 159 126 94
9300
67 336 20.1 299 265 234 202 170 138 325 22.4 291 263 230 198 166 134 62 307 19.5 299 299 286 255 223 191 296 21.9 291 291 282 250 217 185 57 299 19.0
299 299 299 267 235 203 291 21.4 291 291 291 259 227 194
95°F 105°F
77 313 22.2 150 125 101 77 53 28 297 24.4 139 117 92 68 44 20
6250
72 291 21.5 187 163 138 114 90 66 276 23.7 180 155 131 107 83 59 67 268 20.8 200 200 176 151 127 103 256 23.1 220 194 170 146 122 98 62 245 20.5 241 241 214 190 165 141 232 22.6 230 225 199 175 151 127 77 362 25.8 177 148 119 90 61 32 343 28.3 166 137 109 80 51 22
7500
72 336 25.0 220 192 163 134 105 76 319 27.6 212 183 154 125 97 68 67 310 24.2 264 235 206 178 149 120 295 26.8 257 229 200 171 142 113 62 283 23.8 279 279 251 222 194 165 268 26.3 266 262 234 205 177 148 57 279 23.2
279 279 270 241 213 184 266 25.8 266 266 256 227 198 170
77 362 25.9 180 150 121 91 61 32 343 28.5 171 140 110 81 51 22
7750
72 337 25.1 224 195 165 136 106 76 319 27.7 216 186 156 127 97 68 67 311 24.3 269 239 210 180 150 121 296 26.9 260 232 203 173 144 114 62 283 23.9 280 280 255 226 196 166 268 26.4 266 264 238 208 179 149 57 280 23.3
280 280 275 245 215 186 266 25.9 266 266 260 230 201 171
77 363 26.0 183 153 123 92 62 31 343 28.6 176 142 112 82 51 21
8000
72 338 25.2 229 198 168 137 107 77 320 27.8 219 189 159 129 98 68 67 312 24.3 274 243 213 183 152 122 296 27.1 263 236 206 175 145 115 62 284 23.9 281 281 259 229 198 168 269 26.6 266 266 241 211 181 150 57 281 23.4
281 281 279 248 218 188 266 26.1 266 266 264 233 203 173
72 339 25.3 236 205 173 142 111 79 321 27.9 227 196 165 133 102 71
8650
67 313 24.5 278 252 220 189 157 126 297 27.1 266 245 213 182 151 119 62 285 24.1 282 282 268 237 205 174 270 26.6 267 267 250 219 187 156 57 282 23.6
282 282 281 249 218 187 267 26.1 267 267 266 235 203 172
72 340 25.5 244 211 179 147 114 82 322 28.0 235 203 170 138 106 73
9300
1.
The capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
67 314 24.7 283 260 227 195 163 130 298 27.2 268 253 221 189 156 124 62 286 24.3 283 283 277 244 212 180 271 26.7 268 268 259 226 194 162 57 283 23.8
283 283 283 250 218 185 268 26.2 268 268 268 236 203 171
Temperature of Air on Condenser Coil
*
Total
Cap.
(MBH)
2
Total
1
Input (kW)
Sensible Capacity (MBH)
Return Dry Bulb (°F)
*
All Sensible Capacity
14 Johnson Controls Unitary Products
TABLE 6: COOLING CAPACITIES FOR WJ300 (CONTINUED)
Air on Evaporator Coil
CFM
WB (°F)
Total
Cap.
(MBH)
2
Total
1
Input (kW)
115°F 125°F
Sensible Capacity (MBH)
Return Dry Bulb (°F)
90 85 80 75 70 65 90 85 80 75 70 65
77 281 26.6 128 108 84 60 36 12 265 28.8 122 99 75 51 27 -
6250
72 262 26.0 172 148 124 100 76 52 248 28.2 165 141 117 93 69 45 67 243 25.3 216 188 164 140 116 92 230 27.5 207 183 159 135 111 87 62 220 24.8 218 209 185 161 137 113 208 26.9 207 193 170 146 122 98 77 324 30.9 155 127 98 70 41 12 305 33.5 149 116 88 59 31 -
7500
72 302 30.2 203 174 146 117 88 60 285 32.8 194 166 137 109 80 52 67 280 29.4 250 222 193 164 136 107 265 32.0 239 215 186 158 129 101 62 254 28.8 252 245 217 188 159 131 239 31.3 57 252 28.4
252 252 241 213 184 155 239 30.9 239 239 227 198 170 141
77 324 31.1 162 129 100 70 41 11 304 33.7 157 118 89 60 31 -
7750
72 302 30.4 207 177 148 118 89 60 284 33.0 198 168 139 110 80 51 67 280 29.6 251 225 196 166 137 108 264 32.3 238 218 189 160 130 101 62 254 29.0 252 249 220 190 161 132 239 31.6 238 233 202 173 143 114 57 252 28.5
252 252 245 215 186 157 238 31.1 238 238 230 201 171 142
77 323 31.3 168 131 101 71 41 11 303 34.0 164 120 90 60 30 -
8000
72 302 30.5 210 180 150 120 89 59 284 33.2 201 171 141 111 81 51 67 280 29.8 252 229 199 168 138 108 264 32.5 238 222 191 161 131 101 62 253 29.2 252 252 223 193 163 132 238 31.8 238 238 205 175 145 115 57 252 28.7
252 252 248 218 188 158 238 31.4 238 238 233 203 173 143
72 303 30.5 218 187 156 125 93 62 284 33.1 209 178 147 116 85 53
8650
67 281 29.8 253 238 206 175 144 113 265 32.4 239 231 200 168 137 106 62 254 29.2 253 253 232 201 169 138 239 31.7 239 239 214 182 151 120 57 253 28.7
253 253 251 220 189 157 239 31.3 239 239 236 205 174 143
72 304 30.5 226 194 162 129 97 65 285 33.0 218 185 153 121 89 56
9300
1.
The capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor.
2.
These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
67 282 29.8 254 247 214 182 150 117 265 32.3 239 239 208 176 143 111 62 255 29.1 254 254 241 208 176 144 240 31.6 239 239 222 190 158 126 57 254 28.7
254 254 254 221 189 157 239 31.2 239 239 239 207 175 143
All Sensible Capacity
Temperature of Air on Condenser Coil
*
Total
Cap.
(MBH)
2
Total
1
Input (kW)
Sensible Capacity (MBH)
Return Dry Bulb (°F)
239 228 199 171 142 114
262291-YTG-F-1009
*
Johnson Controls Unitary Products 15
262291-YTG-F-1009
CFM, STATIC PRESSURE, AND POWER ­ALTITUDE AND TEMPERATURE CORRECTIONS
The information below should be used to assist in application of product when being applied at altitudes at or exceeding 1000 feet above sea level.
order to use the indoor blower tables for high altitude applica­tions, certain corrections are necessary.
A centrifugal fan is a "constant volume" device. This means that, if the rpm remains constant, the CFM delivered is the same regardless of the density of the air. However, since the air at high altitude is less dense, less static pressure will be
The air flow rates listed in the standard blower performance tables are based on standard air at sea level. As the altitude or temperature increases, the density of air decreases. In
generated and less power will be required than a similar application at sea level. Air density correction factors are shown in Table 7 and Figure 2.
TABLE 7: ALTITUDE CORRECTION FACTORS
AIR TEMP
40 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729 50 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715 60 1.019 0.982 0.948 0.913 0.880 0.848 0.816 0.787 0.757 0.729 0.701 70 1.000 0.964 0.930 0.896 0.864 0.832 0.801 0.772 0.743 0.715 0.688 80 0.982 0.947 0.913 0.880 0.848 0.817 0.787 0.758 0.730 0.702 0.676 90 0.964 0.929 0.897 0.864 0.833 0.802 0.772 0.744 0.716 0.689 0.663
100 0.946 0.912 0.880 0.848 0.817 0.787 0.758 0.730 0.703 0.676 0.651
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
The examples below will assist in determining the airflow per­formance of the product at altitude.
Example 1: What are the corrected CFM, static pressure, and BHP at an elevation of 5,000 ft. if the blower performance data is 6,000 CFM, 1.5 IWC and 4.0 BHP?
Solution: At an elevation of 5,000 ft the indoor blower will still deliver 6,000 CFM if the rpm is unchanged. However, Table 7 must be used to determine the static pressure and BHP. Since no temperature data is given, we will assume an air temperature of 70°F. Table 7 shows the correction factor to be 0.832.
Corrected static pressure = 1.5 x 0.832 = 1.248 IWC Corrected BHP = 4.0 x 0.832 = 3.328
ALTITUDE (FEET)
blower tables to select the blower speed and the BHP requirement.
Solution: As in the example above, no temperature informa­tion is given so 70°F is assumed.
The 1.5" static pressure given is at an elevation of 5,000 ft. The first step is to convert this static pressure to equivalent sea level conditions.
Sea level static pressure = 1.5 / .832 = 1.80"
Enter the blower table at 6000 sCFM and static pressure of
1.8". The rpm listed will be the same rpm needed at 5,000 ft.
Suppose that the corresponding BHP listed in the table is 3.2. This value must be corrected for elevation.
Example 2: A system, located at 5,000 feet of elevation, is to deliver 6,000 CFM at a static pressure of 1.5". Use the unit
16 Johnson Controls Unitary Products
BHP at 5,000 ft = 3.2 x .832 = 2.66
262291-YTG-F-1009
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FIGURE 2 - ALTITUDE/TEMPERATURE CONVERSION FACTOR
Johnson Controls Unitary Products 17
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