York TMLX, TMLX060A12MP11, TMLX Series, TM8X060A12MP11, TM8X080B12MP11 Technical Manual

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TECHNICAL GUIDE

GAS-FIRED RESIDENTIAL SINGLE STAGE MULTI-POSITION GAS FURNACES STANDARD & Low NOx MODELS

445348-YTG-D-0612

DESCRIPTION

These compact units employ induced combustion, reliable hot surface ignition and high heat transfer aluminized tubular heat exchangers. The units are factory shipped for installation in upflow or horizontal applications and may be converted for downflow applications.

These furnaces are designed for residential installation in a basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory assembled, wired and tested to assure safe dependable and economical installation and operation.

These units are Category I listed and may be common vented with another gas appliance as allowed by the National Fuel Gas Code.

MODELS: TM8X / TMLX

NATURAL GAS 60 - 120 MBH INPUT

Due to continuous product improvement, specific a tions are subject to change without notice.

Visit us on the web at www.york.com Additional rating information can be found at

www.ahridirectory.org

WARRANTY

20-year limited warranty on the heat exchanger. 10-year heat exchanger warranty on commercial applications. Standard 5-year limited Parts warranty.

Extended 10-year limited parts warranty when product is registered online within 90 days of pu rchase for replacement or closing for new home construction.

FEATURES

• Easily applied in upflow, horizontal left or right, or downflow installation with minimal conversion necessary.

• Compact, easy to install, ideal height 33" tall cabinet.

• Blower-off delay for cooling SEER improvement.

• Easy access to controls to connect power/control wiring.

• Built-in, high level self diagnostics with fault code displays standard on integrated control module for reliable operation.

• Low unit amp requirement for easy replacement application.

• All models are convertable to use propane (LP) gas.

• Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability.

• 100% shut off main gas valve for extra safety.

• 5 speed direct drive, X13 style high efficiency DC motor.

• 24V, 40 VA control transformer and blower relay supplied for add-on cooling.

• Hi-tech tubular aluminized steel primary heat exchanger.

• Timed on, adjustable off blower capability for maximum comfort.

• Blower door safety switch.

• Solid removable bottom panel allows easy conversion.

• Low NOx models have been designed to meet specific code requirements.

• Airflow leakage less than 1% of total airflow at ductblaster conditions.

• No knockouts to deal with, making installation easier.

• Movable duct connector flanges for application flexibility.

• Quiet inducer operation.

• Inducer rotates for easy conversion of venting options.

• Fully supported blower assembly for easy access and removal of blower.

• External air filters used for maximum flexibility in meeting customers IAQ needs.

• Venting applications - may be installed as a common vent with other gas-fired appliances or use a masonry chimney.

• 1/4 turn knobs provided for easy door removal.

• High-efficiency blower motor for lower electrical power usage and improved A/C SEER ratings.

• Insulated blower compartment for thermal and acoustic performance.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

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445348-YTG-D-0612

LEFT SIDE

RIGHT SIDE

.5”

RETURN END

24.25”

29.5”

28.5”

Electrical Entry

Gas Pipe Entry

Thermostat Wiring

FRONT

14”

1”

1.5”

23”

SUPPLY END

24.38”

20”

.5”

Gas Pipe Entry

Thermostat Wiring

33”

.5”

Electrical Entry

Vent Connection Outlet

4” Diameter

Outlet

Vent Connection

Cabinet and Duct Dimensions

Models

Nominal

CFM (m

/min)

Cabinet

Size

TM(8,L)X060A12MP11 1200 A 14 1/2 13 3/8 10.3 94 TM(8,L)X080B12MP11 1200 B 17 1/2 16 3/8 11.8 103 TM(8,L)X080C16MP11 1600 C 21 19 7/8 13.6 114 TM(8,L)X100C16MP11 1600 C 21 19 7/8 13.6 118 TM(8,L)X100C20MP11 2000 C 21 19 7/8 13.6 122 TM(8,L)X120C20MP11 2000 C 21 19 7/8 15.8 129

Ratings & Physical / Electrical Data

Models

Input Output

MBH MBH °F °F HP Amps TM(8,L)X060A12MP11 60 48 80.0 30-60 160 1/2 6.8 11 x 8 15 9.3 14 TM(8,L)X080B12MP11 80 64 80.0 35-65 165 1/2 6.8 11 x 8 15 9.3 14 TM(8,L)X080C16MP11 80 64 80.0 25-55 155 1/2 6.8 11 x 10 15 9.3 14 TM(8,L)X100C16MP11 100 80 80.0 35-65 165 1/2 6.8 11 x 10 15 9.3 14 TM(8,L)X100C20MP11 100 80 80.0 25-55 155 3/4 8.4 11 x 11 15 10.9 14 TM(8,L)X120C20MP11 120 96 80.0 35-65 165 3/4 8.4 11 x 11 15 10.9 14

Nominal external static pressure is 0.50” w.c. at furnace outlet ahead of cooling coils. Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.

HORIZONTAL SIDEWALL VENTING

For applications where vertical venting is not possible, the only approved method of horizontal venting is the use of an auxiliary

AFUE

Air Temp.

Rise

power vent. Auxilary power venters must be approved by CSA, UL, or other recognized safety agencies. Follow all application and installation details provided by the manufacturer of the power vent.

Max. Outlet

Air Temp

FILTER PERFORMANCE

The airflow capacity data published in the “Blower Performance” table shown represents blower performance WITHOUT filters.

All applications of these furnaces require the use of field installed air filters. All filter media and mounting hardware or provisions must be field installed external to the furnace cabinet. DO NOT attempt to install any filters inside the furnace.

Cabinet Dimensions (Inches)

Approximate

Operating Weights

ABC Lbs

Min. wire Size

(awg) @ 75 ft

one way

Blower

Size

Max

Over-Current

Protect

Total Unit

Amps

2 Johnson Controls Unitary Products

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NOTICE

Recommended Filter Sizes

445348-YTG-D-0612

Single side return above 1800 CFM is approved as long as the filter velocity does not exceed filter manufacturer ’s recommendation and a transition is used to allow use on a 20x25 filter.

CFM

1200 A 16 x 25 14 x 25 1200 B 16 x 25 16 x 25 1600 C 16 x 25 20 x 25 2000 C (2) 16 x 25 20 x 25

1. Air velocity through throwaway type filters may not exceed 300 feet per minute (91.4 m/min). All velocities over this require the use of high velocity filters.

2. Do not exceed 1800 CFM using a single side return and a 16x25 filter. For CFM greater than 1800, you may use two side returns or one side and the bottom or one return with a transition to allow use of a 20x25 filter.

Cabinet

Size

Side

(in)

Bottom

(in)

Unit Clearances to Combustibles (All dimension s in inches, and all surfaces identified with the unit in an upflow configuratio n)

Application Top Front Rear

Upflow 1 6 0 0 3 6 Combustible Yes Yes Yes No Upflow B-Vent 1 3 0 0 0 1 Combustible Yes Yes Yes No

Downflow 1 6 0 0 3 6 Downflow B-Vent 1 3 0 0 0 1 Horizontal 1 6 0 0 3 6 Combustible No Yes Yes Horizontal B-Vent 1 3 0 0 0 1 Combustible No Yes Yes

1. Special floor base or air conditioning coil required for use on combustible floor.

2. Line contact only permitted between lines formed by the inter section of the rear p anel an d side p anel (top in hori zont al position) of th e furnace jacket and building joists, studs or framing.

Left

Side

Right

Side

Flue

Floor/

Bottom

Closet Alcove Attic

Yes Yes Yes No Yes Yes Yes No

Line

Contact

Yes

ACCESSORIES

Propane (LP) Conversion Kit - This accessory conversion kit

may be used to convert natural gas units for propane (LP) operation.

1NP0347 - All Models

Side Return Filter Racks -

1SR0200 - All Models 1SR0302 - All Models

Bottom Return Filter Racks - 1BR05xx series are galvanized steel filter racks. 1BR06xx are pre-painted steel filter racks to match the appearance of the furnace cabinet.

1BR0514 or 1BR0614 - For 14-1/2” cabinets 1BR0517 or 1BR0617 - For 17-1/2” cabinets 1BR0521 or 1BR0621 - For 21” cabinets

Masonry Chimney Kits - For installations where these furnaces are vented using existing or new lined masonry chimneys.

1CK0603 1CK0604

Combustible Floor Base Kit - For installation of these furnaces in downflow applications directly onto combustible flooring material. These kits are required to prevent potential overheating situations. These kits are also required in any applications where the furnace in installed in a downflow configuration without an evaporator coil, where the combustible floor base kit provides access for combustible airflow.

1CB0514 - For 14-1/2” cabinets 1CB0517 - For 17-1/2” cabinets 1CB0521 - For 21” cabinets

High Altitude Pressure Switches - For installation where the altitude is less than 5,000 feet it is not required that the pressure switch be changed. For altitudes above 5,000 feet, see kits below.

1PS3301 060, 080, 120 1PS3302 100

Thermostats - Compatible thermostat controls are available through accessory sourcing. For optimum performance and installation, refer to the UPGNET “Low Voltage Wiring Diagram” document to select and apply controls.

Johnson Controls Unitary Products 3

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Blower Performance CFM - Any Position (without filter)

Models Speed

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

High 1350 1320 1280 1240 1200 1150 1100 1070 1020 970

Medium High 1180 1140 1100 1050 1010 970 920 860 810 780

TM(8,L)X060A12MP11

TM(8,L)X080B12MP11

TM(8,L)X080C16MP11

TM(8,L)X100C16MP11

TM(8,L)X100C20MP11

TM(8,L)X120C20MP11

NOTES:

1.Airflow expressed in standard cubic feet per minute (CFM).

2. Motor voltage at 115 V.

Medium 1010 960 910 860 800 760 720 640 620 560

Medium Low 940 820 730 680 590 560 500 460 400 360

Low 910 700 540 430 380 NA NA NA NA NA

High 1460 1440 1410 1240 1210 1170 1130 1090 1050 1000

Medium High 1190 1160 1130 1090 1050 1010 960 910 870 770

Medium 1010 970 940 890 840 800 750 700 610 570

Medium Low 980 860 770 730 660 620 490 460 400 360

Low 910 800 590 430 400 NA NA NA NA NA

High 1780 1730 1690 1650 1590 1540 1490 1440 1400 1340

Medium High 1620 1570 1530 1480 1430 1390 1340 1280 1230 1100

Medium 1440 1400 1350 1290 1250 1200 1140 1090 1030 930

Medium Low 1250 1200 1140 1090 1030 970 910 850 720 680

Low 1090 960 700 580 440 400 NA NA NA NA

High 1750 1700 1660 1610 1560 1510 1460 1420 1370 1310

Medium High 1580 1540 1490 1440 1400 1350 1310 1260 1150 1110

Medium 1420 1380 1330 1290 1230 1180 1130 1080 990 910

Medium Low 1210 1170 1110 1060 1010 950 880 830 710 670

Low 1020 890 660 560 420 390 NA NA NA NA

High 2190 2160 2110 2060 2020 1980 1930 1890 1810 1710

Medium High 1830 1790 1740 1700 1650 1600 1520 1490 1430 1380

Medium 1580 1530 1480 1430 1380 1330 1280 1230 1160 1060

Medium Low 1410 1360 1310 1250 1190 1130 1070 1010 900 830

Low 1150 1020 850 770 680 560 510 NA NA NA

High 2210 2160 2120 2070 2030 1980 1950 1900 1840 1720

Medium High 1830 1800 1750 1710 1650 1610 1560 1520 1410 1350

Medium 1610 1560 1510 1470 1410 1360 1300 1250 1150 1060

Medium Low 1400 1340 1290 1230 1160 1100 1040 980 910 830

Low 1160 1020 850 770 680 620 510 NA NA NA

Airflow Data (SCFM)

Ext. Static Pressure (in. H2O)

York International Corp.

5005 York Drive

Norman, OK 73069