York TCGF24, TCGF60 User Manual

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V A
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TECHNICAL GUIDE
SPLIT-SYSTEM
IR CONDITIONERS
14.5 SEER – R-410A MODELS:
TCGF24 THRU 60 (2 THRU 5 NOMINAL TONS, 1 PHASE)
LISTED
Due to continuous product improvement, specifications are subject to change without notice.
isit us on the web at www.york.com dditional rating information can be found at
ww.ahridirectory.org
ISO 9001
Certified Quality
Management System
413432-YTG-A-0608
DESCRIPTION
The 14.5 SEER Series condensing unit is the outdoor part of a versatile system of air conditioning. It is designed to be cus­tom-matched with one of UPG’s complete line of evaporator sections, with each serving a specific function. Matching Air Handlers are available for upflow, downflow, or horizontal applications to provide a complete system. Electric Heaters are available, if required. Add-on coils are available for use with upflow, downflow, or horizontal furnaces and air han­dlers.
WARRANTY
Single Phase Units:
5-year limited parts warranty. 10-year limited compressor warranty.
FEATURES
QUALITY CONDENSER COILS - The coil is constructed of aluminum microchannel tubing and enhanced aluminum fins for increased efficiency and corrosion protection.
PROTECTED COMPRESSOR - The compressor is inter­nally protected against high pressure and temperature and externally by a factory installed high pressure switch. This protects the compressor if undesirable operating condi­tions occur. A liquid line filter-drier further protects the compressor.
DURABLE FINISH - The cabinet is made of pre-painted steel. The pre-treated galvanized steel provides a better paint to steel bond, which resists corrosion and rust creep. Special primer formulas and matted-textured finish insure less fading when exposed to sunlight.
LOWER INSTALLED COST - Installation time and costs are reduced by easy power and control wiring connec­tions. Available in sweat connect models only. The unit contains enough refrigerant for matching indoor coils and 15 feet of interconnecting piping. The small base dimen­sion means less space is required on the ground or roof.
TOP DISCHARGE - The warm air from the top mounted fan is blown up away from the structure and any landscap­ing. This allows compact location on multi-unit applica­tions.
LOW OPERATING SOUND LEVEL - The upward air flow carries the normal operating noise away from the living area. The rigid top panel effectively isolates any motor sound. Isolated compressor mounts minimize compressor operating sounds.
LOW MAINTENANCE - Long life permanently lubricated motor-bearings need no annual servicing.
EASY SERVICE ACCESS - Fully exposed refrigerant con­nections, and a single panel covering the electrical con­trols make for easy servicing of the unit.
SECURED SERVICE VALVES - Secured re-usable ser- vice valves are provided on both the liquid and vapor sweat connections for ease of evacuating and charging.
U.L. and C.U.L. listed - approved for outdoor application.
Certified in accordance with the Unitary Small Equipment cer­tification program, which is based on ARI Standard 210/240.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
413432-YTG-A-0608
Physical and Electrical Data
MODEL TCGF24S41S1 TCGF30S41S1 TCGF36S41S1 TCGF42S41S1 TCGF48S41S1 TCGF60S41S1
Unit Supply Voltage 208-230V, 1φ, 60Hz Normal Voltage Range
1
Minimum Circuit Ampacity 16.8 18.4 19.09 23.9 27.9 35.9 Max. Overcurrent Device Amps Min. Overcurrent Device Amps
2
3
25 30 30 40 45 60
20 20 20 25 30 40 Compressor Type Scroll Scroll Scroll Scroll Scroll Scroll Compressor
Amps
Rated Load 12.8 14.1 14.1 17.9 21.1 27.5
Locked Rotor 58 73 77 112 115 135 Crankcase Heater No No No No No No Fan Motor Amps Rated Load .8 .8 1.5 1.5 1.5 1.5 Fan Diameter Inches 22 22 22 24 24 24
Rated HP 1/8 1/8 1/4 1/4 1/4 1/4 Fan Motor
Nominal RPM 1075 1075 850 850 850 850
Nominal CFM 2750 2800 3200 3600 3600 3700
Face Area Sq. Ft. 13.07 17.44 17.44 20.03 21.37 24.04 Coil
Rows Deep 1 1 1 1 1 1
Fin / Inches 23 23 23 23 23 23 Liquid Line Set OD (Field Installed) 3/8 3/8 3/8 3/8 3/8 3/8 Vapor Line Set OD (Field Installed) 3/4 3/4 3/4 7/8 7/8 1 1/8
Unit Charge (Lbs. - Oz.)
4
3 - 2 3 - 3 - 10 4 - 4 4 - 9 5 - 9
Charge Per Foot, Oz. 0.62 0.62 0.62 0.67 0.67 0.75 Operating Weight Lbs. TBD 130 145 172 180 199
1. Rated in accordance with ARI Standard 110, utilization range “A”.
2. Dual element fuses or HACR circuit breaker. Maximum allowable overcurrent protection.
3. Dual element fuses or HACR circuit breaker. Minimum recommended overcurrent protection.
4. The Unit Charge is correct for the outdoor unit, matched indoor coil and 15 feet of refrigerant tubing. For tubing lengths other than 15 feet, add or subtract the amount of refrigerant, using the difference in length multiplied by the per foot value.
187 to 252
All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon
C
A
B
request.
Unit
Model
24 28 29 29
36 36 29 29 42 34 33.6 33.6 48 36 33.6 33.6
60 40 33.6 33.6
1. Including Fan Guard.
2. Adapter fitting required for 1-1/8” line set.
Dimensions
(Inches)
1
A
B C Liquid Vapor
Refrigerant Connection
Service Valve Size
3/4”30 36 29 29
3/8”
7/8”
2
7/8”
2 Johnson Controls Unitary Products
413432-YTG-A-0608
Additional R-410A Charge / Orifice Size for Various Matched Systems
Outdoor Unit TCGF24S41S1 TCGF30S41S1 TCGF36S41S1 TCGF42S41S1 TCGF48S41S1 TCGF60S41S1 Required Orifice or TXV
Factory Charge, lbs-oz 3 - 2 3 - 7 3 - 10 4 - 4 4 - 9 5 - 9
1
1TVM902 1TVM903 1TVM903 1TVM903 1TVM905 1TVM906
Indoor Coil
FC/MC/PC24A3X 5 FC/MC/PC24B3X 5 FC/MC/PC30A3X 12 2 FC/MC/PC30B3X 12 2 FC/MC/PC32A3X 16 10 FC/MC/PC35B3X 16 10 8 FC/MC/PC35C3X 16 10 8 FC/MC/PC36A3X 8 4 1 FC/MC/PC36B3X 8 4 1 FC/MC/PC36C3X 8 4 1 FC/MC/PC37A3X 24 19 15 FC/MC/PC43B3X 24 19 15 5 FC/MC/PC43C3X 24 19 15 5 FC/MC/PC48C3X 40 32 15 17 16 FC/MC/PC48D3X 40 32 27 17 16 FC/MC/PC60D3X 17 16 0 FC/MC62D3X 25 26 18 UC24A3X 8 UC24B3X 8 UC30A3X 8 4 UC30B3X 8 4 UC36A3X UC36B3X UC36C3X UC42B3X UC42C3X UC48C3X UC48D3X UC60C3X 12 UC60D3X 12 HC18A3X HC30A3X 10 HC36B3X 16 11 8 HC42C3X 25 19 15 6 HC60D3X 0 0 0 HD24*3X 16 HD36*3X 18 HD48*3X 51 42 36 24 25 HD60*3X 24 AHP18B3X AHP24B3X 3 AHP30B3X 16 AHP36C3X 19 15 AHP42C3X AHP/SHP60D3X 1 AV24B3X 3 AV36C3X 25 19 15 AV/SV48D3X 9 0 1 AV/SV60D3X 0 1 0 For notes see Page 4.
2,3,4
Additional Charge, Oz
Johnson Controls Unitary Products 3
413432-YTG-A-0608
Additional R-410A Charge / Orifice Size for Various Matched Systems (Continued)
Outdoor Unit TCGF24S41S1 TCGF30S41S1 TCGF36S41S1 TCGF42S41S1 TCGF48S41S1 TCGF60S41S1 Required Orifice or TXV
1
Factory Charge, lbs-oz 3 - 2 3 - 7 3 - 10 4 - 4 4 - 9 5 - 9
1TVM902 1TVM903 1TVM903 1TVM903 1TVM905 1TVM906
Indoor Coil
F4FP024 F4FP030 F4FP036 F4FP040 F4FP042 F4FP045 F5FP048 F5FP060 F4FV060
2,3,4
See Caution below See Caution below See Caution below See Caution below See Caution below See Caution below See Caution below See Caution below See Caution below
0 3 0 8 5 12 8 8 0 9 2 20 10 11 20 10 11 9 10 1
Additional Charge, Oz
FOOTNOTES:
1. Systems matched with furnace or air handlers not equipped with blower-off delays may require blower Time Delay Kit 2FD06700224.
2. PC coils cannot be used in downflow or horizontal applications. FC coils cannot be used in horizontal applications.
3. A TXV kit must be used with these coils to obtain system performance. Note: If a TXV is factory installed on the coil, it must be replaced with the listed TXV
4. Refer to Technical Guide for actual system performance for specified matches.
PROCEDURES:
1. Unit factory charge listed on the unit nameplate includes refrigerant for the condenser, the smallest evaporator and 15 feet of inter­connecting line tubing.
2. Verify the TXV or orifice and additional charge required for specific evaporator coil in the system using the above table.
3. Add additional charge for the amount of interconnecting line tubing greater than 15 feet at the rate specified in Physical and Electri­cal Data Table.
4. For TXV match charge weight needs to be weighed in for specififc coil match and lineset length.
5. Permanently mark the unit nameplate with the total system charge. Total System Charge = Base Charge (as shipped) + adder for evaporator + adder for line set.
If the F*FP Air Handler used has a with a facto ry installed R-22 TXV it MUST BE CHANGED OUT to a R-410A TXV or a orifice for proper operation. If the TXV is not changed out system d amage will occur.
4 Johnson Controls Unitary Products
413432-YTG-A-0608
COOLING CAPACITY - With Air Handler Coils
UNIT
MODEL
TCGF24S41S1
TCGF30S41S1
TCGF36S41S1
TCGF42S41S1
TCGF48S41S1
TCGF60S41S1 MA20D 24 FC/MC62D 1800 57.0 39.0 14.00 12.10
TCGF24S41S1
TCGF30S41S1
TCGF36S41S1
For notes see Page 6.
AIR HANDLER
MODEL W
MA08B 17 FC/MC24B 800 24.8 17.3 14.35 12.15 MA08B 17 FC/MC30B 800 24.8 17.3 14.35 12.15 MA08B 17 FC/MC35B 800 25.0 17.6 14.50 12.25 MA08B 17 FC/MC36B 800 25.0 17.6 14.40 12.25 MA08B 17 FC/MC43B 800 25.2 18.0 14.60 12.35 MA12B 17 FC/MC30B 1000 28.8 20.6 14.00 12.00 MA12B 17 FC/MC35B 1000 29.0 21.0 14.05 12.00 MA12B 17 FC/MC36B 1000 29.0 21.0 14.00 12.00 MA12B 17 FC/MC43B 1000 29.6 21.6 14.45 12.00 MA12B 17 FC/MC35B 1200 34.4 25.4 14.20 12.10 MA12B 17 FC/MC36B 1200 34.2 25.0 14.00 12.00 MA12B 17 FC/MC43B 1200 35.2 26.0 14.50 12.30 MA14D 24 FC/MC48D 1200 35.6 26.4 14.65 12.35 MA16C 21 FC/MC43C 1400 40.5 30.4 14.10 12.10 MA14D 24 FC/MC48D 1400 41.0 30.8 14.40 12.30 MA16C 21 FC/MC48C 1400 41.0 30.8 14.40 12.30 MA14D 24 FC/MC60D 1400 41.0 30.8 14.35 12.10 MA16C 21 FC/MC60C 1400 41.0 30.8 14.35 12.10 MA14D 24 FC/MC62D 1400 41.0 31.0 14.45 12.05 MA16C 21 FC/MC48C 1600 46.5 32.8 14.50 12.00 MA20D 24 FC/MC48D 1600 46.5 32.8 14.50 12.00 MA16C 21 FC/MC60C 1600 46.5 32.6 14.50 12.00 MA20D 24 FC/MC60D 1600 46.5 32.6 14.50 12.00 MA20D 24 FC/MC62D 1600 47.0 32.8 14.50 12.00
14.5 SEER AC WITH MV - VARIABLE SPEED
MV12B 17 FC/MC24B 800 25.4 17.7 16.00 13.20 MV12B 17 FC/MC30B 800 25.4 17.7 16.00 13.20 MV12B 17 FC/MC35B 800 25.6 18.0 16.00 13.50 MV16C 21 FC/MC35C 800 25.6 18.0 16.00 13.50 MV12B 17 FC/MC36B 800 25.6 18.0 16.00 13.50 MV16C 21 FC/MC36C 800 25.6 18.0 16.00 13.50 MV12B 17 FC/MC43B 800 25.8 18.4 16.10 13.75 MV16C 21 FC/MC43C 800 25.8 18.4 16.10 13.75 MV16C 21 FC/MC48C 800 26.2 18.7 16.50 14.00 MV12B 17 FC/MC30B 1000 29.4 21.0 15.00 12.85 MV12B 17 FC/MC35B 1000 29.6 21.4 15.25 13.00 MV16C 21 FC/MC35C 1000 29.6 21.4 15.50 13.25 MV12B 17 FC/MC36B 1000 29.6 21.4 15.30 13.15 MV16C 21 FC/MC36C 1000 29.6 21.4 15.50 13.15 MV12B 17 FC/MC43B 1000 30.2 22.0 15.75 13.25 MV16C 21 FC/MC43C 1000 30.2 22.0 16.00 13.50 MV16C 21 FC/MC48C 1000 30.6 22.2 16.00 13.50 MV20D 24 FC/MC48D 1000 30.6 22.2 16.00 13.50 MV12B 17 FC/MC35B 1200 35.0 25.8 15.00 12.50 MV16C 21 FC/MC35C 1200 35.2 26.0 15.75 13.00 MV12B 17 FC/MC36B 1200 34.8 25.4 15.00 12.75 MV16C 21 FC/MC36C 1200 35.0 25.6 15.50 13.00 MV12B 17 FC/MC43B 1200 35.8 26.4 15.50 13.00 MV16C 21 FC/MC43C 1200 36.0 26.6 16.00 13.25 MV12D 24 FC/MC48D 1150 36.0 26.4 16.00 13.50 MV16C 21 FC/MC48C 1200 36.2 27.0 16.25 14.00 MV20D 24 FC/MC48D 1200 36.2 27.0 16.25 14.00
COIL
1
MODEL
14.5 SEER AC WITH MA
RATED
CFM
TOTAL SENS.
COOLING
NET MBH
SEER EER
Johnson Controls Unitary Products 5
413432-YTG-A-0608
COOLING CAPACITY - With Air Handler Coils (Continued)
UNIT
MODEL
AIR HANDLER
MODEL W
COIL
MODEL
1
RATED
CFM
TOTAL SENS.
14.5 SEER AC WITH MV - VARIABLE SPEED (Contimued)
MV16C 21 FC/MC43C 1400 41.0 30.8 15.00 12.75 MV16C 21 FC/MC48C 1400 41.5 31.2 15.50 13.00
TCGF42S41S1
MV20D 24 FC/MC48D 1400 42.0 31.4 15.50 13.00 MV20D 24 FC/MC60D 1400 41.5 31.4 15.50 13.00 MV20D 24 FC/MC62D 1400 42.0 31.4 15.75 13.00 MV16C 21 FC/MC48C 1600 47.0 33.0 15.25 12.75
TCGF48S41S1
MV20D 24 FC/MC48D 1600 47.0 33.0 15.25 12.75 MV20D 24 FC/MC60D 1600 47.0 33.0 15.25 12.75 MV20D 24 FC/MC62D 1600 47.5 33.2 15.25 12.75
TCGF60S41S1
MV20D 24 FC/MC60D 1800 55.0 39.0 14.00 11.95 MV20D 24 FC/MC62D 1800 57.0 39.5 14.50 12.25
14.5 SEER AC WITH AV / SV / F*FV - VARIABLE SPEED
TCGF24S41S1
AV24 17 - 750 25.0 17.5 15.75 13.25 AV36 21 - 750 25.8 18.2 16.50 13.75
TCGF30S41S1 AV36 21 - 1000 30.4 22.4 16.25 13.50
AV36 21 - 1250 36.2 27.4 15.75 13.25
TCGF36S41S1
AV/SV48 24 - 1200 34.4 25.4 15.25 13.00 F4FV060 24 - 1200 34.6 25.6 15.50 13.25 AV/SV48 24 - 1400 40.0 29.4 14.75 12.50
TCGF42S41S1
AV/SV60 24 - 1400 40.0 29.4 14.75 12.50 F4FV060 24 - 1350 40.0 29.6 15.00 12.50 AV/SV48 24 - 1600 44.5 30.8 14.25 12.00
TCGF48S41S1
AV/SV60 24 - 1650 44.0 30.6 14.25 12.00 F4FV060 24 - 1600 44.5 30.6 14.25 12.00
TCGF60S41S1 AV/SV60 24 - 1750 55.0 39.0 14.00 12.00
14.5 SEER AC WITH AHP / SHP / F*FP
TCGF24S41S1
AHP24 17 - 850 24.8 17.4 14.30 12.20
F4FP030 17 - 800 24.8 17.2 14.30 12.20
TCGF30S41S1 AHP36 21 - 1000 29.6 21.4 14.30 12.20
AHP36 21 - 1200 35.4 26.2 15.00 12.50
F4FP036 21 - 1200 34.2 25.2 14.00 12.00
TCGF36S41S1
F4FP040 21 - 1200 34.4 25.0 14.00 12.00 F4FP042 21 - 1200 34.4 25.0 14.00 12.00 F5FP048 24 - 1250 36.4 27.4 16.25 13.50 F5FP060 24 - 1250 34.8 26.0 15.25 13.00
TCGF42S41S1
F5FP048 24 - 1450 42.0 32.0 15.50 13.00 F5FP060 24 - 1500 40.0 29.8 14.75 12.50
AHP/SHP60 24 - 1600 44.0 30.6 14.20 12.00
TCGF48S41S1
F5FP048 24 - 1700 47.5 34.0 15.00 12.75 F5FP060 24 - 1700 44.5 31.2 14.00 12.00
Rated in accordance with DOE test procedures (Federal Register 12-27-79 and 3-18-88) and ARI Standards 210. Cooling MBH based on 80°F entering air temperature, 50% RH, and rated air flow. EER (Energy Efficiency Ratio) is the total cooling output in BTU’s at 95°F outdoor ambient divided by the total electric power in watt-hours at those conditions. SEER (Seasonal Energy Efficiency Ratio) is the total cooling output in BTU’s during a normal annual usage period for cooling divided by the total electric power input in watt-hours during the same period.
COOLING
NET MBH
SEER EER
1. MC coils available with a factory installed horizontal drain pan. See price pages for specific model number.
— = Not applicable.
6 Johnson Controls Unitary Products
COOLING CAPACITY - Upflow, Downflow & Horizontal Furnaces and Coils
FURNACE**
UNIT MODEL
TCGF24S41S1
TCGF30S41S1
TCGF36S41S1
TCGF42S41S1
TCGF48S41S1
TCGF60S41S1
1. Requires a 2FD06700224 Blower Time Delay unless a standard furnace is equipped with one. ** Refer to Quick Selection Chart for specific furnace match-up.
CFM RANGE
(Min.-max.)
600 - 1000 14,17 FC/MC/PC24 800 24.8 17.3 14.00 12.00 600 - 1000 14,17 FC/MC/PC30 800 24.8 17.3 14.00 12.00 600 - 1000 14 FC/MC/PC32 800 25 17.6 14.50 12.35 600 - 1000 17,21 FC/MC/PC35 800 25 17.6 14.50 12.35 600 - 1000 14,17,21 FC/MC/PC36 800 25 17.6 14.00 12.00 600 - 1000 14 FC/MC/PC37 800 25.4 17.9 14.50 12.35 600 - 1000 17,21 FC/MC/PC43 800 25.2 18 14.70 12.50 600 - 1000 21 FC/MC/PC48 800 25.6 18.3 14.80 12.65 600 - 1000 14 HC18 800 24.2 16.7 14.00 12.00 600 - 1000 14 HC30 800 24.8 17.4 14.00 12.00 600 - 1000 17 HC36 800 25 17.6 14.00 12.00 600 - 1000 21 HC42 800 25.4 18 14.50 12.35 600 - 1000 14,17 HD24 800 25.4 17.7 14.50 12.35 600 - 1000 14,17,21 HD36 800 24.8 17 14.00 12.00 600 - 1000 21 HD48 800 25.6 17.9 14.50 12.35 600 - 1000 14,17 UC24 800 25 17.5 14.00 12.00 600 - 1000 14,17 UC30 800 25 17.5 14.00 12.00 800 - 1200 14,17 FC/MC/PC30 1000 28.8 20.6 14.00 12.00 800 - 1200 14,17 FC/MC/PC32 1000 29 21 14.00 12.00 800 - 1200 17,21 FC/MC/PC35 1000 29 21 14.00 12.00 800 - 1200 14,17,21 FC/MC/PC36 1000 29 21 14.00 12.00 800 - 1200 14 FC/MC/PC37 1000 29.6 21.6 14.50 12.35 800 - 1200 17,21 FC/MC/PC43 1000 29.6 21.6 14.50 12.35 800 - 1200 21,24 FC/MC/PC48 1000 30 21.8 14.50 12.35 800 - 1200 17 HC36 1000 29 21 14.00 12.00 800 - 1200 21 HC42 1000 29.6 21.6 14.25 12.10 800 - 1200 14,17,21 HD36 1000 28.8 20.2 14.00 12.00 800 - 1200 21,24 HD48 1000 29.8 21.4 14.50 12.35
800 - 1200 14,17 UC30 1000 29 20.8 14.00 12.00 1000 - 1400 17,21 FC/MC/PC35 1200 33.6 24.6 14.00 11.90 1000 - 1400 14,17,21 FC/MC/PC36 1200 33.4 24.2 14.00 11.85 1000 - 1400 14 FC/MC/PC37 1200 34.4 25.2 14.50 12.20 1000 - 1400 17,21 FC/MC/PC43 1200 34.4 25.2 14.50 12.20 1000 - 1400 21,24 FC/MC/PC48 1200 34.6 25.4 14.50 12.25 1000 - 1400 17 HC36 1200 33.6 24.6 14.00 11.90 1000 - 1400 21 HC42 1200 34.4 25.2 14.50 12.20 1000 - 1400 14,17,21,24 HD48 1200 34.6 25 14.50 12.20 1000 - 1400 21,24 UC60 1200 33.2 23.8 14.00 11.75 1200 - 1600 17,21 FC/MC/PC43 1400.00 40.50 30.40 14.00 12.00 1200 - 1600 21,24 FC/MC/PC48 1400.00 41.00 30.80 14.50 12.30 1200 - 1600 21,24 FC/MC/PC60 1400.00 41.00 30.80 14.50 12.30 1200 - 1600 21 HC42 1400.00 40.50 30.40 14.00 12.00 1200 - 1600 14,17,21,24 HD48 1400.00 41.00 30.40 14.25 12.10 1200 - 1600 21,24 HD60 1400.00 41.50 31.20 14.50 12.30 1200 - 1600 21,24 FC/MC62 1400.00 41.00 31.00 14.50 12.30 1400 - 1800 21,24 FC/MC/PC48 1600.00 46.50 32.80 14.25 12.10 1400 - 1800 21,24 FC/MC/PC60 1600.00 46.50 32.60 14.50 12.35 1400 - 1800 14,17,21,24 HD48 1600.00 46.50 32.60 14.50 12.35 1400 - 1800 14,17,21,24 HD60 1600.00 47.50 33.20 14.50 12.35 1400 - 1800 21,24 FC/MC62 1600.00 47.00 32.80 14.50 12.35 1600 - 2000 21,24 FC/MC/PC60 1800.00 54.50 38.50 13.80 11.90 1600 - 2000 24 HC60 1800.00 54.50 38.50 13.50 11.65 1600 - 2000 21,24 FC/MC62 1800.00 57.00 39.00 14.00 12.10
W
COIL
MODEL
RATED
CFM
TOTAL SENS.
COOLING
NET MBH
413432-YTG-A-0608
1
SEER
EER
Johnson Controls Unitary Products 7
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