York TCGD18 User Manual

A
V A
w
TECHNICAL GUIDE
SPLIT-SYSTEM
IR CONDITIONERS 13 SEER – R-410A MODELS:
TCGD18 THRU 60 (1.5 THRU 5 NOMINAL TONS, 1 PHASE)
LISTED
Due to continuous product improvement, specifications are subject to change without notice.
isit us on the web at www.york.com dditional rating information can be found at
ww.ahridirectory.org
ISO 9001
Certified Quality
Management System
359315-YTG-B-0408
DESCRIPTION
The 13 SEER Series condensing unit is the outdoor part of a versatile system of air conditioning. It is designed to be cus­tom-matched with one of UPG’s complete line of evaporator sections, with each serving a specific function. Matching Air Handlers are available for upflow, downflow, or horizontal applications to provide a complete system. Electric Heaters are available, if required. Add-on coils are available for use with upflow, downflow, or horizontal furnaces and air han­dlers.
WARRANTY
Single Phase Units:
5-year limited parts warranty. 5-year limited compressor warranty.
FEATURES
QUALITY CONDENSER COILS - The coil is constructed of aluminum microchannel tubing and enhanced aluminum fins for increased efficiency and corrosion protection.
PROTECTED COMPRESSOR - The compressor is inter­nally protected against high pressure, temperature, and externally by a factory installed high pressure switch. This is accomplished by the simultaneous operation of high pressure relief valve and a temperature sensor which pro­tects the compressor if undesirable operating conditions occur. A liquid line filter-drier further protects the compres­sor.
DURABLE FINISH - The cabinet is made of pre-painted steel. The pre-treated galvanized steel provides a better paint to steel bond, which resists corrosion and rust creep. Special primer formulas and matted-textured finish insure less fading when exposed to sunlight.
LOWER INSTALLED COST - Installation time and costs are reduced by easy power and control wiring connec­tions. Available in sweat connect models only. The unit contains enough refrigerant for matching indoor coils and 15 feet of interconnecting piping. The small base dimen­sion means less space is required on the ground or roof.
TOP DISCHARGE - The warm air from the top mounted fan is blown up away from the structure and any landscap­ing. This allows compact location on multi-unit applica­tions.
LOW OPERATING SOUND LEVEL - The upward air flow carries the normal operating noise away from the living area. The rigid top panel effectively isolates any motor sound. Isolator mounted compressor and the rippled fins of the condenser coil muffle the normal fan motor and compressor operating sounds.
LOW MAINTENANCE - Long life permanently lubricated motor-bearings need no annual servicing.
EASY SERVICE ACCESS - Fully exposed refrigerant con­nections, and a single panel covering the electrical con­trols make for easy servicing of the unit.
SECURED SERVICE VALVES - Secured re-usable ser- vice valves are provided on both the liquid and vapor sweat connections for ease of evacuating and charging.
U.L. and C.U.L. listed - approved for outdoor application.
Certified in accordance with the Unitary Small Equipment cer­tification program, which is based on ARI Standard 210/240.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
359315-YTG-B-0408
Physical and Electrical Data
MODEL
TCGD18
S41S1(H)
TCGD24
S41S1(H)
TCGD30
S41S1(H)
TCGD36
S41S1(H)
TCGD42
S41S1(H)
TCGD48
S41S1(H)
TCGD60
S41S1
Unit Supply Voltage 208-230V, 1φ, 60Hz Normal Voltage Range
1
187 to 252
Minimum Circuit Ampacity 10.0 12.4 14.7 17.9 21.5 21.1 34.3 Max. Overcurrent Device Amps Min. Overcurrent Device Amps
2
3
15 20 25 30 35 35 60 15 15 15 20 25 25 35
Compressor Type Rotary Recip Recip Recip Recip Recip Scroll Compressor Amps
Rated Load 7.6 9.3 10.6 13.1 16.0 15.7 26.2
Locked Rotor 40.0 43.0 54.0 74 84 84 150 Crankcase Heater No No No No No No No Fan Motor Amps Rated Load 0.5 0.8 1.4 1.5 1.5 1.5 1.5 Fan Diameter Inches 17.5 17.5 17.5 22 22 22 24
Rated HP 1/12 1/8 1/4 1/4 1/4 1/4 1/4 Fan Motor
Nominal RPM 1100 1075 1100 850 850 850 850
Nominal CFM 1400 1950 2050 3200 2950 2950 3600
Face Area Sq. Ft. 9.60 9.60 9.60 13.07 14.16 14.16 18.68 Coil
Rows Deep 1 1 1 1 1 1 1
Fin / Inches 23 23 23 23 23 23 23 Liquid Line Set OD (Field Installed) 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Vapor Line Set OD (Field Installed) 5/8 3/4 3/4 3/4 7/8 7/8 7/8
Unit Charge (Lbs. - Oz.)
4
3 - 3 3 - 13 3 - 14 4 - 9 4 - 5 4 - 9 5 - 6
Charge Per Foot, Oz. 0.58 0.62 0.62 0.62 0.67 0.67 0.67 Operating Weight Lbs. 97 129 131 145 173 173 195
Models with “H” on the end of the model number have a factory installed start kits.
1.Rated in accordance with ARI Standard 110, utilization range “A”.
2.Dual element fuses or HACR circuit breaker. Maximum allowable overcurrent protection.
3.Dual element fuses or HACR circuit breaker. Minimum recommended overcurrent protection.
4.The Unit Charge is correct for the outdoor unit, matched indoor coil and 15 feet of refrigerant tubing. For tubing lengths other than 15 feet, add or subtract the amount of refrigerant, using the difference in length multiplied by the per foot value.
All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon
C
A
B
request.
Unit
Model
18 28 24 28 23-1/2 23-1/2 30 28 23-1/2 23-1/2 36 28 29 29 42 30 29 29
60 32 33-5/8 33-5/8
1.Including Fan Guard.
Dimensions
(Inches)
1
A
23-1/2 23-1/2
Refrigerant Connection
Service Valve Size
B C Liquid Vapor
3/4”
3/8”
7/8”48 30 29 29
2 Johnson Controls Unitary Products
359315-YTG-B-0408
Additional R-410A Charge / Orifice Size for Various Matched Systems
Outdoor Unit
Required Orifice or TXV Factory Charge, lbs-oz 3 - 3 3 - 13 3 - 14 4 - 9 4 - 5 4 - 9 5 - 6
TCGD18
S41S1(H)
1,2
0.048 / 902 0.055 / 902 0.061 / 907 0.065 / 903 0.075 / 903 0.073 / 904 0.087 / 905
TCGD24
S41S1(H)
TCGD30
S41S1(H)
TCGD36
S41S1(H)
TCGD42
S41S1(H)
TCGD48
S41S1(H)
TCGD60
S41S1
Indoor Coil
FC/MC/PC/UC18A3X
FC/MC/PC/UC18B3X
FC/MC/PC32A3X
FC/MC/PC35B3X
FC/MC/PC35C3X
FC/MC/PC/UC36A3X
FC/MC/PC/UC36B3X
FC/MC/PC/UC36C3X
FC/MC/PC37A3X
FC/MC/PC43B3X
FC/MC/PC43C3X
FC/MC/PC/UC48C3X
FC/MC/PC/UC48D3X
FC/MC/PC/UC60D3X
FC/MC62D3X
HC18A3X
HC30A3X
HC36B3X
HC42C3X
HC60D3X
AHP18B3X
AHP30B3X
AHP36C3X
AHP42C3X
3,4
Additional Charge, Oz
48 + 0 ––––––
902 + 0 ––––––
48 + 0 ––––––
902 + 0 ––––––
–55 + 4 61 + 0 –––– – 902 + 4 907 + 0 –––– –55 + 4 61 + 0 –––– – 902 + 4 907 + 0 –––– –55 + 4 61 + 0 –––– – 902 + 4 907 + 0 –––– –55 + 0 ––––– – 902 + 0 ––––– –55 + 0 ––––– – 902 + 0 ––––– –55 + 0 ––––– – 902 + 0 ––––– – 55 + 4 61 + 2 65 + 0 – – 902 + 4 907 + 2 903 + 0 – – 55 + 4 61 + 2 65 + 0 75 + 0 – – 902 + 4 907 + 2 903 + 0 903 + 0 – – 55 + 4 61 + 2 65 + 0 75 + 0 – – 902 + 4 907 + 2 903 + 0 903 + 0 – – 65 + 8 75 + 2 73 + 4 – – 903 + 8 903 + 2 904 + 4 – – 65 + 8 75 + 2 73 + 4 – – 903 + 8 903 + 2 904 + 4 – –––––73 + 0 87 + 0 –––––904 + 0 905 + 0 ––––––87 + 4 ––––––905 + 4
48 + 0 ––––––
902 + 0 ––––––
–55 + 0 ––––– – 902 + 0 ––––– –55 + 4 61 + 0 –––– – 902 + 4 907 + 0 –––– – 55 + 4 61 + 2 65 + 0 75 + 0 – – 902 + 4 907 + 2 903 + 0 903 + 0 – ––––––87 + 0 ––––––905 + 0
48 + 0 ––––––
902 + 0 ––––––
–55 + 4 61 + 0 –––– – 902 + 4 907 + 0 –––– – 61 + 2 65 + 0 – – 907 + 2 903 + 0 – – 65 + 0 75 + 0 – – 903 + 0 903 + 0
Johnson Controls Unitary Products 3
359315-YTG-B-0408
Additional R-410A Charge / Orifice Size for Various Matched Systems (Continued)
Outdoor Unit
Required Orifice or TXV
TCGD18
S41S1(H)
1,2
0.048 / 902 0.055 / 902 0.061 / 907 0.065 / 903 0.075 / 903 0.073 / 904 0.087 / 905
Factory Charge, lbs-oz 3 - 3 3 - 13 3 - 14 4 - 9 4 - 5 4 - 9 5 - 6
TCGD24
S41S1(H)
TCGD30
S41S1(H)
TCGD36
S41S1(H)
TCGD42
S41S1(H)
TCGD48
S41S1(H)
TCGD60
S41S1
Indoor Coil
3,4
AHP/SHP60D3X
AV36C3X
AV/SV48D3X
AV60D3X
F4FP024
F4FP036
F4FP040
F5FP048
F5FP060
F4FV060
See Caution below
See Caution below
See Caution below
See Caution below
See Caution below
See Caution below
–––––73 + 0 87 + 0 –––––904 + 0 905 + 0 55 + 4 61 + 2 65 + 0 – – 902 + 4 907 + 2 903 + 0 – –––––73 + 0 – –––––904 + 0 – ––––––87 + 0 ––––––905 + 0
48 + 0 ––––––
902 + 0 ––––––
–55 + 0 ––––– – 902 + 0 ––––– ––61 + 0 –––– – 907 + 0 –––– – 65 + 8 75 + 2 73 + 4 – – 903 + 8 903 + 2 904 + 4 – –––––73 + 0 87 + 0 –––––904 + 0 905 + 0 –––––73 + 0 87 + 0 –––––904 + 0 905 + 0
Additional Charge, Oz
FOOTNOTES:
1.For applications requiring a TXV use 1TVM900 series kit.
2.Approved orifice shipped with outdoor unit.
3.Systems matched with furnace or air handlers not equipped with blower-off delays may require blower Time Delay Kit 2FD06700224.
4.PC coils cannot be used in downflow or horizontal applications. FC coils cannot be used in horizontal applications.
PROCEDURES:
1. Unit factory charge listed on the unit nameplate includes refrigerant for the condenser, the smallest evaporator and 15 feet of inter­connecting line tubing.
2. Verify the TXV or orifice and additional charge required for specific evaporator coil in the system using the above table.
3. Additional charge for the amount of interconnecting line tubing greater than 15 feet at the rate specified in Physical and Electrical Data Table.
4. For TXV match charge weight needs to be weighed in for specififc coil match and lineset length.
5. Permanently mark the unit nameplate with the total system charge. Total System Charge = Base Charge (as shipped) + adder for evaporator + adder for line set.
Models 12-48 require start kits for TXV matches. Models with “H” on the end of the model number have factory installed start kits. For models without an “H” refer to tech guide for kit number reference.
F*FP Air Handlers come with a factory installed R-22 TXV which MUST BE CHANGED OUT to R-410A TXV or an orifice for proper opera­tion. If the TXV is not changed out system damage will occur.
4 Johnson Controls Unitary Products
359315-YTG-B-0408
COOLING CAPACITY - With Air Handler Coils
UNIT
MODEL
TCGD18S41S1(H) MA08B 17 FC/MC18B 600 17.5 12.9 13.00 11.00
TCGD24S41S1(H)
TCGD30S41S1(H)
TCGD36S41S1(H)
TCGD42S41S1(H)
TCGD48S41S1(H)
TCGD60S41S1
TCGD18S41S1(H) MV12B 17 FC/MC18B 600 17.5 13.3 14.00 12.50
TCGD24S41S1(H)
TCGD30S41S1(H)
TCGD36S41S1(H)
TCGD42S41S1(H)
TCGD48S41S1(H)
TCGD60S41S1
TCGD24S41S1(H) AV36 21 – 765 24.0 17.4 14.00 12.00 TCGD30S41S1(H) AV36 21 – 1015 30.0 21.8 14.00 12.00 TCGD36S41S1(H) AV36 21 – 1270 35.0 25.2 14.00 12.00
TCGD48S41S1(H)
TCGD60S41S1
For Notes See Page 6.
AIR HANDLER
MODEL W
MA08B 17 FC/MC36B 800 24.0 16.7 13.00 11.00 MA08B 17 FC/MC35B 800 24.0 16.7 13.00 11.00 MA08B 17 FC/MC43B 800 24.0 16.7 13.00 11.00 MA12B 17 FC/MC35B 1000 29.0 21.0 13.00 11.00 MA12B 17 FC/MC43B 1000 29.0 21.0 13.00 11.00 MA12B 17 FC/MC43B 1200 35.0 24.8 13.00 11.00 MA14D 24 FC/MC48D 1200 35.0 24.8 13.00 11.00 MA16C 21 FC/MC43C 1400 42.0 29.2 13.00 11.00 MA14D 24 FC/MC48D 1400 42.0 29.2 13.00 11.00 MA16C 21 FC/MC48C 1400 42.0 29.2 13.00 11.00 MA16C 21 FC/MC48C 1600 48.0 34.4 13.00 11.00 MA20D 24 FC/MC48D 1600 48.0 34.4 13.00 11.00 MA16C 21 FC60C 1600 48.0 34.4 13.00 11.00 MA20D 24 FC/MC60D 1600 48.0 34.4 13.00 11.00 MA20D 24 FC/MC60D 1800 57.0 38.5 13.00 11.00 MA20D 24 FC/MC62D 1800 57.0 38.5 13.00 11.00
13 SEER AC WITH MV - VARIABLE SPEED
MV12B 17 FC/MC36B 800 24.0 17.4 14.00 12.00 MV12B 17 FC/MC35B 800 24.0 17.4 14.00 12.00 MV12B 17 FC/MC43B 800 24.0 17.3 14.00 12.00 MV12B 17 FC/MC35B 1000 29.0 21.6 14.00 12.00 MV16C 21 FC/MC35C 1000 30.0 21.6 14.00 12.00 MV12B 17 FC/MC43B 1000 29.0 21.6 14.00 12.00 MV16C 21 FC/MC43C 1000 30.0 21.6 14.00 12.00 MV16C 21 FC/MC43C 1200 36.0 25.4 14.00 12.00 MV16C 21 FC/MC48C 1200 36.0 25.4 14.00 12.00 MV20D 24 FC/MC48D 1200 36.0 25.6 14.00 12.00 MV12D 24 FC/MC48D 1135 35.0 25.4 14.00 12.00 MV16C 21 FC/MC43C 1400 42.0 30.0 13.50 12.00 MV16C 21 FC/MC48C 1400 42.0 30.0 13.50 12.00 MV20D 24 FC/MC48D 1400 42.0 30.0 14.00 12.00 MV16C 21 FC/MC48C 1600 48.0 35.0 13.50 12.00 MV20D 24 FC/MC48D 1600 48.0 35.0 13.50 12.00 MV20D 24 FC/MC60D 1600 48.0 35.0 13.50 12.00 MV20D 24 FC/MC60D 1800 57.0 38.5 13.00 11.00 MV20D 24 FC/MC62D 1800 57.0 38.5 13.00 11.00
13 SEER AC WITH AV / SV / F*FV - VARIABLE SPEED
AV/SV48 24 1610 48.0 35.0 13.50 12.00 AV/SV60 24 1655 48.0 35.0 13.50 12.00 F4FV060 24 1600 48.0 34.4 14.00 11.50 AV/SV60 24 1765 58.0 39.0 13.50 11.00 F4FV060 24 1780 57.0 38.5 13.50 11.00
COIL
1
MODEL
13 SEER AC WITH MA
RATED
CFM
TOTAL SENS.
COOLING
NET MBH
SEER EER
Johnson Controls Unitary Products 5
359315-YTG-B-0408
COOLING CAPACITY - With Air Handler Coils (Continued)
UNIT
MODEL
AIR HANDLER
MODEL W
COIL
MODEL
1
RATED
CFM
TOTAL SENS.
13 SEER AC WITH AHP / SHP / F*FP
TCGD18S41S1(H)
TCGD24S41S1(H)
AHP18 17 – 650 17.5 12.9 13.00 11.00
F4FP024 18 600 17.5 12.9 13.00 11.00
AHP30 17 – 795 24.0 16.8 13.00 11.00
F4FP036 21.5 800 24.0 16.7 13.00 11.00
AHP30 17 – 1015 29.0 21.0 13.00 11.00
TCGD30S41S1(H)
AHP36 21 – 1040 29.0 21.0 13.00 11.00
F4FP040 18 1050 29.0 21.0 13.00 11.00
AHP36 21 – 1235 35.0 24.8 13.00 11.00
TCGD36S41S1(H)
AHP42 21 – 1255 35.0 24.8 13.00 11.00
F5FP048 24 1235 35.0 24.8 13.00 11.00
TCGD42S41S1(H)
AHP42 21 – 1485 41.0 29.2 13.00 11.00
F5FP048 24 1455 41.0 29.2 13.00 11.00
AHP/SHP48 24 1675 48.0 34.4 13.00 11.00
TCGD48S41S1(H)
AHP/SHP60 24 1600 48.0 35.0 13.50 11.00
F5FP048 24 1600 48.0 34.4 13.00 11.00 F5FP060 24 1600 48.0 34.4 13.00 11.00
TCGD60S41S1
Rated in accordance with DOE test procedures (Federal Register 12-27-79 and 3-18-88) and ARI Standards 210. Cooling MBH based on 80°F entering air temperature, 50% RH, and rated air flow. EER (Energy Efficiency Ratio) is the total cooling output in BTU’s at 95°F outdoor ambient divided by the total electric power in watt-hours at those conditions. SEER (Seasonal Energy Efficiency Ratio) is the total cooling output in BTU’s during a normal annual usage period for cooling divided by the total electric power input in watt-hours during the same period.
AHP/SHP60 24 1850 57.0 38.5 13.00 11.00
F5FP060 24 1900 57.0 38.5 13.00 11.00
COOLING
NET MBH
SEER EER
1. MC coils available with a factory installed horizontal drain pan. See price pages for specific model number.
— = Not applicable.
6 Johnson Controls Unitary Products
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