York TCGD12 User Manual

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V A
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TECHNICAL GUIDE
SPLIT-SYSTEM
IR CONDITIONERS 13 SEER – R-22 MODELS:
TCGD12 THRU 60 (1 THRU 5 NOMINAL TONS, 1 PHASE)
LISTED
Due to continuous product improvement, specifications are subject to change without notice.
isit us on the web at www.york.com dditional rating information can be found at
ww.ahridirectory.org
ISO 9001
Certified Quality
Management System
400034-YTG-B-0708
DESCRIPTION
The 13 SEER Series condensing unit is the outdoor part of a versatile system of air conditioning. It is designed to be cus­tom-matched with one of UPG’s complete line of evaporator sections, with each serving a specific function. Matching Air Handlers are available for upflow, downflow, or horizontal applications to provide a complete system. Electric Heaters are available, if required. Add-On coils are available fo r use with upflow, downflow, or horizontal furnaces and air han­dlers.
WARRANTY
Single Phase Units:
5-year limited parts warranty. 5-year limited compressor warranty.
FEATURES
QUALITY CONDENSER COILS - The coil is constructed of aluminum microchannel tubing and enhanced aluminum fins for increased efficiency and corrosion protection.
PROTECTED COMPRESSOR - The compressor is inter­nally protected against high pressure and temperature. This is accomplished by the simultaneous operation of high pressure relief valve and a temperature sensor which protects the compressor if undesirable operating condi­tions occur. A liquid line filter-drier further protects the compressor.
DURABLE FINISH - The cabinet is made of pre-painted steel. The pre-treated galvanized steel provides a better paint to steel bond, which resists corrosion and rust creep. Special primer formulas and matted-textured finish insure less fading when exposed to sunlight.
LOWER INSTALLED COST - Installation time and costs are reduced by easy power and control wiring connec­tions. Available in sweat connect models only. The unit contains enough refrigerant for matching indoor coils and 15 feet of interconnecting piping. The small base dimen­sion means less space is required on the ground or roof.
TOP DISCHARGE - The warm air from the top mounted fan is blown up away from the structure and any landscap­ing. This allows compact location on multi-unit applica­tions.
LOW OPERATING SOUND LEVEL - The upward air flow carries the normal operating noise away from the living area. The rigid top panel effectively isolates any motor sound. Isolator mounted compressor and the rippled fins of the condenser coil muffle the normal fan motor and compressor operating sounds.
LOW MAINTENANCE - Long life permanently lubricated motor-bearings need no annual servicing.
EASY SERVICE ACCESS - Fully exposed refrigerant con­nections, and a single panel covering the electrical con­trols make for easy servicing of the unit.
SECURED SERVICE VALVES - Secured re-usable ser- vice valves are provided on both the liquid and vapor sweat connections for ease of evacuating and charging.
U.L. and C.U.L. listed - approved for outdoor application.
Certified in accordance with the Unitary Small Equipment cer­tification program, which is based on ARI Standard 210/240.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
400034-YTG-B-0708
Physical and Electrical Data
MODEL
TCGD12
S21S2(H)
TCGD18
S21S2(H)
TCGD24
S21S2(H)
TCGD30
S21S2(H)
TCGD36
S21S2(H)
TCGD42
S21S2(H)
TCGD48
S21S2(H)
TCGD60
S21S2
Unit Supply Voltage 208-230V, 1φ, 60Hz Normal Voltage Range
1
187 to 252
Minimum Circuit Ampacity 6.2 9.5 11.3 14.0 18.2 19.9 22.7 33.5 Max. Overcurrent Device Amps Min. Overcurrent Device Amps
2
3
15 15 15 20 30 30 35 50 15 15 15 15 20 20 25 35
Compressor Type Rotary Rotary Rotary Recip Recip Recip Recip Scroll Compressor Amps
Rated Load 4.5 7.2 8.4 10.6 13.4 14.7 17.0 25.6
Locked Rotor 26.0 40.0 47.0 61.0 78.0 78.0 86.0 150.0 Crankcase Heater No No No No No No No No Fan Motor Amps Rated Load 0.50 0.50 0.80 0.80 1.4 1.5 1.5 1.5 Fan Diameter Inches 18 18 18 18 18 22 22 22
Rated HP 1/12 1/12 1/8 1/8 1/4 1/4 1/4 1/4 Fan Motor
Nominal RPM 1100 1100 1075 1075 1100 850 850 850
Nominal CFM 1350 1550 1850 1950 2400 3000 3000 3300
Face Area Sq. Ft. 8.1 9.7 9.7 11.3 12.1 16.5 16.5 19.75 Coil
Rows Deep 11111111
Fin / Inches 23 23 23 23 23 23 23 23 Liquid Line Set OD (Field Installed) 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Vapor Line Set OD (Field Installed) 5/8 5/8 3/4 3/4 3/4 7/8 7/8 1-1/8
Unit Charge (Lbs. - Oz.)
4
3 - 2 3 - 0 3 - 13 3 - 7 3 - 15 4 - 2 4 - 5 5 - 4
Charge Per Foot, Oz. 0.66 0.66 0.68 0.68 0.68 0.70 0.70 0.76 Operating Weight Lbs. 96 110 130 150 160 175 176 200
Models with “H” on the end of the model number have a factory installed start kits.
1.Rated in accordance with ARI Standard 110, utilization range “A”.
2.Dual element fuses or HACR circuit breaker. Maximum allowable overcurrent protection.
3.Dual element fuses or HACR circuit breaker. Minimum recommended overcurrent protection.
4.The Unit Charge is correct for the outdoor unit, matched indoor coil and 15 feet of refrigerant tubing. For tubing lengths other than 15 feet, add or subtract the amount of refrigerant, using the difference in length multiplied by the per foot value.
All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon
C
A
B
request.
Unit
Model
12 24 18 28
24 28 23-1/2 23-1/2 30 32 23-1/2 23-1/2 36 34 23-1/2 23-1/2 42 34 29 29 48 34 29 29
60 40 29 29
1.Including Fan Guard.
2. Expander fitting required for 1-1/8” linset.
Dimensions
(Inches)
1
A
B C Liquid Vapor 23-1/2 23-1/2 23-1/2 23-1/2
Refrigerant Connection
Service Valve Size
3/4”
3/8”
7/8”
2
7/8”
2 Johnson Controls Unitary Products
400034-YTG-B-0708
Additional R-22 Charge / Orifice Size for Various Matched Systems
Outdoor Unit
Required Orifice or TXV Factory R-22 Charge, lbs-oz 3 - 2 3 - 0 3 - 13 3 - 7 3 - 15 4 - 2 4 - 5 5 - 4
TCGD12
S21S2(H)
1,2
0.041 / 2A 0.052 / 2A 0.059 / 0.061 / 2A 0.065 / 2A 0.073 / 2A 0.081 / 2C 0.084 / 2C 0.096 / 2C
TCGD18
S21S2(H)
TCGD24
S21S2(H)
TCGD30
S21S2(H)
TCGD36
S21S2(H)
TCGD42
S21S2(H)
TCGD48
S21S2(H)
TCGD60
S21S2
Indoor Coil
FC/MC/PC/UC18A2A 0 0 ––––– FC/MC/PC/UC18B2A 0 0 ––––– FC/MC/PC/UC24A2A –0 ––––– FC/MC/PC/UC24B2A –0 ––––– FC/MC/PC32A2A –– +3 +4 –––– FC/MC/PC35B2A –– +3 +4 –––– FC/MC/PC35C2A –– +3 +4 –––– FC/MC/PC/UC36A2A –– 0 ––––– FC/MC/PC/UC36B2A –– 0 ––––– FC/MC/PC/UC36C2A –– 0 ––––– FC/MC/PC37A2A – +7 +12 +4 – FC/MC/PC43B2C –– ––0 –– FC/MC/PC43C2C –– ––0 –– FC/MC/PC/UC48C2C – +5 +2 – FC/MC/PC/UC48D2C – +5 +2 – FC/MC62D2C –– ––––0 HC18A2A 0 0 ––––– HC30A2A –– 0 ––––– HC36B2A –– +3 +4 –––– HC42C2C – +12 +4 0 – AHP18B2A 0 0 ––––– AHP24B2A –0 ––––– AHP30B2A –– +3 +4 –––– AHP36C2A – +12 +4 – AHP42C2C –– ––0 –– AHP/SHP60D2C –– –––0 – AV24B2A –+2 ––––– AV36C2A – +7 +12 +4 – AV/SV48D2C –– –––0 – FC/MC/PC/UC18A3X 41 + 0 52 + 0 ––––– FC/MC/PC/UC18B3X 41 + 0 52 + 0 ––––– FC/MC/PC/UC24A3X –52 + 2 ––––– FC/MC/PC/UC24B3X –52 + 2 ––––– FC/MC/PC32A3X –– 61 + 3 65 + 4 –––– FC/MC/PC35B3X –– 61 + 3 65 + 4 –––– FC/MC/PC35C3X ––61 + 3 65 + 4 –––– FC/MC/PC/UC36A3X –– 59 + 0 ––––– FC/MC/PC/UC36B3X –– 59 + 0 ––––– FC/MC/PC/UC36C3X –– 59 + 0 ––––– FC/MC/PC37A3X 61 + 7 65 + 12 73 + 4 – FC/MC/PC43B3X 61 + 7 65 + 12 73 + 4 81 + 0 – FC/MC/PC43C3X 61 + 7 65 + 12 73 + 4 81 + 0 – FC/MC/PC/UC48C3X 73 + 4 81 + 5 84 + 2 – FC/MC/PC/UC48D3X 73 + 4 81 + 5 84 + 2 – FC/MC62D3X –– ––––96 + 0 HC18A3X 41 + 0 52 + 0 ––––– HC30A3X –– 59 + 0 ––––– HC36B3X –– 61 + 365 + 4 –––– HC42C3X 61 + 7 65 + 12 73 + 4 81 + 0 – For Notes See Page 4.
3,4
Additional Charge, Oz
Johnson Controls Unitary Products 3
400034-YTG-B-0708
Additional R-22 Charge / Orifice Size for Various Matched Systems (Continued)
Outdoor Unit
Required Orifice or TXV
TCGD12
S21S2(H)
1,2
0.041 / 2A 0.052 / 2A 0.059 / 0.061 / 2A 0.065 / 2A 0.073 / 2A 0.081 / 2C 0.084 / 2C 0.096 / 2C
Factory R-22 Charge, lbs-oz 3 - 2 3 - 0 3 - 13 3 - 7 3 - 15 4 - 2 4 - 5 5 - 4
TCGD18
S21S2(H)
TCGD24
S21S2(H)
TCGD30
S21S2(H)
TCGD36
S21S2(H)
TCGD42
S21S2(H)
TCGD48
S21S2(H)
TCGD60
S21S2
Indoor Coil
3,4
Additional Charge, Oz
AHP18B3X 41 + 0 52 + 0 –––––
AHP24B3X –52 + 0 ––––– AHP30B3X ––61 + 3 65 + 4 –––– AHP36C3X 73 + 4 – AHP42C3X 73 + 4 81 + 0 – AHP/SHP60D3X – 84 + 0 – AV24B3X –52 + 2 ––––– AV36C3X 61 + 7 65 + 12 73 + 4 – AV/SV48D3X – 84 + 0
F4FP024
F4FP036
F4FP040
F5FP048
F5FP060
F4FV060
See Caution below
See Caution below
See Caution below
See Caution below
See Caution below
See Caution below
–52 + 0 ––––– –2A + 0 ––––– –– 61 + 1 ––––– ––2A + 2 ––––– –– – 65 + 0 –––– –– – 2A + 0 –––– – 73 + 0 81 + 5 84 + 2 – – 2A + 0 2C + 5 2C + 2 – –– –––84 + 0 – –– –––2C + 0 – –– –––84 + 0 – –– –––2C + 0
FOOTNOTES:
1. For applications requiring a TXV use 1TVM series kit.
2. Approved orifice shipped with outdoor unit.
3. Systems matched with furnace or air handlers not equipped with blower-off delays may require blower Time Delay Kit 2FD06700224.
4. PC coils cannot be used in downflow or horizontal applications. FC coils cannot be used in horizontal applications.
PROCEDURES:
1. Unit factory charge listed on the unit nameplate includes refrigerant for the condenser, the smallest evaporator and 15 feet of inter­connecting line tubing.
2. Verify the TXV or orifice and additional charge required for specific evaporator coil in the system using the above table.
3. Additional charge for the amount of interconnecting line tubing greater than 15 feet at the rate specified in Physical and Electrical Data Table.
4. For TXV match charge weight needs to be weighed in for specififc coil match and lineset length.
5. Permanently mark the unit nameplate with the total system charge. Total System Charge = Base Charge (as shipped) + adder for evaporator + adder for line set.
Models 12-48 require start kits for TXV matches. Models with “H” on the end of the model number have factory installed start kits. For models without an “H” refer to tech guide for kit number reference.
F*FP Air Handlers come with a factory installed R-22 TXV. Please note that some models may take a different TXV then what is factory installed. The proper TXV must be installed for system reliability and performance. Also note, TXV must be removed for orifice match.
4 Johnson Controls Unitary Products
400034-YTG-B-0708
COOLING CAPACITY - With Air Handler Coils
UNIT
MODEL
AIR HANDLER
MODEL W
COIL
MODEL
1
RATED
CFM
TOTAL SENS.
13 SEER AC WITH MA
TCGD18S21S2(H)
MA08B 17 FC/MC18B 600 18.0 12.6 13.00 11.00 MA08B 17 FC/MC24B 600 18.0 12.6 13.00 11.00 MA08B 17 FC/MC35B 800 24.0 17.2 13.00 11.00
TCGD24S21S2(H)
MA08B 17 FC/MC36B 800 24.0 17.2 13.00 11.00 MA08B 17 FC/MC43B 800 24.0 17.2 13.00 11.00
TCGD30S21S2(H)
TCGD36S21S2(H)
MA12B 17 FC/MC35B 1000 29.0 21.2 13.00 11.00 MA12B 17 FC/MC43B 1000 29.0 21.2 13.00 11.00 MA12B 17 FC/MC43B 1200 35.0 24.4 13.00 11.00 MA14D 24 FC/MC48D 1200 35.0 24.4 13.00 11.00 MA16C 21 FC/MC43C 1400 42.0 29.4 13.00 11.00
TCGD42S21S2(H)
MA14D 24 FC/MC48D 1400 42.0 29.4 13.00 11.00 MA16C 21 FC/MC48C 1400 42.0 29.4 13.00 11.00
TCGD48S21S2(H)
MA16C 21 FC/MC48C 1600 46.0 32.6 13.00 11.00 MA20D 24 FC/MC48D 1600 46.0 32.6 13.00 11.00
TCGD60S21S2 MA20D 24 FC/MC62D 1800 54.0 41.5 13.00 11.00
13 SEER AC WITH MV - VARIABLE SPEED
TCGD18S21S2(H)
MV12B 17 FC/MC18B 600 18.0 13.0 14.00 12.00 MV12B 17 FC/MC24B 600 18.0 13.0 14.00 12.00 MV12B 17 FC/MC36B 800 24.0 17.8 14.00 12.00
TCGD24S21S2(H)
MV12B 17 FC/MC35B 800 24.0 17.8 14.00 12.00 MV12B 17 FC/MC43B 800 24.0 17.8 14.00 12.00 MV12B 17 FC/MC35B 1000 30.0 21.8 14.00 12.00
TCGD30S21S2(H)
MV12B 17 FC/MC43B 1000 30.0 21.8 14.00 12.00 MV16C 21 FC/MC35C 1000 30.0 21.8 14.00 12.00 MV16C 21 FC/MC43C 1000 30.0 21.8 14.00 12.00 MV16C 21 FC/MC43C 1200 36.0 25.0 14.00 12.00
TCGD36S21S2(H)
MV16C 21 FC/MC48C 1200 36.0 25.2 14.00 12.00 MV20D 24 FC/MC48D 1200 36.0 25.2 14.00 12.00 MV12D 24 FC/MC48D 1135 35.0 25.2 14.00 12.00 MV16C 21 FC/MC43C 1400 42.0 30.0 14.00 12.00
TCGD42S21S2(H)
MV16C 21 FC/MC48C 1400 42.0 30.0 14.00 12.00 MV20D 24 FC/MC48D 1400 42.0 30.0 14.00 12.00
TCGD48S21S2(H)
MV16C 21 FC/MC48C 1600 45.0 33.2 13.50 11.00 MV20D 24 FC/MC48D 1600 46.0 33.0 13.50 11.00
TCGD60S21S2 MV20D 24 FC/MC62D 1800 55.0 41.5 13.50 11.00
13 SEER AC WITH AV / SV - / F*FV VARIABLE SPEED
TCGD18S21S2(H) AV24 17 – TCGD24S21S2(H) AV36 21 – TCGD30S21S2(H) AV36 21 – TCGD36S21S2(H) AV36 21 –
TCGD48S21S2(H)
AV/SV48 24 – F4FV060 24
565 18.0 13.1 14.00 12.00 765 24.0 17.9 14.00 12.00 1015 30.0 22.0 14.00 12.00 1270 35.0 25.0 14.00 12.00 1610 45.0 33.2 13.50 11.00 1600 45.0 33.2 13.50 11.00
For Notes See Page 6.
COOLING
NET MBH
SEER EER
Johnson Controls Unitary Products 5
400034-YTG-B-0708
COOLING CAPACITY - With Air Handler Coils (Continued)
UNIT
MODEL
AIR HANDLER
MODEL W
COIL
MODEL
1
RATED
CFM
TOTAL SENS.
13 SEER AC WITH AHP / SHP / F*FP
TCGD12S21S2(H) AHP18 17 –
AHP18 17
TCGD18S21S2(H)
AHP24 17
F4FP024 18
TCGD24S21S2(H)
AHP30 17
F4FP036 21.5
AHP30 17
TCGD30S21S2(H)
AHP36 21
F4FP040 21.5
TCGD36S21S2(H)
TCGD42S21S2(H)
AHP36 21
F5FP048 24
AHP42 21
F5FP048 24
AHP/SHP60 24
TCGD48S21S2(H)
F5FP048 24 – F5FP060 24
Rated in accordance with DOE test procedures (Federal Register 12-27-79 and 3-18-88) and ARI Standards 210. Cooling MBH based on 80°F entering air temperature, 50% RH, and rated air flow. EER (Energy Efficiency Ratio) is the total cooling output in BTU’s at 95°F outdoor ambient divided by the total electric power in watt-hours at those conditions. SEER (Seasonal Energy Efficiency Ratio) is the total cooling output in BTU’s during a normal annual usage period for cooling divided by the total electric power input in watt-hours during the same period.
450 12.0 8.9 13.00 11.00 650 18.0 12.6 13.00 11.00 650 18.0 12.6 13.00 11.00 600 18.0 12.6 1300 11.00 795 24.0 17.3 13.00 11.00 860 24.0 17.3 13.00 11.00 1015 29.0 21.2 13.00 11.00 1015 29.0 21.2 13.00 11.00 1000 29.0 21.2 13.00 11.00 1235 35.0 24.4 13.00 11.00 1235 35.0 24.4 13.00 11.00 1485 42.0 29.4 13.00 11.00 1455 42.0 29.4 13.00 11.00 1600 46.0 33.0 13.00 11.00 1690 46.0 33.0 13.00 11.00 1680 46.0 33.0 13.00 11.00
COOLING
NET MBH
SEER EER
1. MC coils available with a factory installed horizontal drain pan. See price pages for specific model number.
— = Not applicable.
CONDENSER ONLY DAT A
Air Temp on Condenser
Model
TCGD12S21S2(H)
SH 11 / SC 13 @
95 OD Temp
TCGD18S21S2(H)
SH 11 / SC 10 @
95 OD Temp
TCGD24S21S2(H)
SH 10 / SC 12 @
95 OD Temp
TCGD30S21S2(H)
SH 12 / SC 10 @
95 OD Temp
TCGD36S21S2(H)
SH 10 / SC 11 @
95 OD Temp
TCGD42S21S2(H) SH 10 / SC 9 @ 95
OD Temp
TCGD48S21S2(H)
SH 10 / SC 12 @
95 OD Temp
TCGD60S21S2
SH 10 / SC 9 @ 95
OD Temp
Suct. T/P @ Compr.
75° F 95° F 115° F
Temp. PSIG MBH KW MBH KW MBH KW
40 68.6 11.81 0.73 8.15 0.85 5.29 1.01 45 76.1 12.65 0.73 10.15 0.86 7.21 1.02 50 84.1 13.55 0.74 12.29 0.87 9.26 1.04 40 68.6 17.53 1.07 15.03 1.29 11.98 1.57 45 76.1 18.63 1.07 17.25 1.30 14.07 1.59 50 84.1 19.80 1.08 19.61 1.31 16.30 1.61 40 68.6 22.88 1.42 19.07 1.70 13.99 2.02 45 76.1 24.93 1.44 22.25 1.72 17.25 2.07 50 84.1 27.12 1.47 25.63 1.75 20.72 2.12 40 68.6 28.77 1.75 23.85 2.01 17.06 2.21 45 76.1 30.28 1.80 26.56 2.07 19.76 2.31 50 84.1 31.89 1.86 29.45 2.13 22.64 2.40 40 68.6 31.46 2.16 18.41 2.37 13.42 2.78 45 76.1 36.54 2.20 25.84 2.47 18.88 2.85 50 84.1 41.95 2.24 33.77 2.58 24.71 2.91 40 68.6 40.44 2.46 28.86 2.83 21.78 3.21 45 76.1 45.28 2.52 36.10 2.91 27.55 3.30 50 84.1 50.44 2.59 43.82 3.00 33.70 3.41 40 68.6 42.04 2.70 26.14 3.03 21.19 3.49 45 76.1 46.86 2.77 35.10 3.16 27.59 3.60 50 84.1 52.00 2.85 44.65 3.30 34.43 3.73 40 68.6 52.76 3.40 46.38 4.04 36.26 5.08 45 76.1 59.98 3.41 53.35 4.14 42.46 5.15 50 84.1 67.69 3.41 60.79 4.25 49.07 5.22
6 Johnson Controls Unitary Products
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